A unit curtain wall honeycomb structure platform code

By adopting honeycomb structure and specific perforation design in the floor code of the unit curtain wall system, the deformation and safety hazards caused by the increase in load bearing and construction deviation of the existing floor code are solved, and better stress performance and material utilization efficiency are achieved.

CN115839144BActive Publication Date: 2025-04-15CHENGDU JIANGHO CURTAIN WALL SYST ENG
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202211578086.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-06
Publication Date
2025-04-15
Estimated Expiration
2042-12-06

AI Technical Summary

Technical Problem

The floor code of the existing unit curtain wall system is prone to deformation and structural defects due to increased load-bearing and deviations in concrete construction, which affects the safety of use.

Method used

The platform code of the honeycomb structure is adopted, and the stable fixation and force optimization of the plate body are achieved by setting specific perforated structures and anchor holes on the plate body, and combining the installation methods of anchor bolts and mounting plates.

Benefits of technology

The honeycomb structure has a small thickness of the floor wall, excellent stress performance, reduced material usage, small deformation, and can withstand greater weight while ensuring the safety and economical installation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN115839144B_ABST
    Figure CN115839144B_ABST
Patent Text Reader

Abstract

A unit curtain wall honeycomb structure platform code, the platform code includes a rectangular plate body, the plate body has a top surface and a bottom surface, among the four side surfaces, the two opposite side surfaces are respectively the first side surface and the second side surface, and the other two opposite side surfaces are respectively the third side surface and the fourth side surface; the first side surface, the third side surface and the fourth side surface are vertical planes, the second side surface is a curved surface with a longitudinal section protruding outward and an arc shape; a plurality of through holes are provided between the third side surface and the fourth side surface, and there is a gap between adjacent through holes; the top surface of the plate body is provided with an anchor hole near the first side surface, and the second side surface of the plate body is recessed inward to form a hanging groove with a T-shaped cross section. The installation structure is a building structure and a curtain wall structure; the plate body is provided on the top surface of the building structure; the column of the curtain wall structure is fixed in the hanging groove by a hanging plate.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention belongs to the technical field of building curtain walls, in particular to a unit curtain wall honeycomb structure floor code. Background Art

[0002] As the curtain wall industry in China becomes more and more mature, various forms of curtain wall systems emerge one after another. Among them, the unitized curtain wall has always occupied the leading position in the curtain wall system solution due to its convenient and quick installation and excellent waterproof performance, and is deeply trusted by experts and owners. Figure 1 As shown, in the unitized curtain wall system, the commonly used floor code 10 for hanging the wall node is a plate structure. However, as the building height is getting higher and higher, the weight of the unit body plate 20 is also getting heavier, and the construction deviation of the on-site concrete is difficult to avoid, which can easily cause the bearing point of the floor code 10 to be far away from the edge of the concrete, thereby increasing the deformation of the floor code 10, and thus requiring the thickness of the floor code 10 to be larger and larger. The increase in the thickness of the floor code 10 is likely to bring a safety problem: when processing thicker floor codes (14mm and above), due to the uneven cooling of the aluminum liquid, the internal structure of the floor code will cause structural defects, seriously affecting the safety of use. Summary of the invention

[0003] The purpose of the present invention is to provide a unit curtain wall honeycomb structure platform code, which has a small wall thickness and excellent force-bearing performance, not only reducing the amount of material used, but also having smaller deformation and being able to bear a larger weight.

[0004] Another object of the present invention is to provide an installation structure for a unit curtain wall honeycomb structure floor code, which is easy to operate, has a reasonable structural force, has a low material cost and can ensure safety in use.

[0005] To achieve the above object, the present invention adopts the following technical solutions:

[0006] A unit curtain wall honeycomb structure floor code, comprising a rectangular plate body, the plate body having a top surface and a bottom surface, and among the four side surfaces, two opposite side surfaces are respectively a first side surface and a second side surface, and the other two opposite side surfaces are respectively a third side surface and a fourth side surface; the first side surface, the third side surface and the fourth side surface are vertical planes, and the second side surface is a curved surface with a longitudinal section protruding outward and an arc shape; a plurality of through holes are provided between the third side surface and the fourth side surface, and there is a gap between adjacent through holes; among the through holes, the first through hole is adjacent to the first side surface, the second through hole is adjacent to the second side surface, the third through hole is adjacent to the second through hole, and a plurality of fourth through holes are between the first through hole and the third through hole; the longitudinal section of the first through hole is D-shaped , including a first side parallel to the first side, the top and bottom of the first side are each horizontally extended toward the second side with a second side, the ends of the two second sides are respectively extended toward the inside of the first perforation with a third side, the ends of each third side are respectively connected to the two ends of the fourth side, and the fourth side is parallel to the first side; the second perforation is D-shaped in longitudinal section, including a fifth side parallel to the second side and a sixth side with a C-shaped cross section; the third perforation is rectangular in longitudinal section; each fourth perforation is octagonal in cross section, and the octagon is symmetrical left and right and symmetrical up and down; the octagon includes two seventh sides parallel to the first side, an eighth side perpendicular to the first side is provided between the ends of the two seventh sides, and each eighth side is connected to the corresponding seventh side end through a ninth side;

[0007] An anchor hole is arranged on the top surface of the plate body near the first side surface, and the second side surface of the plate body is recessed inwardly to form a hanging groove with a T-shaped cross section.

