Sorting device and system
By integrating a multi-directional sorting device and a rotating mechanism, the problems of excessive number of devices and low throughput in existing systems are solved, achieving efficient product transfer and sorting.
Patent Information
- Application Number
- CN202211157984.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Priority Date
- 2021-10-08
- Filing Date
- 2022-09-22
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2042-09-22
AI Technical Summary
Existing warehouse and distribution center conveyor systems require multiple interconnected transfer or sorting units to perform various sorting operations, resulting in increased system size and reduced throughput.
It provides an integrated multi-directional sorting unit, including a rotating sorting table and rollers, capable of independently performing tilting and bomb bay operations, enhancing product transfer capabilities, and coordinating the operation of multiple sorting units through a controller.
It improved the throughput and system efficiency of the transmission network, reduced the number of devices, and simplified the sorting operation process.
Smart Images

Figure CN115957973B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] Example embodiments of the present disclosure relate generally to execution systems and conveying systems, and more particularly, to apparatuses and systems for improved article sorting. BACKGROUND
[0002] Warehouses, distribution centers, and other material handling environments often rely on a number of components, systems, and the like for transporting and sorting articles, items, products, and the like within these environments. In some instances, one or more conveying apparatuses, conveying segments, chutes, induction systems, system merges, and the like are used in order to sort or otherwise position articles within the material handling environment. However, the inventors have identified a number of deficiencies with these prior art techniques in the art, remedies for which are the subject of the embodiments described herein. SUMMARY
[0003] Apparatuses and systems for improved article sorting are provided. An example sorting apparatus can include a frame and a sorting table movably attached to the frame. The sorting table can define a first end, a second end opposite the first end, and a body extending between the first end and the second end. The second end can be configured to pivotally attach the sorting table to the frame, and the body can define a first surface configured to support an article thereon. The sorting apparatus can be configured to perform a tilt operation in which the sorting table is rotated in a first direction about the pivotal attachment between the second end and the frame. The sorting apparatus can also be configured to perform a bomb bay operation in which the sorting table is rotated in a second direction opposite the first direction about the pivotal attachment between the second end and the frame.
[0004] In some embodiments, the rotation of the sorting table in the first direction about the pivotal attachment between the second end and the frame increases an angle between the frame and the sorting table.
[0005] In some embodiments, the rotation of the sorting table in the second direction about the pivotal attachment between the second end and the frame decreases an angle between the frame and the sorting table.
[0006] In some embodiments, the sorting apparatus can further include a rotation mechanism operably coupled with the sorting table and configured to rotate the sorting table about the second end in order to perform the tilt operation and / or the bomb bay operation.
[0007] In some embodiments, the sorting apparatus can further include a retraction mechanism operably coupled with the sorting table and the frame. The retraction mechanism can be configured to rotate the sorting table about the second end to position the sorting table in a rest position. The sorting table can be positioned substantially perpendicular relative to the frame at the rest position.
[0008] In some embodiments, the sorting apparatus can further include one or more rollers supported by the body of the sorting table. The one or more rollers can be configured to translate the articles relative to the first surface of the body.
[0009] In some further embodiments, the one or more rollers can be configured to move between a retracted position in which the one or more rollers are stored within the body of the sorting table and an extended position in which at least a portion of the one or more rollers extends beyond the first surface of the body so as to contact the articles supported on the first surface of the body.
[0010] In some embodiments, the sorting apparatus can further include one or more conveyors coupled with the first surface of the body. The one or more conveyors can be positioned substantially perpendicular to the axis extending between the first end and the second end.
[0011] In some embodiments, the frame can be configured to operably couple with the first chute proximate the frame and the second end of the sorting table so as to receive the articles from the sorting table via a tilt operation.
[0012] In some embodiments, the frame can be configured to operably couple with the second chute proximate the frame and the first end of the sorting table so as to receive the articles from the sorting table via a bomb bay operation.
[0013] Also provided are example sorting systems for improving article sorting. The example sorting systems can include a first sorting device and a second sorting device. The first sorting device can include a first frame and a first sorting table movably attached to the first frame. The first sorting table can define a first end, a second end opposite the first end, and a body extending between the first end and the second end. The second end can be configured to pivotally attach the first sorting table to the first frame, and the body can define a first surface configured to support a first article thereon. The first sorting device can be configured to perform a first tilt operation in which the first sorting table rotates in a first direction about the pivotal attachment between the second end and the first frame. The first sorting device can also be configured to perform a first bomb bay operation in which the first sorting table rotates in a second direction opposite the first direction about the pivotal attachment between the second end and the first frame. The second sorting device can include a second frame and a second sorting table movably attached to the second frame. The second sorting table can define a first end, a second end opposite the first end, and a body extending between the first end and the second end. The second end can be configured to pivotally attach the second sorting table to the second frame, and the body can define a second surface configured to support a first article and / or a second article thereon. The second sorting device can be configured to perform a second tilt operation in which the second sorting table rotates in the second direction about the pivotal attachment between the second end and the second frame. The second sorting device can be configured to perform a second bomb bay operation in which the second sorting table rotates in the first direction opposite the second direction about the pivotal attachment between the second end and the second frame.
[0014] In some embodiments, the first sorting table rotating in the first direction about the pivotal attachment between the second end and the first frame and the second sorting table rotating in the second direction about the pivotal attachment between the second end and the second frame can cause an angle between the first frame and the first sorting table and an angle between the second frame and the second sorting table to increase.
[0015] In some embodiments, the first sorting table rotating in the second direction about the pivotal attachment between the second end and the first frame and the second sorting table rotating in the first direction about the pivotal attachment between the second end and the second frame can cause the angle between the first frame and the first sorting table and the angle between the second frame and the second sorting table to decrease.
[0016] In some embodiments, the singulation system can further include a first rotation mechanism operably coupled with the first singulation table and configured to rotate the first singulation table about the second end so as to perform the first tilt operation and / or the first bomb bay operation. In such embodiments, the singulation system can further include a second rotation mechanism operably coupled with the second singulation table and configured to rotate the second singulation table about the second end so as to perform the second tilt operation and / or the second bomb bay operation.
[0017] In some embodiments, the singulation system can further include one or more first rollers supported by the body of the first singulation table. The one or more first rollers can be configured to translate the first article relative to the first surface of the body. In such embodiments, the singulation system can further include one or more second rollers supported by the body of the second singulation table. The one or more second rollers can be configured to translate the first article and / or the second article relative to the second surface of the body.
[0018] In some embodiments, the first frame can be configured to be operably coupled with the first chute proximate the first frame and the second end of the first singulation table so as to receive the first article and / or the second article from the first singulation table via the first tilt operation.
[0019] In some embodiments, the second frame can be configured to be operably coupled with the third chute proximate the second frame and the second end of the second singulation table so as to receive the first article and / or the second article from the second singulation table via the second tilt operation.
[0020] In some embodiments, the first frame and the second frame can be configured to be operably coupled with the second chute proximate the first frame and the first end of the first singulation table and proximate the second frame and the first end of the second singulation table so as to receive the first article and / or the second article from the first singulation table and / or the second singulation table via the first bomb bay operation and / or the second bomb bay operation.
