A bellows forming device
Through the matching structure of the T-slot and T-block, the translation mechanism and the cleaning mechanism, the problems of the heavy mold block and difficult installation and the transmission chain spacing adjustment in the corrugated pipe forming device are solved, the mold block can be easily installed and cleaned, and the production of corrugated pipes of different diameters and specifications is adapted, thereby improving production efficiency.
Patent Information
- Application Number
- CN202211288918.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-20
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2042-10-20
AI Technical Summary
The existing bellows forming device is heavy and difficult to install when disassembling the mold block, and it is not convenient to adjust the transmission chain spacing to adapt to the production of bellows with different diameters.
The matching structure of T-slot and T-block is adopted, combined with bolt fixation, to realize the convenient installation of mold blocks; the spacing between moving seats can be adjusted by translation mechanism to adapt to the replacement of mold blocks with different inner diameters; a cleaning mechanism is set to automatically clean and cool the mold blocks.
The mold block can be easily installed and disassembled, which is suitable for the production of corrugated pipes with different diameters and specifications. The mold block is ensured to be clean and at a suitable temperature, thus improving the applicability and production efficiency of the device.
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Figure CN115891231B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of bellows processing and forming, in particular to a bellows forming device. Background Art
[0002] During the production process of the corrugated pipe, the semi-finished corrugated pipe is input into the corrugated pipe forming device through the set injection molding machine, and the semi-finished corrugated pipe is clamped and shaped by multiple mold blocks in the corrugated pipe forming device. The existing corrugated pipe forming device has certain defects during use. For example, when the existing corrugated pipe forming device disassembles and replaces the mold block, it is not convenient to install and fix it to the side wall of the transmission chain due to the heavy weight of the mold block; for example, when the existing corrugated pipe forming device produces corrugated pipes of different diameter specifications, it is necessary to replace the mold blocks with different inner diameter specifications. In order to avoid interference between the mold blocks when used in combination, it is necessary to adjust the distance between the two transmission chains accordingly. The existing corrugated pipe forming device is not convenient to adjust the distance between the two transmission chains. Summary of the Invention
[0003] The purpose of the present invention is to solve the problems existing in the prior art and to propose a bellows forming device.
[0004] In order to achieve the above object, the present invention adopts the following technical solutions:
[0005] A corrugated pipe forming device includes a base, and two transmission chains are symmetrically arranged on the upper end surface of the base, multiple mold blocks are arranged on the outer side wall of each transmission chain, multiple clamping blocks used to cooperate with the mold blocks are fixed on the outer side wall of each transmission chain, a T-shaped slot is opened on the side wall of each clamping block, and a T-shaped block used to cooperate with the T-shaped slot is fixed on the side wall of each mold block, a translation mechanism is provided on the base, side mounting frames are fixed on both sides of the base, and each side mounting frame is provided with a cleaning mechanism.
[0006] As a further technical solution of the present invention, the upper and lower end surfaces of each engaging block are provided with through holes, each through hole is provided with a bolt, and the threaded end of each bolt is threadedly penetrated into the T-shaped block.
[0007] As a further technical solution of the present invention, two movable seats are symmetrically and movably provided on the upper end surface of the base, and each transmission chain is rotatably provided on the upper end surface of the corresponding movable seat.
[0008] As a further technical solution of the present invention, the translation mechanism includes two sunken grooves symmetrically opened on the upper end surface of the base, an electric push rod is fixed to the inner bottom of each sunken groove, a lower connecting ear is fixed to the end of each electric push rod, and two upper connecting ears are fixed to the bottom of each movable seat, and two connecting rods are rotatably arranged between the two adjacent upper connecting ears and the adjacent lower connecting ears.
[0009] As a further technical solution of the present invention, a plurality of sliding seats are fixed to the lower end surface of each movable seat, a plurality of sliding grooves for cooperating with the sliding seats are opened on the upper end surface of the base, and a plurality of rotating wheels are rotatably provided at the bottom of each sliding seat.