[0008] Furthermore, saw teeth are arranged around the anchor hole.

[0009] Furthermore, the angles between the third side, the ninth side and the horizontal direction are both 45 degrees.

[0010] Furthermore, the distance between the first side surface and the second side surface is 300 mm, the distance between the top surface and the bottom surface of the plate body is 20 mm, the radius of the arc corresponding to the second side surface and the sixth side is 10 mm, and the interval between the perforations is 2 mm.

[0011] A mounting structure for a unit curtain wall honeycomb structure platform code comprises a building structure and a curtain wall structure; the plate body is arranged on the top surface of the building structure and fixedly connected by an anchor bolt, and the anchor bolt is located in the anchor hole; a hanging plate is fixedly provided on the side of the column of the curtain wall structure, and the end of the hanging plate facing the building structure has a hanging portion with a T-shaped cross-section, the hanging portion is located in the hanging groove, and a hanging tube is provided on the top of the hanging portion facing the building structure, and a hanging bolt is provided in the hanging tube, and the bottom end of the hanging bolt is abutted against the top surface of the plate body.

[0012] Furthermore, a serrated gasket is provided on the top of the anchor bolt.

[0013] The beneficial effects of the present invention are:

[0014] 1. The floor bracket of the present invention uses a smaller honeycomb wall thickness to replace the original thicker plate-type floor bracket, thereby avoiding the safety hazard of internal defects caused by the excessive thickness of the extruded profile of the floor bracket.

[0015] 2. The platform code of the present invention has a more superior force-bearing performance due to its special structural form. It not only reduces the amount of material used, but also has smaller deformation of the honeycomb structure platform code and can withstand greater weight, which has obvious advantages. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the installation structure of the existing platform code.

[0017] Figure 2 It is a structural schematic diagram of the honeycomb structure platform code of the unit curtain wall of the present invention.

[0018] Figure 3 It is a longitudinal section schematic diagram of the honeycomb structure platform code of the unit curtain wall of the present invention.

[0019] Figure 4 It is a cross-sectional schematic diagram of the installation structure of the unit curtain wall honeycomb structure platform code of the present invention.

[0020] Figure 5 It is a longitudinal sectional schematic diagram of the installation structure of the unit curtain wall honeycomb structure platform code of the present invention.

[0021] Figure 6 It is a schematic diagram of the stress-deformation comparison results of the honeycomb structure floor code of the unit curtain wall of the present invention and the existing floor code, wherein the load-bearing position is 75 mm away from the edge of the concrete.

[0022] Figure 7 It is a schematic diagram of the stress-deformation comparison results of the honeycomb structure floor code of the unit curtain wall of the present invention and the existing floor code, wherein the load-bearing position is 100 mm away from the edge of the concrete. DETAILED DESCRIPTION

[0023] The structure of the present invention and the technical effects to be achieved will be described below with specific embodiments in combination with the accompanying drawings. However, the selected embodiments are only used for illustration and explanation and are not intended to limit the scope of the present invention.

[0024] like Figure 2 , Figure 3As shown, the present invention provides a unit curtain wall honeycomb structure platform code, including a rectangular plate body 1, the plate body 1 has a top surface and a bottom surface, and among the four sides, the two opposite sides are respectively the first side 11 and the second side 12, and the other two opposite sides are respectively the third side 13 and the fourth side 14. The first side 11, the third side 13 and the fourth side 14 are vertical planes, and the second side 12 is a curved surface with a longitudinal section protruding outward and an arc shape. A plurality of perforations 15 are provided between the third side 13 and the fourth side 14, and there are intervals between adjacent perforations 15. Among the perforations, the first perforation 151 is adjacent to the first side 11, the second perforation 152 is adjacent to the second side 12, the third perforation 153 is adjacent to the second perforation 152, and the plurality of fourth perforations 154 are between the first perforation 151 and the third perforation 153.

