A new type of hose pump capable of reducing jitters and deformation
By introducing a speed reducer and a magnetic attraction mechanism into the hose pump, the problem of reduced hose elastic tension caused by rapid motor rotation is solved, enabling rapid hose recovery and increased material transport speed.
Patent Information
- Application Number
- CN202110922297.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-08-12
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2041-08-12
AI Technical Summary
Existing hose pumps suffer from problems because the high speed of motor rotation prevents the hose from quickly returning to its original shape, affecting the speed of material transport and easily causing the hose's elastic tension to decrease.
The system consists of a pump base, a reducer, a motor, and a hose pump body. The reducer drives the turntable to rotate, and the attraction of magnets and metal sheets accelerates the hose recovery speed, restricts the hose's movement space inside the pump casing, and prevents it from deviating.
It improves the elastic recovery speed of the hose, increases the material conveying speed, reduces the vibration and deformation of the hose pump, and improves work efficiency.
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Figure CN115898836B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of peristaltic pumps, and particularly relates to a novel soft tube pump capable of reducing shaking and deformation. BACKGROUND
[0002] The soft tube pump belongs to the category of peristaltic pumps. The peristaltic pump is a rotor type volumetric pump, and is named after its working principle similar to the digestive tract to transport gas, solid and liquid three-phase medium in a peristaltic manner. The soft tube pump has no valve and no seal, and the only part in contact with the medium is the inner cavity of the rubber soft tube. The rotor for compressing the soft tube is completely independent of the medium. The soft tube pump has better self-suction capacity than other pumps, and can almost produce perfect vacuum to suck liquid. The soft tube pump can transport gas-containing liquid and foam liquid without air resistance. The soft tube pump is also strong in transporting high-viscosity and shear-sensitive medium. The fixed displacement per rotation is independent of the outlet pressure, and the soft tube pump is a natural metering pump.
[0003] The existing soft tube pump capable of reducing shaking and deformation has the following problems: the existing soft tube pump has self-suction function, can transport gas-containing liquid and foam liquid without air resistance, and is strong in transporting high-viscosity and shear-sensitive medium. The soft tube pump transports substances by means of the rolling wheel extruding the soft tube to alternately stretch and contract. Due to the rapid rotation of the motor, the soft tube cannot quickly recover to the maximum extent of the original shape and starts to be compressed again, so that the elastic tension of the soft tube is easily reduced, thereby affecting the speed of transporting substances. SUMMARY
[0004] The present application aims to provide a novel soft tube pump capable of reducing shaking and deformation to solve the problem that the soft tube pump is capable of transporting substances by means of the rolling wheel extruding the soft tube to alternately stretch and contract. Due to the rapid rotation of the motor, the soft tube cannot quickly recover to the maximum extent of the original shape and starts to be compressed again, so that the elastic tension of the soft tube is easily reduced, thereby affecting the speed of transporting substances.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a novel soft tube pump capable of reducing shaking and deformation, comprising a pump base and a speed reducer, wherein the right side upper end of the pump base is provided with the speed reducer, the right side of the speed reducer is provided with a motor, the left side outside of the speed reducer is provided with a soft tube pump body, the soft tube pump body comprises a pump shell, a conveying soft tube, a metal sheet, a fixed chuck, a rotating disc, a protrusion, a magnet and a pump cover, the left side outside of the pump shell is provided with the pump cover, the inside of the pump shell is provided with two fixed chucks, the rotating disc is arranged between the two fixed chucks, the protrusions are arranged on the front and rear sides outside of the rotating disc, the magnet is arranged on the lower side outside of the rotating disc, the metal sheet is arranged on the rear side of the rotating disc, the conveying soft tube is arranged on the rear side of the metal sheet, and the pump shell is provided with a liquid inlet end near the upper end front side outside and a liquid outlet end near the lower end front side outside.
[0006] Preferably, the pump base, pump shell, protrusions and pump cover are made of iron material, and the pump base, pump shell and pump cover are coated with anti-corrosion and anti-rust paint.
[0007] Preferably, the conveying hose is made of rubber material, has good elasticity, is in U shape inside the pump shell, the metal sheet has magnetism and elasticity, and the metal sheet and the conveying hose are fixedly connected by an adhesive.
[0008] Preferably, there is a gap between the outer wall of the magnet and the outer wall of the metal sheet, the outer walls of the two fixing chucks and the outer wall of the metal sheet are completely attached, the gap size between the two fixing chucks is greater than the thickness size of the rotating disc, the protrusions and the magnet, and the top ends of the two protrusions are in circular arc shape.
[0009] Preferably, the pump shell and the pump cover are fixedly connected by bolts, the pump shell and the pump base, the pump base and the speed reducer are fixedly connected by screws, and the pump shell and the liquid inlet, the pump shell and the liquid outlet are fixedly connected by welding.
