A human-machine collaborative intelligent color brushing device and color brushing process

Abstract

The present application discloses a human-machine collaborative intelligent color brushing device and a color brushing process applied in the field of textile printing and dyeing. By setting a lifting plate, when the paint cylinder starts to rotate slowly under the action of a reduction motor, the lifting plate is gradually squeezed by the liquid and starts to rotate toward the center of the paint cylinder, forcing the flexible cloth to start wrapping more liquid and bring it up until it reaches the highest point. The liquid will fall again under the action of gravity, thereby achieving the effect of upside-down liquid sediment at the bottom of the liquid and the upper layer of liquid. The elastic reset rope can use elastic force to reset the lifting plate and adhere to the inner wall of the paint cylinder after the liquid falls, so that when the lifting plate returns to the bottom again, it can continue to lift up the bottom sediment; not only that, the pushing plate also starts to rotate under the push of the liquid and continues to push the liquid that is not wrapped by the lifting plate and the flexible cloth to the top, thereby expanding the volume of the "liquid roll" of the device, and ultimately improving the stirring effect of the device on the dye liquid.

Description

Technical Field

[0001] The present application relates to the field of textile printing and dyeing, and in particular to a human-machine collaborative intelligent color brushing device and color brushing process. Background Art

[0002] Dyeing, also known as coloring, refers to using chemical or other methods to affect the substance itself to make it colored. Natural dyeing sometimes requires the use of mordants, and synthetic dyeing also requires the use of some auxiliaries; through dyeing, objects can be made to present various colors that people need, and colorful objects can be used to decorate life. Currently, dyeing technology is widely used in the field of clothing dyeing.

[0003] Traditionally, clothing dyeing is done with a spray-dyeing machine, which uses a guide rail to spray-dye clothing. The dye also needs to be mixed before spraying. However, current dye liquids will produce sediment after being unused for a long time, resulting in uneven coloring, and the existing stirring mechanism cannot stir up the sediment close to the bottom.

[0004] Therefore, we can directly rotate the drum, and then use the barbed structure to roll up the sediment close to the bottom until it falls from a high place. Finally, we designed a human-machine collaborative intelligent color brushing equipment. Summary of the invention

[0005] The purpose of the present application is to solve the problem that the current dye liquid will produce sediment after not being used for a long time, resulting in uneven coloring. Compared with the existing technology, an intelligent color brushing equipment and color brushing process with human-machine collaboration is provided, including a support table and a work frame, the outer end of the support table is fixedly connected to one end of the work frame, and it is characterized in that the top of the work frame is fixedly connected to a dyeing box, the top of the dyeing box is fixedly connected to a suction pump, the top of the suction pump is fixedly connected to a spray pipe, the dyeing box includes an insulation box, the interior of the insulation box is provided with a plurality of pigment cartridges, the outside of the insulation box is fixedly connected to a plurality of reduction motors corresponding to the pigment cartridges, the output end of the reduction motor passes through the interior of the insulation box, the output end of the reduction motor is fixedly connected to the outer end of the pigment cartridge, the end of the pigment cartridge away from the reduction motor is rotatably connected to a discharge pipe, and one end of the discharge pipe is fixedly connected to the bottom end of the suction pump; the pigment cartridge The inner wall of the paint cylinder is fixedly connected with multiple fixed shafts, and the outer ends of the fixed shafts are rotatably connected with lifting plates. By setting the lifting plates, when the paint cylinder begins to rotate slowly under the action of the reduction motor, the lifting plates are gradually squeezed by the liquid and begin to rotate toward the center of the paint cylinder, forcing the flexible cloth to begin to wrap more liquid and bring it up until it reaches the highest point, when the liquid will fall again under the action of gravity, thereby achieving the effect of upside-down liquid sediment at the bottom of the liquid and the upper layer of liquid. The elastic reset rope can use elastic force to reset the lifting plate and attach it to the inner wall of the paint cylinder after the liquid falls, so that when the lifting plate returns to the bottom again, it can continue to lift up the bottom sediment; not only that, the push plate also starts to rotate under the push of the liquid and continues to push the liquid that is not wrapped by the lifting plate and the flexible cloth to the top, thereby expanding the volume of the "liquid roll" of the device, and ultimately improving the stirring effect of the device on the dye liquid.