[0025] like Figure 3 As shown, the first through hole 151 has a D-shaped longitudinal section, including a first side 1511 parallel to the first side, the top and bottom of the first side 1511 are horizontally extended to the second side 12 with a second side 1512, and the ends of the two second sides 1512 are respectively extended to the inside of the first through hole 151 with a third side 1513, and the ends of each third side 1513 are respectively connected to the two ends of the fourth side 1514, and the fourth side 1514 is parallel to the first side 1511. The second through hole 152 has a D-shaped longitudinal section, including a fifth side 1521 parallel to the second side 12 and a sixth side 1522 with a C-shaped cross section. The third through hole 153 has a rectangular longitudinal section. Each fourth through hole 154 has an octagonal cross section, and the octagon is symmetrical left and right and symmetrical up and down. The octagon includes two seventh sides 1541 parallel to the first side 11 , an eighth side 1542 perpendicular to the first side 11 is provided between the ends of the two seventh sides 1541 , and each eighth side 1542 is connected to the end of the corresponding seventh side 1541 via a ninth side 1543 .

[0026] Preferably, the angles between the third side 1513 and the ninth side 1543 and the horizontal direction are both 45 degrees. In this embodiment, the distance between the first side 11 and the second side 12 is 300 mm, the distance between the top and bottom surfaces of the plate body 1 is 20 mm, the radius of the arc corresponding to the second side 12 and the sixth side 1522 is 10 mm, and the interval between the perforations 15 is 2 mm.

[0027] like Figure 2As shown, the top surface of the plate body 1 is provided with an anchor hole 16 near the first side surface 11, which is used to connect with the top surface of the building structure through an anchor bolt. Preferably, serrations 17 are provided around the anchor hole 16, which are used to engage with the serrated gasket on the anchor bolt. The second side surface 12 of the plate body 1 is recessed inward to form a T-shaped hanging groove 18, which is used to connect with the column of the curtain wall structure through a hanging plate.

[0028] like Figure 4 , Figure 5 As shown, the present invention also provides an installation structure of the unit curtain wall honeycomb structure platform code, including a building structure 2 and a curtain wall structure 3. The plate body 1 is arranged on the top surface of the building structure 2 and is fixedly connected by an anchor bolt 21, and the anchor bolt 21 is located in the anchor hole 16. Preferably, a serrated gasket 22 is provided on the top of the anchor bolt 21, which engages with the serrations 17 around the anchor hole 16 to prevent sliding. A hanging plate 32 is fixedly provided on the side of the column 31 of the curtain wall structure 3, and the hanging plate 32 has a hanging portion 321 with a T-shaped cross section at one end facing the building structure 2, and the hanging portion 321 is located in the hanging groove 18, and a hanging tube 322 is provided on the top of the hanging portion 321 facing the building structure 2, and a hanging bolt 33 is provided in the hanging tube 322, and the bottom end of the hanging bolt 33 is against the top surface of the plate body 1. In this embodiment, the honeycomb type floor code is fixed to the building structure 2 by two anchor bolts 21 with a diameter of 16 mm, and the unit body plate size of the curtain wall structure 3 mounted thereon is 4300 mm*1500 mm.

[0029] The surface material, keel, glue injection, etc. of the curtain wall structure 3 are all completed in the factory, and then the entire panel is loaded on a shelf and transported to the project site; the curtain wall structure 3 is lifted to the pre-installation floor through different lifting methods at the construction site, and the curtain wall structure 3 is mounted on the platform code through the mounting plate 32, and the mounting bolts 33 are fine-tuned to the predetermined height, and the curtain wall structure 3 is installed. Therefore, it can be seen that the entire weight of the curtain wall structure 3 is borne by the platform code, and the strength and quality of the platform code will be crucial. The platform code of the present invention adopts a honeycomb structure with an internal thickness ranging from 2 to 5 mm. It is lightweight as a whole and makes full use of the force-bearing advantages of the structure to ensure the platform code's own bearing capacity, while avoiding the hidden dangers of internal structural defects in panels that are too thick.

[0030] For the plate-type platform code 10 in the prior art (such as Figure 1 The present invention has carried out a targeted performance comparison between the cellular platform code 1 of the present invention and the cellular platform code 1 of the present invention, wherein the load-bearing points are all on the inner end top surface of the T-slot 18, corresponding to the position of the bottom end of the mounting bolt 33 of the present invention; the wind load acting points are all located on the inner sides of the two outer ends of the T-slot 18:

[0031] 1. Comparison target: vertical deformation;

[0032] Comparison conditions: the distance from the hanging point to the edge of the main structure is consistent, and the load-bearing capacity and wind load are consistent;

[0033] Comparison model: The load-bearing position is 75mm away from the concrete edge, considering a 1-ton weight (10kN) and a wind load of 30kN;

[0034] Weight (cross-sectional area) comparison: The cross-sectional area of ​​the honeycomb platform code 1 of the present invention is 2543mm^2

[0035] Existing slab floor code 10 cross-sectional area 3960mm^2

[0036] The weight reduction of the present invention is close to 36%.

