Installation structure of ultra-thin glass lightweight components
Through the installation structure of ultra-thin glass lightweight components, the installation sleeve and locking shaft are used to lock the color steel tile, combined with the buffer sleeve and sound-absorbing pad, which solves the safety hazards when installing flexible photovoltaic components on the color steel tile roof, achieves stable connection, eliminates noise and extends service life.
Patent Information
- Application Number
- CN202211500334.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-28
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2042-11-28
AI Technical Summary
Existing flexible photovoltaic modules pose safety hazards when installed on color steel tile roofs, such as detachment due to thermal expansion and contraction, deformation caused by wind, and noise pollution, which affect service life and normal operation.
The installation structure adopts ultra-thin glass lightweight components, which are locked with the color steel tiles through the installation sleeve and locking shaft. Combined with the buffer sleeve and silencer pad, it prevents separation and deformation, ensures a stable connection and reduces noise.
It achieves a stable connection between the flexible components and the color steel tiles, prevents detachment and deformation, extends service life, eliminates noise pollution, and improves photovoltaic power generation efficiency.
Smart Images

Figure CN115940755B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of photovoltaic assembly installation, and in particular to an installation structure of an ultra-thin glass lightweight assembly. Background Art
[0002] At present, there are many color steel tile roofs in China. In order to make full use of photovoltaic energy and at the same time increase the load-bearing capacity of the building roof and eliminate safety hazards, flexible components are installed on the color steel tile roofs through grooves. While the flexible components have photovoltaic power generation functions, they are lighter than conventional glass frame components, reducing the burden of component installation and transportation, and avoiding excessive load on the roof.
[0003] In the prior art, flexible components are usually fixed on color steel tiles by back-bonding structural adhesive. Although convenient, this installation method has many safety hazards and affects the normal operation of the subsequent flexible components. Specifically:
[0004] First, the structural adhesive and color steel tiles are easily affected by temperature changes outdoors, causing thermal expansion and contraction, which can cause the paint surface of the color steel tiles to fall off and the components to separate from the color steel tiles;
[0005] Secondly, the edge of the flexible component is not fixed or limited. Since the flexible component is installed on the color steel tile, the color steel tile is located at the top of the building, which is high and has strong wind. The flexible component is frequently blown by strong wind and is often prone to large-scale complete deformation. On the one hand, after the flexible component bends too much, it is easy to hit the color steel tile and make noise, especially at night, affecting the rest and life of people in the building. On the other hand, after the flexible component undergoes frequent and large-scale deformation for a long time, hidden cracks are prone to occur, resulting in damage to the flexible component, inability to normally and stably generate photovoltaic power, and greatly shortening the service life.
[0006] Therefore, it is necessary to improve the installation structure of the flexible component in the prior art. Summary of the Invention
[0007] The purpose of the present invention is to overcome the defects existing in the prior art and provide an installation structure for ultra-thin glass lightweight components that ensures stable connection, prevents components from detaching from color steel tiles, eliminates noise pollution to ensure people's normal life, and prevents hidden cracks to extend service life.
[0008] To achieve the above technical effects, the technical solution of the present invention is: an installation structure for ultra-thin glass lightweight components, comprising:
[0009] Color steel tiles, the color steel tiles comprising supporting bars and assembly slots spaced and sequentially connected along the width direction of the color steel tiles, the assembly slots and the supporting bars extending along the length direction of the color steel tiles, and the notches of the assembly slots facing upwards;
[0010] A photovoltaic mechanism, comprising photovoltaic units spaced apart along the width direction of the color steel tile, the photovoltaic units comprising flexible components spaced apart along the length direction of the color steel tile and having a backlight surface connected to the bearing bar, the four corners of the flexible components being fixed with mounting sleeves, the axial direction of the mounting sleeves being parallel to the length direction of the color steel tile, and the mounting sleeves being disposed in the assembly slot;
[0011] The mounting mechanism includes mounting shafts spaced apart along the width direction of the color steel tile, the mounting shafts are passed through the inner side of the mounting sleeve, and the mounting shafts are locked and connected to the color steel tile through a locking assembly.
