Intelligent detection system for beverage machines
By setting up a support component, a filling component, a detection component and a control module in the beverage machine, and using the cooperation of an electric push rod and a weight sensor, intelligent control of the beverage machine's filling process is achieved, solving the problem of inconsistent beverage weight and improving filling accuracy.
Patent Information
- Application Number
- CN202211529454.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-30
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2042-11-30
AI Technical Summary
In the prior art, beverage machines cannot accurately control the weight of each cup of beverage during the filling process, resulting in inconsistent beverage weights.
By setting a support component, a filling component, a detection component and a control module in the beverage machine, the first electric push rod is used to adjust the extension and contraction rate according to the density of the beverage to be filled, and the weight during the filling process is detected in real time by a weight sensor. The control module adjusts the extension and contraction rate according to the real-time weight to achieve precise filling.
It realizes intelligent control of the filling process of the beverage machine, improves the filling accuracy, and reduces the defect of inconsistent beverage weight.
Smart Images

Figure CN115818547B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of data processing, and in particular to an intelligent detection system for a beverage machine. Background Art
[0002] During the beverage canning process, a beverage dispensing mechanism is required to complete the filling of the beverage. In actual application, the document with publication number CN214409654U discloses the following: S1: obtaining user selection information through a human-computer interaction panel, wherein after the user pays or confirms, the control module controls the beverage preparation device to mix the beverage; S2: the control module controls the cup holder drive mechanism to drive the cup holder to extend a certain distance, and the human-computer interaction panel prompts the user to pick up the cup. This step does not require the user to pay attention to where the cup should be placed, which is convenient to operate;
[0003] S3: The cup presence detection device detects whether there is a cup on the cup holder, and the weighing sensor detects the real-time weight of the cup holder. The combination of the two can more accurately identify whether the cup is placed on the cup holder. By presetting the vertical weight of the cup, when other cups are placed, the user can be prompted to put in the correct cup, or the beverage flow rate can be automatically adjusted to prevent the cup from overflowing. S4: When the presence of a cup is detected, the cup holder drive mechanism drives the cup holder to retract under the drink outlet, and at the same time, the drink outlet door mechanism drives the drink outlet door to open the drink outlet for adding beverages. At this time, the sterilization module continues to operate to sterilize the beverage, ensuring that the drink outlet will not be exposed to external bacteria and cause bacterial growth during the opening process. S5: When it is detected that the cup weight and the beverage flow rate have reached the set value, the drink dispensing mechanism is closed. The double detection can more accurately adjust the amount of beverage dispensed; S6: The cup holder driving mechanism drives the cup holder to extend, and the drink dispensing door mechanism drives the drink dispensing door to close the drink dispensing port. The human-computer interaction panel prompts the user to take the cup away. After the beverage is poured, the cup holder is immediately extended and the drink dispensing door is sealed at the same time, which can effectively prevent mosquitoes and insects from entering the drink dispensing port and reduce the entry of external bacteria; S7: The cup presence detection device 7 and the weighing sensor 8 simultaneously detect signal changes to detect whether the user has taken the cup; S8: When it is detected that the user has taken the cup, the cup holder driving mechanism drives the cup holder to retract under the drink dispensing port to complete the reset action.
[0004] In the prior art, the weight of each cup of beverage is not verified, and is based only on the automatic injection time and injection speed of the beverage preparation device. Losses during the injection process can cause inconsistent weights of the beverage. Summary of the Invention
[0005] To this end, the present invention provides an intelligent detection system for a beverage machine, which can solve the problem of inconsistent beverage weights.
[0006] To achieve the above object, the present invention provides an intelligent detection system for a beverage machine, comprising:
[0007] A support assembly for supporting a filling machine body containing a beverage to be filled;
[0008] a filling assembly, configured to move the beverage to be filled to a height matching the bottle to be filled by means of a first electric push rod at an initial extension and contraction rate determined according to the density of the beverage to be filled, and then fill the beverage to be filled into the bottle to be filled;
[0009] a detection member, provided on the filling machine body, for detecting the weight of the beverage to be filled in the filling machine body in real time during the process of continuously filling a plurality of bottles to be filled, thereby obtaining the real-time weight of the filling machine body;
[0010] a control module, connected to the filling assembly and the detection member, respectively, for adjusting the extension and retraction rate of the first electric push rod in the process of moving to a height matching the bottle to be filled according to the real-time weight on the basis of the initial extension and retraction rate;
[0011] The control module includes a storage unit, a first determination unit and a sending unit, wherein the storage unit is used to store the density of the beverage to be filled and the first preset density;
[0012] The first determination unit is connected to the storage unit and is used to determine the initial extension and retraction rate of the first electric push rod according to the relationship between the density of the beverage to be filled and the first preset density;
[0013] The sending unit is used to send the initial extension and retraction rate to the control component of the first electric push rod. The control component is connected to the first electric push rod to realize control of the first electric push rod.