[0037] Comparison of finite element models (1 ton load, 30kN wind load):

[0038] like Figure 6 As shown, the analysis results are compared

[0039] Deformation of the honeycomb platform code 1 of the present invention: 1.275mm

[0040] The deformation of the existing plate-type platform code 10 is 2.013 mm.

[0041] The deformation of the honeycomb platform code of the present invention is 36.7% smaller than that of the plate-type platform code.

[0042] 2. Further performance comparison (increasing the distance between the bearing point and the concrete edge):

[0043] Comparison target: vertical deformation

[0044] Comparison conditions: the distance from the hanging point to the edge of the main structure is consistent, and the load-bearing capacity and wind load are consistent;

[0045] Comparison model: The distance between the load-bearing position and the concrete edge is increased to 100mm, considering a weight of 1 ton (10kN) and a wind load of 30kN;

[0046] like Figure 7 As shown, the analysis results are compared:

[0047] Deformation of the honeycomb platform code 1 of the present invention: 2.255mm

[0048] The deformation of the existing plate-type platform code 10 is 3.633 mm.

[0049] The deformation of the honeycomb floor code 1 of the present invention is 61.1% smaller than that of the plate-type floor code 10.

[0050] The present invention compares the force model:

[0051] 1. Under the same load-bearing conditions, the honeycomb floor bracket of the present invention is 36% lighter than the plate-type floor bracket, and the deformation of the component itself is also reduced by 31.3%;

[0052] 2. After increasing the distance from the bearing point to the concrete edge, the deformation of the honeycomb structure floor bracket of the present invention is reduced by 61.1% compared with the plate-type floor bracket.

[0053] 3. The good force-bearing capacity of the honeycomb structure floor code of the unit curtain wall of the present invention depends on the favorable internal honeycomb structure of the honeycomb floor code, so that the present invention achieves the goal of lighter components and better performance.

[0054] The present invention is defined by the claims, but based on this, a person skilled in the art may make various obvious changes or modifications, which should be within the main spirit and scope of protection of the present invention.

Claims

1. A unit curtain wall honeycomb structure platform code, characterized in that: The invention comprises a rectangular plate body, wherein the plate body has a top surface and a bottom surface, and among the four side surfaces, two opposite side surfaces are respectively a first side surface and a second side surface, and the other two opposite side surfaces are respectively a third side surface and a fourth side surface; the first side surface, the third side surface and the fourth side surface are vertical planes, and the second side surface is a curved surface with a longitudinal section protruding outward and an arc shape; a plurality of through holes are arranged between the third side surface and the fourth side surface, and there is a gap between adjacent through holes; among the through holes, the first through hole is adjacent to the first side surface, the second through hole is adjacent to the second side surface, the third through hole is adjacent to the second through hole, and a plurality of fourth through holes are arranged between the first through hole and the third through hole; the longitudinal section of the first through hole is D-shaped, and includes a plurality of through holes adjacent to the first through hole. A first side parallel to the side, a second side is horizontally extended toward the second side at the top and bottom of the first side, and a third side is respectively extended toward the inside of the first perforation at the ends of the two second sides, and the ends of each third side are respectively connected to the two ends of the fourth side, and the fourth side is parallel to the first side; the second perforation is D-shaped in longitudinal section, including a fifth side parallel to the second side and a sixth side with a C-shaped cross section; the third perforation is rectangular in longitudinal section; each fourth perforation is octagonal in cross section, and the octagon is symmetrical left and right and up and down; the octagon includes two seventh sides parallel to the first side, an eighth side perpendicular to the first side is provided between the ends of the two seventh sides, and each eighth side is connected to the corresponding seventh side end through a ninth side; An anchor hole is arranged on the top surface of the plate body near the first side surface, and the second side surface of the plate body is recessed inwardly to form a hanging groove with a T-shaped cross section.

2. The unit curtain wall honeycomb structure platform code according to claim 1, characterized in that: Saw teeth are arranged around the anchor hole.

3. The unit curtain wall honeycomb structure floor code according to claim 1 or 2, characterized in that: The angles between the third side and the ninth side and the horizontal direction are both 45 degrees.

4. The unit curtain wall honeycomb structure platform code according to claim 1 or 2, characterized in that: The distance between the first side surface and the second side surface is 300 mm, the distance between the top surface and the bottom surface of the plate body is 20 mm, the radius of the arc corresponding to the second side surface and the sixth side is 10 mm, and the interval between the perforations is 2 mm.

Citation Information

Patent Citations

  • T-shaped hanging weight connecting structure

    CN106320584A