A single power source cell laminator
By using a single-power-source cell stacking machine, the picking and placing actions of the anode, cathode, and diaphragm are controlled by the same power source, which solves the problems of poor cell compactness and slow speed, and achieves high-quality stacking results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SHENZHEN YUCHEN AUTOMATION EQUIP CO LTD
- Filing Date
- 2023-01-29
- Publication Date
- 2026-06-09
AI Technical Summary
Poor compactness of laminated cells, slow lamination speed, and difficulty in maintaining consistency in the motion mechanisms of multiple power sources all affect the quality of lamination.
A cell stacking machine with a single power source uses an anode plate picking and placing device, a cathode plate picking and placing device, and a stacking device on the frame. The same power source is used to control the movement of picking and placing anode plates, cathode plates, and stacking diaphragms, ensuring consistent operation.
This improved the quality of wafer stacking, ensured the consistency of actions during the stacking process, and increased stacking speed and production capacity.
Smart Images

Figure CN115954523B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the technical field of production equipment for stacked batteries, and particularly relates to a cell stacking machine with a single power source. Background Technology
[0002] In secondary batteries such as lithium-ion batteries, the anode of the cell is made by coating both sides of aluminum foil with lithium-containing amorphous carbon powder. The cathode is made by coating both sides of copper foil with lithium iron phosphate powder or nickel manganese cobalt phosphate powder. The separator is made by coating one side of a polyolefin film with a ceramic particle layer, and then coating the other side of the ceramic particle layer and the polyolefin film with a polymer binder layer. The separator is densely covered with circular micropores that allow lithium ions to pass through, acting as a high-resistance special screen in the battery electrochemical system. A wound cell is prepared by stacking four layers (cathode, separator, anode, separator) together (with the ceramic particle layer of the separator facing the anode) through multiple layers. A laminated cell is prepared by stacking four layers (cathode, separator, anode, separator) together (with the ceramic particle layer of the separator facing the anode) through repeated stacking through multiple layers.
[0003] Laminated cells can eliminate the cylindrical corners of wound cells, increase the volume density of prismatic batteries, thus increasing the capacity of batteries of the same volume or reducing the volume of batteries of the same capacity. Laminated cells have begun to replace wound cells.
[0004] However, compared with wound cells, laminated cells have poor compactness, resulting in a larger volume of blank space and making them inconvenient to handle. Laminated cells also have a lower alignment pass rate and slower lamination speed (lower production capacity). Therefore, it is necessary to develop a high-speed cell lamination machine with high lamination quality, with the following requirements: overall diaphragm alignment ≤ ±0.5mm, adjacent electrode alignment ≤ ±0.3mm, overall electrode alignment ≤ ±0.5mm, and single-cell lamination time ≤ 0.35s (or single-cell lamination capacity ≥ 180PPM).
[0005] High-speed cell stacking machines require the coordination of multiple motion mechanisms, including picking up and placing anode sheets, picking up and placing cathode sheets, and stacking diaphragms. In the continuous, uninterrupted, and reciprocating high-speed motion, if multiple motion mechanisms use multiple power sources, it is difficult to achieve consistent motion, and disorder may even occur, affecting the stacking quality. Summary of the Invention
[0006] To meet the above requirements, the present invention provides a single-power-source cell stacking machine.
[0007] This invention is achieved by using a single-power-source cell stacking machine. The multiple motion mechanisms for picking and placing anode sheets, picking and placing cathode sheets, and stacking diaphragms all use the same power source, which solves the problem that it is difficult to achieve consistent motion when using multiple power sources, and even causes disorder that affects the stacking quality.
[0008] The single-power-source cell stacking machine of the present invention includes:
[0009] The frame includes an anode sheet picking area, an anode sheet junction area, an anode sheet stacking area, a cathode sheet picking area, a cathode sheet junction area, a cathode sheet stacking area, and a diaphragm placement area. The anode sheet junction area is located above the middle of the anode sheet picking area and the anode sheet stacking area. The cathode sheet junction area is located above the middle of the cathode sheet picking area and the cathode sheet stacking area. The diaphragm placement area is located between the anode sheet stacking area and the cathode sheet stacking area.
[0010] An anode sheet feeding device, located in the anode sheet picking area, is used to feed anode sheets;
[0011] A cathode sheet feeding device is located in the cathode sheet picking area and is used to feed cathode sheets;
[0012] An anode sheet picking and placing device is located on the anode sheet picking area and the anode sheet stacking area, and is used to pick and place anode sheets;
[0013] A cathode sheet picking and placing device is located on the cathode sheet picking area and the cathode sheet stacking area, and is used to pick and place cathode sheets;
[0014] A membrane placement device, located in the diaphragm placement area, is used to place the diaphragm belt onto the anode plate and the cathode plate;
[0015] The stacking device is located in the anode stacking area, the diaphragm arrangement area and the cathode stacking area, and is used to stack and press the anode sheet, diaphragm strip and cathode sheet layer by layer;
[0016] The drive unit includes a drive unit bracket, a drive component, and a transfer case. The drive unit bracket is fixed to the frame. The drive component and the transfer case are both mounted on the drive unit bracket. The input end of the transfer case is connected to the output end of the drive component. The output end of the transfer case is connected to the anode plate picking and placing device, the cathode plate picking and placing device, and the stacking device, respectively.
[0017] Furthermore, the frame includes a base frame, a panel, a support, a front upright plate, and a rear upright plate. The panel is fixed on top of the base frame. The support is the same length as the base frame and is fixed on the centerline of the base frame in the front-rear direction, extending above the panel. The support includes a separated front frame, a rear frame, and a film feeding channel. The front upright plate is fixed to the front frame of the support, and the rear upright plate is fixed to the rear frame of the support. The film feeding channel allows the diaphragm belt of the film feeding device to pass through to the stacking device.
[0018] Furthermore, the anode sheet picking and placing device includes an anode sheet picking mechanism, an anode sheet placing mechanism, and an anode sheet picking and placing transmission system. The anode sheet picking mechanism is fixed to the front left side of the front upright plate, located directly above the anode sheet picking area. The anode sheet placing mechanism is fixed to the front right side of the front upright plate, located directly above the anode sheet stacking area. The anode sheet picking and placing transmission system is fixed to the base frame and the rear middle side of the front upright plate, located between the anode sheet picking mechanism and the anode sheet placing mechanism. The input end of the anode sheet picking and placing transmission system is connected to the first output end of the transfer case. The output end of the anode sheet picking and placing transmission system is respectively connected to the anode sheet picking mechanism and the anode sheet placing mechanism. The anode sheet picking mechanism and the anode sheet placing mechanism are arranged mirror-symmetrically about the center of the anode sheet picking and placing transmission system.
[0019] The cathode sheet picking and placing device includes a cathode sheet picking mechanism, a cathode sheet placing mechanism, and a cathode sheet picking and placing transmission system. The cathode sheet picking mechanism is fixed to the left rear of the rear upright plate, located directly above the cathode sheet picking area. The cathode sheet placing mechanism is fixed to the right rear of the rear upright plate, located directly above the cathode sheet stacking area. The cathode sheet picking and placing transmission system is fixed to the base frame and the middle front of the rear upright plate, located between the cathode sheet picking mechanism and the cathode sheet placing mechanism. The input end of the cathode sheet picking and placing transmission system is connected to the first output end of the transfer case. The output end of the cathode sheet picking and placing transmission system is respectively connected to the cathode sheet picking mechanism and the cathode sheet placing mechanism. The cathode sheet picking mechanism and the cathode sheet placing mechanism are arranged symmetrically about the center of the cathode sheet picking and placing transmission system.
[0020] The anode plate picking and placing device and the cathode plate picking and placing device are arranged symmetrically in front and behind mirrors on the support.
[0021] Furthermore, the anode sheet picking mechanism includes an anode sheet picking transmission assembly and an anode sheet picking suction cup assembly, with the anode sheet picking suction cup assembly fixed to the output end of the anode sheet picking transmission assembly; the anode sheet placing mechanism includes an anode sheet placing transmission assembly and an anode sheet placing suction cup assembly, with the anode sheet placing suction cup assembly fixed to the output end of the anode sheet placing transmission assembly.
[0022] The cathode sheet picking mechanism includes a cathode sheet picking transmission assembly and a cathode sheet picking suction cup assembly, with the cathode sheet picking suction cup assembly fixed to the output end of the cathode sheet picking transmission assembly; the cathode sheet placing mechanism includes a cathode sheet placing transmission assembly and a cathode sheet placing suction cup assembly, with the cathode sheet placing suction cup assembly fixed to the output end of the cathode sheet placing transmission assembly.
[0023] Furthermore, the anode sheet picking transmission assembly, the anode sheet placing transmission assembly, the cathode sheet picking transmission assembly, and the cathode sheet placing transmission assembly each include a transmission link, a transmission link drive, a transmission link driven component, a transmission slide plate, a transmission slide block, a transmission rotary plate, a first transmission fixed rotating shaft, a second transmission fixed rotating shaft, a third transmission fixed rotating shaft, a first transmission floating rotating shaft, a second transmission floating rotating shaft, and a third transmission floating rotating shaft; the transmission link driven component includes three connection points; the first, second, and third transmission fixed rotating shafts of the anode sheet picking transmission assembly and the first, second, and third transmission fixed rotating shafts of the anode sheet placing transmission assembly are all fixed to corresponding positions on the front upright plate; the first, second, and third transmission fixed rotating shafts of the cathode sheet picking transmission assembly and the first, second, and third transmission fixed rotating shafts of the cathode sheet placing transmission assembly are all fixed to the front upright plate. The third transmission fixed rotating shaft is fixed to the corresponding position of the rear upright plate. The first transmission fixed rotating shaft is connected to the anode sheet picking and placing transmission system or the cathode sheet picking and placing transmission system. The transmission connecting rod drive is fixed on the first transmission fixed rotating shaft. The transmission connecting rod driven member is rotatably sleeved on the second transmission fixed rotating shaft at the first connection point. The transmission rotary plate is fixed on the third transmission fixed rotating shaft. The first transmission floating rotating shaft is connected between the transmission connecting rod drive and the transmission connecting rod. The second transmission floating rotating shaft is connected between the transmission connecting rod and the second connection point of the transmission connecting rod driven member. The third transmission floating rotating shaft is connected between the third connection point of the transmission connecting rod driven member and the transmission slide plate. The slide rail of the transmission slide group is fixed on the transmission rotary plate. The transmission slide plate is fixed on the slider of the transmission slide group. The anode sheet picking suction cup assembly, the anode sheet placing suction cup assembly, the cathode sheet picking suction cup assembly, and the cathode sheet placing suction cup assembly are respectively fixed on the corresponding slide plates.
[0024] The anode sheet picking drive assembly and the anode sheet placing drive assembly are simultaneously connected to the output end of the anode sheet picking and placing drive system; the anode sheet placing drive assembly and the anode sheet picking drive assembly are arranged mirror-symmetrically about the center of the anode sheet picking and placing drive system.
[0025] The cathode sheet picking drive assembly and the cathode sheet placing drive assembly are simultaneously connected to the output end of the cathode sheet picking and placing drive system; the cathode sheet picking drive assembly and the cathode sheet placing drive assembly are arranged symmetrically to the left and right of the center of the cathode sheet picking and placing drive system.
