Implant machine

Abstract

The present invention discloses an implantation machine, which includes: a machine platform, a conveying mechanism, a transporting mechanism and a material implantation mechanism, wherein the machine platform is provided with an implantation position and a transfer position; the conveying mechanism is provided on the machine platform, and the conveying mechanism can drive the jig to move relative to the machine platform to the implantation position; the material implantation mechanism includes a material ejecting assembly and a transporting member, and the transporting member reciprocates between the implantation position and the transfer position, the material ejecting assembly can drive the material on the jig disk at the transfer position to move to the transporting member, and the material implantation mechanism can drive the material to move to the implantation position and load it into the middle template. By ejecting the material out of the jig disk through the material ejecting assembly, the material and the jig disk can be effectively separated, thereby effectively ensuring that the transporting member accurately obtains the material and drives it to move, thereby ensuring that the subsequent implantation operation can proceed smoothly.

Description

Technical Field

[0001] This invention relates to the field of inductor manufacturing, and particularly to an implantation device. Background Technology

[0002] As is well known, the manufacturing process of existing inductors requires an insertion operation, which involves inserting material from a jig tray into a mounting position located within a template. Typically, this insertion operation is performed by a robotic arm that grips the material and directly transports and inserts it into the mounting position. However, the material in the jig tray is usually nested within the jig tray and surrounded and covered by it. Therefore, the robotic arm often experiences gripping failures when grasping the material, leading to idle runs in subsequent automated processes. Summary of the Invention

[0003] This invention aims to at least solve one of the technical problems existing in the prior art. To this end, this invention proposes an implantation device that can avoid the problem of grasping failure.

[0004] An implantation machine according to a first aspect of the present invention includes: a machine base, a conveying mechanism, a transport mechanism, and an implantation mechanism. The machine base is provided with an implantation position and a transfer position. The conveying mechanism is disposed on the machine base and is capable of moving a fixture relative to the machine base to the implantation position. The transport mechanism is capable of moving a central template closer to or away from the implantation position. The implantation mechanism includes a top-feeding component and a transport component. The transport component reciprocates between the implantation position and the transfer position. The top-feeding component is capable of moving material on a fixture disc at the transfer position to the transport component. The implantation mechanism is capable of moving material to the implantation position and loading it into the central template.

[0005] The implantation machine according to embodiments of the present invention has at least the following beneficial effects: the jig tray is conveyed to the transfer position by the conveying mechanism, and after the transport component moves to the transfer position, the ejector assembly pushes the material in the jig tray, thereby causing it to detach from the jig tray and reach the transport component. Subsequently, the transport component transports the material to the implantation position and inserts it into the intermediate template at the implantation position. Finally, the conveying mechanism drives the intermediate template away from the implantation position and unloads the material.

[0006] By ejecting the material from the jig plate using the ejector assembly, the material and jig plate can be effectively separated. This ensures that the transport component accurately receives the material and moves it, thereby ensuring that subsequent implantation operations can proceed smoothly.

[0007] According to some embodiments of the present invention, the transport mechanism includes a rotating platform rotatably disposed on the machine tool, the rotating platform being used to support the template and drive it to rotate closer to or away from the implantation site; the rotating platform is connected to a drive motor.

[0008] According to some embodiments of the present invention, a plurality of displacement platforms are movably arranged on the rotating platform, and the displacement platforms are capable of supporting the intermediate template and adjusting its position relative to the rotating platform.

[0009] According to some embodiments of the present invention, the planting mechanism includes a mounting frame disposed on the machine platform, the mounting frame being provided with a translation component and a lifting component, the translation component being connected to the transport component and capable of driving it to reciprocate between the implantation position and the transfer position, and the lifting component being connected to the transport component and capable of driving it to rise and fall to the implantation position or the transfer position.

[0010] According to some embodiments of the present invention, the transport component is provided with a planting cylinder, a planting component, a pressing cylinder, and a pressing component. The planting cylinder is connected to the planting component and can drive it to move relative to the transport component. The pressing cylinder is connected to the pressing component and can drive it to move relative to the transport component.

[0011] According to some embodiments of the present invention, the planting mechanism includes a baffle plate that can move to below the planting element and move together with the planting element.