[0014] Furthermore, when determining the initial expansion and contraction rate, the first determination unit sets ρ as the density of the beverage to be poured and ρ1 as the first preset density;
[0015] If 0.5×ρ1≤ρ≤1.5×ρ1, it is determined that the initial extension and retraction rate of the first electric push rod is the first initial extension and retraction rate Vs1=Vs0, where Vs0 is a preset extension and retraction rate;
[0016] If ρ<0.5×ρ1, it is determined that the initial extension and retraction rate of the first electric push rod is the second initial extension and retraction speed Vs2=1.2×Vs0;
[0017] If ρ>1.5×ρ1, it is determined that the initial extension and retraction rate of the first electric push rod is the third initial extension and retraction rate Vs3=0.8×Vs0.
[0018] Furthermore, the storage unit also stores a first preset weight and a second preset weight;
[0019] The control module further includes a receiving unit, a comparing unit and a second determining unit;
[0020] The receiving unit is used to receive the real-time weight;
[0021] The comparison unit is used to compare the real-time weight with the first preset weight W1 and the second preset weight W2 to obtain a comparison result;
[0022] The second determination unit is connected to the comparison unit and is used to determine the extension and retraction rate of the first electric push rod according to the comparison result.
[0023] Furthermore, when the second determination unit determines the extension and retraction rate of the first electric push rod,
[0024] If the initial extension and retraction rate of the first electric push rod is the first initial extension and retraction rate and W<W2, the second determination unit selects Vs=Vs0×(1+(W0-W2) / W0) as the extension and retraction rate of the first electric push rod, where W0 is the initial weight of the beverage machine;
[0025] If the initial extension and retraction rate of the first electric linear actuator is the first initial extension and retraction rate and W2≤W≤W1, the second determination unit selects Vs=Vs0×(1+0.8×(W0−W1) / W0) as the extension and retraction rate of the first electric linear actuator;
[0026] If the initial extension and retraction rate of the first electric linear actuator is the second initial extension and retraction rate and W<W2, the second determination unit selects Vs=1.2×Vs0×(1+(W0-W2) / W0) as the extension and retraction rate of the first electric linear actuator;
[0027] If the initial extension and retraction rate of the first electric linear actuator is the second initial extension and retraction rate and W2≤W≤W1, the second determination unit selects Vs=1.2×Vs0×(1+0.8×(W0−W1) / W0) as the extension and retraction rate of the first electric linear actuator;
[0028] If the initial extension and retraction rate of the first electric linear actuator is the third initial extension and retraction rate and W<W2, the second determination unit selects Vs=0.8×Vs0×(1+(W0-W2) / W0) as the extension and retraction rate of the first electric linear actuator;
[0029] If the initial extension and retraction rate of the first electric push rod is the third initial extension and retraction rate and W2≤W≤W1, the second determination unit selects Vs=0.8×Vs0×(1+0.8×(W0−W1) / W0) as the extension and retraction rate of the first electric push rod.
[0030] Furthermore, the storage unit also stores the height of the bottle to be filled and the preset height of the bottle to be filled;
[0031] The control module further includes a third determination unit for determining the telescopic length of the first electric push rod according to the height H of the bottle to be filled and the preset height H1 of the bottle to be filled;
[0032] If 0<H<0.8×H1, then it is determined that the extended length L=0.8×L0, L0 is the preset extended length, and the contracted length S=0.8×S0, S0 is the preset contracted length;
[0033] If 0.8×H1≤H≤1.2×H1, then the extended length L=L0 and the contracted length S=S0;
[0034] If H>1.2×H1, it is determined that the extended length L=1.2×L0 and the contracted length S=1.2×S0.
[0035] Furthermore, the storage unit further stores a third preset weight W3, and the control module further includes a fourth determination unit for determining the working state of the weight sensor according to the relationship between the real-time weight W and the third preset weight W3.
[0036] When the filling machine body does not contain the beverage to be filled, the real-time weight W is received, and if 0.9×W3≤W≤1.1×W3, it is determined that the working state of the weight sensor is a normal working state;
[0037] If W<0.9×W3 or W>1.1×W3, it is determined that the working state of the weight sensor is an abnormal working state.
[0038] Furthermore, the storage unit further stores a second preset density, and the control module further includes a fifth determination unit for determining a filling rate of the filling machine body according to a relationship between the density ρ of the beverage to be filled and the second preset density ρ2.
[0039] If 0.7×ρ2≤ρ≤1.3×ρ2, then the filling rate of the filling machine body is determined to be Vg=Vg0, where Vg0 is the preset filling rate;
[0040] If ρ<0.7×ρ2, the filling rate of the filling machine body is determined to be Vg=1.3×Vg0;
[0041] If ρ>1.3×ρ2, it is determined that the filling rate of the filling machine body is Vg=0.7×Vg0.