[0026] Furthermore, both the anode plate pick-and-place transmission system and the cathode plate pick-and-place transmission system include a pick-and-place driving wheel, a pick-and-place transmission belt, a first driven transmission wheel shaft, a first driven transmission wheel, a first transmission gear, a second transmission gear, a third transmission gear, a transmission reversing gear fixed shaft, and a transmission reversing gear. The pick-and-place driving wheel of both the anode plate pick-and-place transmission system and the cathode plate pick-and-place transmission system are fixed to the first output end of the transfer case. The first driven transmission wheel shaft and the transmission reversing gear fixed shaft are fixed to the middle of the back surface of the front or rear upright plate. Both the wheel and the first transmission gear are fixed on the first driven transmission wheel shaft. The pick-and-place transmission belt is sleeved on the outside of the pick-and-place driving wheel and the first driven transmission wheel. The second transmission gear is fixed on the first transmission fixed shaft of the anode sheet pick-and-place transmission assembly or the first transmission fixed shaft of the cathode sheet pick-and-place transmission assembly. The third transmission gear is fixed on the first transmission fixed shaft of the anode sheet placement transmission assembly or the first transmission fixed shaft of the cathode sheet placement transmission assembly. The transmission reversing gear is fixed on the transmission reversing gear fixed shaft.
[0027] The second transmission gear meshes with the first transmission gear, the third transmission gear does not mesh with the first transmission gear, and the transmission reversing gear meshes with both the third transmission gear and the first transmission gear; or, the third transmission gear meshes with the first transmission gear, the second transmission gear does not mesh with the first transmission gear, and the transmission reversing gear meshes with both the second transmission gear and the first transmission gear.
[0028] Furthermore, the film feeding device includes a film feeding bracket, a film roll tensioning assembly, a film guide roller, a film tensioning assembly, and a film clamping assembly. The film feeding bracket is fixed on the support. The film roll tensioning assembly, the film guide roller, the film tensioning assembly, and the film clamping assembly are all fixed on the film feeding bracket, and the film guide roller, the film tensioning assembly, and the film clamping assembly are all located inside the support. The film roll tensioning assembly is used to feed the diaphragm tape roll onto the outer sleeve. The diaphragm tape passes sequentially through the film guide roller, the film tensioning assembly, and the film clamping assembly, and finally extends into the stacking platform located in the diaphragm laying area.
[0029] Furthermore, the stacking device includes a stacking platform, a first sliding block, a stacking platform transmission system, an anode sheet pressing mechanism, and a cathode sheet pressing mechanism. The slide rail of the first sliding block is fixed to the frame, and the stacking platform is fixed to the output end of the stacking platform transmission system and the slider of the first sliding block. It can move continuously back and forth without interruption in the anode sheet stacking area, the diaphragm arrangement area, and the cathode sheet stacking area to stack anode sheets, cathode sheets, and diaphragms layer by layer. The anode sheet pressing mechanism is located on the front surface of the stacking platform and is used to press and straighten the anode sheets. The cathode sheet pressing mechanism is located on the rear surface of the stacking platform and is used to press and straighten the cathode sheets.
[0030] Furthermore, the stacking stage includes a stage base plate, a stage front panel, a stage rear panel, and a stage top plate. The stage base plate, the stage front panel, the stage rear panel, and the stage top plate form a cuboid box. A stacking area is provided in the middle of the upper surface of the stage top plate for stacking anode sheets, diaphragms, and cathode sheets layer by layer. The anode sheet pressing mechanism is provided on the stage front panel, and the cathode sheet pressing mechanism is provided on the stage rear panel.
[0031] Furthermore, the lamination platform transmission system includes a lamination transmission drive shaft, a lamination transmission drive wheel, a lamination transmission fixed shaft, a lamination transmission driven wheel, a lamination transmission transmission belt, a lamination transmission driven gear, a lamination transmission driven rack, a lamination transmission output component, and a second sliding block;
[0032] The input end of the lamination drive drive shaft is connected to the second output end of the transfer case. The output end of the lamination drive drive shaft is mounted on the drive device bracket. The lamination drive drive wheel is fixed on the output end of the lamination drive drive shaft. The lamination drive fixed shaft and the slide rail of the second slide block are both fixed on the drive device bracket. The lamination drive driven wheel and the lamination drive driven gear are fixed on the lamination drive fixed shaft. The lamination drive drive belt is sleeved on the lamination drive drive wheel and the lamination drive driven wheel. The lamination drive driven rack meshes with the lamination drive driven gear. The lamination drive output component is fixed on the lamination drive driven rack and the slider of the second slide block. The lamination drive output component extends out from the through groove of the panel and is fixed under the lamination platform.
[0033] Compared with the prior art, the beneficial effects of this invention are as follows:
[0034] The single-power-source cell stacking machine of this invention features an anode wafer picking area, an anode wafer transfer area, an anode wafer stacking area, a cathode wafer picking area, a cathode wafer transfer area, a cathode wafer stacking area, and a diaphragm placement area on a frame. Anode wafer picking and placing devices and cathode wafer picking and placing devices respectively pick up and place anode and cathode wafers. The stacking device moves between the anode wafer stacking area, the diaphragm placement area, and the cathode wafer stacking area, stacking and pressing the anode wafers, diaphragm strips, and cathode wafers layer by layer. In this design, multiple motion mechanisms for picking and placing anode wafers, picking and placing cathode wafers, and stacking diaphragms utilize the same power source, ensuring unified control and consistency of action, thereby improving stacking quality. Attached Figure Description
[0035] Figure 1 This is a schematic diagram of the back structure of a battery cell stacking machine;
[0036] Figure 2 This is a schematic diagram of the front structure of a battery cell stacking machine;
[0037] Figure 3 This is a schematic diagram of the anode plate handling device;
[0038] Figure 4 This is a schematic diagram of the front structure of the anode sheet taking mechanism;
[0039] Figure 5 A schematic diagram of a drive system for picking up and placing anode plates or a drive system for picking up and placing cathode plates;
[0040] Figure 6 This is a schematic diagram illustrating the reverse motion of the anode sheet picking mechanism picking up the sheet and the anode sheet placing mechanism placing the sheet.
[0041] Figure 7 A frontal view of the anode sheet picking mechanism picking up sheets and the anode sheet placing mechanism placing sheets.
[0042] Figure 8 This is a schematic diagram showing the reverse movement of the anode sheet receiving mechanism and the anode sheet placing mechanism during the exchange of electrode sheets;
[0043] Figure 9 This is a schematic diagram showing the frontal movement of the anode sheet receiving mechanism and the anode sheet placing mechanism during the exchange of electrode sheets;
[0044] Figure 10 This is a schematic diagram of the membrane dispensing device.
[0045] Figure 11 This is a schematic diagram of the structure of the battery cell stacking device;
[0046] Figure 12 This is a schematic diagram of the anode sheet pressing and straightening drive system or the cathode sheet pressing and straightening drive system.
[0047] Figure 13This is a schematic diagram of the motion of the anode pressing drive system during the pressing of the anode sheet.
[0048] Figure 14 This is a schematic diagram of the stacking platform structure for pressing anode sheets in the anode sheet pressing transmission assembly.
[0049] Explanation of reference numerals in the attached figures:
[0050] 100. Frame; 110. Base frame; 120. Panel; 121A. Anode sheet picking area; 122A. Anode sheet stacking area; 123A. Anode sheet transfer area; 121B. Cathode sheet picking area; 122B. Cathode sheet stacking area; 123B. Cathode sheet transfer area; 124. Diaphragm placement area; 130. Support; 131. Membrane delivery channel; 140A. Front upright plate; 140B. Rear upright plate; 125. First through slot; 126. Second through slot; 127. Third through slot;
[0051] 200A, Anode sheet feeding device;
[0052] 200B, Cathode sheet feeding device;
[0053] 300A, Anode plate picking and placing device; 310A, Anode plate picking mechanism; 320A, Anode plate placing mechanism; 330A, Anode plate picking and placing transmission system; 330B, Cathode plate picking and placing transmission system;
[0054] 331. Picking up and placing the driving pulley; 332. Picking up and placing the transmission belt; 333. Shaft of the first driven pulley; 334. First driven pulley; 335. First transmission gear; 336. Second transmission gear; 337. Third transmission gear; 338. Fixed shaft of the transmission reversing gear; 339. Transmission reversing gear;
[0055] 300B, Cathode plate picking and placing device; 310B, Cathode plate picking mechanism; 320B, Cathode plate placing mechanism;
[0056] 311A, Anode sheet picking drive assembly; 312A, Anode sheet picking suction cup assembly; 321A, Anode sheet placing drive assembly; 322A, Anode sheet placing suction cup assembly; 311B, Cathode sheet picking drive assembly; 312B, Cathode sheet picking suction cup assembly; 321B, Cathode sheet placing drive assembly; 322B, Cathode sheet placing suction cup assembly;
[0057] 3111, Transmission connecting rod; 3112, Transmission connecting rod drive component; 3113, Transmission connecting rod driven component; 31131, First transmission connection point; 31132, Second transmission connection point; 31133, Third transmission connection point; 3114, Transmission slide plate; 3115, Transmission slide block; 3116, Transmission rotary plate; 3117, First fixed transmission shaft; 3118, Second fixed transmission shaft; 3119, Third fixed transmission shaft; 311a, First floating transmission shaft; 311b, Second floating transmission shaft; 311c, Third floating transmission shaft;
[0058] 3121. Suction cup bracket; 3122. Suction cup connecting rod; 3123. Suction cup mounting plate; 3124. Suction cup;
[0059] 400. Film feeding device; 410. Film feeding support; 420. Film roll tensioning assembly; 430. Film guide roller; 440. Film tensioning assembly; 450. Film clamping assembly;
[0060] 500. Stacking device;
[0061] 510. Stacking platform; 511. Platform base plate; 512. Platform front panel; 513. Platform rear panel; 514. Platform top plate; 515. Stacking area; 523. First sliding block; 524. Stacking platform transmission system;
[0062] 5241. Laminate drive drive shaft; 5242. Laminate drive drive wheel; 5243. Laminate drive fixed shaft; 5244. Laminate drive driven wheel; 5245. Laminate drive drive belt; 5246. Laminate drive driven gear; 5247. Laminate drive driven rack; 5248. Laminate drive output component; 5249. Second slide block;
[0063] 530A, Anode sheet pressing mechanism;
[0064] 531. Rotary drive for pressing and straightening anode sheets;
[0065] 532. Anode sheet pressing and straightening transmission system; 5321. Pressing and straightening drive gear; 5323. First pressing and straightening gear shaft; 5325. First pressing and straightening gear; 5326. Second pressing and straightening gear; 5327. Third pressing and straightening gear; 5328. Pressing and straightening reversing gear fixed shaft; 5329. Reversing gear;
[0066] 533, Anode sheet pressing and straightening transmission assembly; 5331, Pressing and straightening connecting rod; 5332, Pressing and straightening connecting rod drive component; 5333, Pressing and straightening connecting rod driven component; 53331, First pressing and straightening connection point; 53332, Second pressing and straightening connection point; 53333, Third pressing and straightening connection point; 5334, Pressing and straightening slide plate; 5335, Pressing and straightening slide block; 5336, Pressing and straightening rotary plate; 5337, First pressing and straightening fixed rotating shaft; 5338, Second pressing and straightening fixed rotating shaft; 5339, Third pressing and straightening fixed rotating shaft; 533a, First pressing and straightening floating rotating shaft; 533b, Second pressing and straightening floating rotating shaft; 533c, Third pressing and straightening floating rotating shaft.