[0021] Another example sortation system for improving sortation of articles is also provided. The example sortation system can include a frame, a first sortation table, and a second sortation table. The first sortation table can define a first end, a second end opposite the first end, and a body extending between the first end and the second end. The first end can be configured to pivotally attach the first sortation table to a first location of the frame, and the body can define a first surface configured to support first articles thereon. The first sortation device can be configured to perform a first tilt operation in which the first sortation table is rotated in a second direction about the pivotal attachment between the first end and the first location of the frame. The first sortation device can be configured to perform a first bomb bay operation in which the first sortation table is rotated in a first direction opposite the second direction about the pivotal attachment between the first end and the first location of the frame. The second sortation table can define a first end, a second end opposite the first end, and a body extending between the first end and the second end. The first end can be configured to pivotally attach the second sortation table to the first location of the frame, and the body can define a second surface configured to support first articles and / or second articles thereon. The second sortation device can be configured to perform a second tilt operation in which the second sortation table is rotated in the first direction about the pivotal attachment between the first end and the first location of the frame. The second sortation device can be configured to perform a second bomb bay operation in which the second sortation table is rotated in the second direction about the pivotal attachment between the second end and the first location of the frame.
[0022] In some embodiments, the first sortation table being rotated in the first direction about the pivotal attachment between the first end and the frame and the second sortation table being rotated in the second direction about the pivotal attachment between the first end and the frame can cause an angle between the frame and the first sortation table and an angle between the frame and the second sortation table to decrease.
[0023] In some embodiments, such sortation systems can further include one or more first rollers supported by the body of the first sortation table. The one or more first rollers can be configured to translate the first articles relative to the first surface of the body. Such sortation systems can further include one or more second rollers supported by the body of the second sortation table. The one or more second rollers can be configured to translate the first articles and / or the second articles relative to the second surface of the body.
[0024] The above summary is provided merely for purposes of summarizing some example embodiments to provide a basic understanding of some aspects of the disclosure. Accordingly, it will be appreciated that the above-described embodiments are merely examples and should not be construed as limiting the scope or spirit of the disclosure in any way. It will be appreciated that the scope of the disclosure encompasses many potential embodiments, some of which will be further described below. BRIEF DESCRIPTION OF DRAWINGS
[0025] Certain example embodiments of the present disclosure have been described generally above, reference will now be made to the drawings. Components shown in the drawings can or can not be present in certain embodiments described herein. Some embodiments can include fewer (or more) components than those shown in the drawings.
[0026] Figure 1 An example sortation system of the present disclosure is shown in accordance with some example embodiments described herein;
[0027] Figure 2 An example sortation system of the present disclosure is shown in accordance with some example embodiments described herein; Figure 1 An exploded view of the example sortation system of the present disclosure;
[0028] Figures 3-4 A side view of the example sortation system of the present disclosure is shown in accordance with some example embodiments described herein during an example bomb-bay operation; Figure 1 A side view of the example sortation system of the present disclosure is shown in accordance with some example embodiments described herein during an example tilt operation;
[0029] Figure 5 A side view of the example sortation system of the present disclosure is shown in accordance with some example embodiments described herein during an example tilt operation; Figure 1 A side view of the example sortation system of the present disclosure is shown in accordance with some example embodiments described herein during an example tilt operation;
[0030] Figure 6 A side view of the example sortation system of the present disclosure is shown in accordance with some example embodiments described herein, wherein a first sortation device performs a bomb-bay operation and a second sortation device performs a tilt operation; Figure 1 A side view of the example sortation system of the present disclosure is shown in accordance with some example embodiments described herein, wherein a first sortation device performs a bomb-bay operation and a second sortation device performs a tilt operation;
[0031] Figures 7-9 A side view of the example sortation system of the present disclosure is shown in accordance with some example embodiments described herein during a repositioning of an article; Figure 1 A side view of the example sortation system of the present disclosure is shown in accordance with some example embodiments described herein during a repositioning of an article;
[0032] Figures 10A-10B A side view of the example sortation system of the present disclosure is shown in accordance with some example embodiments described herein during a repositioning and subsequent bomb-bay operation; Figure 1 A side view of the example sortation system of the present disclosure is shown in accordance with some example embodiments described herein during a repositioning and subsequent bomb-bay operation;
[0033] Figure 11 A schematic view of the example sortation system of the present disclosure is shown in accordance with some example embodiments described herein;
[0034] Figures 12A-12C An example bomb-bay operation and tilt operation of the example sortation system of the present disclosure is shown in accordance with some example embodiments described herein; Figure 11 An example bomb-bay operation and tilt operation of the example sortation system of the present disclosure is shown in accordance with some example embodiments described herein;
[0035] Figures 13A-13C An example bomb-bay operation and tilt operation of the example sortation system of the present disclosure is shown in accordance with some example embodiments described herein;Figure 11 Exemplary tilting and turning operations of an exemplary sorting system;
[0036] Figures 14A-14B An exemplary sorting system according to some exemplary embodiments described herein is shown;
[0037] Figures 15A-15B A schematic diagram of an exemplary sorting system according to some exemplary embodiments described herein is shown;
[0038] Figures 16A-16B Some exemplary embodiments according to the present document are shown. Figures 15A-15B Exemplary bomb bay operation of an exemplary sorting system; and
[0039] Figures 17A-17C Some exemplary embodiments according to the present document are shown. Figures 15A-15B An exemplary turning operation of an exemplary sorting system. Detailed Implementation
[0040] Some embodiments of this disclosure will be described more fully below with reference to the accompanying drawings, which illustrate some, but not all, embodiments of this disclosure. In fact, this disclosure may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided to enable this disclosure to meet applicable legal requirements. Throughout this document, similar reference numerals refer to similar elements. As used herein, terms such as “front,” “rear,” “top,” etc., in the examples provided below, are used for illustrative purposes to describe the relative positions of certain parts or portions of parts. Furthermore, as will be apparent to those skilled in the art based on this disclosure, the terms “substantially” and “approximately” indicate that the referenced elements or associated descriptions are accurate within applicable engineering tolerances.
[0041] As used herein, the term “comprising” means including but not limited to, and should be interpreted in the manner commonly used in the patent context. It should be understood that the use of broad terms such as “comprising,” “including,” and “having” provides support for narrower terms such as “consisting of,” “substantially composed of,” and “substantially constituted by.”
[0042] As used herein, phrases such as “in one embodiment,” “according to one embodiment,” and “in some embodiments” generally refer to a specific feature, structure, or characteristic that follows the phrase and may be included in at least one embodiment of this disclosure. Therefore, such specific feature, structure, or characteristic may be included in more than one embodiment of this disclosure, such that these phrases do not necessarily refer to the same embodiment.
[0043] As used herein, the word “exemplary” is used herein to mean “serving as an example, instance, or illustration.” Any implementation described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other implementations.
[0044] As used herein, the terms “data,” “content,” “information,” “electronic information,” “signals,” “commands,” and similar terms can be used interchangeably to refer to data that can be sent, received, and / or stored in accordance with embodiments of the present disclosure. Thus, use of any such terms should not be taken to limit the spirit or scope of embodiments of the present disclosure. Further, where a first device is described herein as receiving data from a second device, it will be appreciated that the data can be received directly from the second device or indirectly from an intermediate computing device(s), such as, for example, one or more servers, relays, routers, network access points, base stations, hosts, etc., sometimes referred to herein as a “network.” Similarly, where a first device is described herein as transmitting data to a second device, it will be appreciated that the data can be transmitted directly to the second device or indirectly via one or more intermediate computing devices, such as, for example, one or more servers, remote servers, cloud-based servers (e.g., cloud tools), relays, routers, network access points, base stations, hosts, etc.
