A production machine for a spiral hydrocolloid for stoma
By combining the design of the columnar spiral hydrocolloid production machine, the problems of uneven slice thickness, uneven cutting, and high heat have been solved, achieving efficient and uniform cutting and centering of slices to meet the diverse needs of customers.
Patent Information
- Application Number
- CN202211408672.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-11
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2042-11-11
AI Technical Summary
In the traditional process of producing spiral hydrocolloids for ostomy, the slices are uneven in thickness and cut unevenly. The high heat and difficulty in temperature control and degassing result in poor cutting effect and easy sticking to the blade.
The system employs components such as a columnar spiral hydrocolloid cutting section, a temperature-controlled fixture, a liftable tray, a moving track, an ultrasonic cutting head, and a coating section. Combined with a temperature control chamber and exhaust rollers, it ensures uniform slice thickness and smooth cuts. Centered slicing is achieved through an industrial camera and a positioning execution system.
It achieves uniform slice thickness and smooth cutting, reduces heat generation, prevents sticking to the blade, ensures the unique center position of each slice, meets the product characteristics required by different customers, and reduces the equipment footprint.
Smart Images
Figure CN115871044B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of medical devices, in particular to a production machine for spiral hydrocolloid for stoma. BACKGROUND
[0002] The spiral hydrocolloid for stoma is mainly used in medical field. In the traditional production process of the spiral hydrocolloid for stoma, the thickness of the cut piece cannot be ensured to be uniform and flat. The heat generated in the cutting process is high, which is inconvenient to handle, and the temperature control and exhaust are not easy to ensure, and the effect of the integral concentricity is poor. The current cut hydrocolloid is prone to problems such as uneven thickness and sticking to the cutter when cut by other methods, and cannot be well cut into shape. Therefore, a production machine for spiral hydrocolloid for stoma is needed to solve this problem. SUMMARY
[0003] The present application aims to provide a production machine for spiral hydrocolloid for stoma to solve the problems in the background art.
[0004] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a production machine for spiral hydrocolloid for stoma, comprising a cutting part, a columnar spiral hydrocolloid is installed on the cutting part, a temperature control clamp is installed at the bottom end of the columnar spiral hydrocolloid, a temperature control tray that can be lifted is installed at the bottom end of the temperature control clamp, a moving track is installed at one end of the temperature control tray that can be lifted, an ultrasonic cutting tool bit is installed at one end of the moving track, the ultrasonic cutting tool bit is fixed at one end of an ultrasonic transducer, a film coating part is installed at one end of the cutting part, a temperature control box is installed at one end of the film coating part, a guide wheel is installed at one end of the temperature control box, an exhaust roller is installed at one end of the guide wheel, a centering cut piece is installed at one end of the exhaust roller, an industrial camera is installed at one end of the centering cut piece, a positioning execution system is installed at the bottom end of the industrial camera, a contour shaping part is installed at one end of the film coating part, an embossing shaping mechanism is installed at one end of the contour shaping part, a rotary transfer mechanism is installed at one end of the embossing shaping mechanism, and a cut piece cutting mechanism is installed at one end of the rotary transfer mechanism.
[0005] Further, a bottom film is installed at one end of the temperature control tray that can be lifted.
[0006] Further, a top film is installed at the upper end of the film coating part, and the guide wheel guides the top film and the bottom film to be overlaid with the film.
[0007] Further, a material positioning and taking system is installed at one end of the industrial camera, and the material positioning and taking system is located on the positioning execution system.
[0008] Further, a rotary collection mechanism is installed at one end of the cut piece cutting mechanism, and the rotary collection mechanism is located at the bottom end of the cut piece cutting mechanism.
[0009] Further, the exhaust roller is made of soft gel.
[0010] Compared with the prior art, the present application has the following beneficial effects:
[0011] (1) The present application is a production machine for spiral hydrogel for stoma, and the cutting part of the production machine is provided with: a heating temperature control tray for positioning the bottom film and the gel to be cut by taking advantage of the characteristics of the raw material adhesion at room temperature, and a lifting mechanism for reducing the temperature rise of the gel caused by heat conduction; and a holding of the moving track ensures uniform thickness and smooth cutting of the cut piece, which can be well cut and formed.