[0006] Furthermore, an elastic reset rope is fixedly connected between the outer end of the lifting plate close to the fixed shaft and the inner wall of the paint tube. The elastic force can be used to "retract" the lifting plate so that the lifting plate adheres to the inner wall of the paint tube, making it convenient for the lifting plate to return to the bottom again and continue to lift up the bottom sediment.

[0007] Furthermore, a flexible cloth is fixedly connected between the top of the lifting plate and the inner wall of the paint tube, and the surface of the flexible cloth is coated with an anti-sticking film. The flexible cloth can prevent liquid from entering the dead corner between the lifting plate and the paint tube.

[0008] Furthermore, the inner wall of the paint cylinder is fixedly connected to a rotating shaft, the outer end of the rotating shaft is fixedly connected to a plurality of evenly distributed mesh plates, one end of the mesh plate is rotatably connected to a pushing plate, a liquid-proof membrane is fixedly connected between the mesh plate and the pushing plate, and the pushing plate also starts to rotate under the push of the liquid and continues to push the liquid that is not wrapped by the lifting plate and the flexible cloth upwards.

[0009] Furthermore, the outer end of the lifting plate is slidably connected to a sliding shaft, and the outer end of the sliding shaft is rotationally connected to the pushing plate.

[0010] Furthermore, a mesh placement plate is detachably connected to the top of the work frame, a liquid receiving plate located below the placement plate is fixedly connected to the inner wall of the work frame, and a clothes hanger is arranged above the placement plate.

[0011] Furthermore, the clothes hanger includes a pair of fixing rings, the outer ends of which are fixedly connected to a pair of limiting blocks with round holes, the inner walls of the round holes are rotatably connected to the limiting rods, and the outer ends of the limiting rods are threadedly connected to the limiting rings. When it is necessary to spray-dye spiral stripes, the clothes can be rolled up and placed between the pair of fixing rings. According to the size of the clothes or the density of the stripes, the limiting rings can be inserted into the limiting rods and start to rotate to shorten the distance between the two fixing rings.

[0012] Furthermore, the process adopts a pre-treatment - paint impregnation - dehydration and drying color fixing paint cold dyeing process method.

[0013] Furthermore, the process also adopts a paint dyeing process method of active dyeing - modification - paint dyeing, fixation - enzyme washing.

[0014] Furthermore, the process also adopts a one-bath two-step dyeing process method of immersion dyeing-enzyme fixing.

[0015] Compared with the prior art, the advantages of this application are:

[0016] (1) By setting a lifting plate, when the paint cylinder begins to rotate slowly under the action of the reduction motor, the lifting plate is gradually squeezed by the liquid and begins to rotate toward the center of the paint cylinder, forcing the flexible cloth to begin to wrap more liquid and carry it up until it reaches the highest point. The liquid will fall again under the action of gravity, thereby achieving the effect of upside-down liquid sediment at the bottom of the liquid and the upper layer of liquid. The elastic reset rope can use the elastic force to reset the lifting plate and adhere to the inner wall of the paint cylinder after the liquid falls, so that when the lifting plate returns to the bottom again, it can continue to lift up the bottom sediment; not only that, the push plate also starts to rotate under the push of the liquid and continues to push the liquid that is not wrapped by the lifting plate and the flexible cloth to the top, expanding the volume of the "liquid roll" of the device, and ultimately improving the stirring effect of the device on the dye liquid.

[0017] (2) A paint cylinder is set up and a reduction motor is used to rotate the paint cylinder. During the rotation, the lifting plate begins to be gradually squeezed by the liquid and begins to rotate toward the center of the paint cylinder, so that the flexible cloth begins to wrap more liquid and carry it upward. When the flexible cloth wrapped with liquid rises to the highest point, the liquid will fall down under the action of gravity, thereby achieving the effect of inverting the sediment at the bottom of the liquid and the upper liquid, effectively avoiding the problem of uneven coloring due to the sedimentation of the dyeing liquid.

[0018] (3) Since an elastic reset rope is provided, the elastic reset rope can use elastic force to "retract" the lifting plate after the liquid falls, so that the lifting plate adheres to the inner wall of the paint tube, so that when the lifting plate returns to the bottom again, it can continue to lift up the bottom sediment.