[0042] Furthermore, the support assembly includes a base, a fixing plate and a mounting plate, wherein the base is fixedly connected to the fixing plate to support the fixing plate;
[0043] The fixing plate is provided with a T-slot for enabling the mounting plate to slide in the vertical direction;
[0044] T-shaped blocks are fixedly provided at both ends of the mounting plate. The T-shaped blocks are located in the T-shaped slots and are used to drive the mounting plate to slide in a vertical direction.
[0045] Furthermore, the filling assembly includes a first electric push rod, a filling machine body and a discharge pipe.
[0046] The bottom end of the first electric push rod is fixedly mounted on the base and the top end is fixedly mounted on the mounting plate, so as to provide a driving force for the mounting plate to slide in a vertical direction. The first electric push rod is connected to the control module.
[0047] The filling machine body is connected to the control module. A detection component is provided at the bottom of the filling machine body. The detection component is a weight sensor. The weight sensor is connected to the control module to send real-time weight.
[0048] The discharge pipe is fixedly mounted on the bottom of the filling machine body and passes through the mounting plate, and is used for filling the bottles to be filled with the beverage to be filled.
[0049] Furthermore, the filling assembly is also provided with a cleaning mechanism, which includes a partition plate, a second electric push rod, a movable plate, a cleaning block, a motor, a support block and an inclined plate, the top of the partition plate is fixedly mounted at the bottom center position of the mounting plate, one end of the second electric push rod is fixedly mounted on the partition plate, and the other end of the second electric push rod is fixedly mounted on the movable plate to provide a driving force for the movable plate to move in the horizontal direction, the movable plate is fixedly connected to the support block to fix the support block, and the support block is fixedly mounted with a motor to support the motor, the motor is fixedly connected to the cleaning block through a coupling to provide a driving force for the cleaning block to rotate, the upper surface of the cleaning block coincides with the horizontal plane of the discharge pipe orifice to clean the discharge pipe orifice, the motor is connected to the control module, one end of the inclined plate is fixedly mounted on the second electric push rod, and the other end of the inclined plate is fixedly mounted on the partition plate to fix the second electric push rod.
[0050] Compared with the prior art, the beneficial effects of the present invention are that the supporting assembly supports the filling machine body; the filling assembly moves the beverage to be filled to a height matching the bottle to be filled by the first electric push rod according to the initial telescopic rate determined by the density of the beverage to be filled, and then fills the beverage to be filled into the bottle to be filled; the detecting component is used to perform real-time detection of the weight of the beverage to be filled in the filling machine body during the continuous filling of several bottles to be filled, and obtain the real-time weight of the filling machine body; the control module adjusts the telescopic rate of the first electric push rod in the process of moving to the height matching the bottle to be filled according to the real-time weight on the basis of the initial telescopic rate, thereby realizing intelligent control of the filling of beverages by the filling machine, so that the filling machine adjusts the filling parameters according to the information of the beverage to be filled and the bottle to be filled, and the automatically operated system improves the filling accuracy of the filling machine and reduces the defect of inconsistent beverage weight.
[0051] In particular, the present invention makes a determination based on the relationship between the density of the beverage to be filled and the first preset density of the beverage to be filled, so that the first telescopic rod has different initial telescopic rates according to different beverage densities, thereby improving the service life of the detection system.
[0052] In particular, the present invention adjusts the extension and retraction rate of the first electric push rod according to the weight during the filling process, so that the first electric push rod continuously changes the extension and retraction rate for beverages of different weights to be filled in the filling machine, and accelerates the extension and retraction rate when the weight of the beverage to be filled becomes lighter, thereby improving the working efficiency of the detection system.
[0053] In particular, the present invention determines the extension length and contraction length of the first electric push rod according to the relationship between the height of the bottle to be filled and the preset height of the bottle to be filled, so that the first electric push rod adjusts the lifting height and lowering height of the filling machine body according to different heights of the bottle to be filled, thereby avoiding splashing of the filling machine body during filling and avoiding beverage loss.
[0054] In particular, the present invention determines the working state of the weight sensor by determining the relationship between the real-time weight received when the filling machine body does not contain the beverage to be filled and the first preset weight, and determines the correction coefficient of the weight sensor according to the determination result, thereby improving the accuracy of the weight sensor.
[0055] In particular, the present invention determines the filling rate of the filling machine body according to the relationship between the density of the beverage to be filled and a second preset density of the beverage to be filled through the third determination subunit, so that the filling rate is adjusted according to different beverage densities to improve the filling efficiency.