[0067] 534A, anode plate pressure plate;
[0068] 530B, Cathode sheet pressing mechanism; 534B, Cathode sheet pressing mechanism;
[0069] 600, drive unit; 610, drive unit bracket; 620, drive component; 630, transfer case; 631, first output terminal; 632, second output terminal. Detailed Implementation
[0070] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.
[0071] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "front," "rear," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention; the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance; furthermore, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly, for example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium, or they can refer to the internal communication of two components. For those skilled in the art, the specific meaning of the terms in this invention can be understood according to the specific circumstances.
[0072] Please see Figure 1-2The single-power-source cell stacking machine of the present invention includes a frame 100, an anode sheet feeding device 200A, a cathode sheet feeding device 200B, an anode sheet picking and placing device 300A, a cathode sheet picking and placing device 300B, a film placing device 400, a stacking device 500, and a driving device 600.
[0073] In this embodiment, the frame 100 includes a base frame 110, a panel 120, a support 130, a front upright plate 140A, and a rear upright plate 140B. The panel 120 and the support 130 are fixed to the base frame 110. The front upright plate 140A is fixed to the front of the support 130, and the rear upright plate 140B is fixed to the rear of the support 130. The panel 120 has an anode sheet picking area 121A on the left front, an anode sheet stacking area 122A on the right front, a cathode sheet picking area 121B on the left rear, and a right... The rear cathode plate stacking area 122B and the diaphragm arrangement area 124 in the right middle are located between the anode plate stacking area 122A and the cathode plate stacking area 122B. The front upright plate 140A has an anode plate transfer area 123A located above the middle of the anode plate taking area 121A and the anode plate stacking area 122A. The rear upright plate 140B has a cathode plate transfer area 123B located above the middle of the cathode plate taking area 121B and the cathode plate stacking area 122B. Panel 120 is fixed on top of base frame 110. Support 130 is the same length as base frame 110. Support 130 is fixed on the center line of base frame 110 in the front-rear direction and is higher than panel 120. Panel 120 is provided with first through groove 125, second through groove 126 and third through groove 127. Support 130 includes a front frame, a rear frame and film feeding channel 131. Front upright plate 140A is fixed on front frame of support 130 and rear upright plate 140B is fixed on rear frame of support 130. Film feeding channel 131 supplies the diaphragm belt of film feeding device 400 to stacking device 500.
[0074] In this embodiment, the anode sheet feeding device 200A is fixed on the front left side of the panel 120, located in the anode sheet picking area 121A, and is used to feed the anode sheet.
[0075] The cathode sheet feeding device 200B is fixed on the left rear of the panel 120, located in the cathode sheet picking area 121B, and is used to feed cathode sheets.
[0076] Specifically, both the anode sheet feeding device 200A and the cathode sheet feeding device 200B include an electrode basket and an electrode lifting mechanism. The electrode basket is fixed to the panel 120 and is used to hold the anode or cathode sheet. The electrode lifting mechanism is located at the bottom of the electrode basket and is used to lift the anode or cathode sheet to a predetermined height. Understandably, the lifting mechanism is used to lift the anode and cathode sheets in real time to ensure that the extraction height of the anode sheet picking mechanism 310A and the cathode sheet picking mechanism 310B to the corresponding electrode sheet remains constant.
[0077] In this embodiment, the anode sheet picking and placing device 300A is located on the front of the front upright plate 140A, on the anode sheet picking area 121A and the anode sheet stacking area 122A, and is used to pick and place anode sheets.
[0078] The cathode plate picking and placing device 300B is located behind the rear upright plate 140B, on the cathode plate picking area 121B and the cathode plate stacking area 122B, and is used to pick and place cathode plates.
[0079] Specifically, please see Figure 2-3 The anode sheet picking and placing device 300A includes an anode sheet picking mechanism 310A, an anode sheet placing mechanism 320A, and an anode sheet picking and placing transmission system 330A. The anode sheet picking mechanism 310A is fixed to the left front side of the front upright plate 140A, located directly above the anode sheet picking area 121A. The anode sheet placing mechanism 320A is fixed to the right front side of the front upright plate 140A, located directly above the anode sheet stacking area 122A. The anode sheet picking and placing transmission system 330A is fixed to the base frame 110 and the middle and rear sides of the front upright plate 140A. Located between the anode sheet picking mechanism 310A and the anode sheet placing mechanism 320A, the input end of the anode sheet picking and placing transmission system 330A is connected to the first output end 631 of the transfer case 630, and the output end of the anode sheet picking and placing transmission system 330A is connected to the anode sheet picking mechanism 310A and the anode sheet placing mechanism 320A respectively. The anode sheet picking mechanism 310A and the anode sheet placing mechanism 320A are arranged mirror-symmetrically on the left and right sides of the vertical plane of the front plate 140A with the center of the anode sheet picking and placing transmission system 330A.
[0080] Please see Figure 1 The cathode sheet picking and placing device 300B includes a cathode sheet picking mechanism 310B, a cathode sheet placing mechanism 320B, and a cathode sheet picking and placing transmission system 330B. The cathode sheet picking mechanism 310B is fixed to the left rear side of the rear upright plate 140B, located directly above the cathode sheet picking area 121B. The cathode sheet placing mechanism 320B is fixed to the right rear side of the rear upright plate 140B, located directly above the cathode sheet stacking area 122B. The cathode sheet picking and placing transmission system 330B is fixed to the base frame 110 and the front center of the rear upright plate 140B. Located between the cathode sheet picking mechanism 310B and the cathode sheet placing mechanism 320B, the input end of the cathode sheet picking and placing transmission system 330B is connected to the first output end 631 of the transfer case 630, and the output end of the cathode sheet picking and placing transmission system 330B is connected to the cathode sheet picking mechanism 310B and the cathode sheet placing mechanism 320B respectively. The cathode sheet picking mechanism 310B and the cathode sheet placing mechanism 320B are arranged symmetrically in a mirror-image arrangement on the vertical plane of the rear plate 140B with the center of the cathode sheet picking and placing transmission system 330B.
[0081] Please see Figure 1The membrane laying device 400 is located in the diaphragm laying area 124 and is used to lay the diaphragm belt onto the anode plate and the cathode plate.
[0082] Please see Figure 2 The stacking device 500 is located in the anode stacking area 122A, the diaphragm arrangement area 124 and the cathode stacking area 122B, and is used to stack and press the anode plates, diaphragm strips and cathode plates layer by layer.
[0083] Please see Figure 1 The drive unit 600 includes a drive unit bracket 610, a drive component 620, and a transfer case 630. The drive unit bracket 610 is fixed to the frame 100. The drive component 620 and the transfer case 630 are both mounted on the drive unit bracket 610. The input end of the transfer case 630 is connected to the output end of the drive component 620. The first output end 631 of the transfer case 630 is connected to the anode plate picking and placing device 300A and the cathode plate picking and placing device 300B. The second output end 632 of the transfer case 630 is connected to the stacking device 500.
[0084] For further details, please see Figure 1-2 In this embodiment, the anode plate picking and placing device 300A and the cathode plate picking and placing device 300A are arranged symmetrically with mirrors facing each other between the center of the front frame and the rear frame of the support 130.
[0085] During the stacking process, when the anode sheet picking mechanism 310A picks up an anode sheet from the anode sheet feeding device 200A, the anode sheet placing mechanism 320A places the anode sheet onto the stacking device 500 that has moved to the anode sheet stacking area 122A. The cathode sheet picking mechanism 310B and the cathode sheet placing mechanism 320B then exchange cathode sheets. Simultaneously, when the anode sheet picking mechanism 310A and the anode sheet placing mechanism 320A exchange anode sheets, the cathode sheet picking mechanism 310B picks up a cathode sheet from the cathode sheet feeding device 200B, and the cathode sheet placing mechanism 320B places the anode sheet onto the stacking device 500 that has moved to the cathode sheet stacking area 122A. The stacking device 500 of 22B places the cathode sheet. During the process of the stacking device 500 moving from the anode sheet stacking area 122A to the cathode sheet stacking area 122B, it passes through the diaphragm placement area 124. The membrane placement device 400 places a diaphragm on the anode sheet. During the process of the stacking device 500 moving from the cathode sheet stacking area 122B to the anode sheet stacking area 122A, it passes through the diaphragm placement area 124 again. The membrane placement device 400 places another diaphragm on the cathode sheet. This process continues without interruption until a preset number of anode sheets, diaphragms and cathode sheets are stacked to complete the stacking of one cell.
[0086] In other embodiments, the anode sheet picking and placing device 300A and the cathode sheet picking and placing device 300B are arranged symmetrically with respect to the center plane between the left and right frames of the support 130. The film placing device 400 is positioned above the left and right frames. The stacking device 500 is positioned below the anode sheet picking and placing device 300A, the film placing device 400, and the cathode sheet picking and placing device 300B. The stacking device 500 passes below the film placing device 400 and continuously moves back and forth between the anode sheet picking and placing device 300A and the cathode sheet picking and placing device 300B without interruption until a preset number of anode sheets, separators, and cathode sheets are stacked to complete the stacking of one cell.
[0087] In this embodiment, please refer to Figure 1 and Figure 3 The anode sheet picking mechanism 310A includes an anode sheet picking transmission assembly 311A and an anode sheet picking suction cup assembly 312A. The anode sheet picking transmission assembly 311A is located on the front left side of the front upright plate 140A, and the anode sheet picking suction cup assembly 312A is fixed to the output end of the anode sheet picking transmission assembly 311A. The anode sheet placing mechanism 320A includes an anode sheet placing transmission assembly 321A and an anode sheet placing suction cup assembly 322A. The anode sheet placing transmission assembly 321A is located on the front right side of the front upright plate 140A, and the anode sheet placing suction cup assembly 322A is fixed to the output end of the anode sheet placing transmission assembly 321A.
[0088] The anode sheet picking transmission assembly 311A can drive the anode sheet picking suction cup assembly 312A, which is in a horizontal position in the anode sheet junction area 123A, to move to the upper left and rotate clockwise, then move to the lower right and continue to rotate clockwise to become a vertical position and descend to the anode sheet picking area 121A to pick up the anode sheet; or, it can drive the anode sheet picking suction cup assembly 312A, which is in a vertical position in the anode sheet picking area 121A, to move to the upper left and rotate counterclockwise, then move to the lower right and continue to rotate counterclockwise to become a horizontal position and move to the right to the anode sheet junction area 123A to hand over the anode sheet;
[0089] The anode sheet feeding drive assembly 321A can drive the feeding suction cup assembly 322A, which is in a horizontal position in the anode sheet junction area 123A, to move to the upper right and rotate counterclockwise, then move to the lower left and continue to rotate counterclockwise to become a vertical position and descend to the stacking area 122 to feed the anode sheet; or, it can drive the anode sheet feeding suction cup assembly 322A, which is in a vertical position in the anode sheet stacking area 122A, to move to the upper right and rotate clockwise, then move to the lower left and continue to rotate clockwise to become a horizontal position and move to the left to the anode sheet junction area 123A to receive the anode sheet;
[0090] Please see Figure 1The cathode sheet picking mechanism 310B includes a cathode sheet picking transmission assembly 311B and a cathode sheet picking suction cup assembly 312B. The cathode sheet picking transmission assembly 311B is located on the upper left rear side of the rear upright plate 140B, and the cathode sheet picking suction cup assembly 312B is fixed to the output end of the cathode sheet picking transmission assembly 311B. The cathode sheet placing mechanism 320B includes a cathode sheet placing transmission assembly 321B and a cathode sheet placing suction cup assembly 322B. The cathode sheet placing transmission assembly 321B is located on the upper right rear side of the rear upright plate 140B, and the cathode sheet placing suction cup assembly 322B is fixed to the output end of the cathode sheet placing transmission assembly 321B.