[0019] (4) In order to increase the stirring range of the liquid, a mesh plate and a push plate are provided. When the mesh plate stirs the liquid in the middle, the push plate begins to rotate under the push of the liquid. At this time, the lifting plate expands outward, so the liquid at the bottom that is not wrapped by the lifting plate and the flexible cloth continues to be pushed upward by the push plate until it reaches the top and falls down due to gravity, thereby expanding the "liquid roll" volume of the device, thereby increasing the effect of inverting the sediment at the bottom of the liquid and the upper layer of liquid.

[0020] (5) Establish a coating cold dyeing process of pretreatment → coating impregnation → dehydration and drying to fix the color. Compare the effects of pretreatment methods, coating types and particle sizes, coating impregnation process conditions, adhesive types and amounts on the cold dyeing effect of garments. Ensure that the wet friction fastness of coating cold dyed agricultural products is not less than level 2-3, the dry friction fastness is not less than level 4, and the dyeing depth K / S value is increased by 5% compared with existing products.

[0021] (6) Establish a coating-dyeing process based on pretreatment → reactive dyeing → modification → coating dyeing → fixation → enzyme washing, compare the effects of cationic modification, adhesive type and fixation process, and enzyme washing process on the coating-dyeing effect of the finished garment, and achieve a significant water-washing bone position effect of the product and a wet friction fastness of not less than 2-3 levels and a dry friction fastness of not less than 4 levels.

[0022] (7) Based on the comparative analysis of the performance of plant dyes and bio-based dyes, we developed a one-bath two-step dyeing process of immersion dyeing → enzymatic fixation, which improves the fastness to washing, rubbing and sunlight by 0.5 to 1 level compared with the existing ones, meeting the technical requirement of an authentic rate of more than 90%. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is the overall external structure diagram of this application;

[0024] Figure 2 This is the internal structure diagram of the dyeing box of this application;

[0025] Figure 3 This is a diagram of the internal structure of the paint cartridge of this application;

[0026] Figure 4 This is a diagram of the initial internal structure of the paint cartridge of the present application;

[0027] Figure 5 This is a diagram of the internal structure of the paint cartridge of the present application when it is rotating;

[0028] Figure 6 This is a diagram of the internal structure of the paint cartridge of the present application;

[0029] Figure 7 This is a diagram of the initial internal structure of the paint cartridge of Example 2 of the present application;

[0030] Figure 8 This is a diagram of the internal structure of the paint cartridge when rotating according to Example 2 of the present application;

[0031] Fig. 9 For this application Figure 8 A magnified structural diagram;

[0032] Fig.10 This is a structural diagram of the clothes hanger of this application.

[0033] Description of the numbers in the figure:

[0034] 1. Support table; 2. Dyeing box; 21. Insulation box; 22. Paint tube; 221. Fixed shaft; 222. Lifting plate; 224. Elastic reset rope; 225. Flexible cloth; 226. Rotating shaft; 227. Screen plate; 228. Pushing plate; 229. Sliding shaft; 23. Speed ​​reducer motor; 24. Discharging pipe; 3. Suction pump; 4. Placement plate; 5. Working frame; 6. Liquid receiving plate; 7. Clothes rack; 71. Fixed ring; 72. Limit block; 73. Limit rod; 74. Limit ring. DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present application.

[0036] Embodiment 1:

[0037] This application discloses a human-machine collaborative intelligent color brushing device and color brushing process, please refer to Figure 1 , including a support table 1 and a work frame 5, the outer end of the support table 1 is fixedly connected to one end of the work frame 5, and is characterized in that the top of the work frame 5 is fixedly connected to a dyeing box 2, the top of the dyeing box 2 is fixedly connected to a suction pump 3, and the top of the suction pump 3 is fixedly connected to a spray pipe 8.

[0038] See also Figure 2The dyeing box 2 includes an insulation box 21, and a plurality of pigment cartridges 22 are arranged inside the insulation box 21. A plurality of reduction motors 23 corresponding to the pigment cartridges 22 are fixedly connected to the outside of the insulation box 21. The output end of the reduction motor 23 passes through the interior of the insulation box 21. The output end of the reduction motor 23 is fixedly connected to the outer end of the pigment cartridge 22. One end of the pigment cartridge 22 away from the reduction motor 23 is rotatably connected to a discharge pipe 24, and one end of the discharge pipe 24 is fixedly connected to the bottom end of the suction pump 3.

[0039] The number of the pigment cartridges 22 can be multiple, generally four to five. The inner wall of each discharge pipe 24 is provided with a solenoid valve.