[0010] Preferably, the rotating disc and the motor are connected through the speed reducer, and the rotating disc can make circular motion following the rotation of the motor.
[0011] Preferably, the outer wall of the upper end of the conveying hose and the inner wall of the liquid inlet are completely attached, the outer wall of the lower end of the conveying hose and the inner wall of the liquid outlet are completely attached, the conveying hose can move in the front and back directions inside the liquid inlet, and the conveying hose can move in the front and back directions inside the liquid outlet.
[0012] Compared with the prior art, the present application provides a novel soft tube pump capable of reducing shaking and deformation, and has the following beneficial effects:
[0013] 1. The soft tube pump body of the original soft tube pump capable of reducing shaking and deformation is changed, in use, the motor drives the rotating disc to rotate through the speed reducer, the two fixing chucks can limit the maximum space of the conveying hose and the metal sheet, can avoid the metal sheet and the magnet from being attracted together, thereby avoiding affecting the normal use of the soft tube pump, the rotating disc drives the magnet and the two protrusions to rotate at the same time, the two protrusions extrude the metal sheet and the conveying hose when rotating, the conveying hose generates vacuum when restoring the original shape, and the material is sucked from the liquid inlet and discharged from the liquid outlet through the extrusion of the rotating protrusions on the conveying hose, the rotating magnet generates attractive magnetic force on the metal sheet on the surface of the conveying hose, thereby accelerating the deformation recovery speed of the conveying hose, increasing the elastic change range of the soft tube, and increasing the conveying speed of the material.
[0014] 2、The present application changes the original soft tube pump main body which can reduce the shaking and deformation, the conveying soft tube is installed in the gap between the two fixed chucks and the pump shell, the moving space of the conveying soft tube in the pump shell is limited, so that the deviation of the conveying soft tube in the pump shell is avoided, and the working efficiency of the soft tube pump is improved. BRIEF DESCRIPTION OF DRAWINGS
[0015] The accompanying drawings are included to provide a further understanding of the present application, and constitute a part of the specification, illustrate the present application and explain the technical scheme of the present application, and do not constitute a limitation on the present application, and in the drawings:
[0016] Figure 1 A new soft tube pump structure diagram which can reduce the shaking and deformation is provided in the present application;
[0017] Figure 2 A left side sectional view structure diagram of the new soft tube pump which can reduce the shaking and deformation is provided in the present application;
[0018] Figure 3 A front sectional view structure diagram of the new soft tube pump which can reduce the shaking and deformation is provided in the present application;
[0019] Figure 4 A left side partial structure diagram of the new soft tube pump which can reduce the shaking and deformation is provided in the present application
[0020] Figure 5 A left side partial structure diagram of the new soft tube pump which can reduce the shaking and deformation is provided in the present application
[0021] In the drawings: 1, pump base; 2, liquid outlet; 3, soft tube pump main body; 4, liquid inlet; 5, speed reducer; 6, motor; 7, pump shell; 8, conveying soft tube; 9, metal sheet; 10, fixed chuck; 11, rotating disc; 12, protruding block; 13, magnet; 14, pump cover. DETAILED DESCRIPTION
[0022] The technical scheme in the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.
[0023] Please refer to Figures 1-5The application provides a novel soft tube pump capable of reducing shaking and deformation, which comprises a pump base 1 and a speed reducer 5, the right upper end of the pump base 1 is provided with the speed reducer 5, the right side of the speed reducer 5 is provided with a motor 6, the left outer side of the speed reducer 5 is provided with a soft tube pump body 3, the soft tube pump body 3 comprises a pump shell 7, a conveying soft tube 8, a metal sheet 9, a fixed chuck 10, a rotating disc 11, a protruding block 12, a magnet 13 and a pump cover 14, the left outer side of the pump shell 7 is provided with the pump cover 14, the pump shell 7 and the pump cover 14 are fixedly connected through bolts, the pump shell 7 and the pump base 1, the pump base 1 and the speed reducer 5 are fixedly connected through screws, the pump shell 7 and the liquid inlet end 4 and the pump shell 7 and the liquid outlet end 2 are fixedly connected through welding, the pump shell 7 and the pump cover 14 connected through bolts are convenient to install and disassemble, workers can quickly disassemble the pump shell 7 and the pump cover 14, then check, repair and replace the conveying soft tube 8, the metal sheet 9, the fixed chuck 10, the rotating disc 11, the protruding block 12 and the magnet 13 in the pump shell 7, the pump shell 7 and the liquid inlet end 4 and the pump shell 7 and the