Automatic curing device for precast concrete slabs
By designing an automatic maintenance device for precast concrete slabs, the problem of waste of water resources in the prior art is solved, the recycling and utilization of water resources is realized, and the utilization rate of water resources is improved.
Patent Information
- Application Number
- CN202310079929.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-02
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2043-02-02
AI Technical Summary
In the water spraying process of precast concrete slabs, the water resources that have not been sprayed and flowed are not effectively recovered, resulting in waste of water resources.
An automatic maintenance device is designed, including a water storage box, a water pipe, a water nozzle, a water pump and a water leakage port. Through this device, the concrete slab is placed on the base, the water pump transports the water in the water storage box to the water pipe, and the water spray nozzle is sprayed on the surface of the concrete slab, and the sprayed water is recycled into the water storage box through the water leakage port, realizing the recycling and utilization of water resources.
Effectively reduce the waste of water resources, and by recycling unsprayed and falling water, the utilization rate of water resources is improved and the consumption of water resources is reduced.
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Figure CN115946217B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of concrete slab curing equipment, and in particular to an automatic curing device for precast concrete slabs. Background Art
[0002] Precast concrete slabs refer to concrete slabs processed and produced in a factory in a standardized and mechanized manner. The use of precast concrete slabs has the advantage of shortening the construction period. After the precast concrete slabs are manufactured and formed, in order to prevent the concrete slabs from cracking due to too low humidity, it is necessary to carry out timely spraying and curing work on the precast concrete slabs.
[0003] In the prior art, when carrying out the spraying and curing work of precast concrete slabs, most of the clear water is directly sprayed on the surface of the precast concrete slabs to achieve the curing work of the concrete slabs. To ensure that the surface of the concrete slabs can be covered by water, the spraying range of the clear water is larger than the area of the concrete slabs. The water that is not sprayed onto the surface of the concrete slabs and the water that flows down from the concrete slabs cannot be recycled and reused, thus causing waste of water resources. Summary of the Invention
[0004] The present application provides an automatic curing device for precast concrete slabs, which has the function of recycling and reusing the water that is not sprayed onto the concrete slabs and the water that flows down from the concrete slabs, reducing the waste of water resources.
[0005] The automatic curing device for precast concrete slabs provided by the present application adopts the following technical solutions:
[0006] The automatic curing device for precast concrete slabs includes a base and a support frame; a water storage box is fixedly connected to the bottom surface of the base, and a water leakage port is opened on the top surface of the base corresponding to the opening of the water storage box; the support frame is arranged on the top surface of the base, and a water pipe is fixedly connected to the inner side wall of the top end of the support frame; a spray nozzle communicating with the inside of the water pipe is fixedly connected to the outer side wall of the water pipe; a water pump is fixedly connected to the top surface of the base; an inlet pipe is fixedly connected to the input end of the water pump, and an outlet pipe is fixedly connected to the output end of the water pump; the end of the inlet pipe away from the water pump communicates with the inside of the water storage box; the end of the outlet pipe away from the water pump communicates with the inside of the water pipe; a support mechanism for supporting the concrete slab is arranged on the top surface of the base.
[0007] By adopting the above technical solutions, when curing the precast concrete slabs, the concrete slabs are placed on the base, and the concrete slabs are supported by the support mechanism. Then, the water pump is started to transport the water in the water storage box to the water pipe through the inlet pipe and the outlet pipe. The water in the water pipe is sprayed onto the surface of the concrete slabs by the spray nozzle, thereby realizing the curing work of the concrete slabs; the water sprayed outside the concrete slabs and the water flowing down from the concrete slabs fall back into the water storage box through the water leakage port and are collected, thereby realizing the recycling of water resources and reducing the waste of water resources.
[0008] Preferably, a partition is fixedly connected to the inner side wall of the bottom end of the water storage box; the partition divides the water storage box into a first cavity located at the bottom of the water leakage port and a second cavity communicated with the inside of the water inlet pipe. A filter screen is fixedly connected to the inner side wall of the partition; a first motor is installed on the bottom surface of the water storage box; a first lead screw extending into the second cavity is fixedly connected to the output end of the first motor; a fixing plate in threaded transmission cooperation with the first lead screw is sleeved on the outer side wall of the first lead screw; the fixing plate is slidably matched with the inner side wall of the second cavity, and a cleaning brush contacting the filter screen is fixedly connected to the side wall of the fixing plate close to the filter screen.
[0009] By adopting the above technical solution, the filter screen arranged on the partition is used to filter the water in the water storage box, so that the water sprayed from the water spray nozzle is not likely to contain more impurities and dirt; after the long-term use of the filter screen, the first motor is started to drive the first lead screw to rotate. During the rotation of the first lead screw, the fixing plate and the cleaning brush are driven to slide, so that the cleaning brush cleans the filter screen, reducing the possibility that the mesh holes of the filter screen are blocked by impurities and dirt.