[0045] As used herein, the term “computer-readable medium” refers to a non-transitory storage hardware, non-transitory storage device, or non-transitory computer system memory accessible by a computing device, microcomputer device, computing system, or module of a computing system to encode thereon computer-executable instructions or software programs. The non-transitory “computer-readable medium” is accessible by the computing system or module of the computing system to retrieve and / or execute the computer-executable instructions or software programs encoded on the medium. Exemplary non-transitory computer-readable media can include, but are not limited to, one or more types of hardware memory, non-transitory tangible media (e.g., one or more magnetic storage disks, one or more optical disks, one or more USB flash drives), computer system memory or random access memory (such as DRAM, SRAM, EDO RAM, etc.).
[0046] As described below, the movement of one or more elements of the example sortation system of the present disclosure can be described with reference to a "first direction," a "second direction," and the like. For clarity of illustration, embodiments of the present disclosure describe a first direction that refers to, for example, counterclockwise rotational movement of a sortation table about a frame. Similarly, embodiments of the present disclosure describe a second direction that refers to, for example, clockwise rotational movement of a sortation table about a frame. In other words, the first direction and the second direction refer to the direction of rotation of the described elements as seen in the illustrated figures. In view of the present disclosure, it will be apparent to one of ordinary skill in the art that the direction of rotation (e.g., the first direction and / or the second direction) can vary based on the frame of reference of the example sortation system and apparatus. However, the present disclosure contemplates that the first direction and the second direction can encompass any direction of rotation necessary to accomplish the intended operation of the elements described in connection with the respective direction.
[0047] SUMMARY
[0048] As described above, conventional warehouses and distribution centers can rely on a collection of connected conveyance devices to transport containers in these material handling environments. In some cases, these conveyance devices can be configured to sort or direct products from one conveyance device to another. Further, these conveyance systems can integrate sensing devices, system consolidation, sort diverting, and the like, in order to ensure that articles (e.g., containers, packages, and the like) are properly sorted and ultimately execute an order. However, in conventional systems, each type of sortation operation is accomplished by a separate or different device or system. For example, in order to transfer articles between adjacent conveyance devices, a specially designed tilt tray is required for a particular transfer direction (e.g., another different tilt tray is required in order to transfer articles in another direction). Accordingly, these conventional systems require multiple interconnected transfer or sortation devices in order to achieve the various sortation operations of a particular system, thereby increasing the size of the overall system while decreasing throughput.
[0049] To address these and other problems, exemplary implementations of the present disclosure can provide integrated multidirectional singulation devices configured to divert articles to multiple locations with a single device. Unlike the rigidity provided by conventional systems, the implementations described herein can include two or more singulation devices that can each be configured to independently perform a tilt operation and a bomb bay operation. Further, the implementations described herein can employ one or more rollers (e.g., pop-up rollers, etc.) to provide further diversion capabilities by repositioning articles supported by the singulation devices. The implementations described herein can not only operate as standalone improvements (e.g., new singulation systems that are independently movable relative to a conveyance system), but can further operate as improvements to existing conveyance systems (e.g., retrofit designs that improve current implementations). By doing so, such exemplary implementations operate to provide integrated multidirectional singulation devices and systems that reliably increase the throughput of a conveyance network and execution environment, thereby improving system efficiency.
[0050] Sorting apparatus and system
[0051] Reference is made to Figure 1 , which illustrates an exemplary singulation system 100 (e.g., system 100) of the present disclosure. As shown, system 100 can include a first singulation device 202 and a second singulation device 200 that can operate individually or collectively to divert or otherwise singulate articles 102. The implementations of the present disclosure are described below with reference to singulation systems such as singulation system 100 in which multiple singulation devices (e.g., first singulation device 202 and second singulation device 200) are used. However, the present disclosure contemplates that singulation system 100 can include any number of singulation devices, such as devices 200, 202 described below, based on the intended application of system 100. Alternatively, in some implementations, a single singulation device, such as device 200, 202, can be used. In other words, the present disclosure envisions that the singulation devices described herein also provide standalone multidirectional singulation that is not found in unified solutions (e.g., as standalone singulation devices and for use in conjunction with other singulation devices to form a singulation system).
[0052] Any of the singulation devices and singulation systems of the present disclosure, such as Figure 1The system 100 can include a controller 300 operably connected with one or more elements of the system 100. As described below, the sorting system 100 can include various adjustable components (e.g., rotating mechanisms, retracting mechanisms, one or more rollers, etc.) that can be at least partially controlled by the controller 300. Accordingly, the controller 300 can include circuitry, networked processors, etc. configured to perform some or all of the sorting-based processes described herein and can be any suitable processing device and / or network server. In this regard, the controller 300 can be embodied by any of a variety of devices. For example, the controller 300 can be configured to receive / send data (e.g., position data, sensor data, etc.) and can include any of a variety of stationary terminals such as a server, a desktop computer, or a kiosk, or it can include any of a variety of mobile terminals such as a portable digital assistant (PDA), a mobile telephone, a smart phone, a laptop computer, a tablet computer, an Internet of Things (IoT) device, or, in some embodiments, a peripheral device connected to one or more stationary or mobile terminals. In some embodiments, the controller 300 can include several servers or computing devices that perform interconnected and / or distributed functions. Although numerous arrangements are contemplated herein, the controller 300 is shown and described herein as a single computing device to avoid unnecessarily complicating the present disclosure.
[0053] In some cases, the controller 300 can be operably coupled to the sorting system 100, the first sorting device 202, and / or the second sorting device 200 via a network. For example, the controller 300 can be associated with a central management system or central computing device configured to send instructions or control operation of the system 100, in whole or in part. In such embodiments, the network can include one or more wired and / or wireless communication networks, including, for example, wired or wireless local area networks (LANs), personal area networks (PANs), metropolitan area networks (MANs), wide area networks (WANs), and the like, as well as any hardware, software, and / or firmware for implementing the one or more networks (e.g., network routers, switches, hubs, etc.). For example, the network can include cellular telephone, mobile broadband, Long Term Evolution (LTE), GSM / EDGE, UMTS / HSPA, IEEE 802.11, IEEE 802.16, IEEE 802.20, Wi-Fi, Dial-up, and / or WiMAX networks. Moreover, the network can include public networks such as the Internet, private networks such as an intranet, or a combination thereof, and can utilize a variety of networking protocols now available or later developed including, but not limited to, TCP / IP based networking protocols. In some embodiments, the network can refer to a collection of wired connections such that the sorting system 100, the first sorting device 202, the second sorting device 200, and / or the controller 300 can be physically connected via one or more network cables, etc.