[0056] In particular, the present invention supports the filling machine body by providing a base, a fixing plate and a mounting plate, symmetrically fixing the fixing plate on the base, and slidingly connecting the mounting plate to the fixing plate, thereby improving the stability of the detection system, thereby improving the filling accuracy of the filling machine, and improving the accuracy of the weight of the beverage in the bottle to be filled when the filling machine fills the bottle to be filled.
[0057] In particular, the present invention provides a first electric push rod and a discharge pipe, so that the height of the filling machine can be adjusted according to the height of the bottle to be filled by the filling machine body, and the bottle to be filled is filled through the discharge pipe, thereby improving the smoothness of the filling of the filling machine; by providing a partition plate, the stability of the second electric push rod is improved, and the second electric push rod drives the cleaning block to clean the discharge port through extension and contraction, and the motor drives the cleaning block to rotate rapidly. The support block is fixedly connected to the motor, thereby improving the stability of the motor, and then improving the stability of the rotation of the cleaning block. The inclined plate is connected to the partition plate and the second electric push rod, which further improves the stability of the extension and contraction of the second electric push rod, thereby improving the cleanliness of the cleaning of the discharge port. BRIEF DESCRIPTION OF THE DRAWINGS
[0058] Figure 1 A schematic structural diagram of an intelligent detection system for a beverage machine provided by an embodiment of the present invention;
[0059] Figure 2 A schematic structural diagram of a control module of an intelligent detection system for a beverage machine according to an embodiment of the present invention;
[0060] Figure 3 A schematic diagram of the physical structure of the intelligent detection system of a beverage machine provided by an embodiment of the present invention;
[0061] Figure 4 A schematic diagram of a portion of the structure of a cleaning mechanism of an intelligent detection system for a beverage machine provided by an embodiment of the present invention;
[0062] Figure 5 A schematic structural diagram of a T-slot of an intelligent detection system for a beverage machine provided by an embodiment of the present invention;
[0063] Reference numerals:
[0064] 1-base; 2-fixed plate; 3-first electric push rod; 4-mounting plate; 5-filling machine body; 6-discharge pipe; 7-partition plate; 8-second electric push rod; 9-movable plate; 10-cleaning block; 11-motor; 12-support block; 13-T-slot; 14-T-block; 15-inclined plate; 16-weight sensor. DETAILED DESCRIPTION
[0065] In order to make the objects and advantages of the present invention more clearly understood, the present invention is further described below in conjunction with embodiments; it should be understood that the specific embodiments described herein are merely used to explain the present invention and are not intended to limit the present invention.
[0066] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the scope of protection of the present invention.
[0067] It should be noted that, in the description of the present invention, terms such as "up", "down", "left", "right", "inside", and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. This is only for the convenience of description and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.
[0068] Furthermore, it should be noted that, in the description of the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0069] See also Figures 1 to 2 As shown, the intelligent detection system for a beverage machine provided by an embodiment of the present invention includes:
[0070] The support assembly 100 is used to support the filling machine body, wherein the filling machine body contains the beverage to be filled;
[0071] The filling assembly 200 is used to move the beverage to be filled to a height matching the bottle to be filled by using a first electric push rod at an initial extension and contraction rate determined according to the density of the beverage to be filled, and then fill the beverage to be filled into the bottle to be filled;
[0072] The detection member 300 is provided on the filling machine body and is used to detect the weight of the beverage to be filled in the filling machine body in real time during the process of continuously filling a plurality of bottles to be filled, thereby obtaining the real-time weight of the filling machine body;
[0073] a control module 400, connected to the filling assembly and the detection member, respectively, for adjusting the extension and retraction rate of the first electric push rod in the process of moving to a height matching the bottle to be filled according to the real-time weight based on the initial extension and retraction rate;
[0074] The control module includes a storage unit 410, a first determination unit 420 and a sending unit 430, wherein the storage unit is used to store the density of the beverage to be filled and the first preset density;
[0075] The first determination unit is connected to the storage unit and is used to determine the initial extension and retraction rate of the first electric push rod according to the relationship between the density of the beverage to be filled and the first preset density;
[0076] The sending unit is used to send the initial extension and retraction rate to the control component of the first electric push rod. The control component is connected to the first electric push rod to realize control of the first electric push rod.
[0077] Specifically, the embodiment of the present invention supports the filling machine body through a supporting assembly; the filling assembly moves the beverage to be filled to a height matching the bottle to be filled by a first electric push rod according to an initial telescopic rate determined according to the density of the beverage to be filled, and then fills the beverage to be filled into the bottle to be filled; the detection component is used to perform real-time detection of the weight of the beverage to be filled in the filling machine body during the continuous filling of several bottles to be filled, and obtain the real-time weight of the filling machine body; the control module adjusts the telescopic rate of the first electric push rod in the process of moving to the height matching the bottle to be filled according to the real-time weight on the basis of the initial telescopic rate, thereby realizing intelligent control of the filling of beverages by the filling machine, so that the filling machine adjusts the filling parameters according to the information of the beverage to be filled and the bottle to be filled, and the automatically operated system improves the filling accuracy of the filling machine and reduces the defect of inconsistent beverage weight.