liquid outlet end 2 connected through welding can guarantee the maximum firmness and improve the sealing performance of the pump shell 7, the liquid inlet end 4 and the liquid outlet end 2, so that the gap of the pump shell 7 is prevented, and liquid leakage between the conveying soft tube 8, the liquid inlet end 4 and the liquid outlet end 2 is avoided, the pump shell 7 is provided with two fixed chucks 10, the rotating disc 11 is arranged between the two fixed chucks 10, the rotating disc 11 is connected with the motor 6 through the speed reducer 5, the rotating disc 11 can make circular motion following the rotation of the motor 6, in the circular motion process of the rotating disc 11, the protruding block 12 driven by the rotating disc 11 extrudes the conveying soft tube 8, extrudes the liquid at the liquid inlet end 4 from one end of the conveying soft tube 8 to the other end of the conveying soft tube 8 at the liquid outlet end 2, so that the conveying of the material is completed, the protruding blocks 12 are arranged on the front and back outer sides of the rotating disc 11, the pump base 1, the pump shell 7, the protruding block 12 and the pump cover 14 are made of iron, the outer sides of the pump base 1, the pump shell 7 and the pump cover 14 are coated with anticorrosive and antirust paint, the pump base 1 made of iron has stronger bearing capacity, the pump shell 7, the protruding block 12 and the pump cover 14 made of iron are not easily abraded,The paint can also not be afraid of some small bumps, and the paint can make the use range of the hose pump very wide. The paint can avoid the phenomenon that the pump base 1, the pump shell 7 and the pump cover 14 are damaged in the use process when encountering water or other corrosive liquids. At the same time, the wear resistance of the pump base 1, the pump shell 7 and the pump cover 14 is increased, so that the pump base 1, the pump shell 7 and the pump cover 14 are more durable as a whole. The lower side of the rotating disc 11 is provided with a magnet 13, and the rear side of the rotating disc 11 is provided with a metal sheet 9. There is a gap between the outer wall of the magnet 13 and the outer wall of the metal sheet 9. The outer wall of the two fixed chucks 10 is completely attached to the outer wall of the metal sheet 9. The gap size between the two fixed chucks 10 is greater than the thickness size of the rotating disc 11, the protruding block 12 and the magnet 13. The top end of the two protruding blocks 12 is arc-shaped. The gap between the outer wall of the magnet 13 and the outer wall of the metal sheet 9 ensures that the metal sheet 9 will not be attracted to the magnet 13, and also allows the rotating disc 11 to drive the magnet 13 to rotate. When the outer wall of the two fixed chucks 10 is completely attached to the outer wall of the metal sheet 9, the metal sheet 9 is limited from being attracted to the magnet 13, and the spatial position of the conveying hose 8 is also limited from moving, avoiding the leakage of the material. The arc-shaped protruding block 12 can maximize the possibility of not damaging the metal sheet 9 and the conveying hose 8, and also allows the metal sheet 9 to rotate. The rear side of the metal sheet 9 is provided with the conveying hose 8. The upper end of the outer wall of the conveying hose 8 is completely attached to the inner wall of the liquid inlet end 4, and the lower end of the outer wall of the conveying hose 8 is completely attached to the inner wall of the liquid outlet end 2. The conveying hose 8 can move in the front and rear directions inside the liquid inlet end 4. The conveying hose 8 can move in the front and rear directions inside the liquid outlet end 2. The complete attachment of the outer wall of the conveying hose 8 to the inner wall of the liquid inlet end 4 prevents the leakage of the material, and facilitates the installation, disassembly and maintenance of the conveying hose 8. The conveying hose 8 is made of rubber material and has good elasticity. The conveying hose 8 is in a U shape inside the pump shell 7. The metal sheet 9 has both magnetic and elastic properties. The metal sheet 9 and the conveying hose 8 are fixedly connected by an adhesive. The conveying hose 8 made of rubber material has wear resistance and corrosion resistance, and good elasticity facilitates the conveying hose 8 to restore to its original state. The metal sheet 9 has magnetic properties, which facilitates the magnet 13 to attract the metal sheet 9. The metal sheet 9 quickly approaches the magnet 13. One end of the metal sheet 9 and the conveying hose 8 fixed by the adhesive is attracted by the magnetic force, thereby accelerating the rapid recovery of the deformed left end of the conveying hose 8. The elasticity ensures that the protruding block 12 can restore to its original state after extruding the metal sheet 9. The adhesive ensures that the conveying hose 8 and the metal sheet 9 will not separate, and also ensures that the metal sheet 9 can drive the conveying hose 8 to quickly recover the deformation when approaching the magnet 13. The pump shell 7 is provided with the liquid inlet end 4 near the upper end of the front side, and the pump shell 7 is provided with the liquid outlet end 2 near the lower end of the front side.