[0012] According to some embodiments of the present invention, the top material assembly includes a top material cylinder and a top material pin header. The top material cylinder is connected to the top material pin header and can drive it to move through the transfer position. A fixing mechanism capable of fixing the fixture plate is provided at the transfer position.

[0013] According to some embodiments of the present invention, the fixing mechanism includes a fixing cylinder and a fixing plate, wherein the fixing cylinder is connected to the fixing plate and is capable of driving it to abut against the top portion of the jig plate.

[0014] According to some embodiments of the present invention, the conveying mechanism includes a conveying track, the conveying track being connected to a discharge mechanism, the discharge mechanism being capable of driving a jig disc to move away from the conveying track.

[0015] According to some embodiments of the present invention, the discharge mechanism includes a discharge platform docked with the conveying track, and a three-axis displacement component and a discharge seat are provided on the side of the discharge platform. The three-axis displacement component and the discharge seat are connected and can drive the three-axis displacement component to reciprocate between the discharge platform and the conveying track.

[0016] Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0017] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0018] Figure 1 This is a schematic diagram of the implantation device according to an embodiment of the present invention;

[0019] Figure 2 for Figure 1 A schematic diagram of the delivery mechanism of the implantation device is shown;

[0020] Figure 3 for Figure 1 A schematic diagram of the implantation mechanism of the implantation device is shown;

[0021] Figure 4 for Figure 1 A schematic diagram of the transport components of the implantation machine is shown;

[0022] Figure 5 for Figure 1 A schematic diagram of the pressing component of the implantation machine is shown;

[0023] Figure 6 for Figure 1 A schematic diagram of the delivery mechanism of the implantation machine is shown;

[0024] Figure 7 for Figure 1 A schematic diagram of the ejector assembly of the implantation machine is shown;

[0025] Figure 8 for Figure 1 The diagram shows the material feeding mechanism of the implantation machine.

[0026] Figure labels: Machine 100; Implantation site 150; Transport site 170;

[0027] Conveying mechanism 200; intermediate template 210; rotating platform 220; drive motor 230; displacement platform 240;

[0028] Conveying mechanism 300; conveying track 310; feeding detection mechanism 320; ejector assembly 330; ejector cylinder 331; ejector pin 335; fixing mechanism 340; fixing plate 343; fixing cylinder 345; positioning pin 347; jig plate 350;

[0029] Planting mechanism 400; mounting frame 410; translation component 420; lifting component 430; handling component 440; pressing component 450; pressing cylinder 455; stamping boss 457; planting component 460; planting cylinder 465; feeding needle 467; baffle plate 470;

[0030] Material discharge mechanism 700; Material discharge platform 710; Material discharge seat 720; Three-axis displacement assembly 730; Detailed Implementation

[0031] Embodiments of the present invention are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0032] In the description of this invention, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting this invention.

[0033] In the description of this invention, "several" means one or more, "more than" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0034] In the description of this invention, unless otherwise explicitly defined, terms such as "set up," "install," and "connect" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this invention in conjunction with the specific content of the technical solution.

[0035] Reference Figure 1According to a first aspect of the present invention, an implantation machine includes: a machine base 100, a conveying mechanism 300, a transport mechanism 200, and an implantation mechanism 400. The machine base 100 is provided with an implantation position 150 and a transfer position 170. The conveying mechanism 300 is disposed on the machine base 100 and is capable of moving a fixture relative to the machine base 100 to the implantation position 150. The transport mechanism 200 is capable of moving a central template 210 closer to or away from the implantation position 150. The implantation mechanism 400 includes a top material assembly 330 and a transport member 440. The transport member 440 reciprocates between the implantation position 150 and the transfer position 170. The top material assembly 330 is capable of moving material on the fixture disc 350 at the transfer position 170 to the transport member 440. The implantation mechanism 400 is capable of moving material to the implantation position 150 and loading it into the central template 210. The jig tray 350 is conveyed to the transfer station 170 by the conveying mechanism 300. After the transport component 440 moves to the transfer station 170, the ejector assembly 330 pushes the material in the jig tray 350, causing it to detach from the jig tray 350 and reach the transport component 440. Subsequently, the transport component 440 transports the material to the insertion station 150 and inserts it into the middle template 210 at the insertion station 150. Finally, the conveying mechanism 200 moves the middle template 210 away from the insertion station 150 and discharges the material. By ejecting the material from the jig tray 350 by the ejector assembly 330, the material and the jig tray 350 can be effectively separated. Therefore, it can be effectively ensured that the transport component 440 accurately receives the material and moves it, thereby ensuring that the subsequent insertion operation can proceed smoothly.