[0091] The cathode sheet picking drive assembly 311B and the cathode sheet placing drive assembly 321B pick up, place, and transfer cathode sheets in the same way as the anode sheet picking drive assembly 311A and the anode sheet placing drive assembly 321A pick up, place, and transfer anode sheets.
[0092] Please see further. Figure 4-5The anode sheet picking transmission assembly 311A, the anode sheet placing transmission assembly 321A, the cathode sheet picking transmission assembly 311B, and the cathode sheet placing transmission assembly 321B all include a transmission link 3111, a transmission link drive member 3112, a transmission link driven member 3113, a transmission slide plate 3114, a transmission slide block 3115, a transmission rotary plate 3116, a first fixed transmission shaft 3117, a second fixed transmission shaft 3118, a third fixed transmission shaft 3119, a first floating transmission shaft 311a, a second floating transmission shaft 311b, and a third floating transmission shaft 311c; the transmission link driven member 3113 includes three connection points. The first fixed rotating shaft 3117, the second fixed rotating shaft 3118, and the third fixed rotating shaft 3119 of the anode sheet picking transmission assembly 311A, and the first fixed rotating shaft 3117, the second fixed rotating shaft 3118, and the third fixed rotating shaft 3119 of the anode sheet placing transmission assembly 321A are all fixed to the corresponding positions on the front upright plate 140A. The first fixed rotating shaft 3117, the second fixed rotating shaft 3118, and the third fixed rotating shaft 3119 of the cathode sheet picking transmission assembly 311B, and the first fixed rotating shaft 3117, the second fixed rotating shaft 3118, and the third fixed rotating shaft 3119 of the cathode sheet placing transmission assembly 321B are all fixed to the corresponding positions on the front upright plate 140A. 8 and the third fixed rotating shaft 3119 are both fixed to the corresponding positions of the rear upright plate 140B. The first fixed rotating shaft 3117 is connected to the anode plate picking and placing transmission system 330A or the cathode plate picking and placing transmission system 330B. The transmission connecting rod drive 3112 is fixed on the first fixed rotating shaft 3117. The transmission connecting rod driven 3113 is rotatably sleeved on the second fixed rotating shaft 3118 through the first connection point 31131. The transmission rotary plate 3116 is fixed on the third fixed rotating shaft 3119. The first floating rotating shaft 311a is connected between the transmission connecting rod drive 3112 and the transmission connecting rod 3111. The second floating rotating shaft 311a is connected to the third fixed rotating shaft 3119. The rotating shaft 311b is connected between the transmission connecting rod 3111 and the second transmission connection point 31132 of the transmission connecting rod follower 3113. The third floating rotating shaft 311c is connected between the third transmission connection point 31133 of the transmission connecting rod follower 3113 and the transmission slide plate 3114. The slide rail of the transmission slide block 3115 is fixed on the transmission rotary plate 3116. The transmission slide plate 3114 is fixed on the slider of the transmission slide block 3115. The anode sheet picking suction cup assembly 312A, the anode sheet placing suction cup assembly 322A, the cathode sheet picking suction cup assembly 312B, and the cathode sheet placing suction cup assembly 322B are respectively fixed on the corresponding slide plate 3114.
[0093] Please see further. Figure 3 The anode sheet placement drive assembly 321A and the anode sheet picking drive assembly 311A are arranged mirror-symmetrically on the left and right sides of the vertical plane of the front upright plate 140A with the center of the anode sheet picking and placing drive system 330A; please refer to further details. Figure 1The cathode plate placement drive assembly 321B and the cathode plate picking drive assembly 311B are arranged mirror-symmetrically on the left and right sides of the vertical plane of the rear upright plate 140B with the center of the cathode plate picking and placing drive system 330B. Since the anode plate placement drive assembly 321A and the anode plate picking drive assembly 311A have the same structure and are mirror-symmetrical, their transmission principle is the same as that of the anode plate picking drive assembly 311A, but their movement direction is opposite, and will not be described in detail here.
[0094] The structures of the cathode sheet picking drive assembly 311B and the cathode sheet placing drive assembly 321B are the same as those of the anode sheet picking drive assembly 311A and the anode sheet placing drive assembly 321A, and are arranged in a mirror-symmetrical manner. Therefore, the transmission principle of the cathode sheet picking drive assembly 311B and the cathode sheet placing drive assembly 321B is the same as that of the anode sheet picking drive assembly 311A and the anode sheet placing drive assembly 321A, and the picking and placing can be staggered in opposite directions. This will not be elaborated here.
[0095] The drive unit 620 can perform alternating and continuous anode plate picking and placing and anode plate handover, as well as cathode plate picking and placing and cathode plate handover by rotating continuously in one direction.
[0096] In this embodiment, please refer to Figure 4 The anode sheet picking suction cup assembly 312A, the anode sheet placing suction cup assembly 322A, the cathode sheet picking suction cup assembly 312B, and the cathode sheet placing suction cup assembly 322B all include a suction cup frame 3121, a suction cup connecting rod 3122, a suction cup mounting plate 3123, and a suction cup 3124. The suction cup frame 3121 is fixed on the transmission slide plate 3114, one end of the suction cup connecting rod 3122 is fixed on the suction cup frame 3121, one side of the suction cup mounting plate 3123 is fixed to the other end of the suction cup connecting rod 3122, and the suction cup 3124 is fixed to the other side of the suction cup mounting plate 3123.
[0097] In this embodiment, please refer to Figure 1 The anode plate loading and unloading transmission system 330A is fixed to the rear of the front upright plate 140A; please refer to Figure 2 The cathode plate loading and unloading transmission system 330B is fixed to the front of the rear upright plate 140B.
[0098] In this embodiment, please refer to Figure 5 and Figure 11Both the anode plate pick-and-place transmission system 330A and the cathode plate pick-and-place transmission system 330B include a pick-and-place drive wheel 331, a pick-and-place transmission belt 332, a first driven pulley shaft 333, a first driven pulley 334, a first transmission gear 335, a second transmission gear 336, a third transmission gear 337, a transmission reversing gear fixed shaft 338, and a transmission reversing gear 339. The pick-and-place drive wheel 331 of the anode plate pick-and-place transmission system 330A and the pick-and-place drive wheel 331 of the cathode plate pick-and-place transmission system 330B are fixed to the first output end 631 of the transfer case 630. The first driven pulley shaft 333 and the transmission reversing gear fixed shaft 338 are fixed to the middle of the back of the front upright plate 140A or the rear upright plate 140B. The first driven pulley 334 and... The first transmission gears 335 are all fixed on the first transmission driven wheel shaft 333. The pick-and-place transmission belt 332 passes through the second through groove 126 or the third through groove 127 of the panel 120 and is sleeved on the pick-and-place driving wheel 331 and the first transmission driven wheel 334. The second transmission gear 336 is fixed on the first fixed shaft 3117 of the anode sheet pick-and-place transmission assembly 311A or the first fixed shaft 3117 of the cathode sheet pick-and-place transmission assembly 311B. The third transmission gear 337 is fixed on the first fixed shaft 3117 of the anode sheet placement transmission assembly 321A or the first fixed shaft 3117 of the cathode sheet placement transmission assembly 321B. The transmission reversing gear 339 is fixed on the transmission reversing gear fixed shaft 338.
[0099] The second transmission gear 336 meshes with the first transmission gear 335, the third transmission gear 337 does not mesh with the first transmission gear 335, and the transmission reversing gear 339 meshes with both the third transmission gear 337 and the first transmission gear 335; or, the third transmission gear 337 meshes with the first transmission gear 335, the second transmission gear 336 does not mesh with the first transmission gear 335, and the transmission reversing gear 339 meshes with both the second transmission gear 336 and the first transmission gear 335.
[0100] It should be noted that for the same take-up and put-down drive wheel 331, if the second transmission gear 336 and the third transmission gear 337 directly mesh with the first transmission gear 335, they will also rotate clockwise in the same direction. However, as long as they are indirectly meshed through the transmission reversing gear 339, the second transmission gear 336 and the third transmission gear 337 can be reversed to rotate counterclockwise. Therefore, selecting either the second transmission gear 336 or the third transmission gear 337 to mesh with the transmission reversing gear 339, while leaving the other unmeshed, can achieve the opposite rotation of the symmetrically arranged plate-picking transmission assembly 311 and plate-laying transmission assembly 321 to synchronously pick up and place, as well as exchange and connect, anode or cathode plates. Whether to select the second transmission gear 336 or the third transmission gear 337 to mesh with the transmission reversing gear 339 depends on the rotation requirements of the pick-up and place-down drive wheel 331. For example, clockwise rotation viewed from the front of the vertical plate may be used for connecting electrode plates or picking up and placing electrode plates. If it is used for connecting electrode plates, then the third transmission gear 337 is selected to mesh with the transmission reversing gear 339; if it is used for picking up and placing electrode plates, then the second transmission gear 336 is selected to mesh with the transmission reversing gear 339.
[0101] The process of placing and removing the anode sheet is as follows:
[0102] Anode plate pick-and-place drive: The initial state is when the anode plate handover is just completed. Please refer to [link / reference]. Figure 9 The termination state is when the anode plate can be just removed and placed. Please refer to [link / reference]. Figure 7 See the rear view from the front panel 140A. Figure 6 and Figure 5 The drive unit 620 drives the first output end 631 of the transfer case 630 to rotate clockwise with the pick-up drive wheel 331 of the anode plate pick-up and place transmission system 332. The pick-up drive wheel 331 drives the pick-up transmission belt 332 to rotate clockwise, which in turn drives the first driven wheel 334 to rotate clockwise. The first driven wheel 334 drives the first transmission gear 335 to rotate clockwise. The first transmission gear 335 then drives the second transmission gear 336 to rotate counterclockwise. At the same time, the first transmission gear 335 also drives the transmission reversing gear 339 to rotate counterclockwise. The transmission reversing gear 339 then drives the third transmission gear 337 to rotate clockwise. That is, the counterclockwise rotation of the anode plate pick-up and place transmission system 332 to the second transmission gear 336 and the clockwise rotation to the third transmission gear 337 are opposite in direction, providing power for picking up and placing anode plates or transferring anode plates.