[0010] Preferably, a first rotating shaft is rotatably connected to the inner side wall of the first cavity; the end of the first rotating shaft close to the partition penetrates through the partition and extends into the second cavity. A first bevel gear is fixedly connected to the end of the first rotating shaft extending into the second cavity; a second bevel gear meshing with the first bevel gear is fixedly connected to the outer side wall of the first lead screw; the end of the first rotating shaft away from the first bevel gear extends outside the water storage box, and a first belt pulley is fixedly connected to the end of the first rotating shaft extending outside the water storage box; a second lead screw is rotatably connected to the inner side wall of the first cavity; the end of the second lead screw close to the first belt pulley extends outside the water storage box, and a second belt pulley is fixedly connected to the end of the second lead screw extending outside the water storage box; a belt is sleeved outside the first belt pulley and the second belt pulley; a scraping plate in threaded transmission cooperation with the second lead screw is sleeved on the outer side wall of the second lead screw; the bottom surface of the scraping plate contacts the inner side wall of the bottom end of the water storage box.
[0011] By adopting the above technical solution, during the rotation of the first lead screw, the first bevel gear is driven to rotate. During the rotation of the first bevel gear, the second bevel gear and the first rotating shaft are driven to rotate. Under the driving action of the first belt pulley, the second belt pulley and the belt, the second rotating shaft drives the second lead screw to rotate, so that the scraping plate slides along the bottom of the water storage box, reducing the possibility that dirt and impurities adhere to the inside of the water storage box, making it difficult for the impurities and dirt to have a greater impact on the water quality of the water storage box, and thus enabling the water sprayed from the water spray nozzle to have a better maintenance effect on the concrete slab.
[0012] Preferably, a pair of first chutes are provided on the top surface of the base, respectively located on both sides of the water leakage port; the support mechanism includes a pair of sliding plates respectively slidably connected in the pair of first chutes; a second motor is installed on the outer side wall of the sliding plate away from the water leakage port; the output end of the second motor is fixedly connected with a second rotating shaft; the end of the second rotating shaft away from the second motor is fixedly connected with a connecting plate; the end of the connecting plate away from the second rotating shaft is fixedly connected with a plurality of support rods capable of supporting the concrete slab; a pushing assembly capable of pushing the sliding plate to slide along the first chute is arranged in the pair of first chutes.
[0013] By adopting the above technical solution, the concrete slab is lifted onto the base, and the pushing assembly is used to push the sliding plate to slide along the first chute towards the direction close to the water leakage port, so that the support rods are inserted into the round holes at both ends of the concrete slab to support the concrete slab. When the water spray nozzle sprays water to cure the concrete slab, the second motor is started to drive the second rotating shaft and the connecting plate to rotate, thereby driving the concrete slab to rotate slowly, which is convenient to realize the uniform water spraying curing work on the periphery of the concrete slab.
[0014] Preferably, first threaded through holes are provided on the inner side walls of the pair of first chutes away from the water leakage port; the pushing assembly includes a first threaded rod; the first threaded rod is threadedly connected in the first threaded hole, and the end of the first threaded rod close to the sliding plate contacts the side wall of the sliding plate away from the water leakage port; a first spring is connected to the side wall of the sliding plate away from the water leakage port; the end of the first spring away from the sliding plate is connected to the inner side wall of the first chute.
[0015] By adopting the above technical solution, the first threaded rod is rotated to make the first threaded rod push the sliding plate to slide towards the direction close to the water leakage port, so as to facilitate the support rods to support the concrete slab; after the concrete curing work is completed, the first threaded rod is rotated in the reverse direction, and the sliding plate drives the support rods to be withdrawn from the concrete slab under the elastic force of the first spring, so as to facilitate the removal of the concrete slab.
[0016] Preferably, a cavity is provided inside the scraper; a straight plate is slidably connected inside the cavity; a second spring is connected to the side wall of the straight plate; the end of the second spring away from the straight plate is connected to the inner side wall of the cavity; a first through hole is provided on the inner side wall of the cavity away from the second spring; a push rod slidably matched with the inner side wall of the first through hole is fixedly connected to the side wall of the straight plate away from the second spring; a driving assembly capable of pushing the sliding plate to slide towards the direction close to the first through hole is arranged on the water storage box.
[0017] By adopting the above technical solution, when the scraper cleans the dirt and impurities adhered to the inner side wall of the bottom end of the water storage box, the dirt and impurities are easily adhered to the outer surface of the scraper. The driving component arranged on the water storage box pushes the straight plate in the cavity to slide and stretch the second spring. During the sliding process of the straight plate, the push rod is driven to extend out of the first through hole, prompting the larger impurities adhered to the scraper to fall off, facilitating the scraper to better clean the dirt and impurities.