[0010] As a further technical solution of the present invention, the cleaning mechanism includes a connecting frame movably arranged at the top of the side mounting frame, a roller mounting seat is fixed on the side wall of the connecting frame, a roller body is rotatably arranged in the roller mounting seat, a brush layer is fixedly sleeved on the outer side wall of the roller body, and an air guide cover is also fixed on one side of the connecting frame, and the air guide cover is arc-shaped.
[0011] As a further technical solution of the present invention, the upper end surface of the side mounting frame is provided with a movable groove cooperating with the movement of the connecting frame, the upper end surface of the side mounting frame is also fixed with an electric push rod 2, the upper end surface of the connecting frame is fixed with a connecting block, and the telescopic end of the electric push rod 2 is fixedly connected to the upper end surface of the connecting block.
[0012] As a further technical solution of the present invention, material guide plates are fixed obliquely on both sides of the base, and a sliding door is provided on each side mounting frame.
[0013] Beneficial effects of the present invention:
[0014] 1. Through the cooperation of the provided T-slot and the T-block, when installing the corresponding mold block, the T-block is snapped into the T-slot, and the weight of the T-block and the mold block is borne by the provided T-slot, avoiding the inconvenience of positioning and installing the mold block due to its heavy weight; through the cooperation of the provided threaded hole and the through hole, the positioning of the T-block can be completed by only making the side wall of the T-block contact with the inner wall of the T-slot, which is easy to operate.
[0015] 2. When it is necessary to replace mold blocks with different inner diameters to complete the production of corrugated pipes with different diameters, in order to avoid motion interference between the two mold blocks used in conjunction with each other, the two movable seats need to be moved to both sides. In order to achieve this goal, the telescopic end of the electric push rod can be driven to extend, thereby pushing the lower connecting ear to rise, thereby pushing the connecting rod, and the connecting rod pushes the upper connecting ear to move the movable seat to the side. The spacing between the two movable seats is adjusted so that the two mold blocks used in conjunction can be used together to shape the semi-finished corrugated pipes delivered, which has strong applicability.
[0016] 3. When the mold block completes the shaping of the bellows, it will rotate one circle with the transmission chain and return to the working position again to clamp and shape the bellows. When the mold block passes through the brush layer, the brush layer is driven by the roller body to clean the working surface of the mold block to prevent part of the side wall of the bellows from remaining and adhering to the working surface of the mold block when the mold block is clamping and shaping the bellows, affecting the subsequent shaping of the bellows. When the brush layer contacts the working surface of the mold block, the working surface of the mold block is cleaned. After the mold block is cleaned by the brush layer, it will pass through the air guide cover. Since the air guide cover is arc-shaped, the air guide cover will spray air on the working surface of the mold block when the mold block passes through the air guide cover. On the one hand, the residue cleaned on the working surface of the mold block is blown away, and on the other hand, the mold block is cooled. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The structure of the present invention is schematically shown Figure 1 ;
[0018] Figure 2 The structure of the present invention is schematically shown Figure 2 ;
[0019] Figure 3 Schematic diagram of the connection between the mold block and the locking block of the present invention;
[0020] Figure 4 It is a structural schematic diagram of the locking block of the present invention;
[0021] Figure 5 This is a schematic diagram of the connection between the movable base and the upper connecting ear of the present invention;
[0022] Figure 6 It is a structural schematic diagram of the base of the present invention;
[0023] Figure 7 It is a schematic diagram of the connection between the connection block and the connection frame of the present invention.
[0024] In the figure: 1. Base; 2. Transmission chain; 3. Mold block; 4. Clamping block; 5. T-slot; 6. T-block; 7. Side mounting bracket; 8. Bolt; 9. Moving seat; 10. Electric push rod 1; 11. Lower connecting ear; 12. Upper connecting ear; 13. Connecting rod; 14. Sliding seat; 15. Sliding slot; 16. Connecting frame; 17. Roller mounting seat; 18. Roller body; 19. Brush layer; 20. Air guide cover; 21. Electric push rod 2; 22. Connecting block; 23. Material guide plate; 24. Sliding door. DETAILED DESCRIPTION
[0025] In order to further illustrate the technical means and effects adopted by the present invention to achieve the predetermined purpose of the invention, the specific implementation methods, structures, features and effects of the present invention are described in detail below in conjunction with the accompanying drawings and preferred embodiments.