[0103] For anode plate removal: please refer to [link / reference]. Figure 7 and Figure 4The device has been moved to the state where it can pick up and place wafers. Both are viewed from the front of the front upright plate 140A. On the left, the first transmission fixed shaft 3117 of the anode wafer picking transmission assembly 311A rotates clockwise under the drive of the second transmission gear 336. The first transmission fixed shaft 3117 drives the transmission connecting rod drive 3112 to rotate clockwise to the left, causing one end of the transmission connecting rod 3111 connected to the transmission connecting rod drive 3112 and the first transmission floating shaft 311a to rotate clockwise to the left with the transmission connecting rod drive 3112. This pushes the other end of the transmission connecting rod 3111, its second transmission connection point 31132 connected to the transmission connecting rod driven member 3113, and the second transmission floating shaft 311b to rotate counterclockwise to the left around the second transmission fixed shaft 3118, causing the transmission connecting rod... The third transmission connection point 31133 of the driven member 3113 rotates counterclockwise to the left around the second transmission fixed shaft 3118, causing the transmission slide plate 3114 to move the suction cup 3124 of the anode sheet picking suction cup assembly 312A to the upper left to leave the suction cup 3124 of the anode sheet placement suction cup assembly 322A, and drive the transmission rotary plate 3116 to rotate clockwise around the third transmission fixed shaft 3119, causing the anode sheet picking suction cup assembly 312A to leave the anode sheet junction area 123A with the suction cup 3124; until the third transmission connection point 31133 comes to the line connecting the second transmission fixed shaft 3118 and the third transmission fixed shaft 3119, the transmission slide plate 3114 takes the anode sheet picking suction cup assembly 312A to the leftmost and uppermost position;
[0104] Please continue reading Figure 7 and Figure 4 Looking from the front of the front upright plate 140A, the first transmission fixed shaft 3117 of the anode sheet picking transmission assembly 311A on the left continues to rotate clockwise to the left under the drive of the second transmission gear 336. This drives the third transmission connection point 31133 of the transmission linkage follower 3113 to rotate counterclockwise to the left around the second transmission fixed shaft 3118, causing the transmission slide plate 3114 to move the anode sheet picking suction cup assembly 312A to the lower right and drive the transmission rotary plate 3116 to continue rotating clockwise around the third transmission fixed shaft 3119. This continues until the transmission slide plate 3114 and the anode sheet picking suction cup assembly 312A are in a vertical position and at the far right and bottom position, allowing the suction cup 3124 to descend to the picking area 121 to pick up the anode sheet.
[0105] Placing the anode plate: This is done in the same way as removing the anode plate, only the direction of movement is reversed and the left-right direction is reversed; the up-down direction remains the same.
[0106] Please see 7 and Figure 4The device has moved to the position where it can pick up and place the wafer. Both positions are viewed from the front of the front upright plate 140A. The first fixed shaft 3117 of the wafer picking transmission assembly 321 on the right rotates counterclockwise under the drive of the third transmission gear 337. The first fixed shaft 3117 drives the transmission link drive 3112 to rotate counterclockwise to the right, causing one end of the transmission link 3111 connected to the transmission link drive 3112 and the first floating shaft 311a to rotate counterclockwise to the right with the transmission link drive 3112. This pushes the other end of the transmission link 3111 and its second transmission connection point 31132 connected to the transmission link driven member 3113, as well as the second floating shaft 311b, to rotate clockwise to the right around the second fixed shaft 3118, causing the transmission link driven member... The third transmission connection point 31133 of component 3113 rotates clockwise to the right around the second transmission fixed shaft 3118 with the third transmission floating shaft 311c. This causes the transmission slide plate 3114 to move the suction cup 3124 of the anode sheet pick-up suction cup assembly 312A to the upper right to leave the suction cup 3124 of the anode sheet placement suction cup assembly 322A. It also drives the transmission rotary plate 3116 to rotate counterclockwise around the third transmission fixed shaft 3119, causing the anode sheet placement suction cup assembly 322A to leave the anode sheet junction area 123A with the suction cup 3124. This continues until the third transmission connection point 31133 reaches the line connecting the second transmission fixed shaft 3118 and the third transmission fixed shaft 3119. The transmission slide plate 3114 then moves the anode sheet placement suction cup assembly 322A to the rightmost and uppermost position.
[0107] Please continue to see section 7 and... Figure 4 Looking from the front of the front upright plate 140A, the first transmission fixed shaft 3117 of the anode sheet placement transmission assembly 321A on the right continues to rotate counterclockwise under the drive of the second transmission gear 336. This drives the third transmission connection point 31133 of the transmission linkage follower 3113 to rotate clockwise to the right around the second transmission fixed shaft 3118, causing the transmission slide plate 3114 to move to the lower left with the sheet placement suction cup assembly 322 and drive the transmission rotary plate 3116 to continue rotating counterclockwise around the third transmission fixed shaft 3119. This continues until the transmission slide plate 3114 and the sheet placement suction cup assembly 322 become vertical and are in the leftmost and lowermost position, allowing the suction cup 3124 to descend to the anode sheet stacking area 122A to place the anode sheet.
[0108] The anode plate handover process is as follows, and the rotation direction is opposite to that of the anode plate removal and placement process:
[0109] Anode plate handover drive: The initial state is when the anode plate pick-up and drop-off is just completed. Please refer to [link / reference]. Figure 7 The termination state is when the anode plate can just be connected and the anode plate can be joined. Please refer to [link / reference]. Figure 9 See the rear view from the front panel 140A. Figure 8 and Figure 5 The drive unit 620 drives the first output end 631 of the transfer case 630 to rotate counterclockwise with the anode plate pick-and-place drive wheel 331 of the anode plate pick-and-place transmission system 332. The pick-and-place drive wheel 331 drives the pick-and-place transmission belt 332 to rotate counterclockwise, which in turn drives the first driven pulley 334 to rotate counterclockwise. The first driven pulley 334 drives the first transmission gear 335 to rotate clockwise, and the first transmission gear 335 then drives the second transmission gear 336 to rotate clockwise. At the same time, the first transmission gear 335 also drives the transmission reversing gear 339 to rotate clockwise, and the transmission reversing gear 339 then drives the third transmission gear 337 to rotate counterclockwise. That is, the clockwise rotation of the anode plate pick-and-place transmission system 332 to the second transmission gear 336 and the counterclockwise rotation to the third transmission gear 337 are opposite in direction, providing power for picking up or placing anode plates or transferring anode plates.
[0110] Anode plate replacement: The rotation direction is opposite to that during the anode plate removal process. Please refer to [link to relevant documentation]. Figure 9 and Figure 4 The components have been moved to the states where they can be exchanged and joined. Viewed from the front of the front upright plate 140A, the first transmission fixed shaft 3117 of the left-side interlocking transmission assembly 311 rotates counterclockwise under the drive of the second transmission gear 336. The first transmission fixed shaft 3117 drives the transmission connecting rod drive member 3112 to rotate counterclockwise to the right. This causes one end of the transmission connecting rod 3111 connected to the transmission connecting rod drive member 3112, as well as the first transmission floating shaft 311a, to rotate counterclockwise to the right with the transmission connecting rod drive member 3112. This pushes the other end of the transmission connecting rod 3111, its second transmission connection point 31132 connected to the transmission connecting rod driven member 3113, and the second transmission floating shaft 311b to rotate clockwise to the right around the second transmission fixed shaft 3118. The transmission connecting rod drives the third transmission connection point 31133 of the driven member 3113 to rotate the third transmission floating shaft 311c clockwise around the second transmission fixed shaft 3118, causing the transmission slide plate 3114 to move the suction cup 3124 of the anode sheet picking suction cup assembly 312A to move to the upper left to leave the outer anode sheet basket, and also drives the transmission rotary plate 3116 to rotate counterclockwise around the third transmission fixed shaft 3119, causing the anode sheet picking suction cup assembly 312A to leave the picking area 121 with the suction cup 3124; until the third transmission connection point 31133 comes to the line connecting the second transmission fixed shaft 3118 and the third transmission fixed shaft 3119, the transmission slide plate 3114 carries the anode sheet picking suction cup assembly 312A to the leftmost and uppermost position;
[0111] Please continue reading Figure 9 and Figure 4Looking from the front of the front plate 140A, the first transmission fixed shaft 3117 of the anode sheet picking transmission assembly 311A on the left continues to rotate counterclockwise to the right under the drive of the second transmission gear 336. This drives the third transmission connection point 31133 of the transmission linkage follower 3113 to rotate clockwise to the right around the second transmission fixed shaft 3118, causing the transmission slide plate 3114 to move to the lower right with the sheet picking suction cup assembly 312A and drive the transmission rotary plate 3116 to continue rotating counterclockwise around the third transmission fixed shaft 3119. This continues until the transmission slide plate 3114 and the anode sheet picking suction cup assembly 312A are in a horizontal position and at the far right and bottom position, allowing the suction cup 3124 to move to the right to the anode sheet junction area 123A to pick up the anode sheet.
[0112] Connecting the anode plate: The rotation direction is opposite to that during the process of placing the anode plate.
[0113] Please see Figure 9 and Figure 4 The device has moved to the state where it can exchange and connect pieces. Both are viewed from the front of the front upright plate 140A. The first fixed shaft 3117 of the right-hand piece-picking transmission assembly 321 rotates clockwise under the drive of the third transmission gear 337. The first fixed shaft 3117, along with the transmission linkage drive member 3112, rotates clockwise to the right. This causes one end of the transmission linkage 3111 connected to the transmission linkage drive member 3112, as well as the first floating shaft 311a, to rotate clockwise to the right with the transmission linkage drive member 3112. This pushes the other end of the transmission linkage 3111, its second transmission connection point 31132 connected to the transmission linkage follower 3113, and the second floating shaft 311b to rotate counterclockwise to the right around the second fixed shaft 3118. The transmission connecting rod, driven by the third transmission connection point 31133 of the driven member 3113, rotates the third transmission floating shaft 311c counterclockwise around the second transmission fixed shaft 3118 to the right. This causes the transmission slide plate 3114 to move the suction cup 3124 of the anode sheet placement suction cup assembly 322A to the upper right to leave the external stacking platform. It also drives the transmission rotary plate 3116 to rotate clockwise around the third transmission fixed shaft 3119, causing the anode sheet placement suction cup assembly 322A to leave the stacking area 122 with the suction cup 3124. This continues until the third transmission connection point 31133 reaches the line connecting the second transmission fixed shaft 3118 and the third transmission fixed shaft 3119, at which point the transmission slide plate 3114 moves the anode sheet placement suction cup assembly 322A to the rightmost and uppermost position.
[0114] Please continue reading Figure 9 and Figure 4Looking from the front of the front plate 140A, the first transmission fixed shaft 3117 of the anode sheet placement transmission assembly 321A on the right continues to rotate clockwise under the drive of the second transmission gear 336. This drives the third transmission connection point 31133 of the transmission connecting rod follower 3113 to rotate counterclockwise to the right around the second transmission fixed shaft 3118, causing the transmission slide plate 3114 to move to the lower left with the anode sheet placement suction cup assembly 322A and drive the transmission rotary plate 3116 to continue rotating clockwise around the third transmission fixed shaft 3119. This continues until the transmission slide plate 3114 and the anode sheet placement suction cup assembly 322A are in a horizontal position and at the leftmost and lowest position, allowing the suction cup 3124 to move to the left and into the anode sheet junction area 123A to receive the anode sheet.
[0115] The process of placing and removing the cathode plate is exactly the same as that of placing and removing the anode plate.