[0018] Preferably, the driving component includes a concave shell; the concave shell is fixedly connected to the outer side wall of the water storage box close to the belt, and an airbag is arranged on the inner side wall of the bottom end of the concave shell; a pressing plate slidably matched with the inner side wall of the concave shell is arranged on the top of the airbag; the bottom surface of the pressing plate is connected with a third spring; the end of the third spring far away from the pressing plate is connected with the inner side wall of the bottom end of the concave shell; an arc surface is arranged on the top surface of the pressing plate; a cam capable of pushing the pressing plate to slide down is fixedly connected to the outer side wall of the first rotating shaft extending to the outside of the water storage box; an air pipe is fixedly connected to the airbag; the end of the air pipe far away from the airbag is communicated with the inside of the cavity.
[0019] By adopting the above technical solution, during the rotation of the first rotating shaft, the cam is driven to rotate. When the cam rotates to contact the arc surface on the top surface of the pressing plate, the cam pushes the pressing plate to slide down and compress the airbag through the cooperation of the cam and the arc surface. After the airbag is pressed, the gas inside it enters the cavity through the air pipe, thereby driving the straight plate to slide; when the cam loses contact with the pressing plate, the pressing plate slides back to the initial position under the elastic force of the third spring, facilitating the cam to reciprocally press the pressing plate.
[0020] Preferably, a second chute is arranged on the top surface of the base; the support frame is slidably matched with the inner side wall of the second chute; a third motor is installed on the outer side wall of the base; a third lead screw extending into the second chute and penetrating the support frame is fixedly connected to the output end of the third motor; the support frame is in threaded transmission cooperation with the third lead screw.
[0021] By adopting the above technical solution, when spraying water for curing the concrete slab, the third motor is started to drive the third lead screw to rotate. During the rotation of the third lead screw, the support frame is driven to slide along the inner side wall of the second chute, thereby facilitating the spray nozzle to evenly spray water on the concrete slab.
[0022] Preferably, a sealing groove is arranged on the inner side wall of the first through hole; a sealing ring is fixedly connected to the inner side wall of the sealing groove.
[0023] By adopting the above technical solution, the sealing ring arranged in the sealing groove enables the inside of the cavity to have good sealing performance, reducing the possibility of the water in the water storage box entering the inside of the cavity.
[0024] Preferably, a discharge port is arranged on the inner side wall of the bottom end of the first cavity; a discharge pipe is fixedly connected to the inner side wall of the discharge port; a valve is arranged on the discharge pipe.
[0025] By adopting the above technical solution, when spraying water for curing the concrete slab, the valve on the discharge pipe is closed, which facilitates the water storage box to store water; when the scraper cleans the inner bottom wall of the water storage tank, the valve is opened, which facilitates the dirt and impurities to be discharged from the water storage box through the discharge pipe.
[0026] In summary, the present application has the following beneficial effects:
[0027] 1. Lift the concrete slab to the top of the water leakage port, rotate the first threaded rod so that the first threaded rod pushes the sliding plate to slide towards the direction close to the water leakage port, and make the support rod embed into the round holes at both ends of the concrete slab to realize the support of the concrete slab; then start the water pump to convey the water in the water storage box to the water pipe, and the water in the water pipe is sprayed on the concrete slab through the spray nozzle, so as to realize the water spraying and curing work of the concrete slab; the water sprayed from the spray nozzle and falling outside the concrete slab and flowing down from the concrete slab fall back into the water storage box through the water leakage port and are collected, realizing the recycling of water resources and reducing the waste of water resources;
[0028] 2. During the process of the spray nozzle spraying water, start the second motor and the second motor. The second motor drives the second rotating shaft and the connecting plate to rotate, and then drives the concrete slab to rotate slowly. The third motor drives the third lead screw to rotate. During the rotation of the third lead screw, the support frame is driven to slide along the second sliding groove. Through the coordinated work of the second motor and the third motor, the spray nozzle realizes uniform water spraying on the outside of the concrete slab, reducing the possibility of damage to the concrete slab caused by uneven water spraying;
[0029] 3. The filter screen filters the water falling back into the water storage box. By starting the first motor to drive the first lead screw to rotate, the cleaning brush cleans the filter screen, reducing the possibility of the mesh holes of the filter screen being blocked by impurities and dirt; during the rotation of the first lead screw, the second lead screw is driven to rotate, so that the scraper cleans the dirt and impurities adhered to the bottom of the water storage box, promoting the impurities to be discharged from the water storage box through the discharge pipe, reducing the possibility of impurities and dirt affecting the water quality, making the water sprayed from the spray nozzle not easily contain more impurities and dirt, and reducing the impact of water quality on the curing work of the concrete slab. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 is a schematic structural diagram of an automatic curing device for precast concrete slabs;
[0031] Figure 2 is a schematic structural diagram of the cooperation between the base and the support mechanism in the present application;
[0032] Figure 3 is a schematic diagram of the water storage box and its internal structure in the present application;
[0033] Figure 4 is a schematic cross-sectional structure diagram of the scraper in the present application;
[0034] Figure 5 It is a schematic diagram of the cooperation structure of the cam, the pressing plate and the airbag in this application.