[0036] In some embodiments, reference is made to Figure 2 The conveying mechanism 200 includes a rotating platform 220 rotatably mounted on the machine base 100. The rotating platform 220 supports the intermediate template 210 and drives it to rotate closer to or away from the implantation position 150. The rotating platform 220 is connected to a drive motor 230. After the drive motor 230 is started, it will drive the rotating platform 220 to rotate. When the rotating platform 220 rotates, it will directly and effectively drive the intermediate template 210 to adjust its position relative to the machine base 100, thereby directly and effectively achieving the loading and unloading effect of the intermediate template 210 relative to the machine base 100, thus ensuring that the implantation operation can start smoothly and end smoothly.

[0037] Specifically, the drive motor 230 is connected to a transmission belt, and is connected to the connecting shaft of the rotating platform 220 through the transmission belt, so as to drive the rotating platform 220 to rotate more smoothly.

[0038] Furthermore, the middle template 210 is located at the edge of the rotating platform 220.

[0039] In some embodiments, reference is made to Figure 2Multiple displacement platforms 240 are movably mounted on the rotating platform 220. These displacement platforms 240 support the intermediate template 210 and adjust its position relative to the rotating platform 220. The displacement platforms 240 can adjust the position of the intermediate template 210 relative to the rotating platform 220, ensuring that the intermediate template 210 is accurately delivered to the implantation position 150, thus ensuring smooth implantation. Furthermore, the multiple displacement platforms 240 allow the rotating platform 220 to process multiple intermediate templates 210 simultaneously, effectively increasing operational efficiency.

[0040] Specifically, the displacement platform 240 includes a shaftless cylinder, and the middle template 210 is mounted on the shaftless cylinder.

[0041] In some embodiments, reference is made to Figure 3 The planting mechanism 400 includes a mounting frame 410 mounted on the machine base 100. The mounting frame 410 is equipped with a translation component 420 and a lifting component 430. The translation component 420 is connected to a transport component 440 and can drive it to reciprocate between the implantation position 150 and the transfer position 170. The lifting component 430 is connected to the transport component 440 and can drive it to rise or fall to either the implantation position 150 or the transfer position 170. The translation component 420 moves the transport component 440 relative to the mounting frame 410, allowing the transport component 440 to smoothly move planar between the implantation position 150 and the transfer position 170, thus ensuring that the material can be effectively transported from the transfer position 170 to the implantation position 150 for implantation. The lifting component 430 can move the material up and down, allowing it to rise directly away from the jig plate 350 at the transfer position 170 and descend into the intermediate template 210 at the implantation position 150, thereby directly and effectively completing the implantation operation.

[0042] Specifically, the translation assembly 420 includes a first cylinder mounted on the mounting bracket 410, which is connected to a crossbeam. The lifting assembly 430 includes a second cylinder mounted on the crossbeam. The transport component 440 is movably mounted on the crossbeam and connected to the second cylinder. It is conceivable that the translation assembly 420 and the lifting assembly 430 can also be composed of other components, such as a motor (not shown) driving the transport seat via a screw and nut (not shown). Therefore, the specific configuration of the translation assembly 420 and the lifting assembly 430 is not unique and can be adjusted according to the actual situation; no restrictions are imposed here.

[0043] In some embodiments, reference is made to Figure 4The conveying component 440 is equipped with a planting cylinder 465, a planting component 460, a pressing cylinder 455, and a pressing component 450. The planting cylinder 465 is connected to the planting component 460 and can drive it to move relative to the conveying component 440. The pressing cylinder 455 is connected to the pressing component 450 and can drive it to move relative to the conveying component 440. When the planting cylinder 465 drives the planting component 460 to move, the planting component 460 can drive the material to move more specifically and in detail, thereby effectively inserting the material into the intermediate template 210, thus completing the material implantation operation. The pressing cylinder 455 drives the pressing component 450 to move, which can not only compact the existing materials such as powder in the intermediate template 210 before the implantation operation, but also push the material again after the implantation operation, thereby ensuring that the material is effectively implanted into the intermediate template 210.