[0116] The anode plate picking and placing transmission system 330A drives the second transmission gear 336 and the third transmission gear 337 in opposite directions, so that the driving member 620 can simultaneously drive the anode plate picking mechanism 310A with the suction cup 3124 and the anode plate placing mechanism 320A with the suction cup 3124 to rotate in opposite directions to pick up, place and transfer anode plates; the cathode plate picking and placing transmission system 330B drives the second transmission gear 336 and the third transmission gear 337 in opposite directions, so that the driving member 620 can simultaneously drive the cathode plate picking mechanism 310B with the suction cup 3124 and the cathode plate placing mechanism 320B with the suction cup 3124 to rotate in opposite directions to pick up, place and transfer cathode plates.
[0117] The anode plate picking and placing device 300A and the cathode plate picking and placing device 300B are arranged in a linear left-right combination or back-to-back front-back combination, so that the anode plate picking and placing or anode plate handover of the anode plate picking and placing device 300A and the cathode plate handover or cathode plate picking and placing of the cathode plate picking and placing device 300B are carried out simultaneously. The anode plate picking and placing device 300A and the cell cathode plate picking and placing device 300B are combined into a composite picking and placing device in which anode plates and cathode plates are alternately stacked.
[0118] Please see further. Figure 10 The film feeding device 400 includes a film feeding bracket 410, a film roll tensioning assembly 420, a film guide roller 430, a film tensioning assembly 440, and a film clamping assembly 450. The film feeding bracket 410 is fixed on the bracket 130. The film roll tensioning assembly 420, the film guide roller 430, the film tensioning assembly 440, and the film clamping assembly 450 are all fixed on the film feeding bracket 410. The film guide roller 430, the film tensioning assembly 440, and the film clamping assembly 450 are all located in the film feeding channel 131 of the bracket 130. The film roll tensioning assembly 420 is used to feed the diaphragm belt roll on the outer sleeve. The diaphragm belt passes through the film guide roller 430, the film tensioning assembly 440, and the film clamping assembly 450 in sequence, and finally extends into the stacking platform in the diaphragm laying area 124.
[0119] Understandably, the stacking stage 500 moves to the diaphragm placement area 124 in the initial state, and the membrane placement device 400 places a diaphragm layer onto the stacking area 515 of the stacking stage 500. The first diaphragm layer moves with the stacking stage 500 to the anode stacking area 122A to receive the first anode sheet and be pressed down by it. The stacking stage 500 then moves through the diaphragm placement area 124 to the cathode stacking area 122B. The diaphragm belt tensioning assembly 420 rotates to release the diaphragm belt, and the diaphragm belt is folded by the membrane clamping assembly 450 to cover the first anode sheet. The first cathode sheet is pressed onto the second diaphragm in the stacking stage 500, which then returns to the anode sheet stacking area 122A via the diaphragm placement area 124. The diaphragm strip is folded over the first cathode sheet to become the third diaphragm. The second anode sheet is then placed onto the third diaphragm in the same manner. This process is repeated continuously and without interruption until a preset number of anode sheets, diaphragms, and cathode sheets are stacked to complete the stacking of one cell. This process does not require cutting the diaphragm strip and speeds up the diaphragm placement process.
[0120] Please see Figure 11 The stacking device 500 includes a stacking platform 510, a first sliding block 523, a stacking platform transmission system 524, an anode sheet pressing mechanism 530A, and a cathode sheet pressing mechanism 530B. The slide rail of the first sliding block 523 is fixed on the panel 120. The stacking platform transmission system 524 is located below the panel 120. The stacking platform 510 is fixed to the output end of the stacking platform transmission system 524 and the slider of the first sliding block 523, and is located on the upper right side of the panel 120. It can move continuously back and forth without interruption between the anode sheet stacking area 122A, the diaphragm arrangement area 124, and the cathode sheet stacking area 122B, for stacking anode sheets, cathode sheets, and diaphragms layer by layer. The anode sheet pressing mechanism 530A is located on the front surface of the stacking platform 510 and is used to press and straighten the anode sheets. The cathode sheet pressing mechanism 530B is located on the rear surface of the stacking platform 510 and is used to press and straighten the cathode sheets.
[0121] Please see further. Figure 14 The stacking platform 510 includes a platform base plate 511, a platform front panel 512, a platform rear panel 513, and a platform top plate 514. The platform base plate 511, platform front panel 512, platform rear panel 513, and platform top plate 514 form a cuboid box. The middle part of the upper surface of the platform top plate 514 is provided with a stacking area 515 for stacking anode sheets, diaphragms, and cathode sheets layer by layer. The platform front panel 512 is provided with an anode sheet pressing mechanism 530A, and the platform rear panel 513 is provided with a cathode sheet pressing mechanism 530B.
[0122] In this embodiment, please refer to Figure 11The lamination stage drive system 524 is mounted on the drive unit bracket 610, and the input end of the lamination stage drive system 524 is connected to the third output end of the transfer case 630. Through the transmission of the lamination stage drive system 524, the lamination stage 510 is driven to slide on the first sliding block 523. The slide rail of the first sliding block 523 passes through the anode lamination area 122A, the diaphragm arrangement area 124, and the cathode lamination area 122B.
[0123] The laminating platform transmission system 524 includes a laminating transmission drive shaft 5241, a laminating transmission drive wheel 5242, a laminating transmission fixed shaft 5243, a laminating transmission driven wheel 5244, a laminating transmission transmission belt 5245, a laminating transmission driven gear 5246, a laminating transmission driven rack 5247, a laminating transmission output component 5248, and a second sliding block 5249. The input end of the laminating transmission drive shaft 5241 is connected to the third output end of the transfer case 630. The output end of the laminating transmission drive shaft 5241 is mounted on the drive unit bracket 610. The laminating transmission drive wheel 5242 is fixed to the output end of the laminating transmission drive shaft 5241. The slide rails of the laminating transmission fixed shaft 5243 and the second sliding block 5249 are both fixed to the drive unit bracket 610. The laminating transmission driven wheel 5244 and the laminating transmission driven gear 5246 are fixed to the laminating transmission fixed shaft 5243. The lamination drive belt 5245 is sleeved on the outside of the lamination drive driving wheel 5242 and the lamination drive driven wheel 5244. The lamination drive driven rack 5247 meshes with the lamination drive driven gear 5246. The lamination drive output component 5248 is fixed on the lamination drive driven rack 5247 and the slider of the second sliding block 5249. The lamination drive output component 5248 extends out from the first through slot 125 of the panel 120 and is fixed under the lamination carrier 510.
[0124] In this embodiment, please refer to Figure 12-14 The anode pressing mechanism 530A includes an anode pressing rotary drive 531, an anode pressing transmission system 532, two left and right anode pressing transmission assemblies 533, and two left and right anode pressing palms 534A. The anode pressing rotary drive 531 and the anode pressing transmission system 532 are both disposed on the inner surface of the front panel 512 of the platform. The input end of the anode pressing transmission system 532 is disposed at the output end of the anode pressing rotary drive 531. The two left and right anode pressing transmission assemblies 533 are both fixed on the outer surface of the front panel 512 of the platform and are arranged mirror-symmetrically on the left and right sides of the vertical plane of the middle of the front panel 512. The input ends of the two left and right anode pressing transmission assemblies 533 are both disposed at the output end of the anode pressing transmission system 532. The two left and right anode pressing palms 534A are respectively fixed at the output ends of the two left and right anode pressing transmission assemblies 533 and are used to press the two ends of the anode sheets respectively.
[0125] The structure of the cathode pressing mechanism 530B is exactly the same as that of the anode pressing mechanism 530A. It includes a cathode pressing rotary drive, a cathode pressing transmission system, two left and right cathode pressing transmission assemblies, and two left and right cathode pressing palms 534B. The cathode pressing rotary drive and the cathode pressing transmission system are both located on the inner surface of the rear panel 513 of the stage. The input end of the cathode pressing transmission system is located at the output end of the cathode pressing rotary drive. The two left and right cathode pressing transmission assemblies are fixed on the outer surface of the rear panel 513 of the stage and are arranged symmetrically with respect to the vertical plane of the middle of the rear panel 513 of the stage. The input ends of the two left and right cathode pressing transmission assemblies are both located at the output end of the cathode pressing transmission system. The two left and right cathode pressing palms 534B are respectively fixed at the output ends of the two left and right cathode pressing transmission assemblies and are used to press the two ends of the cathode sheet.
[0126] The anode pressing mechanism 530A and the cathode pressing mechanism 530B alternately press and release the anode sheet. When the stacking stage drive system 524 drives the stacking stage 510 to move from front to back, the two anode sheet pressing palms 534A of the anode pressing mechanism 530A on the front panel 512 of the stage press the two ends of the anode sheet, and the two cathode sheet pressing palms 534B of the cathode pressing mechanism 530B on the rear panel 513 of the stage release the anode sheet. When the stacking stage drive system 524 drives the stacking stage 510 to move from back to front, the two anode sheet pressing palms 534A of the anode pressing mechanism 530A on the front panel 512 of the stage release the cathode sheet, and the two cathode sheet pressing palms 534B of the cathode pressing mechanism 530B on the rear panel 513 of the stage press the cathode sheet.
[0127] Please see further. Figure 12 Both the anode pressing and straightening transmission system 532 and the cathode pressing and straightening transmission system include a pressing and straightening drive gear 5321, a first pressing and straightening gear shaft 5323, a first pressing and straightening gear 5325, a second pressing and straightening gear 5326, a third pressing and straightening gear 5327, a pressing and straightening reversing gear fixed shaft 5328, and a reversing gear 5329. The pressing and straightening drive gear 5321 is fixed to the output end of the anode rotating drive member 531 or the cathode pressing and straightening rotating drive member. The first pressing and straightening gear shaft 5323 and the pressing and straightening reversing gear fixed shaft 5328 of the anode pressing and straightening transmission system 532 are fixed on the platform. At the center of the inner surface of the front panel 512, the first pressing gear shaft 5323 and the pressing reversing gear fixed shaft 5328 of the cathode sheet pressing and straightening transmission system are fixed at the center of the inner surface of the rear panel 513 of the platform. The first pressing gear 5325 is fixed on the first pressing gear shaft 5323. The second pressing gear 5326 and the third pressing gear 5327 are respectively fixed on the left and right anode sheet pressing and straightening transmission assemblies 533 or the left and right cathode sheet pressing and straightening transmission assemblies. The reversing gear 5329 is fixed on the pressing reversing gear 5329 fixed shaft 5328.
[0128] The second pressing gear 5326 meshes with the first pressing gear 5325, the third pressing gear 5327 does not mesh with the first pressing gear 5325, and the reversing gear 5329 meshes with both the third pressing gear 5327 and the first pressing gear 5325; or, the third pressing gear 5327 meshes with the first pressing gear 5325, the second pressing gear 5326 does not mesh with the first pressing gear 5325, and the reversing gear 5329 meshes with both the second pressing gear 5326 and the first pressing gear 5325.
[0129] The anode pressing and straightening transmission system 532 transmits power to the second pressing and straightening gear 5326 and the third pressing and straightening gear 5327 in opposite directions, so that the anode pressing and straightening rotary drive 531 can simultaneously drive the left and right anode pressing and straightening transmission assemblies 533 to rotate in opposite directions with the two anode pressing palms 534A; the cathode pressing and straightening transmission system transmits power to the second pressing and straightening gear 5326 and the third pressing and straightening gear 5327 in opposite directions, so that the cathode pressing and straightening rotary drive can simultaneously drive the left and right cathode pressing and straightening transmission assemblies to rotate in opposite directions with the two cathode pressing palms 534B.