[0012] Preferably, in order to lock the mounting shaft on the color steel tile, the locking assembly includes locking units respectively arranged at both ends of the mounting shaft, the locking unit includes a locking plate, the locking plate is provided with a through hole for the mounting shaft to pass through, both ends of the mounting shaft are threadedly connected with a screw sleeve, and the screw sleeve is used to lock the locking plate to the end of the color steel tile to fix the mounting shaft.
[0013] Preferably, in order to facilitate the adjustment of the position of the installation shaft to ensure that the flexible component is laid flat on the color steel tile, the through hole is a strip hole extending in a direction parallel to the length of the color steel tile.
[0014] Preferably, in order to prevent the locking plate from shifting radially along the installation axis, causing the locking plate to detach from the color steel tile and affecting the fixing effect of the installation axis, a limiting plate is provided on the side of the locking plate adjacent to the color steel tile, and the limiting plate is fitted with the groove wall of the assembly groove to prevent the locking plate from shifting radially parallel to the installation axis.
[0015] Preferably, in order to facilitate the installation shaft to pass through the installation sleeve and avoid rigid contact and collision between the installation shaft and the installation sleeve to generate noise, an elastic buffer sleeve is provided between the installation shaft and the installation sleeve, and the buffer sleeve is clamped between the installation shaft and the installation sleeve.
[0016] Preferably, in order to prevent the buffer sleeve from separating from the mounting sleeve, buffer protrusions are provided at both ends of the circumferential outer edge of the buffer sleeve, and the mounting sleeve is clamped between the buffer protrusions at both ends of the circumferential outer edge of the buffer sleeve.
[0017] Preferably, in order to facilitate assembly and avoid contact and collision between the supporting bar and the flexible component to generate noise, an elastic sound-absorbing pad is provided between the supporting bar and the flexible component, and the sound-absorbing pad extends in a length direction parallel to the supporting bar.
[0018] Preferably, in order to facilitate the fixation of the flexible component, the flexible component is connected to the mounting sleeve through a locking clamp; the locking clamp includes an upper clamping plate, an elastic pad and a lower clamping plate connected in sequence, and the upper clamping plate, the elastic pad and the lower clamping plate are connected by threaded bolts and nuts, and enclosed to form a clamp for fixing the flexible component, and the lower clamping plate is fixedly connected to the mounting sleeve.
[0019] Preferably, in order to facilitate the complete deformation of the flexible component, reduce the weight of the flexible component, facilitate transportation, and reduce the assembly burden on workers, the flexible component includes a stacked cover plate, a first adhesive film layer, a photovoltaic power generation layer, a second adhesive film layer and a back plate, and the cover plate and the back plate are both flexible glass.
[0020] Preferably, in order to prevent the flexible component from being separated from the clamping opening and to ensure a firm connection between the flexible component and the clamping opening, matching positioning protrusions and positioning recesses are provided between the flexible component and the two inner side walls of the clamping opening.