[0044] Specifically, refer to Figure 5 The pressing component 450 is provided with multiple stamped bosses 457 arranged in rows, and the inserting component 460 is provided with multiple conveying pins 467 arranged in rows. The stamped bosses 457 can compact the various holes on the middle template 210 and reverse the flow, while the battery cell can be pushed by the ejector assembly 330 at the transfer position 170 to fit around the outer periphery of the conveying pins 467, so that the conveying pins 467 can transport and convey it. Finally, the stepped structure between the conveying pins 467 and the inserting component 460 can push the material and insert it into the middle template 210.

[0045] Furthermore, the material-planting component 460 is provided with multiple rows of bosses, and the material-carrying needles 467 are correspondingly provided on the bosses. The aforementioned stepped structure is located between the bosses and the material-carrying needles 467.

[0046] In some embodiments, reference is made to Figure 4 The planting mechanism 400 includes a baffle plate 470, which can move to the underside of the planting component 460 and move together with the planting component 460. When the transport component 440 transports the material, the baffle plate 470 can move to the underside of the transport component 440 to support and shield the material, thereby preventing the material from falling.

[0047] Specifically, the mounting bracket 410 is equipped with a material-blocking cylinder, and the material-blocking plate 470 is connected to the material-blocking cylinder and can move relative to the conveying component 440.

[0048] In some embodiments, reference is made to Figure 6The top-feeding assembly 330 includes a top-feeding cylinder 331 and a top-feeding pin 335. The top-feeding cylinder 331 is connected to the top-feeding pin 335 and can drive it to move through the transfer position 170. A fixing mechanism 340 is provided at the transfer position 170 to fix the jig plate 350. After the jig plate 350 is driven to the rotating position by the conveying mechanism 300, the top-feeding cylinder 331 will be activated, and the top-feeding pin 335 will move to extend into the jig plate 350, thereby pushing the material out of the jig plate 350, thus directly and effectively achieving the purpose of conveying the material to the transport component 440. The fixing mechanism 340 can fix the jig plate 350 when the top-feeding pin 335 pushes the material in the jig plate 350, thereby effectively preventing the jig plate 350 from being lifted up or from moving around, thus ensuring the stability of the top-feeding operation.

[0049] In some embodiments, reference is made to Figure 7 The fixing mechanism 340 includes a fixing cylinder 345 and a fixing plate 343. The fixing cylinder 345 is connected to the fixing plate 343 and can drive it to abut against the top of the jig plate 350. The fixing plate 343 is initially located above the transfer position 170. When the jig plate 350 is transported to the transfer position 170, the fixing plate 343 will descend under the action of the fixing cylinder 345, thereby cooperating with the conveying track 310 to clamp the jig plate 350, thus effectively preventing the jig plate 350 from being lifted or moving during the material lifting operation.

[0050] Furthermore, a positioning pin 347 is provided on the fixing plate 343. The positioning pin 347 can be directly inserted into the positioning hole on the jig plate 350 when the fixing plate 343 is lowered, thereby effectively preventing the jig plate 350 from moving horizontally.

[0051] In some embodiments, reference is made to Figure 7 The conveying mechanism 300 includes a conveying track 310, which is connected to a discharging mechanism 700. The discharging mechanism 700 can move the jig tray 350 away from the conveying track 310. The conveying track 310 can convey the jig tray 350, ensuring that it moves to the transfer position 170 relative to the machine tool 100 first, and then transports the empty jig tray 350 to the discharging mechanism 700 after the material is transferred to the handling component 440. The discharging mechanism 700 can move the empty jig tray 350 away from the conveying track 310, thereby facilitating the recycling and reuse of the jig tray 350.

[0052] Specifically, a feeding detection mechanism 320 is provided on the conveying track 310. The feeding detection mechanism 320 can detect in advance whether the jig plate 350 is being fed, thereby ensuring that the jig plate 350 is on the conveying track 310, and thus ensuring that subsequent operations can proceed smoothly.

[0053] Furthermore, the feeding detection mechanism 320 includes a cylinder and a sensing probe. The cylinder is connected to the sensing probe and can oscillate the sensing probe to move closer to the conveying track 310.

[0054] Specifically, a conveyor belt is provided at the bottom of the conveyor track 310, and the conveyor belt is connected to a motor that drives its movement.