[0035] Reference numerals: 1, base; 11, water leakage port; 12, first chute; 121, first threaded through hole; 13, second chute; 14, third motor; 15, third lead screw; 2, support frame; 21, water pipe; 22, spray nozzle; 3, water storage box; 31, first cavity; 311, first rotating shaft; 312, first bevel gear; 313, first pulley; 314, second lead screw; 315, second pulley; 316, belt; 32, second cavity; 33, first motor; 34, first lead screw; 341, fixing plate; 342, cleaning brush; 343, second bevel gear; 35, discharge port; 36, discharge pipe; 361, valve; 4, water pump; 41, water inlet pipe; 42, water outlet pipe; 5, support mechanism; 51, sliding plate; 52, second motor; 521, second rotating shaft; 53, connecting plate; 54, support rod; 55, pushing component; 551, first threaded rod; 552, first spring; 6, partition plate; 61, filter screen; 7, scraping plate; 71, cavity; 72, straight plate; 73, second spring; 74, first through hole; 741, sealing groove; 742, sealing ring; 75, push rod; 8, driving component; 81, concave shell; 82, airbag; 821, ventilation pipe; 83, pressing plate; 831, arc surface; 84, third spring; 85, cam; 86, U-shaped pipe. Specific embodiments
[0036] The present invention will be further described in detail below with reference to the accompanying drawings. The same components are denoted by the same reference numerals. It should be noted that the terms "front", "rear", "left", "right", "upper", "lower", "bottom surface" and "top surface" used in the following description refer to the directions in the drawings, and the terms "inner" and "outer" respectively refer to the directions towards or away from the geometric center of a specific component.
[0037] The present invention discloses an automatic curing device for precast concrete slabs, as Figure 1As shown in the figure, it includes a base 1, a support frame 2, a water storage box 3, and a water pump 4; the water storage box 3 is fixedly connected to the bottom surface of the base 1, and a water leakage port 11 communicating with the inside of the water storage box 3 is provided on the top surface of the base 1 corresponding to the opening position of the water storage box 3; the support frame 2 is arranged on the top surface of the base 1, and a water pipe 21 is fixedly connected to the inner side wall of the top end of the support frame 2, and a plurality of spray nozzles 22 facing the water leakage port 11 are fixedly connected to the outer side wall of the water pipe 21; the spray nozzles 22 are communicated with the inside of the water pipe 21; the water pump 4 is fixedly connected to the top surface of the base 1, an inlet pipe 41 communicating with the inside of the water tank is fixedly connected to the input end of the water pump 4, and the end of the inlet pipe 41 far from the water pump 4 passes through the side wall of the water storage tank and extends into the inside of the water storage tank; an outlet pipe 42 communicating with the inside of the water pipe 21 is fixedly connected to the output end of the water pump 4, and the end of the outlet pipe 42 far from the water pump 4 is fixedly connected to the side wall of the water pipe 21.
[0038] After placing the concrete slab on the base 1, water spraying and curing are carried out. By starting the water pump 4, the water in the water storage box 3 is conveyed to the water pipe 21 through the inlet pipe 41 and the outlet pipe 42. The water in the water pipe 21 is sprayed onto the surface of the concrete slab by the spray nozzles 22, realizing the curing work of the concrete slab; the water sprayed outside the concrete slab and flowing down from the concrete slab falls back into the water storage box 3 through the water leakage port 11 and is collected, thereby realizing the recycling of water resources and reducing the waste of water resources.
[0039] As Figure 1 and Figure 2 shown in the figure, a pair of first chutes 12 are provided on the top surface of the base 1, respectively located on both sides of the water leakage port 11. A support mechanism 5 for supporting the concrete slab is arranged in each of the pair of first chutes 12. The support mechanism 5 includes a sliding plate 51 slidably connected in the first chute 12, a second motor 52, a connecting plate 53, and a pushing component 55 capable of pushing the sliding plate 51 to slide; the second motor 52 is installed on the side wall of the sliding plate 51 far from the water leakage port 11, a second rotating shaft 521 is fixedly connected to the output end of the second motor 52, the connecting plate 53 is fixedly connected to the end of the second rotating shaft 521 far from the second motor 52, and a plurality of support rods 54 capable of extending into the concrete slab are fixedly connected to the end of the connecting plate 53 far from the second rotating shaft 521. The pushing component 55 is arranged in the first chute 12. The first chute 12 is in a dovetail shape, and the bottom of the sliding plate 51 is in a dovetail shape matching the first chute 12.
[0040] Lift the concrete slab above the water leakage port 11, and push the sliding plate 51 to slide in the direction close to the water leakage port 11 through the pushing component 55, so that the support rods 54 are embedded into the round holes of the concrete slab to support the concrete slab. When spraying water and curing the concrete slab, start the second motor 52 to drive the second rotating shaft 521 and the connecting plate 53 to rotate, and then drive the concrete slab to rotate slowly, reducing the trouble of flipping the concrete slab when spraying water and curing the concrete slab.