[0021] To sum up, the installation structure of the ultra-thin glass lightweight component of the present invention locks the installation shaft on the color steel tile through a locking mechanism, and uses the installation shaft to pass through the installation sleeve fixedly connected to the flexible component. Compared with fixing with structural adhesive, it can prevent the flexible component from detaching from the installation shaft, thereby ensuring the stable connection of the flexible component. On the other hand, it prevents the flexible component from being frequently blown by the wind and causing large-scale bending and deformation, resulting in hidden cracks and damage. In this way, normal photovoltaic power generation of the flexible component is guaranteed and the service life is extended. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a structural schematic diagram of the present invention;
[0023] Figure 2 yes Figure 1 A top view of
[0024] Figure 3 yes Figure 1 Schematic diagram of part of the structure;
[0025] Figure 4 yes Figure 3 A magnified view of part A;
[0026] Figure 5 yes Figure 3 Explosion diagram of
[0027] Figure 6 yes Figure 5 A magnified view of part B;
[0028] Figure 7 It is a schematic diagram of the connection structure between the photovoltaic unit and the mounting mechanism of the present invention;
[0029] Figure 8 yes Figure 7 Explosion diagram of
[0030] Figure 9 It is a structural schematic diagram of the locking plate of the present invention;
[0031] Figure 10 It is a schematic structural diagram of the flexible component of the present invention;
[0032] Figure 11 yes Figure 10 Explosion diagram of
[0033] Figure 12 yes Figure 10 Explosion diagram from another perspective;
[0034] Figure 13 It is a schematic structural diagram of the locking clip of the present invention;
[0035] Figure 14 yes Figure 13 Explosion diagram of
[0036] Figure 15 yes Figure 13 Side view of;
[0037] In the figure: 100, color steel tile; 200, bearing bar; 201, groove; 300, assembly groove; 400, flexible component; 500, mounting sleeve; 600, mounting shaft; 700, locking plate; 701, through hole; 800, screw sleeve; 900, limit plate; 110, buffer sleeve; 111, buffer protrusion; 120, silencer pad; 121, convex strip; 130, locking clip; 131, upper splint; 132, elastic pad; 133, lower splint; 134, bolt; 135, nut; 140, cover plate; 150, first adhesive film layer; 160, photovoltaic power generation layer; 170, second adhesive film layer; 180, back plate; 190, positioning protrusion; 210, positioning depression; 220, isolation sleeve; 230, bearing pad; 240, lower pressure pad. DETAILED DESCRIPTION
[0038] The following embodiments are further described in conjunction with the accompanying drawings and examples. The following embodiments are only used to more clearly illustrate the technical solutions of the present invention and are not intended to limit the scope of protection of the present invention.
[0039] like Figures 1-15 As shown, the installation structure of the ultra-thin glass lightweight component of the present invention includes:
[0040] The color steel tile 100 includes supporting bars 200 and assembly grooves 300 that are spaced apart and sequentially connected along its width direction. The assembly grooves 300 and the supporting bars 200 both extend along the length direction of the color steel tile 100, and the notches of the assembly grooves 300 face upwards.
[0041] The photovoltaic mechanism includes photovoltaic units spaced apart along the width direction of the color steel tile 100. The photovoltaic units include flexible components 400 spaced apart along the length direction of the color steel tile 100 and connected to the supporting bar 200 on the backlight surface. The four corners of the flexible components 400 are fixed with mounting sleeves 500. The axial direction of the mounting sleeves 500 is parallel to the length direction of the color steel tile 100. The mounting sleeves 500 are arranged in the assembly grooves 300.
[0042] The installation mechanism includes installation shafts 600 spaced apart along the width direction of the color steel tile 100. The installation shafts 600 are passed through the inner side of the installation sleeve 500. The installation shafts 600 are locked and connected to the color steel tile 100 through a locking assembly.
[0043] The specific structure of the color steel tile 100 is as follows Figure 3 and Figure 5 As shown, the color steel tile 100 is provided with an integrally connected supporting bar 200 and an assembly groove 300, and the supporting bar 200 and the assembly groove 300 are connected in sequence so that the supporting bars 200 and the assembly grooves 300 on the color steel tile 100 are evenly spaced, that is, the spacing between adjacent supporting bars 200 is the width of the notch of the assembly groove 300, and the spacing between adjacent assembly grooves 300 is the width of the supporting bar 200, wherein the supporting bar 200 is used to support the photovoltaic mechanism, the supporting bar 200 is a rectangular steel plate structure, and the assembly groove 300 is used to be installed on the top of the building, so as to fix the color steel tile 100 on the roof of the building. After the color steel tile 100 is fixed, the notch of the assembly groove 300 is facing upward.
[0044] like Figure 1-Figure 3 As shown, in a specific embodiment of the present invention, the photovoltaic mechanism has three photovoltaic units, which are evenly spaced along the width direction of the color steel tile 100 and adjacent photovoltaic units are arranged closely, and the photovoltaic unit includes two flexible components 400 that are evenly spaced along the length direction of the color steel tile 100 and arranged closely. After adopting the above structure, the spacing between adjacent flexible components 400 is reduced, which is conducive to ensuring the number of flexible components 400 installed on the color steel tile 100 with a fixed laying area, so as to increase the photovoltaic power generation.