[0012] (2) The present application is a production machine for spiral hydrogel for stoma, and the film coating part of the production machine is provided with: while exhausting to the maximum, the film thickness, appearance size and internal profile line position of the film are less affected; a camera detects the center position of the internal spiral line of the film, and commands a centering material taking system to ensure that the center position of each centering film is unique, which facilitates subsequent process taking and placing.
[0013] (3) The present application is a production machine for spiral hydrogel for stoma, and the profile shaping part of the production machine is provided with: the cut piece cutting can make the cut piece have profile characteristics and give the cut piece a pasted scale label; rotating collection, rotation of the disc makes the finished product arranged in order; the pattern plate has customizable characteristics to meet different requirements of customers for product characteristics; the rotating transfer and collection mechanism positions the cut piece at one time, reduces the equipment floor space, and the difference between finished products is small. BRIEF DESCRIPTION OF DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments. Obviously, the drawings in the following description only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0015] Fig. 1 is a structural schematic diagram of a production machine for spiral hydrogel for stoma according to an embodiment of the present application;
[0016] Fig. 2 is a structural schematic diagram of a rotating collection mechanism of a production machine for spiral hydrogel for stoma according to an embodiment of the present application.
[0017] Reference signs:
[0018] 1, cutting part; 2, cylindrical spiral hydrogel; 3, ultrasonic cutting head; 4, ultrasonic transducer; 5, moving track; 6, bottom film; 7, temperature control clamp; 8, liftable temperature control tray; 9, film coating part; 10, top film; 11, temperature control box; 12, exhaust roller; 13, guide wheel; 14, centering slicing; 15, industrial camera; 16, positioning execution system; 17, positioning material taking system; 18, contour shaping part; 19, embossing shaping mechanism; 20, rotary transfer mechanism; 21, slice cutting mechanism; 22, rotary collection mechanism. DETAILED DESCRIPTION
[0019] The application will be further described below in conjunction with the drawings and specific embodiments:
[0020] Please refer to Figs. 1-2 , according to an embodiment of the application, a spiral hydrogel production machine for stoma, comprising a cutting part 1, a cylindrical spiral hydrogel 2 is installed on the cutting part 1, a temperature control clamp 7 is installed at the bottom end of the cylindrical spiral hydrogel 2, a liftable temperature control tray 8 is installed at the bottom end of the temperature control clamp 7, a moving track 5 is installed at one end of the liftable temperature control tray 8, an ultrasonic cutting head 3 is installed at one end of the moving track 5, the ultrasonic cutting head 3 is fixed on an ultrasonic transducer 4 at one end, a film coating part 9 is installed at one end of the cutting part 1, a temperature control box 11 is installed at one end of the film coating part 9, a guide wheel 13 is installed at one end of the temperature control box 11, an exhaust roller 12 is installed at one end of the guide wheel 13, a centering slicing 14 is installed at one end of the exhaust roller 12, an industrial camera 15 is installed at one end of the centering slicing 14, a positioning execution system 16 is installed at the bottom end of the industrial camera 15, a contour shaping part 18 is installed at one end of the film coating part 9, an embossing shaping mechanism 19 is installed at one end of the contour shaping part 18, a rotary transfer mechanism 20 is installed at one end of the embossing shaping mechanism 19, and a slice cutting mechanism 21 is installed at one end of the rotary transfer mechanism 20.
[0021] Among them, the production machine cutting part 1 of the present application is provided: ultrasonic cutting can avoid the physical sticking of sticky materials and the residue of glue on the cutter, and the heat generated during cutting is less; the temperature control clamp 7 maintains the low temperature of the material body, offsets the temperature rise brought by the cutting process, and the small volume can reduce the power consumption; by using the characteristics of raw material adhesion at room temperature, the heating temperature control tray can position the bottom film 6 and the cutting gel, and the lifting mechanism can reduce the temperature rise of the gel caused by heat conduction; the holding of the moving track ensures that the slice is uniform in thickness and smooth in cutting.