[0041] As Figure 2As shown, a first threaded through-hole 121 is provided on the inner side wall of the first chute 12 away from the water leakage port 11; the pushing assembly 55 includes a first threaded rod 551 and a first spring 552; the first threaded rod 551 is threadedly connected in the first threaded hole, and the end of the first threaded rod 551 close to the sliding plate 51 contacts the side wall of the sliding plate 51 away from the water leakage port 11; one end of the first spring 552 is fixedly connected to the side wall of the sliding plate 51 in contact with the first threaded rod 551, and the end of the first spring 552 away from the sliding plate 51 is fixedly connected to the inner side wall of the first chute 12 away from the water leakage port 11.
[0042] By rotating the first threaded rod 551, the first threaded rod 551 pushes the sliding plate 51 to slide towards the direction close to the water leakage port 11, thereby facilitating the support rod 54 to support the concrete slab; after the concrete completes the curing work, by rotating the first threaded rod 551 in the reverse direction, the sliding plate 51 drives the support rod 54 to be withdrawn from the concrete slab under the elastic force of the first spring 552, facilitating the removal of the concrete slab from the support rod 54.
[0043] As Figure 2 shown, a second chute 13 is provided on the top surface of the base 1; the support frame 2 is slidably matched with the inner side wall of the second chute 13; a third motor 14 is installed on the outer side wall of the base 1; the output end of the third motor 14 is fixedly connected with a third lead screw 15 extending into the second chute 13 and passing through the support frame 2; the support frame 2 is in threaded transmission cooperation with the third lead screw 15.
[0044] When spraying water for curing the concrete slab, start the third motor 14 to drive the third lead screw 15 to rotate. During the rotation of the third lead screw 15, the support frame 2 is driven to slide along the inner side wall of the second chute 13, thereby facilitating uniform spraying of water on the outer surface of the concrete slab.
[0045] As Figure 1 and Figure 3 shown, a partition plate 6 that divides the water storage box 3 into a first cavity 31 and a second cavity 32 is fixedly connected to the inner side wall at the bottom end of the water storage box 3; the first cavity 31 is located at the bottom of the water leakage port 11, the water inlet pipe 41 extends into the second cavity 32, and a filter screen 61 is fixedly connected to the inner side wall of the partition plate 6; a first motor 33 is installed on the bottom surface of the water storage box 3; the output end of the first motor 33 is fixedly connected with a first lead screw 34 extending into the second cavity 32; a fixing plate 341 that is in threaded transmission cooperation with the first lead screw 34 is sleeved on the outer side wall of the first lead screw 34; the fixing plate 341 is slidably matched with the inner side wall of the second cavity 32, and a cleaning brush 342 that contacts the filter screen 61 is fixedly connected to the side wall of the fixing plate 341 close to the filter screen 61.
[0046] The water that falls back from the surface of the concrete slab into the water storage box 3 will be filtered by the filter screen 61 before entering the water inlet pipe 41, so that the water sprayed onto the concrete surface is not likely to contain a large amount of impurities and dirt; by starting the first motor 33 to drive the first lead screw 34 to rotate, the first lead screw 34 drives the fixed plate 341 and the cleaning brush 342 to slide, realizing the cleaning of the filter screen 61 and reducing the possibility of the mesh holes of the filter screen 61 being blocked.
[0047] As Figure 3 shown, a first rotating shaft 311 is rotatably connected to the inner side wall of the first cavity 31; the end of the first rotating shaft 311 close to the partition 6 passes through the partition 6 and extends into the second cavity 32, and a first bevel gear 312 is fixedly connected to the end of the first rotating shaft 311 extending into the second cavity 32; a second bevel gear 343 meshing with the first bevel gear 312 is fixedly connected to the outer side wall of the first lead screw 34; during the rotation of the first lead screw 34, the first bevel gear 312 is driven to rotate, and the second bevel gear 343 and the first rotating shaft 311 are driven to rotate through the cooperation of the first bevel gear 312 and the second bevel gear 343.
[0048] As Figure 3 shown, the end of the first rotating shaft 311 away from the first bevel gear 312 extends outside the water storage box 3, and a first pulley 313 is fixedly connected to the end of the first rotating shaft 311 extending outside the water storage box 3; a second lead screw 314 is rotatably connected to the inner side wall of the first cavity 31; the end of the second lead screw 314 close to the first pulley 313 extends outside the water storage box 3, and a second pulley 315 is fixedly connected to the end of the second lead screw 314 extending outside the water storage box 3; a belt 316 for linking the first pulley 313 and the second pulley 315 is sleeved outside the first pulley 313 and the second pulley 315; a scraper 7 slidably matched with the inner side wall of the bottom end of the water storage box 3 is sleeved on the outer side wall of the second lead screw 314; the scraper 7 is in threaded transmission cooperation with the second lead screw 314.