[0130] It should be noted that the use of the reversing gear 5329 can realize the reverse movement of the second pressing gear 5326 and the third pressing gear 5327, thereby realizing the symmetrically arranged anode pressing transmission system 532 and cathode pressing transmission system to complete the symmetrical operation. Therefore, the reversing gear 5329 can mesh with the second pressing gear 5326 or with the third pressing gear 5327.
[0131] In this embodiment, please refer to Figure 4The left and right anode sheet pressing and straightening transmission assemblies 533 and the left and right cathode sheet pressing and straightening transmission assemblies each include a pressing and straightening connecting rod 5331, a pressing and straightening connecting rod driving member 5332, a pressing and straightening connecting rod driven member 5333, a pressing and straightening sliding plate 5334, a pressing and straightening sliding block 5335, a pressing and straightening rotary plate 5336, a first pressing and straightening fixed rotating shaft 5337, a second pressing and straightening fixed rotating shaft 5338, a third pressing and straightening fixed rotating shaft 5339, a first pressing and straightening floating rotating shaft 533a, a second pressing and straightening floating rotating shaft 533b, and a third pressing and straightening floating rotating shaft 533c. The pressing and straightening connecting rod driven member 5333 includes three connection points. The pressing and straightening connecting rod driving member 5332 is fixed to the first pressing and straightening fixed rotating shaft 5337, and the pressing and straightening connecting rod driven member 5333 is connected to the first pressing and straightening fixed rotating shaft 5337. The first pressing and adjusting connection point is rotatably sleeved on the second pressing and adjusting fixed rotating shaft 5338, the pressing and adjusting rotary plate 5336 is fixed on the third pressing and adjusting fixed rotating shaft 5339, the first pressing and adjusting floating rotating shaft 533a is connected between the pressing and adjusting connecting rod drive member 5332 and the pressing and adjusting connecting rod 5331, the second pressing and adjusting floating rotating shaft 533b is connected between the second pressing and adjusting connection point of the pressing and adjusting connecting rod 5331 and the pressing and adjusting connecting rod follower 5333, the third pressing and adjusting floating rotating shaft 533c is connected between the third pressing and adjusting connection point of the pressing and adjusting connecting rod follower 5333 and the pressing and adjusting slide plate 5334, the slide rail of the pressing and adjusting slide group 5335 is fixed on the pressing and adjusting rotary plate 5336, and the pressing and adjusting slide plate 5334 is fixed on the slider of the pressing and adjusting slide group 5335;
[0132] The first pressing and fixing shaft 5337, the second pressing and fixing shaft 5338, and the third pressing and fixing shaft 5339 of the left and right anode pressing and straightening transmission assemblies 533 are all fixed on the outer surface of the front panel 512 of the platform. The left and right first pressing and fixing shafts 5337 of the left and right anode pressing and straightening transmission assemblies 533 respectively provide for fixing the second pressing and straightening gear 5326 and the third pressing and straightening gear 5327 of the anode pressing and straightening transmission system 530A.
[0133] The first pressing and fixing shaft 5337, the second pressing and fixing shaft 5338, and the third pressing and fixing shaft 5339 of the left and right cathode sheet pressing and fixing transmission assemblies are all fixed on the outer surface of the rear panel 513 of the platform. The left and right first pressing and fixing shafts 5337 of the left and right cathode sheet pressing and fixing transmission assemblies respectively provide the second pressing gear 5326 and the third pressing gear 5327 of the cathode sheet pressing and fixing transmission system 530B for fixing.
[0134] The anode plate presser 534A is fixed on the pressing slide plate 5334 of the anode plate pressing transmission assembly 533.
[0135] The cathode plate press 534B is fixed on the pressing slide plate 5334 of the cathode plate pressing transmission assembly.
[0136] Please see further. Figure 14The anode pressing mechanism 530A and the cathode pressing mechanism 530B alternately press and release the anode sheet. When the stacking platform drive system 524 drives the stacking platform 510 to move from front to back, the left and right anode sheet pressing hands 534A of the anode sheet pressing mechanism 530A on the front panel 512 of the platform press the edges of both ends of the anode sheet, and the left and right cathode sheet pressing hands 534B of the cathode sheet pressing mechanism 530B on the rear panel 513 of the platform release the anode sheet. When the stacking platform drive system 524 drives the stacking platform 510 to move from back to front, the left and right anode sheet pressing hands 534A of the anode sheet pressing mechanism 530A on the front panel 512 of the platform release the cathode sheet, and the left and right cathode sheet pressing hands 534B of the cathode sheet pressing mechanism 530B on the rear panel 513 of the platform press the edges of both ends of the cathode sheet.
[0137] The anode sheet pressing process is as follows:
[0138] Anode sheet pressing and straightening drive: Initially, the two pressing slides 5334 are horizontal, and the two anode sheet pressing pads 534A are located on the left and right sides of the stacking platform 510. The final state is that the stacking platform 510 is located in the anode sheet stacking area 124. After the anode sheets are stacked, the two pressing slides 5334 are vertical, and the two anode sheet pressing pads 534A are located on the top surface of the stacking platform 510, pressing down on the left and right sides of the anode sheets on the stacking area 515. Please refer to [link / reference]. Figure 2 and Figure 3 Looking from behind the front panel 512 of the platform, the anode sheet pressing and rotating drive 531 drives the pressing and rotating drive gear 5321 to rotate counterclockwise, which in turn drives the first pressing and rotating gear 5325 to rotate clockwise, and then drives the second pressing and rotating gear 5326 to rotate counterclockwise. At the same time, the first pressing and rotating gear 5325 also drives the pressing and rotating reversing gear 5329 to rotate counterclockwise. The pressing and rotating reversing gear 5329 then drives the third pressing and rotating gear 5327 to rotate clockwise. That is, the counterclockwise rotation of the anode sheet pressing and rotating drive system 532 to the second pressing and rotating gear 3326 and the clockwise rotation of the third pressing and rotating gear 3327 are opposite in direction, providing power for the left and right anode sheet pressing palms 534A to press and rotate the anode sheets and release the pressing and rotating anode sheets.
[0139] Anode pressing and straightening: Please refer to 14. The anode has been moved to the pressing and straightening position. To view it from the front of the front panel 512 of the platform, the first pressing and straightening fixed shaft 5337 of the left anode pressing and straightening transmission assembly 533 rotates clockwise under the drive of the second pressing and straightening gear 3326. The first pressing and straightening fixed shaft 5337 drives the pressing and straightening connecting rod drive member 5332 to rotate clockwise to the left. This drives one end of the pressing and straightening connecting rod 5331 connected to the pressing and straightening connecting rod drive member 5332 and the first pressing and straightening floating shaft 533a to rotate clockwise to the left with the pressing and straightening connecting rod drive member 5332. This pushes the other end of the pressing and straightening connecting rod 5331 and its second pressing and straightening connection point 53332 connected to the pressing and straightening connecting rod follower 5333 and the second pressing and straightening floating shaft 533b around the second pressing and straightening fixed shaft. The fixed shaft 5338 rotates counterclockwise to the left, causing the third pressing connection point 53333 of the pressing linkage follower 5333 to rotate counterclockwise to the left around the second pressing fixed shaft 5338, causing the pressing slide plate 5334 to move to the upper left with the anode plate pressure palm 534A to leave the left side of the stacking platform 510, and causing the pressing rotary plate 5336 to rotate clockwise around the third pressing fixed shaft 5339, causing the anode plate pressure palm 534A to leave the left side of the stacking platform 510; until the third pressing connection point 53333 comes to the line connecting the second pressing fixed shaft 5338 and the third pressing fixed shaft 5339, the pressing slide plate 5334 with the anode plate pressure palm 534A goes to the leftmost and uppermost position;
[0140] Please continue reading Figure 4 Looking from the front panel 512 of the platform, the first pressing and fixing shaft 5337 of the left anode pressing and fixing transmission assembly 533 continues to rotate clockwise to the left under the drive of the second pressing and fixing gear 3326. This drives the third pressing and fixing connection point 53333 of the pressing and fixing linkage follower 5333 to rotate counterclockwise to the left around the second pressing and fixing shaft 5338. This causes the pressing and fixing slide plate 5334 to move to the lower right with the anode pressing palm 534A and drive the pressing and fixing rotary plate 5336 to continue to rotate clockwise around the third pressing and fixing shaft 5339. This continues until the pressing and fixing slide plate 5334 becomes vertical and the anode pressing palm 534A is on the top surface of the stacking platform 510, pressing the left side of the anode in the stacking area 515.
[0141] At the same time, the right anode pressing and straightening transmission assembly 533 moves together with the left anode pressing and straightening transmission assembly 533, only the direction of movement is reversed and the left and right are opposite, while the up and down are still consistent. The first pressing and straightening fixed shaft 5337 of the right anode pressing and straightening transmission assembly 533 rotates counterclockwise under the drive of the third pressing and straightening gear 3327, and so on, until the right anode pressing palm 534A is on the top surface of the stacking platform 510 and presses the right side of the anode on the stacking area 515.
[0142] The anode plate depressurization process is as follows:
[0143] The direction of movement is completely opposite to that of the anode sheet pressing process, so I will not go into details.
[0144] The pressing and unpressing postures of the anode sheet are always in a continuous cycle, and the pressing and unpressing of the anode sheet alternate to form a continuous stacking operation.
[0145] The above-mentioned pressing and straightening linkage drive 5332 rotates below the first pressing and straightening floating shaft 533a and below the first pressing and straightening fixed shaft 5337. It can also be changed to rotate above the first pressing and straightening fixed shaft 5337. The same function is performed for the cell stacking device 500, only the direction of the anode sheet pressing and straightening drive 531 needs to be reversed. The anode sheet pressing and straightening drive 531 can also rotate continuously in one direction to alternately and continuously perform anode sheet pressing and depressurization.
[0146] The pressing and depressurization process of the cathode sheet is exactly the same as that of the anode sheet, except that the timing of the pressing and depressurization is completely different from that of the anode sheet.
[0147] The drive device configuration of this invention enables multiple motion mechanisms, such as picking up and placing anode sheets, picking up and placing cathode sheets, and stacking diaphragms, to use the same power source. This solves the problem that it is difficult to achieve consistent motion when using multiple power sources, and that disorder may even occur, affecting the quality of stacking.