[0054] The controller 300 can include a processor, a memory, input / output circuitry, and / or communication circuitry. While these components can be described using functional language in some cases, it should be understood that a particular implementation can necessarily include the use of specific hardware. It should also be understood that certain of these components can include similar or common hardware. For example, both sets of circuitry can use the same processor, memory, communication circuitry, etc. to perform their associated functions such that each set of circuitry does not require duplicative hardware. The use of the term “circuitry” as used herein includes specific hardware configured to perform the functions associated with the respective circuitry described herein. As described in the above example, in some embodiments, the various elements or components of the circuitry of the controller 300 can be housed within components of the sorting system 100. In this regard, it should be understood that some of the components described in connection with the controller 300 can be housed within one or more of the devices of the sorting system 100, while other components are housed within another of these devices, or by another device not explicitly shown in Figures 1-17C Figures 1-17C
[0055] Of course, while the term "circuitry" should be understood to encompass a hardware-only implementation, in some embodiments the term "circuitry" can encompass software-driven circuitry in which the software causes a hardware processor to provide the functionality of the circuitry. For example, while "circuitry" can include processing circuitry, storage media, network interfaces, input / output devices, etc., other elements of the controller 300 can provide or supplement the functionality of particular circuitry. For instance, a processor (and / or a co-processor or any other processing circuitry that assists or is otherwise associated with the processor) can communicate with memory via a bus for passing information among the components of the controller 300. The memory can be non-transitory and can include, for example, one or more volatile memory and / or non-volatile memory. In other words, for example, the memory can be an electronic storage device (e.g., a non-transitory computer-readable storage medium). The memory can be structured to store information, data, content, applications, instructions, etc. for enabling the controller 300 to perform various functions in accordance with example embodiments of the present disclosure.
[0056] Further, computer program instructions and / or other types of code can be loaded onto a computer, processor, or other programmable circuitry to produce a machine, such that the computer, processor, other programmable circuitry, with the code loaded thereon, becomes an apparatus for implementing various functions (including those described in connection with the components of the controller 300).
[0057] With continued reference to Figure 1In some embodiments, the sorting system 100 can include one or more sensors 400. By way of example, the sensors 400 can include any element configured to generate data indicative of a characteristic of the system 100. For example, the sensors 400 can include one or more position sensors configured to determine a position of one or more elements of the system 100 (e.g., a current position of a sorting table as described below). Additionally or alternatively, the sensors 400 can include one or more contact or proximity sensors configured to detect actual or imminent contact between one or more elements of the system 100 (e.g., to prevent unintended contact between, for example, the first sorting device 202 and the second sorting device 200). Additionally, the sensors 400 can include one or more cameras, scanners, or the like configured to, for example, scan a readable indicia of an example article sorted by the system 100. By way of a more particular example, a barcode scanner or equivalent mechanism can scan a barcode (e.g., readable indicia) attached to or defined by an article received by the system 100. Data generated by the sensors 400 (e.g., cameras, barcode scanners, etc.) can be transmitted to the controller 300 in order to determine an appropriate sorting operation (e.g., a tilt operation, a bomb bay operation, etc.) of the system 100. Similarly, one or more sensors 400 can generate data indicative of a quantity of articles sorted by the system 100, such as data indicative of a current or projected operational capacity of the system 100. Although described herein with reference to particular types of sensors and associated operations for using the same, the present disclosure contemplates that the sensors 400 can include one or more sensors of any type, configuration, location, size (e.g., size and shape), etc., without limitation.
[0058] Turning to Figure 2 As shown in the exploded view, the system 100 as shown can include a first sorting device 202 including a first frame 204 and a first sorting table 206 movably attached to the first frame 204. The first frame 204 can define a support structure to which one or more elements of the first sorting device 202 can be attached. As such, the first frame 204 can be formed of any suitable material for the intended application of the first sorting device 202 (e.g., a material suitable for supporting the elements described herein). The first frame 204 can be further sized (e.g., sized and shaped) to accommodate the elements of the first sorting device 202. By way of example, the first frame 204 can be sized (e.g., sized and shaped) based at least in part on a corresponding size of the articles 102 received by the system 100. In some embodiments, the frame 204 can include one or more guide wheels configured to allow the frame 204 to be repositionable relative to one or more other elements within a material handling environment. In other embodiments, as described below with reference toFigures 14A-14B The frame can be integrally formed with one or more other elements within the material handling environment, such as in a retrofit implementation.
[0059] The first sorting device 202 can further include a first sorting table 206 defining a first end 208, a second end 210 opposite the first end 208, and a body extending between the first and second ends. The body of the first sorting table 206 can define a rectangular body (e.g., having a rectangular cross-sectional shape) as shown, configured to support the articles 102 thereon, such as via a first surface 212 of the body. Although described and illustrated herein with reference to a rectangular body (e.g., a body having a rectangular cross-section), the present disclosure contemplates that the size and / or shape of the body of the first sorting table 206 can be similarly sized based at least in part on the size of the articles 102 and / or the intended application of the system 100. The second end 210 of the first sorting table 206 can be configured to pivotally attach the first sorting table 206 to the first frame 204 such that the first sorting table 206 is rotatable about the second end 210. The first end 208 can be defined relative to the second end 210 so as to be positioned proximate a corresponding first end of another sorting table (e.g., the first end 205 of the second sorting table 203) in some implementations.
[0060] In some implementations, the pivotal attachment between the second end 210 and the first frame 204 can occur at two (2) different attachment locations (e.g., opposite ends of the body at the second end 210). In other implementations, the pivotal attachment between the second end 210 and the first frame 204 can occur along a width of the body at the second end 210 (e.g., substantially perpendicular to an axis A extending between the first end 208 and the second end 210, as shown). To facilitate such rotational movement, the first frame 204 and / or the second end 210 of the first sorting table 206 can include one or more bearings, bushings, rolling elements, etc. to reduce friction at this pivotal attachment location. As described below with reference to exemplary bomb bay operations, the first end 208 may, for example, define an angled, beveled, chamfered, etc. portion configured to reduce or otherwise prevent the articles 102 from striking the first surface 212 of the body during movement of the articles relative to the first sorting table 206. Figures 14A-14B To facilitate such rotational movement, the first frame 204 and / or the second end 210 of the first sorting table 206 can include one or more bearings, bushings, rolling elements, etc. to reduce friction at this pivotal attachment location. As described below with reference to exemplary bomb bay operations, the first end 208 may, for example, define an angled, beveled, chamfered, etc. portion configured to reduce or otherwise prevent the articles 102 from striking the first surface 212 of the body during movement of the articles relative to the first sorting table 206.
[0061] The first sorting device 202 can further include a first rotation mechanism 214 operably coupled with the first sorting table 206. The first rotation mechanism 214 can be configured to cause the first sorting table 206 to rotate about the second end 210 in order to facilitate or otherwise induce a tilt operation and / or a bomb bay operation associated with the first sorting table 206, as described below. The first rotation mechanism 214 can be attached to the first frame 204 and, in some embodiments, connected to the first sorting table 206 at the second end 210. By way of example, the first rotation mechanism 214 can include one or more motors, gear systems (e.g., a rack and pinion, simple gears, worm gears, etc.), etc. that are configured to, when powered, cause the first sorting table 206 to rotate in a first direction (e.g., counterclockwise) to perform a tilt operation or in a second direction (e.g., clockwise) to perform a bomb bay operation. In some embodiments, the first rotation mechanism 214 can be operably coupled with the controller 300 such that the controller 300 can control its operation. By way of example, the first rotation mechanism 214 can receive instructions from the controller 300 that cause the first rotation mechanism 214 to output a rotational force on the second end 210 of the first sorting table 206 to induce a rotational movement of the first sorting table 206.