[0049] Under the driving action of the first pulley 313, the second pulley 315 and the belt 316, the second rotating shaft 521 drives the second lead screw 314 to rotate, so that the scraper 7 slides along the bottom of the water storage box 3, reducing the possibility of dirt and impurities adhering to the inside of the water storage box 3, and making it difficult for the impurities and dirt to have a greater impact on the water quality of the water storage box 3.
[0050] As Figure 3 shown, a pair of discharge ports 35 are provided on the inner side wall of the bottom end of the first cavity 31; a discharge pipe 36 is fixedly connected to the inner side wall of the pair of discharge ports 35; a valve 361 is provided on the discharge pipe 36; when the scraper 7 is cleaning the inner side wall of the bottom end of the water storage tank, the valve 361 is opened to facilitate the discharge of dirt and impurities from the water storage box 3 through the discharge pipe 36.
[0051] As Figure 3 and Figure 4As shown in the figure, a pair of cavities 71 are provided inside the scraping plate 7; a straight plate 72 is slidably connected inside the pair of cavities 71; second springs 73 are fixedly connected to the side walls of the pair of straight plates 72 close to each other; the ends of the second springs 73 away from the straight plates 72 are fixedly connected to the inner side walls of the cavities 71; a plurality of first through holes 74 are provided on the inner side walls of the pair of cavities 71 away from the second springs 73; a plurality of push rods 75 that are slidably matched with the inner side walls of the first through holes 74 are fixedly connected to the side walls of the straight plate 72 away from the second springs 73; a sealing groove 741 is provided on the inner side wall of the first through hole 74; a sealing ring 742 is fixedly connected to the inner side wall of the sealing groove 741, and a driving assembly 8 is provided on the water storage box 3 that can push the pair of sliding plates 51 to slide towards the direction close to the first through holes 74 respectively.
[0052] The driving assembly 8 is used to push the straight plate 72 to slide and stretch the second spring 73. During the sliding process of the straight plate 72, the push rod 75 is driven to extend out of the first through hole 74, so as to promote the larger impurities adhering to the scraping plate 7 to fall off, which is convenient for the scraping plate 7 to better clean dirt and impurities. The sealing ring 742 provided in the sealing groove 741 makes the inside of the cavity 71 have good sealing performance, reducing the possibility of the water in the water storage box 3 entering the inside of the cavity 71.
[0053] As Figure 3 、 Figure 4 and Figure 5 shown in the figure, the driving assembly 8 includes a concave shell 81, an airbag 82, a pressing plate 83 and a U-shaped tube 86; the concave shell 81 is fixedly connected to the outer side wall of the water storage box 3 close to the belt 316, the airbag 82 is arranged inside the concave shell 81, the pressing plate 83 is slidably connected inside the concave shell 81, the bottom surface of the pressing plate 83 contacts the top surface of the airbag 82, a third spring 84 is fixedly connected to the bottom surface of the pressing plate 83, and the end of the third spring 84 away from the pressing plate 83 is fixedly connected to the inner side wall of the bottom end of the concave shell 81; the U-shaped tube 86 is fixedly connected to the top surface of the scraping plate 7, and the openings at both ends of the U-shaped tube 86 extend into the pair of cavities 71 respectively and communicate with the inside of the cavities 71; an air pipe 821 communicating with the U-shaped tube 86 is connected to the airbag 82, and the end of the air pipe 821 away from the airbag 82 passes through the side wall of the water storage box 3 and is fixedly connected to the side wall of the U-shaped tube 86; an arc surface 831 is provided on the top surface of the pressing plate 83, and a cam 85 that can push the pressing plate 83 to slide down is fixedly connected to the outer side wall of the first rotating shaft 311, and the cam 85 cooperates with the arc surface 831.
[0054] During the rotation of the first rotating shaft 311, the cam 85 is driven to rotate. Through the cooperation of the cam 85 and the arc surface 831, the pressing plate 83 slides down to squeeze the airbag 82. The gas inside the airbag 82 enters the pair of cavities 71 respectively through the air pipe 821 and the U-shaped tube 86, and then pushes the straight plate 72 to slide; when the cam 85 loses contact with the pressing plate 83, the pressing plate 83 slides back to the initial position under the elastic force of the third spring 84, which is convenient for the cam 85 to reciprocally squeeze the pressing plate 83.