[0022] In this embodiment, the liftable temperature control tray 8 is provided with a bottom film 6 at one end, and the bottom film 6 is located at the bottom end of the cutting part 1.
[0023] Wherein, the ultrasonic cutting head 3 is driven by the motor to move at a proper speed while keeping the tension of the bottom film 6, and the cut pieces are orderly arranged on the bottom film 6 under the positioning and traction of the bottom film 6, and each cut piece can be stably controlled within a controllable range due to the viscosity of the material, and the continuous refrigeration can effectively eliminate the temperature rise caused by ultrasonic cutting.
[0024] In this embodiment, the top film 10 is installed on the upper end of the film covering part 9, and the guide wheel 13 guides the top film 10 to be overlaid with the bottom film 6 and the film.
[0025] In this embodiment, the industrial camera 15 is installed at one end of the material positioning and taking system 17, and the material positioning and taking system 17 is located on the positioning execution system 16.
[0026] Wherein, the industrial camera 15 guides the positioning execution system 16 to ensure that the center of each film after centering cutting is within the same position range of the line body; the positioning and taking system 17 moves the centering cut piece to the subsequent work station; the exhaust roller 12 is made of soft rubber, which can maximize the exhaust while having little effect on the film thickness, appearance size and film internal contour line position.
[0027] In this embodiment, the cutting and trimming mechanism 21 is installed at one end of the rotary collection mechanism 22, and the rotary collection mechanism 22 is located at the bottom end of the cutting and trimming mechanism 21.
[0028] Wherein, the cutting and trimming can make the cut piece have contour characteristics while giving the cut piece a pasted scale label; the rotary collection makes the finished product orderly arranged by the rotation of the disc; the pattern plate has customizable features to meet different customer requirements for product features; the rotary transfer and collection mechanism positions the cut piece at one time, reduces the equipment floor space, and the difference between finished products is small.
[0029] In this embodiment, the exhaust roller 12 is made of soft rubber.
[0030] Wherein, the air roller 12 extrudes the film between the two layers of film materials, which can maximize the elimination of bubbles between the film and the two layers of film materials during cutting and film covering.
[0031] In specific applications, the present application is a production machine for spiral hydrocolloid for stoma, which uses temperature control clamp 7 with internal water cooling system to continuously ensure that the hydrocolloid is maintained at a suitable temperature, and the ultrasonic cutting tool 3 moves at a suitable speed under the drive of the motor while keeping the bottom film 6 in tension, and the cut pieces are orderly arranged on the bottom film 6 under the positioning and traction of the bottom film 6, and each piece can be stably controlled within a controllable range due to the viscosity characteristics of the material itself, and the continuous refrigeration can effectively eliminate the temperature rise caused by ultrasonic cutting; the current cutting hydrocolloid is prone to uneven thickness and sticking to the tool when cut by other methods, and cannot be well cut and formed, the production machine cutting part 1 is provided: ultrasonic cutting can avoid physical sticking of viscous materials to the tool and residue of the hydrocolloid on the tool, and the heat generated during the cutting process is less; the temperature control clamp 7 maintains the low temperature of the material body, offsets the temperature rise caused by the cutting process, and the small size can reduce power consumption; by using the characteristics of raw material adhesion at room temperature, the heating temperature control tray can position the bottom film 6 and the hydrocolloid to be cut, and the lifting mechanism can reduce the temperature rise of the hydrocolloid caused by heat conduction; the holding of the moving track ensures the uniform thickness and smooth cutting of the pieces; it can be well cut and formed, the production machine film coating part 9 is provided: the working principle of the equipment is that the temperature control box 11 promotes the controlled temperature rise of the cut pieces to make them soft, the guide wheel 13 guides the top film 10 to be overlapped with the bottom film 6 and the film piece, the exhaust roller 12 extrudes the film piece between the two film materials, which can maximize the elimination of air bubbles between the film piece and the two film materials during cutting and film coating; the industrial camera 15 guides the positioning execution system 16 to