[0062] The first sorting device 202 can further include a first retraction mechanism 216 operably coupled with the first sorting table 206 and the frame 204. The first retraction mechanism 216 can be configured to cause the first sorting table 206 to rotate about the second end 210 to position the first sorting table 206 in a rest position. As described below with reference to example tilt operations and bomb bay operations, the first sorting table 206 can be pivoted about the second end 210 such that an angle between the first frame 204 and the first sorting table 206 changes (e.g., increases for a tilt operation and decreases for a bomb bay operation). However, in order to support the article 102 on the first surface 212 of the first sorting table 206, the first sorting device 202 can employ the first retraction mechanism 216 that operates to return the first sorting table 206 to a rest or neutral position, such as a position in which the first sorting table 206 is positioned substantially perpendicular relative to the first frame 204. Although described herein with reference to a substantially perpendicular rest position, the present disclosure contemplates that the rest position can refer to any position in which the article 102 can be supported by the first surface 212 of the first sorting table 206 at the rest position.
[0063] In some embodiments, the first retraction mechanism 216 as shown can include one or more links connected between the first frame 204 and the first sortation table 206. For example, the first retraction mechanism 216 can be pivotally attached to the first frame 204 such that the links of the first retraction mechanism 216 pivot relative to the first frame 204. The first retraction mechanism 216 can be connected with the first sortation table 206 such that another link of the first retraction mechanism 216 can translate along the length of the first sortation table 206 (e.g., between the first end 208 and the second end 210). Although described herein with reference to a set of links, the present disclosure contemplates that the first retraction mechanism 216 can include any element, feature, mechanism, etc. that is configured to position the first sortation table 206 in a resting or intermediate position.
[0064] As described above, particular implementations of the present disclosure can rely on a single sortation device (e.g., the first sortation device 202). However, as shown, the sortation system 100 can also include two or more sortation devices (e.g., the first sortation device 202 and a second sortation device 200). In this manner, the second sortation device 200 can include one or more of the elements of the first sortation device 202 described above. In some embodiments, the second sortation device 200 can be identical or substantially identical to the first sortation device 202, but positioned such that the first end 205 of the second sortation device 200 is proximate to the first end 208 of the first sortation device 200 (e.g., a mirror image position).
[0065] Accordingly, the system 100 as shown can also include a second sortation device 200 that includes a second frame 201 and a second sortation table 203 movably attached to the second frame 201. The second frame 201 can define a support structure to which one or more elements of the second sortation device 200 can be attached. Accordingly, the second frame 201 can also be formed of any suitable material for the intended application of the second sortation device 200 (e.g., a material suitable for supporting the elements described herein). The second frame 201 can be further sized (e.g., sized and shaped) to accommodate the elements of the second sortation device 200. For example, the second frame 201 can be sized (e.g., sized and shaped) based at least in part on the corresponding dimensions of the articles 102 received by the system 100 and / or the associated dimensions of the first sortation device 202. In some embodiments, the second frame 201 can include one or more guide wheels configured to allow the second frame 201 to be repositionable relative to one or more other elements within the material handling environment. In other embodiments, as described below with reference to FIG. 3, the second frame 201 can be integrally formed with one or more other elements within the material handling environment, such as in a retrofit implementation. Figures 14A-14B As described below, the second frame 201 can be integrally formed with one or more other elements within the material handling environment, such as in a retrofit implementation.
[0066] The second sorting device 200 may further include a second sorting table 203 defining a first end 205, a second end 207 opposite to the first end 205, and a body extending between the first end and the second end. As shown, the body of the second sorting table 203 may define a rectangular body configured to support the article 102 thereon, for example, via a second surface 209 of the body. Although this disclosure is illustrated and described with reference to a rectangular body (e.g., a body having a rectangular cross-section), the size and / or shape of the body of the second sorting table 203 are contemplated to be similarly sized, at least in part, based on the size of the article 102 and / or the intended application of the system 100. The second end 207 of the second sorting table 203 may be configured to pivotally attach the second sorting table 203 to the second frame 201, such that the second sorting table 203 is rotatable about the second end 207. The first end 205 may be defined relative to the second end 207 as described above, so as to be positioned near the corresponding first end of another sorting station (e.g., the first end 208 of the second sorting station 206) in some embodiments as described above.
[0067] In some embodiments, the pivot attachment between the second end 207 and the second frame 201 may occur at two (2) different attachment locations (e.g., at opposite ends of the body at the second end 207). In other embodiments, the pivot attachment between the second end 207 and the second frame 201 may occur along the width of the body at the second end 207 (e.g., substantially perpendicular to axis A extending between the first and second ends, such as...). Figures 14A-14B (As shown). To facilitate this rotational movement, the second end 207 of the second frame 201 and / or the second sorting table 203 may include one or more bearings, bushings, rolling elements, etc., to reduce friction at this pivotal attachment location. As described below with reference to exemplary bomb bay operation, the first end 205 may be defined, for example, as an angled, inclined, chamfered, etc. portion configured to reduce or otherwise prevent the article 102 from impacting the second surface 209 of the body during movement of the article 102 relative to the second sorting table 203.
[0068] The second sorting device 200 can further include a second rotation mechanism 211 operably coupled with the second sorting table 203. The second rotation mechanism 211 can be configured to cause the second sorting table 203 to rotate about the second end 207 in order to facilitate or otherwise induce a tilt operation and / or a bomb bay operation associated with the second sorting table 203, as described below. The second rotation mechanism 211 can be attached to the second frame 201 and, in some embodiments, connected to the second sorting table 203 at the second end 207. By way of example, the second rotation mechanism 211 can include one or more motors, gear systems (e.g., rack and pinion, simple gears, worm gears, etc.), and the like, configured to, when powered, cause the second sorting table 203 to rotate in a second direction (e.g., clockwise) to perform a tilt operation or in a first direction (e.g., counterclockwise) to perform a bomb bay operation. In other words, due to the relative positioning of the second sorting device 200, the rotational movement of the second sorting table 203 can be opposite (e.g., mirror image positioning) to the rotational movement of the first sorting table 206. In some embodiments, the second rotation mechanism 211 can also be operably coupled with the controller 300 such that the controller 300 can control its operation. By way of example, the second rotation mechanism 211 can receive instructions from the controller 300 that cause the second rotation mechanism 211 to output a rotational force on the second end 207 of the second sorting table 203 to induce the rotational movement of the second sorting table 203.
[0069] The second sorting device 200 can further include a second retraction mechanism 213 operably coupled with the second sorting table 203 and the second frame 201. The second retraction mechanism 213 can be configured to cause the second sorting table 203 to rotate about the second end 207 to position the second sorting table 203 in a rest position. As described above with reference to the example tilt operation and bomb bay operation, the second sorting table 203 can be pivoted about the second end 207 such that the angle between the second frame 201 and the second sorting table 203 changes (e.g., increases for a tilt operation and decreases for a bomb bay operation). However, in order to support the article 102 on the second surface 209 of the second sorting table 203, the second sorting device 200 can employ the second retraction mechanism 213 that operates to return the second sorting table 203 to a rest or neutral position, such as a position in which the second sorting table 203 is positioned substantially perpendicular relative to the second frame 201 (e.g., substantially in line with the first sorting table 206). Although described herein with reference to a substantially perpendicular rest position, the present disclosure contemplates that the rest position can refer to any position in which the article 102 can be supported by the second surface 209 of the second sorting table 203 at the rest position.