[0148] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A single-power-source cell stacking machine, characterized in that, include: The frame includes an anode sheet picking area, an anode sheet junction area, an anode sheet stacking area, a cathode sheet picking area, a cathode sheet junction area, a cathode sheet stacking area, and a diaphragm placement area. The anode sheet junction area is located above the middle of the anode sheet picking area and the anode sheet stacking area. The cathode sheet junction area is located above the middle of the cathode sheet picking area and the cathode sheet stacking area. The diaphragm placement area is located between the anode sheet stacking area and the cathode sheet stacking area. An anode sheet feeding device, located in the anode sheet picking area, is used to feed anode sheets; A cathode sheet feeding device is located in the cathode sheet picking area and is used to feed cathode sheets; An anode sheet picking and placing device is located on the anode sheet picking area and the anode sheet stacking area, and is used to pick and place anode sheets; A cathode sheet picking and placing device is located on the cathode sheet picking area and the cathode sheet stacking area, and is used to pick and place cathode sheets; A membrane placement device, located in the diaphragm placement area, is used to place the diaphragm belt onto the anode plate and the cathode plate; The stacking device is located in the anode stacking area, the diaphragm arrangement area and the cathode stacking area, and is used to stack and press the anode sheet, diaphragm strip and cathode sheet layer by layer; The drive device includes a drive device bracket, a drive component, and a transfer case. The drive device bracket is fixed to the frame. The drive component and the transfer case are both mounted on the drive device bracket. The input end of the transfer case is connected to the output end of the drive component. The output end of the transfer case is connected to the anode plate picking and placing device, the cathode plate picking and placing device, and the stacking device, respectively. The frame includes a base frame, a panel, a support, a front upright plate, and a rear upright plate. The panel is fixed on top of the base frame. The support is the same length as the base frame and is fixed on the centerline of the base frame in the front-rear direction and is higher than the panel. The support includes a separated front frame, a rear frame, and a film feeding channel. The front upright plate is fixed on the front frame of the support, and the rear upright plate is fixed on the rear frame of the support. The film feeding channel allows the diaphragm belt of the film feeding device to pass through to the stacking device. The anode sheet picking and placing device includes an anode sheet picking mechanism, an anode sheet placing mechanism, and an anode sheet picking and placing transmission system. The anode sheet picking mechanism is fixed to the front left side of the front upright plate, located directly above the anode sheet picking area. The anode sheet placing mechanism is fixed to the front right side of the front upright plate, located directly above the anode sheet stacking area. The anode sheet picking and placing transmission system is fixed to the base frame and the rear middle of the front upright plate, located between the anode sheet picking mechanism and the anode sheet placing mechanism. The input end of the anode sheet picking and placing transmission system is connected to the first output end of the transfer case, and the output end of the anode sheet picking and placing transmission system is respectively connected to the anode sheet picking mechanism and the anode sheet placing mechanism. The anode sheet picking mechanism and the anode sheet placing mechanism are arranged symmetrically about the center of the anode sheet picking and placing transmission system. The cathode sheet picking and placing device includes a cathode sheet picking machine. The system comprises a cathode plate placement mechanism and a cathode plate picking and placing transmission system. The cathode plate picking mechanism is fixed to the left rear of the rear upright plate, located directly above the cathode plate picking area. The cathode plate placing mechanism is fixed to the right rear of the rear upright plate, located directly above the cathode plate stacking area. The cathode plate picking and placing transmission system is fixed to the base frame and the middle front of the rear upright plate, located between the cathode plate picking mechanism and the cathode plate placing mechanism. The input end of the cathode plate picking and placing transmission system is connected to the first output end of the transfer case. The output end of the cathode plate picking and placing transmission system is respectively connected to the cathode plate picking mechanism and the cathode plate placing mechanism. The cathode plate picking mechanism and the cathode plate placing mechanism are arranged symmetrically in a mirror image of the center of the cathode plate picking and placing transmission system. The anode plate picking and placing device and the cathode plate picking and placing device are arranged symmetrically in a mirror image of the front and rear of the support. The stacking device includes a stacking platform, a first sliding block, a stacking platform drive system, an anode sheet pressing mechanism, and a cathode sheet pressing mechanism. The slide rail of the first sliding block is fixed to the frame. The stacking platform is fixed to the output end of the stacking platform drive system and the slider of the first sliding block. It moves continuously back and forth without interruption between the anode sheet stacking area, the diaphragm placement area, and the cathode sheet stacking area to stack anode sheets, cathode sheets, and diaphragms layer by layer. The anode sheet pressing mechanism is located on the front surface of the stacking platform and is used to press and straighten the anode sheets. The cathode sheet pressing mechanism is located on the rear surface of the stacking platform and is used to press and straighten the cathode sheets. The input end of the stacking platform drive system is connected to the second output end of the transfer case.
2. The single-power-source cell stacking machine according to claim 1, characterized in that, The anode sheet picking mechanism includes an anode sheet picking transmission assembly and an anode sheet picking suction cup assembly, with the anode sheet picking suction cup assembly fixed to the output end of the anode sheet picking transmission assembly; the anode sheet placing mechanism includes an anode sheet placing transmission assembly and an anode sheet placing suction cup assembly, with the anode sheet placing suction cup assembly fixed to the output end of the anode sheet placing transmission assembly. The cathode sheet picking mechanism includes a cathode sheet picking transmission assembly and a cathode sheet picking suction cup assembly, with the cathode sheet picking suction cup assembly fixed to the output end of the cathode sheet picking transmission assembly; the cathode sheet placing mechanism includes a cathode sheet placing transmission assembly and a cathode sheet placing suction cup assembly, with the cathode sheet placing suction cup assembly fixed to the output end of the cathode sheet placing transmission assembly.
3. The single-power-source cell stacking machine according to claim 2, characterized in that, The anode sheet picking transmission assembly, the anode sheet placing transmission assembly, the cathode sheet picking transmission assembly, and the cathode sheet placing transmission assembly each include a transmission link, a transmission link drive, a transmission link driven component, a transmission slide, a transmission slide block, a transmission rotary plate, a first transmission fixed rotating shaft, a second transmission fixed rotating shaft, a third transmission fixed rotating shaft, a first transmission floating rotating shaft, a second transmission floating rotating shaft, and a third transmission floating rotating shaft. The transmission link driven component includes three connection points. The first, second, and third transmission fixed rotating shafts of the anode sheet picking transmission assembly and the first, second, and third transmission fixed rotating shafts of the anode sheet placing transmission assembly are all fixed to corresponding positions on the front upright plate. The first, second, and third transmission fixed rotating shafts of the cathode sheet picking transmission assembly and the first, second, and third transmission fixed rotating shafts of the cathode sheet placing transmission assembly are all fixed to the corresponding positions on the front upright plate. All three transmission fixed shafts are fixed at corresponding positions on the rear upright plate. The first transmission fixed shaft is connected to the anode plate picking and placing transmission system or the cathode plate picking and placing transmission system. The transmission connecting rod drive is fixed on the first transmission fixed shaft. The transmission connecting rod driven member is rotatably sleeved on the second transmission fixed shaft at the first connection point. The transmission rotary plate is fixed on the third transmission fixed shaft. The first transmission floating shaft is connected between the transmission connecting rod drive and the transmission connecting rod. The second transmission floating shaft is connected between the transmission connecting rod and the second connection point of the transmission connecting rod driven member. The third transmission floating shaft is connected between the third connection point of the transmission connecting rod driven member and the transmission slide plate. The slide rail of the transmission slide group is fixed on the transmission rotary plate. The transmission slide plate is fixed on the slider of the transmission slide group. The anode plate picking suction cup assembly, the anode plate placing suction cup assembly, the cathode plate picking suction cup assembly, and the cathode plate placing suction cup assembly are respectively fixed on the corresponding slide plates. The anode sheet picking drive assembly and the anode sheet placing drive assembly are simultaneously connected to the output end of the anode sheet picking and placing drive system; the anode sheet placing drive assembly and the anode sheet picking drive assembly are arranged mirror-symmetrically about the center of the anode sheet picking and placing drive system. The cathode sheet picking drive assembly and the cathode sheet placing drive assembly are simultaneously connected to the output end of the cathode sheet picking and placing drive system; the cathode sheet picking drive assembly and the cathode sheet placing drive assembly are arranged symmetrically to the left and right of the center of the cathode sheet picking and placing drive system.
4. The single-power-source cell stacking machine according to claim 3, characterized in that, Both the anode plate pick-and-place transmission system and the cathode plate pick-and-place transmission system include a pick-and-place drive wheel, a pick-and-place transmission belt, a first driven wheel shaft, a first driven wheel, a first transmission gear, a second transmission gear, a third transmission gear, a transmission reversing gear fixed shaft, and a transmission reversing gear. The pick-and-place drive wheel of both the anode plate pick-and-place transmission system and the cathode plate pick-and-place transmission system are fixed to the first output end of the transfer case. The first driven wheel shaft and the transmission reversing gear fixed shaft are fixed to the center of the back of the vertical plate. All transmission gears are fixed on the first driven transmission wheel shaft. The pick-and-place transmission belt is sleeved on the pick-and-place driving wheel and the first driven transmission wheel. The second transmission gear is fixed on the first fixed transmission shaft of the anode sheet pick-and-place transmission assembly or the first fixed transmission shaft of the cathode sheet pick-and-place transmission assembly. The third transmission gear is fixed on the first fixed transmission shaft of the anode sheet placement transmission assembly or the first fixed transmission shaft of the cathode sheet placement transmission assembly. The transmission reversing gear is fixed on the transmission reversing gear fixed shaft. The second transmission gear meshes with the first transmission gear, the third transmission gear does not mesh with the first transmission gear, and the transmission reversing gear meshes with both the third transmission gear and the first transmission gear; or, the third transmission gear meshes with the first transmission gear, the second transmission gear does not mesh with the first transmission gear, and the transmission reversing gear meshes with both the second transmission gear and the first transmission gear.
5. The single-power-source cell stacking machine according to claim 1, characterized in that, The film feeding device includes a film feeding bracket, a film roll tensioning assembly, a film guide roller, a film tensioning assembly, and a film clamping assembly. The film feeding bracket is fixed on the support. The film roll tensioning assembly, the film guide roller, the film tensioning assembly, and the film clamping assembly are all fixed on the film feeding bracket, and the film guide roller, the film tensioning assembly, and the film clamping assembly are all located inside the support. The film roll tensioning assembly is used to feed the diaphragm tape roll onto the outer sleeve. The diaphragm tape passes sequentially through the film guide roller, the film tensioning assembly, and the film clamping assembly, and finally extends into the stacking platform located in the diaphragm laying area.
6. The single-power-source cell stacking machine according to claim 1, characterized in that, The stacking platform includes a platform base plate, a platform front panel, a platform rear panel, and a platform top plate. The platform base plate, the platform front panel, the platform rear panel, and the platform top plate form a cuboid box. A stacking area is provided in the middle of the upper surface of the platform top plate for stacking anode sheets, diaphragms, and cathode sheets layer by layer. The anode sheet pressing mechanism is provided on the platform front panel, and the cathode sheet pressing mechanism is provided on the platform rear panel.
7. The single-power-source cell stacking machine according to claim 6, characterized in that, The lamination platform transmission system includes a lamination transmission drive shaft, a lamination transmission drive wheel, a lamination transmission fixed shaft, a lamination transmission driven wheel, a lamination transmission belt, a lamination transmission driven gear, a lamination transmission driven rack, a lamination transmission output component, and a second sliding block; The input end of the lamination drive drive shaft is connected to the second output end of the transfer case. The output end of the lamination drive drive shaft is mounted on the drive device bracket. The lamination drive drive wheel is fixed on the output end of the lamination drive drive shaft. The lamination drive fixed shaft and the slide rail of the second slide block are both fixed on the drive device bracket. The lamination drive driven wheel and the lamination drive driven gear are fixed on the lamination drive fixed shaft. The lamination drive drive belt is sleeved on the lamination drive drive wheel and the lamination drive driven wheel. The lamination drive driven rack meshes with the lamination drive driven gear. The lamination drive output component is fixed on the lamination drive driven rack and the slider of the second slide block. The lamination drive output component extends out from the through slot of the panel and is fixed under the lamination platform.