ensure that the center of each film piece after centering cutting is within the same position range of the line; the positioning and taking system 17 moves the centered cutting piece to the subsequent station; the exhaust roller 12 is made of soft hydrocolloid, which can maximize exhaust while having little effect on the thickness, appearance size and internal contour line position of the film piece; the camera detects the center position of the internal spiral line of the film piece, and guides the centering and taking system 17 to ensure that the center position of each centered film piece is unique, which facilitates subsequent process taking and placing; the production machine profile shaping part 18 is provided: due to the uniqueness of the center of the centered cutting piece, after the rotating positioning and taking system 17 moves, the center of each piece is located at the same position, and the embossing die with self-pattern is used for shaping while heating and pressing the piece, so that the piece has a specified pattern feature, and the piece cutting can make the piece have a profile feature while giving the piece a pasted scale label; rotating collection, rotation of the carousel makes the finished products orderly arranged; the pattern plate has customizable features to meet different customer requirements for product features; the rotating transfer and collection mechanism positions the pieces at one time, reduces the equipment floor space, and the difference between the finished products is small.
[0032] In the description of the present application, it should be noted that the terms "top", "bottom", "one side", "the other side", "front", "back", "intermediate position", "interior", "top end", "bottom end" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application; the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance; in addition, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0033] Finally, it should be noted that: the above only describes the preferred embodiments of the present application, and is not intended to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for some technical features. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A production machine of a spiral hydrocolloid for a stoma, characterized by, The application relates to a cutting device, which comprises a cutting part (1), a columnar spiral hydrogel (2) installed on the cutting part (1), a temperature control clamp (7) installed at the bottom end of the columnar spiral hydrogel (2), a temperature control tray (8) capable of being lifted and installed at the bottom end of the temperature control clamp (7), a moving track (5) installed at one end of the temperature control tray (8), an ultrasonic cutting tool bit (3) installed at one end of the moving track (5), an ultrasonic transducer (4) fixed at one end of the ultrasonic cutting tool bit (3), a film covering part (9) installed at one end of the cutting part (1), a temperature control box (11) installed at one end of the film covering part (9), a guide wheel (13) installed at one end of the temperature control box (11), an exhaust roller (12) installed at one end of the guide wheel (13), a centering slice (14) installed at one end of the exhaust roller (12), an industrial camera (15) installed at one end of the centering slice (14), a positioning execution system (16) installed at the bottom end of the industrial camera (15), a contour shaping part (18) installed at one end of the film covering part (9), an embossing shaping mechanism (19) installed at one end of the contour shaping part (18), a rotary transfer mechanism (20) installed at one end of the embossing shaping mechanism (19), a slice cutting mechanism (21) installed at one end of the rotary transfer mechanism (20), a bottom film (6) installed at one end of the temperature control tray (8), wherein the bottom film (6) is located at the bottom end of the cutting part (1), a top film (10) is installed at the upper end of the film covering part (9), and the guide wheel (13) guides the top film (10) to be combined with the bottom film (6) and the film.
2. The machine for producing a spiral hydrocolloid for stoma according to claim 1, wherein The industrial camera (15) is provided with a material positioning and taking system (17) at one end, and the material positioning and taking system (17) is located on the positioning execution system (16).
3. The machine for producing a spiral hydrocolloid for stoma according to claim 1, wherein The slice cutting mechanism (21) is provided with a rotary collection mechanism (22) at one end, and the rotary collection mechanism (22) is located at the bottom end of the slice cutting mechanism (21).
4. The machine for producing a spiral hydrocolloid for stoma according to claim 1, wherein The exhaust roller (12) is made of soft gel.
Citation Information
Patent Citations
Production machine of spiral hydrocolloid for stoma
CN219255716U