[0040] See also Figure 3 The inner wall of the paint tube 22 is fixedly connected with a plurality of fixed shafts 221 , and the outer ends of the fixed shafts 221 are rotatably connected with a lifting plate 222 .

[0041] See also Figure 4-5 An elastic reset rope 224 is fixedly connected between the outer end of the lifting plate 222 close to the fixed shaft 221 and the inner wall of the paint tube 22 .

[0042] A flexible cloth 225 is fixedly connected between the top of the lifting plate 222 and the inner wall of the paint tube 22 , and a surface of the flexible cloth 225 is coated with an anti-sticking film.

[0043] See also Figure 6 During operation: to avoid the precipitation of the dye, the corresponding reduction motor 23 can be started first, and the reduction motor 23 starts to rotate with the pigment tube 22. During the rotation, the lifting plate 222 begins to be gradually squeezed by the liquid and starts to rotate. The angle between the lifting plate 222 and the inner wall of the pigment tube 22 gradually increases, so that the flexible cloth 225 begins to wrap more liquid and bring it up. When the flexible cloth 225 wrapped with the liquid rises to the highest point, the liquid will fall under the action of gravity, thereby achieving the effect of turning the sediment at the bottom of the liquid and the upper liquid upside down, effectively avoiding the problem of uneven coloring due to the precipitation of the dyeing liquid.

[0044] Since the elastic reset rope 224 is provided, the elastic reset rope 224 can use elastic force to "retract" the lifting plate 222 after the liquid falls, so that the lifting plate 222 adheres to the inner wall of the paint tube 22, so that when the lifting plate 222 returns to the bottom again, it can continue to lift up the bottom sediment.

[0045] See also Figure 1 The top of the working frame 5 is detachably connected with a mesh placement plate 4, the inner wall of the working frame 5 is fixedly connected with a liquid receiving plate 6 located below the placement plate 4, and a clothes hanger 7 is arranged above the placement plate 4.

[0046] See also Fig.10The clothes hanger 7 includes a pair of fixing rings 71, the outer ends of the fixing rings 71 are fixedly connected with a pair of limiting blocks 72 with round holes, the inner walls of the round holes are rotatably connected with limiting rods 73, and the outer ends of the limiting rods 73 are threadedly connected with limiting rings 74.

[0047] By setting up the clothes hanger 7, when it is necessary to spray-dye spiral stripes, the clothes can be rolled up and placed between a pair of fixing rings 71. According to the size of the clothes or the density of the stripes, the limiting ring 74 is inserted into the limiting rod 73 and starts to rotate to reduce the distance between the two fixing rings 71.

[0048] Embodiment 2:

[0049] This application discloses a human-machine collaborative intelligent color brushing device and color brushing process, adding the following technical features: Please refer to Figure 7-8 The inner wall of the paint tube 22 is fixedly connected with a rotating shaft 226, and the outer end of the rotating shaft 226 is fixedly connected with a plurality of evenly distributed mesh plates 227, one end of the mesh plate 227 is rotatably connected with a pushing plate 228, and a liquid-proof membrane is fixedly connected between the mesh plate 227 and the pushing plate 228.

[0050] See also Fig. 9 The outer end of the lifting plate 222 is slidably connected to a sliding shaft 229, and the outer end of the sliding shaft 229 is rotationally connected to the pushing plate 228.

[0051] In order to increase the stirring range of the liquid, a mesh plate 227 and a pushing plate 228 rotating therewith are provided. When the mesh plate 227 starts to stir the liquid in the middle, the pushing plate 228 starts to rotate under the push of the liquid and forms a certain angle with the mesh plate 227. At the same time, the lifting plate 222 also starts to rotate toward the center of the paint tube 22. The mesh plate 227 and the lifting plate 222 are slidingly connected. Therefore, the liquid at the bottom that is not wrapped by the lifting plate 222 and the flexible cloth 225 is also pushed upward by the pushing plate 228 until the top falls due to gravity, thereby expanding the volume of the "rolled liquid" and improving the effect of the upside-down rotation of the sediment at the bottom of the liquid and the upper liquid.

[0052] A human-machine collaborative color brushing process comprises the following steps: establishing a pre-treatment → paint impregnation → dehydration and drying color fixing paint cold dyeing process, comparing the effects of pre-treatment methods, paint types and particle sizes, paint impregnation process conditions, adhesive types and dosages on the cold dyeing effect of garments, achieving a wet friction fastness of paint cold dyed agricultural products of not less than 2-3 levels, a dry friction fastness of not less than 4 levels, and a dyeing depth K / S value increased by 5% compared with existing products.