[0078] Specifically, when determining the initial expansion and contraction rate, the first determination unit sets ρ as the density of the beverage to be poured and ρ1 as the first preset density;
[0079] If 0.5×ρ1≤ρ≤1.5×ρ1, it is determined that the initial extension and retraction rate of the first electric push rod is the first initial extension and retraction rate Vs1=Vs0, where Vs0 is a preset extension and retraction rate;
[0080] If ρ<0.5×ρ1, it is determined that the initial extension and retraction rate of the first electric push rod is the second initial extension and retraction speed Vs2=1.2×Vs0;
[0081] If ρ>1.5×ρ1, it is determined that the initial extension and retraction rate of the first electric push rod is the third initial extension and retraction rate Vs3=0.8×Vs0.
[0082] Specifically, the embodiment of the present invention makes a determination based on the relationship between the density of the beverage to be filled and the first preset density of the beverage to be filled, so that the first telescopic rod has different initial telescopic rates according to different beverage densities, thereby improving the service life of the detection system.
[0083] Specifically, the storage unit further stores a first preset weight and a second preset weight;
[0084] The control module further includes a receiving unit 440, a comparing unit 450 and a second determining unit 460;
[0085] The receiving unit is used to receive the real-time weight;
[0086] The comparison unit is used to compare the real-time weight with the first preset weight W1 and the second preset weight W2 to obtain a comparison result;
[0087] The second determination unit is connected to the comparison unit and is used to determine the extension and retraction rate of the first electric push rod according to the comparison result.
[0088] Specifically, when the second determination unit determines the extension and retraction rate of the first electric push rod,
[0089] If the initial extension and retraction rate of the first electric push rod is the first initial extension and retraction rate and W<W2, the second determination unit selects Vs=Vs0×(1+(W0-W2) / W0) as the extension and retraction rate of the first electric push rod, where W0 is the initial weight of the beverage machine;
[0090] If the initial extension and retraction rate of the first electric linear actuator is the first initial extension and retraction rate and W2≤W≤W1, the second determination unit selects Vs=Vs0×(1+0.8×(W0−W1) / W0) as the extension and retraction rate of the first electric linear actuator;
[0091] If the initial extension and retraction rate of the first electric linear actuator is the second initial extension and retraction rate and W<W2, the second determination unit selects Vs=1.2×Vs0×(1+(W0-W2) / W0) as the extension and retraction rate of the first electric linear actuator;
[0092] If the initial extension and retraction rate of the first electric linear actuator is the second initial extension and retraction rate and W2≤W≤W1, the second determination unit selects Vs=1.2×Vs0×(1+0.8×(W0−W1) / W0) as the extension and retraction rate of the first electric linear actuator;
[0093] If the initial extension and retraction rate of the first electric linear actuator is the third initial extension and retraction rate and W<W2, the second determination unit selects Vs=0.8×Vs0×(1+(W0-W2) / W0) as the extension and retraction rate of the first electric linear actuator;
[0094] If the initial extension and retraction rate of the first electric push rod is the third initial extension and retraction rate and W2≤W≤W1, the second determination unit selects Vs=0.8×Vs0×(1+0.8×(W0−W1) / W0) as the extension and retraction rate of the first electric push rod.
[0095] Specifically, the embodiment of the present invention adjusts the extension and retraction rate of the first electric push rod according to the weight during the filling process, so that the first electric push rod continuously changes the extension and retraction rate in beverages of different weights to be filled in the filling machine, and accelerates the extension and retraction rate when the weight of the beverage to be filled becomes lighter, thereby improving the working efficiency of the detection system.
[0096] Specifically, the storage unit further stores the height of the bottle to be filled and the preset height of the bottle to be filled;
[0097] The control module further includes a third determining unit 470 for determining the telescopic length of the first electric push rod according to the height H of the bottle to be filled and the preset height H1 of the bottle to be filled;
[0098] If 0<H<0.8×H1, then it is determined that the extended length L=0.8×L0, L0 is the preset extended length, and the contracted length S=0.8×S0, S0 is the preset contracted length;
[0099] If 0.8×H1≤H≤1.2×H1, then the extended length L=L0 and the contracted length S=S0;
[0100] If H>1.2×H1, it is determined that the extended length L=1.2×L0 and the contracted length S=1.2×S0.