[0045] In order to ensure a firm connection between the flexible component 400 and the color steel tile 100 and prevent the flexible component 400 from detaching from the color steel tile 100, the four corners of the flexible component 400 are fixedly connected with mounting sleeves 500, and the mounting sleeves 500 are located in one of the assembly grooves 300 of the color steel tile 100. Therefore, after the flexible component 400 is laid on the color steel tile 100 so that the mounting sleeves 500 at the four corners of the flexible component 400 are located in the assembly grooves 300 of the color steel tile 100, the mounting shaft 600 is passed through the mounting sleeve 500, and the mounting shaft 600 is locked to the color steel tile 100 through the locking assembly, thereby fixing the position of the mounting shaft 600.
[0046] At this time, since the mounting sleeve 500 is sleeved outside the mounting shaft 600 and cannot be separated from the mounting shaft 600, the flexible component 400 fixedly connected to the mounting sleeve 500 cannot be separated from the color steel tile 100 fixedly connected to the mounting shaft 600. Therefore, compared with the method of fixing with structural adhesive, this mounting structure can effectively ensure the stable connection between the flexible component 400 and the color steel tile 100, and avoid the flexible component 400 from being separated from the color steel tile 100; not only that, since the mounting sleeve 500 is fixed at the four corners of the flexible component 400, for the flexible component 400 installed in a high position, it can effectively prevent the possibility of deformation of the end position after being blown by the wind. On the one hand, it can avoid the possibility of hidden cracks caused by frequent deformation of the flexible component 400, thereby extending the service life of the flexible component 400. On the other hand, the flexible component 400 will not knock or collide with the color steel tile 100 due to deformation, causing damage to the flexible component 400 and generating noise, thereby avoiding affecting the lives of people in the building.
[0047] In order to simplify the transfer process and reduce the workload of the assembly workers, for the flexible components 400 in the same photovoltaic unit, the axis lines of the mounting sleeves 500 fixedly connected at both ends of the same side of the two flexible components 400 coincide with each other. After adopting this method, only one mounting shaft 600 needs to pass through the mounting sleeves 500 fixedly connected at the same side of the flexible components 400 of the same photovoltaic unit, that is, Figure 7 and Figure 8 As shown, the two installation shafts 600 are respectively connected to the two sides of the photovoltaic unit (each installation shaft 600 passes through four installation sleeves 500), and the installation shafts 600 are locked by the locking assembly, thereby achieving the technical effect of stably connecting the flexible component 400 and the color steel tile 100, while avoiding hidden cracks and damage of the flexible component 400 and noise that affects people's lives.
[0048] It should be noted that, in the present invention, the number of photovoltaic units in the photovoltaic mechanism and the number of flexible components 400 in the photovoltaic unit are not limited to the above-mentioned number. According to the specific size parameters of the color steel tile 100 and the flexible component 400, the number of photovoltaic units in the photovoltaic mechanism and the number of flexible components 400 in the photovoltaic unit can be adjusted accordingly.
[0049] In order to prevent the mounting sleeves 500 of two adjacent flexible components 400 in a photovoltaic unit from colliding with each other, an isolation sleeve 220 is also provided on the outside of the mounting shaft 600. The isolation sleeve 220 is located between the two adjacent flexible components 400. The isolation sleeve 220 prevents the buffer sleeves 110 on the two mounting sleeves 500 from abutting against each other, thereby effectively isolating the two flexible components 400 in the same photovoltaic unit from contacting each other.