[0026] Reference Figure 1-Figure 7 A corrugated pipe forming device includes a base 1, two transmission chains 2 are symmetrically provided on the upper end surface of the base 1, and two movable seats 9 are symmetrically and movably provided on the upper end surface of the base 1. Each transmission chain 2 is rotatably provided on the upper end surface of the corresponding movable seat 9, and a drive box for driving the transmission chain 2 to rotate is provided in each movable seat 9. A plurality of mold blocks 3 are provided on the outer side wall of each transmission chain 2, and a plurality of clamping blocks 4 for cooperating with the mold block 3 are fixed on the outer side wall of each transmission chain 2. A T-shaped slot 5 is opened on the side wall of each clamping block 4, and a T-shaped block 6 for cooperating with the T-shaped slot 5 is fixed on the side wall of each mold block 3.
[0027] By cooperating with the provided T-slot 5 and the T-block 6, when installing the corresponding mold block 3, the T-block 6 is snapped into the T-slot 5, and the weight of the T-slot 5 and the mold block 3 is borne by the provided T-slot, avoiding the inconvenience of positioning and fixing the mold block 3 due to its heavy weight. When the side wall of the T-block 6 contacts the inner wall of the T-slot 5, the through hole is aligned with the threaded hole, completing the positioning of the T-block 6 and the mold block 3, and then the bolt 8 is threadedly tightened into the threaded hole to complete the fixation of the mold block 3, which is convenient for disassembly and assembly.
[0028] A translation mechanism is provided on the base 1 , and side mounting frames 7 are fixed on both sides of the base 1 , and each side mounting frame 7 is provided with a cleaning mechanism.
[0029] The upper and lower end faces of each engaging block 4 are provided with a through hole, and a bolt 8 is provided in each through hole. The threaded end of each bolt 8 is threadedly penetrated into the T-shaped block 6, and the upper and lower end faces of each T-shaped block 6 are provided with a threaded hole for matching with the bolt 8. Through the cooperation of the provided threaded hole and the through hole, the positioning of the T-shaped block 6 can be completed by only bringing the side wall of the T-shaped block 6 into contact with the inner wall of the T-shaped slot 5, which is easy to operate.
[0030] The translation mechanism includes two sunken grooves symmetrically opened on the upper end face of the base 1, and an electric push rod 10 is fixed to the inner bottom of each sunken groove, and a lower connecting ear 11 is fixed to the end of each electric push rod 10, and two upper connecting ears 12 are fixed to the bottom of each movable seat 9. Two connecting rods 13 are rotatably arranged between the two adjacent upper connecting ears 12 and the adjacent lower connecting ears 11. When it is necessary to replace mold blocks 3 with different inner diameters and cooperate to complete the production of corrugated pipes with different diameter specifications, in order to avoid motion interference between the two cooperating mold blocks 3, it is necessary to move the two movable seats 9 to both sides. In order to achieve this purpose, the telescopic end of the electric push rod 10 can be driven to extend, thereby pushing the lower connecting ear 11 to rise, thereby pushing the connecting rod 13, so that the connecting rod 13 pushes the upper connecting ear 12, so that the movable seat 9 moves sideways, and adjusts the spacing between the two movable seats 9 so that the two cooperating mold blocks 3 can rely on each other to shape the semi-finished corrugated pipes delivered, and has strong applicability.
[0031] A plurality of sliding seats 14 are fixed to the lower end surface of each mobile seat 9, and a plurality of sliding grooves 15 for cooperating with the sliding seats 14 are provided on the upper end surface of the base 1. A plurality of rotating wheels are rotatably provided at the bottom of each sliding seat 14. The cooperation between the sliding seats 14 and the sliding grooves 15 guides the movement of the mobile seat 9 to avoid deviation of the mobile seat 9 during the movement, which affects the use effect. The rotating wheels reduce the friction between the sliding seat 14 and the sliding grooves 15, so that the mobile seat 9 can be pushed to move by applying a smaller force.