[0024] The working principle and use process of the present application: after the installation of the present application, first, the speed reducer 5 and the motor 6 are installed on the right side of the upper end of the pump base 1, the pump shell 7 is fixed on the left side of the upper end of the pump base 1 by using screws, so that the pump shell 7 and the rotating shaft of the speed reducer 5 are connected, then the conveying hose 8 and the metal sheet 9 are fixedly connected by using adhesive, one end of the conveying hose 8 is inserted into the inside of the liquid outlet end 2 for fixation, the other end is inserted into the inside of the liquid inlet end 4 for fixation, then a fixed chuck 10 is installed at the rightmost end inside the pump shell 7, the rotating disc 11 with protrusions 12 and magnets 13 is placed on the rotating shaft of the speed reducer 5 inside the pump shell 7, another fixed chuck 10 is fixed on the left side of the rotating disc 11, so that the fixed chuck 10 can limit the spatial position of the conveying hose 8 and the metal sheet 9, finally, the pump cover 14 and the pump shell 7 are connected and fixed by using bolts, when the hose pump is used normally, the protruding part of the rotating protrusion 12 will extrude the metal sheet 9 and the conveying hose 8, the extruded conveying hose 8 will automatically restore to the original state, at the same time, the metal sheet 9 is also restored to the original state, the rotating magnet 13 will generate a magnetic force on the metal sheet 9 in the restoring deformation process of the conveying hose 8, the generated magnetic force will make the metal sheet 9 close to the magnet 13, the end of the conveying hose 8 fixed by the adhesive will quickly restore to the original state through the metal sheet 9, the two fixed chucks 10 will limit the metal sheet 9 from being adsorbed to the magnet 13, so as to ensure the normal operation of the hose pump.
[0025] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A new type of soft tube pump capable of reducing the jitter and deformation, comprising a pump base (1) and a speed reducer (5), characterized in that: The right upper end of the pump base (1) is provided with a speed reducer (5), the right side of the speed reducer (5) is provided with a motor (6), the left side of the speed reducer (5) is externally provided with a hose pump body (3), the hose pump body (3) comprises a pump shell (7), a conveying hose (8), a metal sheet (9), a fixed chuck (10), a rotating disc (11), a protrusion (12), a magnet (13) and a pump cover (14), the left side of the pump shell (7) is externally provided with the pump cover (14), the inside of the pump shell (7) is provided with two fixed chucks (10), the rotating disc (11) is arranged between the two fixed chucks (10), the protrusions (12) are arranged on the front and rear sides of the rotating disc (11), the magnet (13) is arranged on the lower side of the rotating disc (11), the metal sheet (9) is arranged on the rear side of the rotating disc (11), the conveying hose (8) is arranged on the rear side of the metal sheet (9), the inlet end (4) is arranged on the front side of the upper end of the pump shell (7), and the outlet end (2) is arranged on the front side of the lower end of the pump shell (7). The pump base (1), the pump shell (7), the protrusion (12) and the pump cover (14) are all made of iron, and the outer surfaces of the pump base (1), the pump shell (7) and the pump cover (14) are coated with anticorrosive and antirust paint. The conveying hose (8) is made of rubber and has good elasticity, the conveying hose (8) is in a U shape in the pump shell (7), the metal sheet (9) has magnetism and elasticity, and the metal sheet (9) and the conveying hose (8) are fixedly connected through an adhesive. The outer wall of the magnet (13) and the outer wall of the metal sheet (9) have a gap, the outer walls of the two fixed chucks (10) and the outer wall of the metal sheet (9) are completely attached, the gap size between the two fixed chucks (10) is greater than the thickness size of the rotating disc (11), the protrusion (12) and the magnet (13), and the top ends of the two protrusions (12) are in arc shape.
2. A new type of soft tube pump capable of reducing the shaking and deformation according to claim 1, characterized in that: The pump shell (7) and the pump cover (14) are fixedly connected through bolts, the pump shell (7) and the pump base (1), the pump base (1) and the speed reducer (5) are fixedly connected through screws, and the pump shell (7) and the inlet end (4) and the pump shell (7) and the outlet end (2) are fixedly connected through welding.
3. A new type of soft tube pump capable of reducing the jitters and deformation according to claim 1, characterized in that: The rotating disc (11) is connected with the motor (6) through the speed reducer (5), and the rotating disc (11) can make circular motion following the rotation of the motor (6).
4. A new type of soft tube pump capable of reducing the jitters and deformation according to claim 1, characterized in that: The outer wall of the upper end of the conveying hose (8) and the inner wall of the inlet end (4) are completely attached, the outer wall of the lower end of the conveying hose (8) and the inner wall of the outlet end (2) are completely attached, the conveying hose (8) can move in the front-rear direction in the inlet end (4), and the conveying hose (8) can move in the front-rear direction in the outlet end (2).
Citation Information
Patent Citations
External pipeline connecting structure for metering pump
CN102953975A
Rotor of hose pump
CN106640608A