[0050] In a preferred embodiment, the locking assembly includes locking units provided at both ends of the installation shaft 600, the locking units including a locking plate 700, a through hole 701 for the installation shaft 600 to pass through is provided on the locking plate 700, both ends of the installation shaft 600 are threadedly connected with a screw sleeve 800, and the screw sleeve 800 is used to lock the locking plate 700 to the end of the color steel tile 100 to fix the installation shaft 600. Specifically, as Figures 1-4 、 Figure 7 and Figure 8 As shown, the locking assembly has two locking units, which are respectively connected to the two ends of the mounting shaft 600 in a one-to-one correspondence. The locking unit includes a locking plate 700 with a through hole 701. The plate surface direction of the locking plate 700 is perpendicular to the length direction of the color steel tile 100. When assembled, the two locking units are against the two ends of the color steel tile 100. Specifically, the locking plate 700 of the locking unit is against the end of one of the assembly grooves 300 of the color steel tile 100. Further specifically, the locking plate 700 is against The two side wall ends of the above-mentioned assembly groove 300, and then the installation shaft 600 is passed through the through hole 701 and the inner side of the installation sleeve 500, so that the installation shaft 600 passes through the two locking plates 700 and the four installation sleeves 500, and then the screw sleeves 800 are screwed into the two ends of the installation shaft 600, so that the two screw sleeves 800 are close to each other, and the two locking plates 700 are clamped to the two ends of the color steel tile 100, so that the positions of the screw sleeves 800 and the locking plates 700 are fixed, and then the position of the installation shaft 600 can be fixed.
[0051] In a preferred embodiment, the through hole 701 is a strip-shaped hole extending parallel to the length direction of the color steel tile 100. Specifically, Figure 4 、 Figure 8 and Figure 9 As shown, after the through hole 701 is a bar-shaped hole, it is convenient for the installation shaft 600 to pass through the through hole 701 and slide along the through hole 701 to adjust the position of the installation shaft 600. The installation shaft 600 drives the installation sleeve 500 to move, so that the end position of the flexible component 400 changes. Finally, through the joint action of the installation shafts 600 on both sides of the flexible component 400, it is beneficial to unfold the flexible component 400 into a flat plate shape to expand the lighting area and increase the photovoltaic power generation.
[0052] In order to simplify the assembly steps and reduce the workload of assembly workers, two locking plates 700 distributed along the length direction of the color steel tile 100 are arranged between adjacent photovoltaic units. The two locking plates 700 are respectively located at the ends of the color steel tile 100. Two strip-shaped through holes 701 are provided on the two locking plates 700. Two installation shafts 600 are respectively passed through the inner sides of the two strip-shaped through holes 701. One of the installation shafts 600 is used to pass through the installation sleeve 500 fixedly connected to the flexible component 400 in one of the photovoltaic units, and the other installation shaft 600 is used to pass through the installation sleeve 500 fixedly connected to the flexible component 400 in the other photovoltaic unit. In this way, by locking a pair of locking plates 700 (that is, the two locking plates 700 arranged at both ends of the color steel tile 100), one of the side edges of the flexible components 400 in the two adjacent photovoltaic units can be locked at the same time, simplifying the construction steps, reducing the burden on workers, and improving installation efficiency.
[0053] In a preferred embodiment, a limit plate 900 is provided on the side of the locking plate 700 adjacent to the color steel tile 100. The limit plate 900 is in contact with the groove wall of the assembly groove 300 to prevent the locking plate 700 from deviating in the radial direction parallel to the installation axis 600. Specifically, Figure 4 and Figure 9 As shown, four limiting plates 900 are provided on one side of the locking plate 700 adjacent to the color steel tile 100. The four limiting plates 900 are integrally connected to the locking plate 700, two of which are provided in parallel at one end of the locking plate 700 and fit with the two sides of one side wall of the assembly groove 300, and the other two limiting plates 900 are provided in parallel at the other end of the locking plate 700 and fit with the two sides of the other side wall of the assembly groove 300. The specific structure of the assembly groove 300 on the color steel tile 100 is as shown in FIG. Figure 1-Figure 5 As shown, the cross-sectional shape of the assembly groove 300 is an isosceles trapezoid, wherein the cross-sectional area of the bottom of the assembly groove 300 is the upper base of the above-mentioned isosceles trapezoid. After adopting the above-mentioned structure, after the locking plate 700 abuts against the end of the color steel tile 100, the four limit plates 900 at both ends of the locking plate 700 are combined with the locking plate 700 to form two sockets, and the two sockets are in contact with the two inner side walls of the assembly groove 300. When the screw sleeve 800 is tightened to lock the locking plate 700 on the color steel tile 100, it can effectively prevent the locking plate 700 from sliding and deviating along the radial direction of the installation axis 600. In this way, the firm installation of the locking plate 700 is ensured, and the connection strength between the locking plate 700 and the assembly groove 300 is strengthened.