[0070] In some embodiments, the second retraction mechanism 213, as shown, can include one or more links connected between the second frame 201 and the second sorting table 203. For example, the second retraction mechanism 213 can be pivotally attached to the second frame 201 such that the links of the second retraction mechanism 213 pivot relative to the second frame 201. The second retraction mechanism 213 can be connected with the second sorting table 203 such that another link of the second retraction mechanism 213 can translate along a length of the second sorting table 203 (e.g., between the first end 205 and the second end 207). Although described herein with reference to a set of links, the present disclosure contemplates that the second retraction mechanism 213 can include any element, feature, mechanism, etc. configured to position the second sorting table 203 in a rest or intermediate position.
[0071] Referring to Figures 3-4 , a system 100 performing a bomb bay operation is shown. As shown in Figure 4 , for example, the first sorting device 202 and the second sorting device 200 can be positioned relative to the second chute 108 (e.g., a chute positioned between the first sorting device 202 and the second sorting device 200) such that a bomb bay operation as described herein can result in one or more articles supported by the system 100 being transferred into the second chute 108. As shown, an angle θ1may be defined between the first frame 204 and the first sorting table 206. Rotation of the first sorting table 206 in a second direction (e.g., clockwise) about the pivotal attachment between the second end 210 and the first frame 204 can result in a decrease in the angle θ1between the first frame 204 and the first sorting table 206. By doing so, a first article 102 supported by the first surface 212 of the first sorting table 206 can translate relative to the first sorting table 206 and be transferred into the second chute 108. Similarly, an angle θ2may be defined between the second frame 201 and the second sorting table 203. Rotation of the second sorting table 203 in a first direction (e.g., counterclockwise) about the pivotal attachment between the second end 207 and the second frame 201 can result in a decrease in the angle θ2between the second frame 201 and the second sorting table 203. By doing so, a second article 104 supported by the second surface 209 of the second sorting table 203 can translate relative to the second sorting table 203 and be transferred into the second chute 108. Although described herein with reference to the transfer of individual articles 102, 104, the present disclosure contemplates that the first sorting device 202 and the second sorting device 200 can each individually or collectively support and / or transfer multiple articles.
[0072] Referring to Figure 5The figure illustrates a system 100 that performs a tilting operation. As shown, rotation of a first sorting table 206 about a pivot attachment structure between a second end 210 and a first frame 204 in a first direction (e.g., counterclockwise) increases the angle θ1 between the first frame 204 and the first sorting table 206. By doing so, a first article 102 supported by a first surface 212 of the first sorting table 206 can be translated relative to the first sorting table 206 and transferred toward the second end 210 (e.g., transferred to a chute positioned near the second end 210, as described below). Similarly, rotation of a second sorting table 203 about a pivot attachment structure between a second end 207 and a second frame 201 in a second direction (e.g., clockwise) increases the angle θ2 between the second frame 201 and the second sorting table 203. In doing so, the second article 104, supported by the second surface 209 of the second sorting table 203, can also be translated relative to the second sorting table 203 and transferred toward the second end 207 (e.g., transferred to a chute positioned near the second end 207, as described below). Such tilting operations can similarly occur for multiple articles (e.g., in combination, simultaneously, etc.).
[0073] Despite Figures 3-5 The diagram shows a similar operation, but system 100 can perform it as follows: Figure 6 The diagram illustrates operations in which one sorting device performs a bomb bay operation and another sorting device performs a tilting operation. As shown, the first sorting device 202 can perform the operations described in the reference above. Figures 3-4 The bomb bay operation is described above. Specifically, the first sorting table 206 rotates in a second direction (e.g., clockwise) about the pivot attachment structure between the second end 210 and the first frame 204, thereby reducing the angle θ1 between the first frame 204 and the first sorting table 206. By doing so, the first article 102 supported by the first surface 212 of the first sorting table 206 can be translated relative to the first sorting table 206 and transferred into the second chute 108. As shown, the second sorting device 200 can perform the operations described above. Figure 5 The tilting operation is described above. Specifically, rotating the second sorting table 203 about the pivot attachment structure between the second end 207 and the second frame 201 in a second direction (e.g., clockwise) increases the angle θ2 between the second frame 201 and the second sorting table 203. By doing so, the second article 104 supported by the second surface 209 of the second sorting table 203 can also be translated relative to the second sorting table 203 and transferred toward the second end 207 (e.g., transferred to a chute positioned near the second end 207, as described below).
[0074] In some implementation schemes, such as Figures 7-9As shown, the system 100 can be configured to perform a divert operation in which a position of an article supported by the first sorting table 206 and / or the second sorting table 203 is changed. For example, the first sorting table 206 can include one or more first rollers 218 supported by a main body of the first sorting table 206. The one or more first rollers 218 can be configured to translate the first article 102 relative to the first surface 212 of the main body. The one or more first rollers 218 can be operatively connected with a motor (not shown) and / or the controller 300 so as to receive instructions from the controller 300 regarding a divert operation associated with the article 102. For example, the motor (not shown) can receive instructions from the controller 300 that cause the one or more first rollers 218 to rotate to translate the article 102 relative to the first sorting table 206. In some embodiments, the one or more first rollers 218 can be a pop-up roller in that the one or more first rollers 218 can move between a retracted position and an extended position. For example, the one or more first rollers 218 can move between a retracted position in which the one or more first rollers 218 are stored within the main body of the first sorting table 206 and an extended position in which at least a portion of the one or more first rollers 218 extend beyond the first surface 212 of the main body so as to contact an article 102 supported on the first surface of the main body.
[0075] Similarly, the second sorting table 203 can include one or more second rollers 215 supported by a main body of the second sorting table 203. The one or more second rollers 215 can also be configured to translate the first article 102 relative to the second surface 209 of the main body. The one or more second rollers 215 can be operatively connected with a motor (not shown) and / or the controller 300 so as to receive instructions from the controller 300 regarding a divert operation associated with the article 102. For example, the motor (not shown) can receive instructions from the controller 300 that cause the one or more second rollers 215 to rotate to translate the article 102 relative to the second sorting table 203. In some embodiments, the one or more second rollers 215 can also be a pop-up roller in that the one or more second rollers 215 can move between a retracted position and an extended position. For example, the one or more second rollers 215 can also move between a retracted position in which the one or more second rollers 215 are stored within the main body of the second sorting table 203 and an extended position in which at least a portion of the one or more second rollers 215 extend beyond the second surface 209 of the main body so as to contact an article 102 supported on the second surface of the main body.
[0076] Reference Figures 10A-10BIn some embodiments, the above described repositioning operation can be used to reposition the article 102 such that at least a portion of the first singulating device 202 and at least a portion of the second singulating device 200 support the article 102. For example, in some embodiments, the article 102 can be fragile such that excessive movement of the article 102 is prevented to prevent accidental damage to the article 102 (e.g., its contents). Accordingly, the one or more first rollers 218 and / or the one or more second rollers 215 can be operated to reposition the article 102 in a central position that is partially supported by the first end 208 of the first singulating table 206 and partially supported by the first end 205 of the second singulating table 203. As Figure 10B shown, this position can result in the transfer of the article 102 without excessive movement of, contact with, etc. the second chute 108.