[0032] The cleaning mechanism includes a connecting frame 16 movably arranged on the top of the side mounting frame 7, a roller mounting seat 17 is fixed on the side wall of the connecting frame 16, a roller body 18 is rotatably arranged in the roller mounting seat 17, a motor for driving the roller body 18 to rotate is provided in the roller mounting seat 17, a brush layer 19 is fixedly sleeved on the outer wall of the roller body 18, an air guide hood 20 is also fixed on one side of the connecting frame 16, an air pump for supplying air to the air guide hood 20 is provided in the base 1, and the air guide hood 20 is arc-shaped. When the mold block 3 completes the shaping of the bellows, it will rotate one circle with the transmission chain 2 and return to the working position again to clamp and shape the bellows. When the mold block 3 passes through the brush layer 19, the brush layer 19 Driven by the roller body 18, the brush layer 19 cleans the working surface of the mold block 3 to prevent part of the side wall of the corrugated tube from remaining and adhering to the working surface of the mold block 3 when the mold block 3 clamps and shapes the corrugated tube, thereby affecting the subsequent shaping of the corrugated tube. When the brush layer 19 contacts the working surface of the mold block 3, the working surface of the mold block 3 is cleaned. After the mold block 3 is cleaned by the brush layer 19, it will pass through the air guide cover 20. Since the air guide cover 20 is arc-shaped, the air guide cover 20 will spray air on the working surface of the mold block 3 when the mold block 3 passes through the air guide cover 20. On the one hand, the residue cleaned on the working surface of the mold block 3 is blown away, and on the other hand, the mold block 3 is cooled.
[0033] The upper end surface of the side mounting frame 7 is provided with a movable groove that cooperates with the movement of the connecting frame 16. The upper end surface of the side mounting frame 7 is also fixed with an electric push rod 21. The upper end surface of the connecting frame 16 is fixed with a connecting block 22. The telescopic end of the electric push rod 21 is fixedly connected to the upper end surface of the connecting block 22. When the telescopic end of the electric push rod 21 is extended, the connecting block 22 can be pushed forward, thereby pushing the connecting frame 16 to move. By setting the electric push rod 21, the movement of the connecting frame 16 is controlled, thereby adjusting the position of the brush layer 19 so that the brush layer 19 can be suitable for mold blocks 3 with different inner diameters.
[0034] Guide plates 23 are fixed at an angle on both sides of the base 1, and a sliding door 24 is provided on each side mounting frame 7. The residue on the mold block 3 will fall into the guide plate 23 under the action of the brush layer 19 and the air guide cover 20. Since the guide plate 23 is set at an angle, this part of the residue will move to one end of the guide plate 23 under the action of gravity, which is convenient for cleaning.
[0035] When the present invention is in use, through the cooperation of the provided T-slot 5 and the T-block 6, when the corresponding mold block 3 is installed, the T-block 6 is snapped into the T-slot 5, and the weight of the T-block 6 and the mold block 3 is borne by the provided T-slot 5, avoiding the inconvenience of positioning and installing the mold block 3 due to its heavy weight. When the side wall of the T-block 6 contacts the inner wall of the T-slot 5, the through hole is aligned with the threaded hole, and the positioning of the T-block 6 and the mold block 3 is completed. Then, the bolt 8 is threadedly tightened into the threaded hole to complete the fixation of the mold block 3. The assembly and disassembly are convenient, and the semi-finished corrugated pipe delivered can be clamped and shaped by the provided multiple mold blocks 3;
[0036] When it is necessary to replace the mold blocks 3 of different inner diameters to complete the production of corrugated pipes of different diameters, in order to avoid the motion interference of the two mold blocks 3 used in conjunction with each other, it is necessary to move the two movable seats 9 to the sides. In order to achieve this purpose, the telescopic end of the electric push rod 10 can be driven to extend, thereby pushing the lower connecting ear 11 to rise, thereby pushing the connecting rod 13, so that the connecting rod 13 pushes the upper connecting ear 12, so that the movable seat 9 moves to the side, and the spacing between the two movable seats 9 is adjusted, so that the two mold blocks 3 used in conjunction with each other can be used together to shape the semi-finished corrugated pipe delivered, which has strong applicability.