[0054] In a preferred embodiment, an elastic buffer sleeve 110 is provided between the mounting shaft 600 and the mounting sleeve 500. The buffer sleeve 110 is sandwiched between the mounting shaft 600 and the mounting sleeve 500. Buffer protrusions 111 are provided at both ends of the circumferential outer edge of the buffer sleeve 110. The mounting sleeve 500 is sandwiched between the buffer protrusions 111 at both ends of the circumferential outer edge of the buffer sleeve 110. Specifically, Figure 13-15 As shown, the circumferential outer edge of the buffer sleeve 110 is in contact with the circumferential inner wall of the mounting sleeve 500. The buffer protrusion 111 is a circular flange provided on the end of the buffer sleeve 110, with an outer diameter greater than the inner diameter of the mounting sleeve 500. The buffer sleeve 110 is preferably made of sponge. With this design, the buffer sleeve 110, being made of elastic sponge, can be easily and firmly inserted into the interior of the mounting sleeve 500, ensuring that the circumferential outer edge of the buffer sleeve 110 is in contact with the circumferential inner wall of the mounting sleeve 500. The buffer protrusion 111 also prevents the buffer sleeve 110 from being separated from the mounting sleeve 500. The inner diameter of the buffer sleeve 110 is consistent with the outer diameter of the mounting shaft 600, so that the mounting shaft 600 can easily pass through the mounting sleeve 500. After the mounting shaft 600 is passed through, the buffer sleeve 110 is clamped between the mounting shaft 600 and the mounting sleeve 500. Due to the presence of the buffer sleeve 110, direct contact between the mounting shaft 600 and the mounting sleeve 500 is avoided, thereby preventing rigid contact after being blown by the wind and generating noise, which affects people's lives.
[0055] In a preferred embodiment, an elastic sound-absorbing pad 120 is provided between the supporting bar 200 and the photovoltaic unit, and the sound-absorbing pad 120 extends in a longitudinal direction parallel to the supporting bar 200. Specifically, Figure 5 and Figure 6As shown, the sound-absorbing pad 120 covers the supporting bar 200, and the supporting bar 200 has a groove 201 with the notch facing upward. The inner wall cross-section of the groove 201 is an arc-shaped. The sound-absorbing pad 120 extends in a length direction parallel to the supporting bar 200. The sound-absorbing pad 120 is integrally formed with a ridge 121 on one side adjacent to the supporting bar 200. The length direction of the ridge 121 is consistent with the length direction of the groove 201, and the ridge 121 is adapted to the groove 201. After adopting the above structure, the protrusion 121 is compatible with the groove 201, which facilitates plug-in and matching. Moreover, since the cross-sectional shape of the inner wall of the groove 201 is an excellent arc, it can prevent the protrusion 121 from moving perpendicular to the length direction of the groove 201 and detaching from the support bar 200 after being installed in the groove 201, thereby ensuring a stable connection between the support bar 200 and the sound-absorbing pad 120. The sound-absorbing pad 120 is preferably made of an elastic material. Through its elastic properties, it avoids the flexible component 400 from rigidly contacting the support bar 200 and generating noise when exposed to wind. In addition, since the sound-absorbing pad 120 is elastic and can deform, it can deform itself after being affected by temperature changes to ensure a stable connection between the flexible component 400 and the color steel tile 100 and prevent the flexible component 400 from detaching from the color steel tile 100. In addition, combined with the elastic buffer sleeve 110, when the flexible component 400 is exposed to wind, local deformation (specifically the end position) is avoided, and the flexible component 400 as a whole undergoes slight displacement and deformation to resist wind blowing, avoiding long-term deformation of the end of the flexible component 400 and hidden cracks, which affect the normal use of the flexible component 400. Through the slight displacement and deformation of the flexible component 400 as a whole, the impact of wind blowing on it is reduced, thereby extending the service life of the flexible component 400.