[0077] Referring to Figures 11-13C , the system 100 is schematically shown as having one or more chutes of an exemplary material handling environment. As shown, the first singulating device 202 can be operably coupled with the first chute 106 in order to receive an article from the first singulating device 202 via a tilt operation as described above. For example, the first frame 204 of the first singulating device 202 can be connected with the first chute 106 such that an article can be transferred from the first singulating table 206 to the first chute 106. Similarly, the second singulating device 200 can be operably coupled with the third chute 110 in order to receive an article from the second singulating device 200 via a tilt operation as described above. For example, the second frame 201 of the second singulating device 200 can be connected with the third chute 110 such that an article can be transferred from the second singulating table 203 to the third chute 110. As described above with reference to Figures 3-4 , the system 100 can be coupled with the second chute 108 positioned between the first singulating device 202 and the second singulating device 200 such that a bomb-bay operation is operable to transfer an article (e.g., the first article 102 and / or the second article 104) to the second chute 108. As shown, Figure 12A an exemplary bomb-bay operation by both the first singulating device 202 and the second singulating device 200 is shown. Figure 12B a tilt operation by the first singulating device 202 and a bomb-bay operation by the second singulating device is shown. Figure 12C a bomb-bay operation by the first singulating device 202 and a tilt operation by the second singulating device 200 is shown.
[0078] In some embodiments, as Figures 13A-13CAs shown, the first chute 106 and / or the third chute 110 can further include respective chute diverters 116, 118. As shown, the first chute diverter 116 can operably couple the first chute 106 with the fourth chute 112, and the second chute diverter 118 can operably couple the third chute 110 with the fifth chute 114. In operation, a tilt operation by the first sorting device 202 can divert the first article 102 to the first chute 106. The first chute diverter 116 can receive the first article 102 and divert the direction of travel of the first article 102 to the fourth chute 112. Similarly, a tilt operation by the second sorting device 200 can divert the second article 104 to the third chute 110. The second chute diverter 118 can receive the second article 104 and divert the direction of travel of the second article 104 to the fifth chute 114. The present disclosure contemplates that the system 100 can be configured for use with any type of material handling environment, such that the first sorting device 202 and / or the second sorting device 200 can be configured for use with any number of chutes and / or chute diverters based on the intended application of the system 100.
[0079] Referring to Figures 14A-14B , another example sorting system 500 (e.g., system 500) of the present disclosure is shown. As described above, in some embodiments, the systems described herein can be used to retrofit existing systems. Accordingly, the sorting system 500 of the present application can include a first sorting device 502 including a first frame 504 and a first sorting table 506. When performing a tilt operation, the first sorting device 502 can operate similarly to the first sorting device 202 of Figures 1-13C . Similarly, the sorting system 500 of the present application can include a second sorting device 500 including a second frame 501 and a second sorting table 503. When performing a tilt operation, the second sorting device 503 can operate similarly to the second sorting device 203 of Figures 1-13C . However, in the system 500, one or more transfer devices 508 can be coupled with the first sorting device 502 and / or the second sorting device 500. The one or more transfer devices 508 can be positioned substantially perpendicular to the axis A (e.g., an axis extending between the first end and the second end of the respective sorting device 502, 500). In operation, articles can be transferred by the transfer devices 508 in a direction substantially perpendicular to the axis A, and the first sorting device 502 and / or the second sorting device 500 can be operable to divert these articles via respective tilt operations.
[0080] Referring to FIGS. 15 to Figure 17CFIG. 7 schematically illustrates another example sortation system 700 (e.g., system 700). In some embodiments, the first and second sortation devices can be fixed to a common frame such that each sortation device pivots about a common location on the common frame. The system 700 as shown can include a first sortation device 602 that includes substantially the same features as the first sortation device 202 described above. Similarly, the system 700 can include a second sortation device 600 that includes substantially the same features as the second sortation device 200 described above. However, the system 700 can include a frame 601 to which a first end of the first sortation table of the first sortation device 602 is attached and to which a first end of the second sortation table of the second sortation device 600 is attached (e.g., at a first location 603). In this way, a bomb-bay operation by the first sortation device 602 refers to the first sortation table rotating in a first direction (e.g., counterclockwise) about the pivotal attachment between the first end and the frame 601 to transfer articles to a third chute 108. A bomb-bay operation by the second sortation device 600 refers to the second sortation table rotating in a second direction (e.g., clockwise) about the pivotal attachment between the first end and the frame 601 to transfer articles to a sixth chute 109. Although shown as different chutes 108, 109, the present disclosure contemplates that the third chute 108 and the sixth chute 109 can be, for example, a common chute.
[0081] In the system 600, a first tilt operation of the first sortation device 602 can occur in which the first sortation table rotates in a second direction (e.g., clockwise) about the pivotal attachment between the first end and the first location 603 of the frame 601, such as to transfer articles supported by the first sortation device 602 to the second sortation device 600. Similarly, a second tilt operation of the second sortation device 600 can occur in which the second sortation table rotates in a first direction (e.g., counterclockwise) about the pivotal attachment between the first end and the first location 603 of the frame 601, such as to transfer articles supported by the second sortation device 600 to the first sortation device 602. As Figures 17A-17CAs shown, the system 600 can also include rollers for performing diverting operations. For example, the system 600 can include one or more first rollers 618 supported by the body of the first sorting table of the first sorting device 602. The one or more first rollers 618 can be configured to translate the first articles 102 relative to the first sorting device 602, such as to divert the first articles 102 to the first chute 106 (e.g., a diverting operation rather than an inclining operation as described above with reference to the system 100). Similarly, the system 600 can include one or more second rollers 615 supported by the body of the second sorting table of the second sorting device 600. The one or more second rollers 615 can be configured to translate the second articles 104 relative to the second sorting device 600, such as to divert the second articles 104 to the third chute 110 (e.g., a diverting operation rather than an inclining operation as described above with reference to the system 100).
[0082] The embodiments described herein can also be scalable to accommodate at least the aforementioned applications. Various components of the embodiments described herein can be added, removed, reorganized, modified, duplicated, etc., as a person of skill in the art will find it convenient and / or necessary to implement a particular application in conjunction with the teachings of the present disclosure. Moreover, specialized features, characteristics, materials, components, and / or equipment can be applied in conjunction with the teachings of the present disclosure as a person of skill in the art will find it convenient and / or necessary to implement a particular application in accordance with the present disclosure.
[0083] Many modifications and other embodiments of the present disclosure set forth herein will come to mind to one skilled in the art to which the present disclosure pertains having the benefit of the teachings presented in the foregoing description and the associated drawings. Therefore, it is to be understood that the present disclosure is not to be limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included within the scope of the appended claims. Moreover, although the above description and the associated drawings describe example embodiments in the context of certain example combinations of elements and / or functions, one of ordinary skill in the art will appreciate that different combinations of elements and / or functions can be provided by alternative embodiments without departing from the scope of the appended claims. In this regard, for example, elements and / or functions from one example embodiment can be interchanged with elements and / or functions from another without departing from the scope of the appended claims. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.