[0037] When the mold block 3 completes the shaping of the bellows, it will rotate one circle with the transmission chain 2 and return to the working position again to clamp and shape the bellows. When the mold block 3 passes through the brush layer 19, the brush layer 19 is driven by the roller body 18 to clean the working surface of the mold block 3 to prevent part of the side wall of the bellows from remaining and adhering to the working surface of the mold block 3 when the mold block 3 clamps and shapes the bellows, affecting the subsequent shaping of the bellows. When the brush layer 19 contacts the working surface of the mold block 3, the working surface of the mold block 3 is cleaned. When the mold block 3 is cleaned by the brush layer 19, it will pass through the air guide cover 20. Since the air guide cover 20 is arc-shaped, when the mold block 3 passes through the air guide cover 20, the air guide cover 20 sprays air on the working surface of the mold block 3. On the one hand, the residue cleaned on the working surface of the mold block 3 is blown away, and on the other hand, the mold block 3 is cooled.
[0038] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as above in terms of a preferred embodiment, it is not intended to limit the present invention. Any person skilled in the art can, without departing from the scope of the technical solution of the present invention, make some changes or modifications to equivalent embodiments using the technical contents disclosed above. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A bellows forming device, comprising a base (1), characterized in that: Two transmission chains (2) are symmetrically arranged on the upper end surface of the base (1), a plurality of mold blocks (3) are arranged on the outer side wall of each transmission chain (2), a plurality of engaging blocks (4) used in conjunction with the mold blocks (3) are fixed on the outer side wall of each transmission chain (2), a T-shaped groove (5) is opened on the side wall of each engaging block (4), a T-shaped block (6) used in conjunction with the T-shaped groove (5) is fixed on the side wall of each mold block (3), a translation mechanism is provided on the base (1), side mounting frames (7) are fixed on both sides of the base (1), and each side mounting frame (7) is provided with a cleaning mechanism; The cleaning mechanism comprises a connecting frame (16) movably arranged at the top of the side mounting frame (7), a roller mounting seat (17) is fixed on the side wall of the connecting frame (16), a roller body (18) is rotatably arranged in the roller mounting seat (17), a brush layer (19) is fixedly sleeved on the outer wall of the roller body (18), an air guide cover (20) is also fixed on one side of the connecting frame (16), the air guide cover (20) is arc-shaped, and an air pump for supplying air to the air guide cover (20) is provided in the base (1); Guide plates (23) are fixed obliquely on both sides of the base (1), and a sliding door (24) is provided on each side mounting frame (7); The upper end surface of the base (1) is symmetrically and movably provided with two movable seats (9), and each transmission chain (2) is rotatably provided on the upper end surface of the corresponding movable seat (9); The translation mechanism comprises two sinking grooves symmetrically opened on the upper end surface of the base (1), an electric push rod (10) is fixed to the inner bottom of each sinking groove, a lower connecting ear (11) is fixed to the end of each electric push rod (10), two upper connecting ears (12) are fixed to the bottom of each movable seat (9), and two connecting rods (13) are rotatably provided between two adjacent upper connecting ears (12) and adjacent lower connecting ears (11); A plurality of sliding seats (14) are fixed to the lower end surface of each movable seat (9), a plurality of sliding grooves (15) for use with the sliding seats (14) are opened on the upper end surface of the base (1), and a plurality of rotating wheels are rotatably provided at the bottom of each sliding seat (14).
2. A corrugated tube forming device according to claim 1, characterized in that: The upper and lower end surfaces of each engaging block (4) are provided with through holes, each through hole is provided with a bolt (8), and the threaded end of each bolt (8) is threadedly penetrated into the T-shaped block (6).
3. The bellows forming device according to claim 1, characterized in that: The upper end surface of the side mounting frame (7) is provided with a movable groove for cooperating with the movement of the connecting frame (16), the upper end surface of the side mounting frame (7) is also fixed with a second electric push rod (21), the upper end surface of the connecting frame (16) is fixed with a connecting block (22), and the telescopic end of the second electric push rod (21) is fixedly connected to the upper end surface of the connecting block (22).
Citation Information
Patent Citations
Double-wall corrugated pipe production system
CN111674004A
Automatic Krah pipe production equipment
CN115071018A
Corrugated pipe manufacturing device
CN213317032U