[0056] In a preferred embodiment, the flexible component 400 is connected to the mounting sleeve 500 via a locking clamp 130; the locking clamp 130 includes an upper clamping plate 131, an elastic pad 132, and a lower clamping plate 133 connected in sequence. The upper clamping plate 131, the elastic pad 132, and the lower clamping plate 133 are connected by threaded bolts 134 and nuts 135, and enclosed to form a clamping opening for fixing the flexible component 400. The lower clamping plate 133 is fixedly connected to the mounting sleeve 500. Specifically, as Figure 13-15 As shown, the upper clamping plate 131 and the lower clamping plate 133 are both folding plates with a Z-shaped cross-section, and an elastic pad 132 is arranged between the upper clamping plate 131 and the lower clamping plate 133. The elastic pad 132 is preferably a rubber block. The upper clamping plate 131, the elastic pad 132 and the lower clamping plate 133 are connected by threaded bolts 134 and nuts 135 to form a clamp. The clamp is used to clamp the flexible component. Since the elastic pad 132 can undergo elastic deformation and adjust its thickness, the distance between the upper clamping plate 131 and the lower clamping plate 133 can be adjusted, and then the size of the clamp can be adjusted, so that the clamp is suitable for flexible components 400 with different thicknesses.
[0057] In order to avoid the two inner walls of the clamp, namely the upper clamp 131 and the lower clamp 133, from directly and rigidly contacting the flexible component 400, causing the flexible component 400 to be broken and damaged, a lower pressure pad 240 is fixed to the bottom surface of the upper clamp 131, and a supporting pad 230 is fixed to the top surface of the lower clamp 133. The lower pressure pad 240 and the supporting pad 230 are both made of elastic materials, such as silicone or latex, and the elastic contact ensures that the locking clamp 130 and the flexible component 400 are firmly, reliably and safely connected.
[0058] In a preferred embodiment, the flexible component 400 includes a cover plate 140, a first adhesive film layer 150, a photovoltaic power generation layer 160, a second adhesive film layer 170 and a back plate 180 which are stacked and connected. The cover plate 140 and the back plate 180 are both flexible glass, such as Figure 10-12 As shown, in the above structure, the cover plate 140 and the back plate 180 are both flexible glass. The so-called flexible glass is mainly glass with a thickness of less than or equal to 0.1 mm, which is an ultra-thin glass, usually soda-lime glass, high-aluminum glass or low-alkali glass. Flexible glass is completely flexible and the material is very flexible. Compared with traditional photovoltaic module glass, its thickness is small, thereby increasing the amount of light transmitted during photovoltaic power generation, which is beneficial to improving photovoltaic power generation. Not only that, due to the reduced thickness, the weight of the entire flexible component 400 is reduced, achieving lightweight, and convenient transportation and assembly.
[0059] In a preferred embodiment, matching positioning protrusions 190 and positioning recesses 210 are provided between the flexible component 400 and the two inner side walls of the clamp. Figure 11 、 Figure 12 and Figure 15 As shown, positioning recesses 210 are provided at the four corners of the top surface of the cover plate 140 and the four corners of the back surface of the back plate 180. The positioning recesses 210 are blind positioning holes. The bottom surface of the pressure pad 240 and the top surface of the bearing pad 230 are both provided with positioning protrusions 190. Through the matching positioning protrusions 190 and positioning recesses 210, the clamping mouth of the locking clip 130 clamps the flexible component 400 while the positioning protrusions 190 are inserted into the positioning recesses 210. This prevents the locking clip 130 and the flexible component 400 from sliding relative to each other, thereby ensuring a firm connection between the locking clip 130 and the flexible component 400, and further ensuring a relatively fixed connection between the flexible component 400 and the mounting sleeve 500.