[0101] Specifically, the embodiment of the present invention determines the extension length and contraction length of the first electric push rod according to the relationship between the height of the bottle to be filled and the preset height of the bottle to be filled, so that the first electric push rod adjusts the lifting height and lowering height of the filling machine body according to different heights of the bottle to be filled, thereby avoiding splashing of the filling machine body during filling and avoiding beverage loss.
[0102] Specifically, the storage unit further stores a third preset weight W3, and the control module further includes a fourth determination unit 480 for determining the working state of the weight sensor according to the relationship between the real-time weight W and the third preset weight W3.
[0103] When the filling machine body does not contain the beverage to be filled, the real-time weight W is received, and if 0.9×W3≤W≤1.1×W3, it is determined that the working state of the weight sensor is a normal working state;
[0104] If W<0.9×W3 or W>1.1×W3, it is determined that the working state of the weight sensor is an abnormal working state.
[0105] Specifically, the embodiment of the present invention determines the working state of the weight sensor by determining the relationship between the real-time weight received when the filling machine body does not contain the beverage to be filled and the first preset weight, and determines the correction coefficient of the weight sensor according to the determination result, thereby improving the accuracy of the weight sensor.
[0106] Specifically, the storage unit further stores a second preset density, and the control module further includes a fifth determination unit 490 for determining the filling rate of the filling machine body according to the relationship between the density ρ of the beverage to be filled and the second preset density ρ2.
[0107] If 0.7×ρ2≤ρ≤1.3×ρ2, then the filling rate of the filling machine body is determined to be Vg=Vg0, where Vg0 is the preset filling rate;
[0108] If ρ<0.7×ρ2, the filling rate of the filling machine body is determined to be Vg=1.3×Vg0;
[0109] If ρ>1.3×ρ2, it is determined that the filling rate of the filling machine body is Vg=0.7×Vg0.
[0110] Specifically, in the embodiment of the present invention, the third determination subunit determines the filling rate of the filling machine body according to the relationship between the density of the beverage to be filled and the second preset density of the beverage to be filled, so that the filling rate is adjusted according to different beverage densities to improve the filling efficiency.
[0111] Specifically, see Figure 3 As shown, the support assembly includes a base 1, a fixing plate 2 and a mounting plate 4. The base 1 is fixedly connected to the fixing plate 2 to support the fixing plate 2.
[0112] The fixing plate 2 is provided with a T-slot 13, see Figure 5 As shown, it is used to slide the mounting plate 4 in the vertical direction.
[0113] T-shaped blocks 14 are fixedly provided at both ends of the mounting plate 4 . The T-shaped blocks 14 are located in the T-shaped slots 13 to drive the mounting plate 4 to slide in the vertical direction.
[0114] Specifically, the embodiment of the present invention supports the filling machine body by providing a base, a fixed plate and a mounting plate, symmetrically fixing the fixed plate on the base, and slidingly connecting the mounting plate to the fixed plate, thereby improving the stability of the detection system, thereby improving the filling accuracy of the filling machine, and improving the accuracy of the weight of the beverage in the bottle to be filled when the filling machine fills the bottle to be filled.
[0115] Specifically, see Figure 3 As shown, the filling assembly includes a first electric push rod 3, a filling machine body 5 and a discharge pipe 6. The bottom end of the first electric push rod 3 is fixedly mounted on the base 1 and the top end is fixedly mounted on the mounting plate 4 to provide a driving force for the mounting plate 4 to slide in the vertical direction. The first electric push rod 3 is connected to the control module to receive the first instruction information and the second instruction information of the control module.
[0116] The filling machine body 5 is connected to the control module to receive the third instruction information of the control module. A detection member is provided at the bottom of the filling machine body 5. The detection member is a weight sensor 16. The weight sensor 16 is connected to the control module to send real-time weight.
[0117] The discharge pipe 6 is fixedly mounted on the bottom of the filling machine body 5 and passes through the mounting plate 4 for filling beverages into the bottles to be filled.
[0118] Specifically, see Figures 3 and 4 As shown, the filling assembly is further provided with a cleaning mechanism, which includes a partition plate 7, a second electric push rod 8, a movable plate 9, a cleaning block 10, a motor 11, a support block 12 and an inclined plate 15. The top of the partition plate 7 is fixedly mounted at the bottom center of the mounting plate 4;
[0119] One end of the second electric push rod 8 is fixedly mounted on the partition plate 7, and the other end of the second electric push rod 8 is fixedly mounted with a movable plate 9 for providing a driving force for the movable plate 9 to move in the horizontal direction;
[0120] The movable plate 9 is fixedly connected to the support block 12 to fix the support block 12;
[0121] The support block 12 is fixedly mounted with the motor 11 to support the motor 11;
[0122] The motor 11 is fixedly connected to the cleaning block 10 through a coupling to provide a driving force for the cleaning block 10 to rotate. The motor 11 is connected to the control module to receive the fourth instruction information of the control module;
[0123] One end of the inclined plate 15 is fixedly mounted on the second electric push rod 8 , and the other end of the inclined plate 15 is fixedly mounted on the partition plate 7 to fix the second electric push rod 8 .