[0055] Working principle: When curing the concrete slab, lift the concrete slab to the top of the water leakage port 11, rotate the first threaded rod 551 so that the first threaded rod 551 pushes the sliding plate 51 to slide towards the direction close to the water leakage port 11, thereby enabling the support rod 54 to be embedded into the round holes at both ends of the concrete slab to achieve the support of the concrete slab;
[0056] Then start the water pump 4 to convey the water in the water storage box 3 into the water delivery pipe 21. The water in the water delivery pipe 21 is sprayed onto the concrete slab through the spray nozzles 22, thereby realizing the spraying and curing work of the concrete slab; The water sprayed from the spray nozzles 22 and falling outside the concrete slab and flowing down from the concrete slab falls back into the water storage box 3 through the water leakage port 11 and is collected, thereby realizing the recycling of water resources and reducing the waste of water resources; During the spraying process of the spray nozzles 22, start the second motor 52 and the second motor 52. The second motor 52 drives the second rotating shaft 521 and the connecting plate 53 to rotate, and then drives the concrete slab to rotate slowly. The third motor 14 drives the third threaded rod 15 to rotate. During the rotation of the third threaded rod 15, the support frame 2 is driven to slide along the second sliding groove 13. Through the coordinated work of the second motor 52 and the third motor 14, the spray nozzles 22 can evenly spray water on the outside of the concrete slab, reducing the possibility of damage to the concrete slab caused by uneven spraying;
[0057] The water falling back into the water storage box 3 from the surface of the concrete slab will be filtered by the filter screen 61 before entering the water inlet pipe 41, so that the water sprayed from the spray nozzles 22 is not likely to contain a large amount of impurities and dirt, reducing the impact of water quality on the curing work of the concrete slab; After the filter screen 61 is used for a long time, dust and impurities are likely to adhere to the filter screen 61. Start the first motor 33 to drive the first threaded rod 34 to rotate. During the rotation of the first threaded rod 34, the fixing plate 341 and the cleaning brush 342 are driven to slide, so that the cleaning brush 342 cleans the filter screen 61, reducing the possibility of the mesh holes of the filter screen 61 being blocked by impurities and dirt; During the rotation of the first threaded rod 34, the first bevel gear 312 is driven to rotate. Through the coordinated work of the first bevel gear 312 and the second bevel gear 343 and the transmission of the first belt pulley 313, the second belt pulley 315 and the belt 316, the second threaded rod 314 rotates, so that the scraper 7 cleans the dirt and impurities adhered to the bottom of the water storage box 3, prompting the impurities to be discharged from the water storage box 3 through the discharge pipe 36, reducing the possibility of impurities and dirt affecting the water quality;
[0058] During the rotation of the first rotating shaft 311, the cam 85 is driven to squeeze the pressing plate 83 to slide downward to squeeze the airbag 82. The gas inside the airbag 82 enters the cavity 71 through the U-shaped tube 86 to push the straight plate 72 to slide. During the sliding process of the straight plate 72, the push rod 75 is driven to extend out of the first through hole 74, prompting the larger impurities adhered to the scraper 7 to fall off, facilitating the scraper 7 to better clean dirt and impurities. The sealing ring 742 provided in the sealing groove 741 enables the inside of the cavity 71 to have good sealing performance, reducing the possibility of the water in the water storage box 3 entering the inside of the cavity 71.
[0059] The above are all the preferred embodiments of this application. The protection scope of this application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of this application shall be covered within the protection scope of this application.
Claims
1. Automatic curing device for precast concrete slabs, Characterized in that: It includes a base (1) and a support frame (2); a water storage box (3) is fixedly connected to the bottom surface of the base (1), and a water leakage port (11) is opened on the top surface of the base (1) corresponding to the opening of the water storage box (3); the support frame (2) is arranged on the top surface of the base (1), and a water pipe (21) is fixedly connected to the inner side wall of the top end of the support frame (2); a spray nozzle (22) communicated with the inside of the water pipe (21) is fixedly connected to the outer side wall of the water pipe (21); a water pump (4) is fixedly connected to the top surface of the base (1); a water inlet pipe (41) is fixedly connected to the input end of the water pump (4), and a water outlet pipe (42) is fixedly connected to the output end of the water pump (4); the end of the water inlet pipe (41) away from the water pump (4) is communicated with the inside of the water storage box (3); the end of the water outlet pipe (42) away from the water pump (4) is communicated with the inside of the water pipe (21); a support mechanism (5) for supporting the concrete slab is arranged on the top surface of the base (1); A partition plate (6) is fixedly connected to the inner side wall of the bottom end of the water storage box (3); the partition plate (6) divides the water storage box (3) into a first cavity (31) located at the bottom of the water leakage port (11) and a second cavity (32) communicated with the inside of the water inlet pipe (41), and a filter screen (61) is fixedly connected to the inner side wall of the partition plate (6); a first motor (33) is installed on the bottom surface of the water storage box (3); a first lead screw (34) extending into the second cavity (32) is fixedly connected to the output end of the first motor (33); a fixing plate (341) threadedly engaged with the first lead screw (34) is sleeved on the outer side wall of the first lead screw (34); the fixing plate (341) is slidably engaged with the inner side wall of the second cavity (32), and a cleaning brush (342) contacting the filter screen (61) is fixedly connected to the side wall of the fixing plate (341) close to the filter screen (61); A first rotating shaft (311) is rotatably