[0053] A coating-dying process based on pretreatment → reactive dyeing → modification → coating dyeing → fixation → enzyme washing was established, and the effects of cationic modification, adhesive type and fixation process, and enzyme washing process on the coating-dying effect of garments were compared to achieve significant water-washing bone position effect of the product and a wet friction fastness of not less than 2-3 levels, and a dry friction fastness of not less than 4 levels.

[0054] Based on the comparative analysis of the performance of plant dyes and bio-based dyes, we have developed a one-bath two-step dyeing process of immersion dyeing → enzymatic fixation, which improves the fastness to washing, friction and sunlight by 0.5 to 1 level compared with the existing ones, meeting the technical requirement of an authenticity rate of more than 90%.

[0055] The above is only a preferred specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed in the present application according to the technical solution and its improved conception, which should be covered by the protection scope of the present application.

Claims

1. A human-machine collaborative intelligent color brushing device, comprising a support table (1) and a work frame (5), wherein the outer end of the support table (1) is fixedly connected to one end of the work frame (5), characterized in that: The top of the working frame (5) is fixedly connected to a dyeing box (2), the top of the dyeing box (2) is fixedly connected to a suction pump (3), and the top of the suction pump (3) is fixedly connected to a spray pipe (8); The dyeing box (2) comprises a heat preservation box (21), a plurality of pigment cartridges (22) are arranged inside the heat preservation box (21), a plurality of reduction motors (23) corresponding one to one with the pigment cartridges (22) are fixedly connected to the outside of the heat preservation box (21), the output end of the reduction motor (23) passes through the inside of the heat preservation box (21), the output end of the reduction motor (23) is fixedly connected to the outer end of the pigment cartridge (22), one end of the pigment cartridge (22) away from the reduction motor (23) is rotatably connected to a discharge pipe (24), and one end of the discharge pipe (24) is fixedly connected to the bottom end of the suction pump (3); The inner wall of the paint tube (22) is fixedly connected to a plurality of fixed shafts (221), and the outer ends of the fixed shafts (221) are rotatably connected to a material lifting plate (222); An elastic reset rope (224) is fixedly connected between the outer end of the lifting plate (222) close to the fixed shaft (221) and the inner wall of the paint tube (22); a flexible cloth (225) is fixedly connected between the top end of the lifting plate (222) and the inner wall of the paint tube (22), and the surface of the flexible cloth (225) is coated with an anti-sticking film; a rotating shaft (226) is fixedly connected to the inner wall of the paint tube (22), and a plurality of evenly distributed mesh plates (227) are fixedly connected to the outer end of the rotating shaft (226), one end of the mesh plate (227) is rotatably connected to a pushing plate (228), and a liquid-proof film is fixedly connected between the mesh plate (227) and the pushing plate (228); a sliding shaft (229) is slidably connected to the outer end of the lifting plate (222), and the outer end of the sliding shaft (229) is rotatably connected to the pushing plate (228).

2. The human-machine collaborative intelligent color brushing device according to claim 1, characterized in that: The top of the working frame (5) is detachably connected to a mesh placement plate (4), the inner wall of the working frame (5) is fixedly connected to a liquid receiving plate (6) located below the placement plate (4), and a clothes hanger (7) is arranged above the placement plate (4).

3. The human-machine collaborative intelligent color brushing device according to claim 2, characterized in that: The clothes hanger (7) comprises a pair of fixing rings (71), the outer ends of the fixing rings (71) being fixedly connected to a pair of limiting blocks (72) with round holes, the inner walls of the round holes being rotatably connected to limiting rods (73), and the outer ends of the limiting rods (73) being threadedly connected to limiting rings (74).

4. The human-machine collaborative intelligent color brushing device according to claim 3, characterized in that: The steps of the color brushing process are as follows: the process adopts a pre-treatment - paint impregnation - dehydration and drying color fixing paint cold dyeing process method.

5. The human-machine collaborative intelligent color brushing device according to claim 4, characterized in that: The process also adopts a coating dyeing process method of active dyeing-modification-coating dyeing, color fixation-enzyme washing.

6. The human-machine collaborative intelligent color brushing device according to claim 5, characterized in that: The process also adopts a one-bath two-step dyeing process method of soaking dyeing-enzyme color fixing.

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