[0124] Specifically, the embodiment of the present invention provides a first electric push rod and a discharge pipe, so that the filling machine body adjusts the height of the filling machine according to the height of the bottle to be filled, fills the bottle to be filled through the discharge pipe, and improves the smoothness of the filling of the filling machine; by providing a partition plate, the stability of the second electric push rod is improved, and the second electric push rod drives the cleaning block to clean the discharge port through extension and retraction, and the motor drives the cleaning block to rotate rapidly. The support block is fixedly connected to the motor, which improves the stability of the motor and thereby improves the stability of the rotation of the cleaning block. The inclined plate is connected to the partition plate and the second electric push rod, which further improves the stability of the extension and retraction of the second electric push rod and improves the cleanliness of the cleaning of the discharge port.
[0125] Thus far, the technical solutions of the present invention have been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it will be readily understood by those skilled in the art that the scope of protection of the present invention is obviously not limited to these specific embodiments. Without departing from the principles of the present invention, those skilled in the art may make equivalent changes or substitutions to the relevant technical features, and the technical solutions after such changes or substitutions will fall within the scope of protection of the present invention.
[0126] The foregoing description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention are intended to be within the scope of protection of the present invention.
Claims
1. An intelligent detection system for a beverage machine, characterized in that: include: A support assembly for supporting a filling machine body containing a beverage to be filled; A filling assembly, configured to move the beverage to be filled to a height matching the bottle to be filled by a first electric push rod at an initial extension and contraction rate determined according to the density of the beverage to be filled, and then fill the beverage to be filled into the bottle to be filled; a detection member, provided on the filling machine body, for detecting the weight of the beverage to be filled in the filling machine body in real time during the process of continuously filling a plurality of bottles to be filled, thereby obtaining the real-time weight of the filling machine body; a control module, connected to the filling assembly and the detection member, respectively, for adjusting the extension and retraction rate of the first electric push rod in the process of moving to a height matching the bottle to be filled according to the real-time weight on the basis of the initial extension and retraction rate; The control module includes a storage unit, a first determination unit and a sending unit, wherein the storage unit is used to store the density of the beverage to be filled and the first preset density; The first determination unit is connected to the storage unit and is used to determine the initial extension and retraction rate of the first electric push rod according to the relationship between the density of the beverage to be filled and the first preset density; The sending unit is used to send the initial extension and retraction rate to the control component of the first electric push rod, and the control component is connected to the first electric push rod to realize control of the first electric push rod; When determining the initial expansion and contraction rate, the first determination unit sets ρ as the density of the beverage to be filled and ρ1 as the first preset density; If 0.5×ρ1≤ρ≤1.5×ρ1, it is determined that the initial extension and retraction rate of the first electric push rod is the first initial extension and retraction rate Vs1=Vs0, where Vs0 is a preset extension and retraction rate; If ρ<0.5×ρ1, it is determined that the initial extension and retraction rate of the first electric push rod is the second initial extension and retraction rate Vs2=1.2×Vs0; If ρ>1.5×ρ1, it is determined that the initial extension and retraction rate of the first electric push rod is the third initial extension and retraction rate Vs3=0.8×Vs0; The storage unit further stores a first preset weight and a second preset weight; The control module further includes a receiving unit, a comparing unit and a second determining unit; The receiving unit is used to receive the real-time weight; The comparison unit is used to compare the real-time weight with the first preset weight W1 and the second preset weight W2 to obtain a comparison result; The second determination unit is connected to the comparison unit, and is used to determine the extension and retraction rate of the first electric push rod according to the comparison result; When the second determination unit determines the extension and retraction rate of the first electric push rod, If the initial extension and retraction rate of the first electric push rod is the first initial extension and retraction rate and W<W2, the second determination unit selects Vs=Vs0×(1+(W0-W2) / W0) as the extension and retraction rate of the first electric push rod, where W0 is the initial weight of the beverage machine; If the initial extension and retraction rate of the first electric linear actuator is the first initial extension and retraction rate and W2≤W≤W1, the second determination unit selects Vs=Vs0×(1+0.8×(W0−W1) / W0) as the extension and retraction rate of the first electric linear actuator; If the initial extension and retraction rate of the first electric linear actuator is the second initial extension and retraction rate and W<W2, the second determination unit selects Vs=1.2×Vs0×(1+(W0-W2) / W0) as the extension and retraction rate of the first electric linear actuator; If the initial extension and retraction rate of the first electric linear actuator is the second initial extension and retraction rate and W2≤W≤W1, the second determination unit selects Vs=1.2×Vs0×(1+0.8×(W0−W1) / W0) as the extension and retraction rate of the first electric linear actuator; If the initial extension and retraction rate of the first electric linear actuator is the third initial extension and retraction rate and W<W2, the second determination unit selects Vs=0.8×Vs0×(1+(W0-W2) / W0) as the extension and retraction rate of the first electric linear actuator; If the initial extension and retraction rate of the first electric push rod is the third initial extension and retraction rate and W2≤W≤W1, the second determination unit selects Vs=0.8×Vs0×(1+0.8×(W0−W1) / W0) as the extension and retraction rate of the first electric push rod.