[0060] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.
Claims
1. A mounting structure for an ultra-thin glass lightweight component, characterized in that: include: A color steel tile (100), the color steel tile (100) comprising supporting bars (200) and assembly grooves (300) spaced and sequentially connected along its width direction, the assembly grooves (300) and the supporting bars (200) both extending along the length direction of the color steel tile (100), and the notches of the assembly grooves (300) facing upwards; A photovoltaic mechanism, the photovoltaic mechanism comprising photovoltaic units spaced apart along the width direction of the color steel tile (100), the photovoltaic units comprising flexible components (400) spaced apart along the length direction of the color steel tile (100) and having a backlight surface connected to the bearing bar (200), mounting sleeves (500) being fixed at four corners of the flexible component (400), the axial direction of the mounting sleeve (500) being parallel to the length direction of the color steel tile (100), and the mounting sleeve (500) being arranged in the assembly groove (300); A mounting mechanism, the mounting mechanism comprising mounting shafts (600) spaced apart along the width direction of the color steel tile (100), the mounting shafts (600) passing through the inner side of the mounting sleeve (500), and the mounting shafts (600) being locked and connected to the color steel tile (100) via a locking assembly; The locking assembly includes locking units provided at both ends of the installation shaft (600), the locking unit including a locking plate (700), the locking plate (700) being provided with a through hole (701) for the installation shaft (600) to pass through, both ends of the installation shaft (600) being threadedly connected with screw sleeves (800), the screw sleeves (800) being used to lock the locking plate (700) to the end of the color steel tile (100) to fix the installation shaft (600); A limiting plate (900) is provided on one side of the locking plate (700) adjacent to the color steel tile (100), and the limiting plate (900) is in contact with the groove wall of the assembly groove (300) to prevent the locking plate (700) from deviating in a radial direction parallel to the installation axis (600); The flexible component (400) is connected to the mounting sleeve (500) via a locking clamp (130); the locking clamp (130) comprises an upper clamping plate (131), an elastic pad (132) and a lower clamping plate (133) connected in sequence, the upper clamping plate (131), the elastic pad (132) and the lower clamping plate (133) being connected via threaded bolts (134) and nuts (135), and enclosing to form a clamping opening for fixing the flexible component (400), and the lower clamping plate (133) being fixedly connected to the mounting sleeve (500).
2. The installation structure of the ultra-thin glass lightweight component according to claim 1, characterized in that: The through hole (701) is a strip-shaped hole extending in parallel with the length direction of the color steel tile (100).
3. The installation structure of the ultra-thin glass lightweight component according to claim 1, characterized in that: An elastic buffer sleeve (110) is provided between the installation shaft (600) and the installation sleeve (500), and the buffer sleeve (110) is clamped between the installation shaft (600) and the installation sleeve (500).
4. The installation structure of the ultra-thin glass lightweight component according to claim 3, characterized in that: Buffering protrusions (111) are provided at both ends of the circumferential outer edge of the buffer sleeve (110), and the mounting sleeve (500) is sandwiched between the buffering protrusions (111) at both ends of the circumferential outer edge of the buffer sleeve (110).
5. The installation structure of the ultra-thin glass lightweight component according to claim 1, characterized in that: An elastic sound-absorbing pad (120) is provided between the supporting bar (200) and the flexible component (400), and the sound-absorbing pad (120) extends in a length direction parallel to the supporting bar (200).
6. The installation structure of the ultra-thin glass lightweight component according to claim 1, characterized in that: The flexible component (400) comprises a cover plate (140), a first adhesive film layer (150), a photovoltaic power generation layer (160), a second adhesive film layer (170), and a back plate (180) that are stacked and connected together, and both the cover plate (140) and the back plate (180) are made of flexible glass.
7. The installation structure of the ultra-thin glass lightweight component according to claim 6, characterized in that: Matching positioning protrusions (190) and positioning recesses (210) are provided between the flexible component (400) and the two inner side walls of the clamping opening.