connected to the inner side wall of the first cavity (31); the end of the first rotating shaft (311) close to the partition plate (6) passes through the partition plate (6) and extends into the second cavity (32), and a first bevel gear (312) is fixedly connected to the end of the first rotating shaft (311) extending into the second cavity (32); a second bevel gear (343) meshing with the first bevel gear (312) is fixedly connected to the outer side wall of the first lead screw (34); the end of the first rotating shaft (311) away from the first bevel gear (312) extends outside the water storage box (3), and a first belt pulley (313) is fixedly connected to the end of the first rotating shaft (311) extending outside the water storage box (3); a second lead screw (314) is rotatably connected to the inner side wall of the first cavity (31); the end of the second lead screw (314) close to the first belt pulley (313) extends outside the water storage box (3), and a second belt pulley (315) is fixedly connected to the end of the second lead screw (314) extending outside the water storage box (3); a belt (316) is sleeved outside the first belt pulley (313) and the second belt pulley (315); a scraping plate (7) in threaded transmission cooperation with the second lead screw (314) is sleeved on the outer side wall of the second lead screw (314); the bottom surface of the scraping plate (7) contacts the inner side wall of the bottom end of the water storage box (3). A cavity (71) is arranged inside the scraping plate (7); a straight plate (72) is slidably connected inside the cavity (71); a second spring (73) is connected to the side wall of the straight plate (72); the end of the second spring (73) away from the straight plate (72) is connected to the inner side wall of the cavity (71); a first through hole (74) is arranged on the inner side wall of the cavity (71) away from the second spring (73); a push rod (75) slidably matched with the inner side wall of the first through hole (74) is fixedly connected to the side wall of the straight plate (72) away from the second spring (73); a driving component (8) capable of pushing the sliding plate (51) to slide towards the direction close to the first through hole (74) is arranged on the water storage box (3). The driving component (8) includes a concave shell (81); the concave shell (81) is fixedly connected to the outer side wall of the water storage box (3) close to the belt (316), and an air bag (82) is arranged on the inner side wall of the bottom end of the concave shell (81); a pressing plate (83) slidably matched with the inner side wall of the concave shell (81) is arranged on the top of the air bag (82); a third spring (84) is connected to the bottom surface of the pressing plate (83); the end of the third spring (84) away from the pressing plate (83) is connected to the inner side wall of the bottom end of the concave shell (81); a cambered surface (831) is arranged on the top surface of the pressing plate (83); a cam (85) capable of pushing the pressing plate (83) to slide downwards is fixedly connected to the outer side wall of the first rotating shaft (311) extending outside the water storage box (3); an air pipe (821) is fixedly connected to the air bag (82); the end of the air pipe (821) away from the air bag (82) is communicated with the inside of the cavity (71).
2. The automatic curing device for precast concrete slabs according to claim 1, characterized in that: On the top surface of the base (1), there are a pair of first chutes (12) respectively located on both sides of the water leakage port (11); the support mechanism (5) includes a pair of sliding plates (51) respectively slidingly connected in the pair of first chutes (12); on the outer side wall of the sliding plate (51) away from the water leakage port (11), a second motor (52) is installed; the output end of the second motor (52) is fixedly connected with a second rotating shaft (521); the end of the second rotating shaft (521) away from the second motor (52) is fixedly connected with a connecting plate (53); the end of the connecting plate (53) away from the second rotating shaft (521) is fixedly connected with a plurality of support rods (54) that can support the concrete slab; in the pair of first chutes (12), there is a pushing component (55) that can push the sliding plate (51) to slide along the first chute (12).
3. The automatic curing device for precast concrete slabs according to claim 2, characterized in that: On the inner side walls of the pair of first chutes (12) away from the water leakage port (11), there are first threaded through holes (121); the pushing component (55) includes a first threaded rod (551); the first threaded rod (551) is threadedly connected in the first threaded hole, and the end of the first threaded rod (551) close to the sliding plate (51) contacts the side wall of the sliding plate (51) away from the water leakage port (11); on the side wall of the sliding plate (51) away from the water leakage port (11), a first spring (552) is connected; the end of the first spring (552) away from the sliding plate (51) is connected to the inner side wall of the first chute (12).
4. The automatic curing device for precast concrete slabs according to claim 1, characterized in that: On the top surface of the base (1), there is a second chute (13); the support frame (2) is slidably matched with the inner side wall of the second chute (13); on the outer side wall of the base (1), a third motor (14) is installed; the output end of the third motor (14) is fixedly connected with a third lead screw (15) extending into the second chute (13) and passing through the support frame (2); the support frame (2) is in threaded transmission cooperation with the third lead screw (15).
5. The automatic curing device for precast concrete slabs according to claim 4, characterized in that: On the inner side wall of the first through hole (74), there is a sealing groove (741); on the inner side wall of the sealing groove (741), a sealing ring (742) is fixedly connected.
6. The automatic curing device for precast concrete slabs according to claim 1, characterized in that: On the inner side wall of the bottom end of the first cavity (31), there is a discharge port (35); on the inner side wall of the discharge port (35), a discharge pipe (36) is fixedly connected; a valve (361) is arranged on the discharge pipe (36).
Citation Information
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