2. The intelligent detection system for a beverage machine according to claim 1, characterized in that: The storage unit also stores the height of the bottle to be filled and the preset height of the bottle to be filled; The control module further includes a third determination unit for determining the telescopic length of the first electric push rod according to the height H of the bottle to be filled and the preset height H1 of the bottle to be filled; If 0<H<0.8×H1, then the extended length L=0.8×L0, L0 is the preset extended length, and the contracted length S=0.8×S0, S0 is the preset contracted length; If 0.8×H1≤H≤1.2×H1, then the extended length L=L0 and the contracted length S=S0; If H>1.2×H1, it is determined that the extended length L=1.2×L0 and the contracted length S=1.2×S0.
3. The intelligent detection system for a beverage machine according to claim 2, characterized in that: The storage unit further stores a third preset weight W3. A detection member is provided at the bottom of the filling machine body, and the detection member is a weight sensor. The control module further includes a fourth determination unit for determining the working state of the weight sensor according to the relationship between the real-time weight W and the third preset weight W3. When the filling machine body does not contain the beverage to be filled, the real-time weight W is received, and if 0.9×W3≤W≤1.1×W3, it is determined that the working state of the weight sensor is a normal working state; If W<0.9×W3 or W>1.1×W3, it is determined that the working state of the weight sensor is an abnormal working state.
4. The intelligent detection system for a beverage machine according to claim 3, characterized in that: The storage unit further stores a second preset density, and the control module further includes a fifth determination unit for determining a filling rate of the filling machine body according to a relationship between the density ρ of the beverage to be filled and the second preset density ρ2. If 0.7×ρ2≤ρ≤1.3×ρ2, then the filling rate of the filling machine body is determined to be Vg=Vg0, where Vg0 is the preset filling rate; If ρ<0.7×ρ2, the filling rate of the filling machine body is determined to be Vg=1.3×Vg0; If ρ>1.3×ρ2, it is determined that the filling rate of the filling machine body is Vg=0.7×Vg0.
5. The intelligent detection system for a beverage machine according to claim 4, characterized in that: The support assembly includes a base, a fixing plate and a mounting plate, wherein the base is fixedly connected to the fixing plate to support the fixing plate; The fixing plate is provided with a T-slot for enabling the mounting plate to slide in the vertical direction; T-shaped blocks are fixedly provided at both ends of the mounting plate. The T-shaped blocks are located in the T-shaped slots and are used to drive the mounting plate to slide in a vertical direction.
6. The intelligent detection system for a beverage machine according to claim 5, characterized in that: The filling assembly includes a first electric push rod, a filling machine body and a discharge pipe. The bottom end of the first electric push rod is fixedly mounted on the base and the top end is fixedly mounted on the mounting plate, so as to provide a driving force for the mounting plate to slide in a vertical direction. The first electric push rod is connected to the control module. The filling machine body is connected to the control module, and the weight sensor is connected to the control module to send real-time weight; The discharge pipe is fixedly mounted on the bottom of the filling machine body and passes through the mounting plate, and is used for filling the bottles to be filled with the beverage to be filled.
7. The intelligent detection system for a beverage machine according to claim 6, characterized in that: The filling assembly is also provided with a cleaning mechanism, which includes a partition plate, a second electric push rod, a movable plate, a cleaning block, a motor, a support block and an inclined plate, the top of the partition plate is fixedly mounted at the bottom center position of the mounting plate, one end of the second electric push rod is fixedly mounted on the partition plate, and the other end of the second electric push rod is fixedly mounted on the movable plate to provide a driving force for the movable plate to move in the horizontal direction, the movable plate is fixedly connected to the support block to fix the support block, the support block is fixedly mounted with a motor to support the motor, the motor is fixedly connected to the cleaning block through a coupling to provide a driving force for the cleaning block to rotate, the upper surface of the cleaning block coincides with the horizontal plane of the discharge pipe orifice to clean the discharge pipe orifice, the motor is connected to the control module, one end of the inclined plate is fixedly mounted on the second electric push rod, and the other end of the inclined plate is fixedly mounted on the partition plate to fix the second electric push rod.
Citation Information
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