Claims
1. A sorting device, the sorting device comprising: frame; and A sorting table, movably attached to the frame, is defined as follows: First end; A second end, opposite to the first end, is configured to pivotally attach the sorting table to the frame; as well as A body extending between the first end and the second end, the body defining a first surface configured to support one or more articles thereon. The sorting device is configured to perform: A tilting operation, wherein the sorting table rotates in a first direction about a pivot attachment structure between the second end and the frame, wherein the sorting table transfers one or more articles to a first chute via the tilting operation; and Bomb bay operation, wherein the sorting table rotates in a second direction opposite to the first direction about the pivot attachment structure between the second end and the frame, wherein the sorting table transfers one or more articles to a second chute via the bomb bay operation, and One or more rollers, supported by the main body of the sorting table and configured to position the one or more products in a central position, partially supported by the first end of the sorting device and partially supported by one end of another sorting table of another sorting device, wherein the one or more products are located in the central position to transfer the one or more products into the second chute.
2. The sorting apparatus of claim 1, wherein the sorting table rotates in the first direction about the pivot attachment structure between the second end and the frame such that the angle between the frame and the sorting table increases.
3. The sorting apparatus of claim 1, wherein the sorting table rotates in the second direction about the pivot attachment structure between the second end and the frame such that the angle between the frame and the sorting table decreases.
4. The sorting apparatus of claim 1, further comprising a rotating mechanism operably coupled to the sorting table and configured such that the sorting table rotates about the second end to perform the tilting operation and / or the bomb bay operation.
5. The sorting apparatus of claim 1, further comprising a retraction mechanism operably coupled to the sorting table and the frame, the retraction mechanism being configured such that the sorting table rotates about the second end to position the sorting table in a stationary position, wherein the sorting table is positioned substantially perpendicular to the frame in the stationary position.
6. The sorting device according to claim 1, wherein, The one or more rollers are configured to move between a retracted position and an extended position within the sorting table body, wherein in the extended position at least a portion of the one or more rollers extends beyond a first surface of the body to contact the one or more articles supported on the first surface.
7. The sorting apparatus of claim 1, further comprising one or more conveying devices coupled to a first surface of the body, the one or more conveying devices being positioned substantially perpendicular to an axis extending between a first end and a second end.
8. A sorting system, the sorting system comprising: A first sorting device, comprising: First framework; and A first sorting table, movably attached to the first frame, the first sorting table defining: The first end of the first sorting table; A second end of the first sorting table, opposite the first end of the first sorting table, is configured to pivotally attach the first sorting table to the first frame; and A first body extending between the first end and the second end, the first body defining a first surface configured to support a first article thereon. One or more first rollers, which are supported by the first body of the first sorting table. The first sorting device is configured to perform: A first tilting operation, wherein the first sorting table rotates in a first direction about a pivot attachment structure between the second end and the first frame; and First bomb compartment operation, wherein the first sorting table rotates about the pivot attachment structure between the second end and the first frame in a second direction opposite to the first direction; and A second sorting device, comprising: Second framework; and A second sorting table, movably attached to the second frame, the second sorting table defining: The first end of the second sorting station; A second end of the second sorting table opposite the first end of the second sorting table, the second end of the second sorting table being configured to pivotally attach the second sorting table to the second frame; and A second body extending between the first end and the second end, the second body defining a second surface, the second surface being configured to support the first article and / or the second article thereon, and One or more second rollers, which are supported by the second body of the second sorting table. The second sorting device is configured to perform: A second tilting operation, wherein the second sorting table rotates about a pivot attachment structure between the second end and the second frame in the second direction; and Second bomb bay operation, wherein the second sorting table rotates about the pivot attachment structure between the second end and the second frame in a first direction opposite to the second direction. The first sorting table is configured to transfer the first product and / or the second product into a first chute via the first tilting operation. The first sorting table and the second sorting table are configured to transfer the first product and / or the second product into a second chute via the operation of the first bomb compartment and / or the operation of the second bomb compartment, and The one or more first rollers and at least one of the one or more second rollers are configured to position one of the first or second articles in a central position, which is partially supported by the first end of the first sorting device and partially supported by the first end of the second sorting device, wherein one of the first or second articles is located in the central position to transfer one of the first or second articles into the second chute.
9. The sorting system of claim 8, wherein the first sorting table rotates in the first direction about the pivot attachment structure between the second end and the first frame, and the second sorting table rotates in the second direction about the pivot attachment structure between the second end and the second frame such that the first angle between the first frame and the first sorting table and the second angle between the second frame and the second sorting table increase.
10. The sorting system of claim 8, wherein the first sorting table rotates in the second direction about the pivot attachment structure between the second end and the first frame, and the second sorting table rotates in the first direction about the pivot attachment structure between the second end and the second frame such that a first angle between the first frame and the first sorting table and a second angle between the second frame and the second sorting table decrease.
11. The sorting system according to claim 8, further comprising: A first rotating mechanism is operably coupled to the first sorting table and configured to rotate the first sorting table about a second end in order to perform a first tilting operation and / or a first bomb compartment operation. as well as The second rotating mechanism is operably coupled to the second sorting table and is configured to rotate the second sorting table about the second end in order to perform a second tilting operation and / or a second bomb bay operation.
12. The sorting system of claim 8, wherein the one or more first rollers are configured to translate the first article relative to the first surface of the first body, wherein the one or more second rollers are configured to translate the first article and / or the second article relative to the second surface of the second body.
13. The sorting system of claim 8, wherein the second sorting table is configured to transfer the first article and / or the second article into a third chute via the second tilting operation.
14. A sorting system, the sorting system comprising: frame; A first sorting device including a first sorting table, the first sorting table defining: The first end of the first sorting device; A second end opposite to the first end of the first sorting device, wherein the first end of the first sorting device is configured to pivotally attach the first sorting table to a first position of the frame; and A first body extending between the first end and the second end, the first body defining a first surface configured to support a first article thereon. One or more first rollers, which are supported by the first body of the first sorting table. The first sorting device is configured to perform: A first tilting operation, wherein the first sorting table rotates in a second direction about a pivot attachment structure between the first end and the first position of the frame; and The first bomb compartment is operated, wherein the first sorting table rotates in a first direction opposite to the second direction about the pivot attachment structure between the first end and the first position of the frame; and The second sorting station is limited to: The first end of the second sorting station; The second end of the second sorting table opposite the first end of the second sorting table, wherein the first end of the second sorting table is configured to pivotally attach the second sorting table to the first position of the frame. as well as A second body extending between the first end and the second end, the second body defining a second surface, the second surface being configured to support the first article and / or the second article thereon, and One or more second rollers, which are supported by the second body of the second sorting table. A second sorting device including the second sorting station, wherein the second sorting device is configured to perform: The second tilting operation, wherein the second sorting table rotates in the first direction about a pivot attachment structure between the first end and the first position of the frame; and Second bomb bay operation, wherein the second sorting table rotates in the second direction about the pivot attachment structure between the first end and the first position of the frame. The one or more first rollers and at least one of the one or more second rollers are configured to position one of the first or second articles in a central position, which is partially supported by the first end of the first sorting device and partially supported by the first end of the second sorting device, wherein the one of the first or second articles is in the central position to transfer one of the first or second articles into a chute.
15. The sorting system of claim 14, wherein the first sorting table rotates in a first direction about the pivot attachment structure between the first end and the frame, and the second sorting table rotates in a second direction about the pivot attachment structure between the first end and the frame such that a first angle between the frame and the first sorting table and a second angle between the frame and the second sorting table decrease.
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