[0055] In some embodiments, reference is made to Figure 8 The discharge mechanism 700 includes a discharge platform 710 that docks with the conveyor rail 310. A three-axis displacement component 730 and a discharge seat 720 are arranged beside the discharge platform 710. The three-axis displacement component 730 and the discharge seat 720 are connected and can drive the platform to reciprocate between the discharge platform 710 and the conveyor rail 310. After the jig disc 350 is transported to the end of the conveyor rail 310, it will be driven by the three-axis displacement component 730, causing the jig disc 350 to detach from the conveyor rail 310 and be placed on the discharge platform 710. This facilitates the recycling and reuse of the jig disc 350 and prevents the processed jig disc 350 from affecting other jig discs 350 on the conveyor rail 310.

[0056] Specifically, the triaxial displacement assembly 730 consists of three cylinders connected in an orthogonal configuration.

[0057] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0058] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. An implantation device, characterized in that, include: The machine (100) is provided with an implantation site (150) and a transfer site (170). A delivery mechanism (300) is provided on the machine base (100), and the delivery mechanism (300) can drive the fixture to move relative to the machine base (100) to the implantation site (150); The transport mechanism (200) is capable of moving the intermediate template (210) closer to or away from the implantation site (150). The planting mechanism (400) includes a top material assembly (330) and a transport component (440). The transport component (440) reciprocates between the implantation position (150) and the transfer position (170). The top material assembly (330) can move the material on the jig plate (350) at the transfer position (170) to the transport component (440). The planting mechanism (400) can move the material to the implantation position (150) and load it into the middle template (210). The top material assembly (330) includes a top material cylinder (331) and a top material pin header (335). The top material cylinder (331) is connected to the top material pin header (335) and can drive it to move through the transfer position (170). The transfer position (170) is provided with a fixing mechanism (340) that can fix the fixture plate (350). The fixing mechanism (340) includes a fixing cylinder (345) and a fixing plate (343). The fixing cylinder (345) is connected to the fixing plate (343) and can drive it to abut against the top of the jig plate (350). The fixing plate (343) is provided with a positioning pin (347), which can be inserted into the positioning hole on the jig plate (350) when the fixing plate (343) is lowered; The transport mechanism (200) includes a rotating platform (220) rotatably mounted on the machine base (100), the rotating platform (220) supporting the intermediate template (210) and driving it to rotate closer to or away from the implantation site (150); the rotating platform (220) is connected to a drive motor (230). Multiple displacement platforms (240) are movably arranged on the rotating platform (220). The displacement platforms (240) can support the middle template (210) and adjust its position relative to the rotating platform (220).

2. The implantation device as described in claim 1, characterized in that: The planting mechanism (400) includes a mounting frame (410) disposed on the machine base (100). The mounting frame (410) is provided with a translation component (420) and a lifting component (430). The translation component (420) is connected to the transport component (440) and can drive it to reciprocate between the implantation position (150) and the transfer position (170). The lifting component (430) is connected to the transport component (440) and can drive it to rise and fall to the implantation position (150) or the transfer position (170).

3. The implantation device as described in claim 2, characterized in that: The transport component (440) is provided with a planting cylinder (465), a planting component (460), a pressing cylinder (455), and a pressing component (450). The planting cylinder (465) is connected to the planting component (460) and can drive it to move relative to the transport component (440). The pressing cylinder (455) is connected to the pressing component (450) and can drive it to move relative to the transport component (440).

4. The implantation device as described in claim 3, characterized in that: The planting mechanism (400) includes a baffle plate (470) which can move to the bottom of the planting component (460) and move together with the planting component (460).

5. The implantation device as described in claim 1, characterized in that: The conveying mechanism (300) includes a conveying track (310), which is connected to a discharge mechanism (700). The discharge mechanism (700) can drive the jig disc (350) to move away from the conveying track (310).

6. The implantation device as described in claim 5, characterized in that: The discharge mechanism (700) includes a discharge platform (710) that is connected to the conveying track (310). A three-axis displacement component (730) and a discharge seat (720) are provided on the side of the discharge platform (710). The three-axis displacement component (730) and the discharge seat (720) are connected and can drive them to reciprocate between the discharge platform (710) and the conveying track (310).

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