A method, device and program product for controlling the total amount of accumulated rubber between the upper and lower rollers of a calender

Abstract

The present invention relates to the field of tire manufacturing technology, and more particularly to a method, apparatus, and program product for controlling the total amount of rubber accumulated between the upper and lower rollers of a calender. This method uses a cycle to scan the volume data of the accumulated rubber between the two rollers, which is used as real-time data on the amount of rubber between the two rollers. An algorithm is then used to intelligently switch between speed and speed & width combined modes. In each mode, the total amount of online rubber accumulated between the upper and lower rollers of the calender is controlled by adjusting the speed of the rubber belt, the width of the rubber strip, and the speed of the rubber feeder and mixer.

Description

Technical Field

[0001] The present invention relates to the technical field of tire manufacturing, and in particular to a method, equipment and program product for controlling the total amount of accumulated rubber between upper and lower rollers of a calender. Background Art

[0002] Calendering is a common and fundamental process in rubber processing. It involves using a calender to produce a uniformly thick rubber sheet or fabric coating from rubber. Specific uses for calendering include sheeting, profiling, gluing, rubbing, laminating, thinning, and straining. Calendering also transports rubber on certain production lines and connects upstream and downstream processes. Currently, calenders in the tire industry primarily target steel cord and fiber cord fabrics. Accurate calendering of these fabrics is crucial to the tire's structure and lifespan.

[0003] At present, during the operation of the production line, people usually observe the rubber material between the calender rollers with the naked eye and manually adjust the amount of rubber supplied. This control method cannot achieve precise control of automated production and is not conducive to improving the qualified rate of cord adhesive attachment in calendering production. Summary of the Invention

[0004] In order to solve the above-mentioned technical problems, the purpose of the present invention is to provide a method for controlling the total amount of accumulated rubber between the upper and lower rollers of a calender. This method scans the volume data of the accumulated rubber between the two rollers in one cycle as real-time data of the amount of rubber between the two rollers, and uses an algorithm to intelligently switch speed and speed & width comprehensive mode adjustment. In the corresponding mode, by changing the supply tape speed, rubber strip width, and the speed of the rubber supply machine and mixing mill, the total amount of online accumulated rubber between the upper two rollers and the total amount of online accumulated rubber between the lower two rollers of the calender are controlled.

[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solutions:

[0006] A method for controlling the total amount of rubber accumulated between upper and lower rollers of a calender, the method comprising the following steps:

[0007] 1) The PLC host reads the quantitative data of the glue accumulation between the upper two rollers and the lower two rollers in real time;

[0008] 2) Based on the total amount of material accumulated between the upper and lower rollers, the system automatically determines the control mode by comparing the total amount of glue supplied and the matching speed of the glue supply conveyor belt. Within the speed difference range of the upper and lower glue supply conveyor belts, the system automatically adjusts the speed mode and speed & width mode according to the situation.

[0009] P=P 上 -P 下 ; Feeding tape speed frequency P 上 , the frequency of the tape supply is P 下 ;

[0010] -3.5HZ<=P<=3.5HZ system enters speed mode;

[0011] P<-3.5HZ, P>3.5HZ system enters speed & width comprehensive adjustment mode;

[0012] 3) When the system is in speed mode, the system periodically scans the total amount of rubber accumulated between the two rollers, updates it to the current total amount of rubber accumulated, and automatically compares it with the total amount of rubber accumulated between the standard rollers to determine the five intervals: interval ① glue replenishment value interval ② glue replenishment value - stable glue value 1, interval ③ stable glue value 1 - stable glue value 2, interval ④ stable glue value 2 - overflow value, interval ⑤ overflow value; different proportional constants are matched within different intervals;

[0013] According to the different total amount of accumulated rubber, the system can quickly adjust the speed compensation of the corresponding rubber supply conveyor belt motor frequency; at the same time, the system can automatically and quickly match the frequency when the training machine is turned on to achieve a stable total amount of accumulated rubber between the two rollers;

[0014] 4) In the speed & width comprehensive adjustment mode, the system comprehensively determines and calculates the conveying speed conditions of the rubber supply conveyor belt and the rubber strip width compensation adjustment based on the total amount of rubber accumulated between the two rollers and the speed frequency of the supply belt. When the width adjustment is started, the rubber supply cutter motor is controlled to adjust the rubber strip width according to the system calculation data, increasing or decreasing the width of the supply rubber strip to achieve a stable total amount of rubber accumulated between the two rollers.

[0015] Preferably, the adjustment method in step 3) is as follows:

[0016] Interval ① Glue filling value: within the cycle, the conveyor belt frequency is linearly increased by 2.75HZ within 2 seconds;

[0017] Interval ②Glue replenishment value - glue stabilization value: within the cycle, the conveyor belt frequency increases linearly by 0.75HZ within 0.5 seconds;

[0018] Range ③: Stable glue value 1 - stable glue value 2: no action;

[0019] Range ④ Stable glue value 2-overflow value: within the cycle, the conveyor belt frequency is linearly reduced by 0.75HZ within 0.5 seconds;

[0020] Interval ⑤ Overflow value: During the cycle, the conveyor belt frequency decreases linearly by 2.75HZ within 2 seconds.

[0021] Preferably, the method for adjusting the glue supply in step 4) is as follows:

[0022] 1) P>3.5HZ

[0023] Stacked glue volume V T In interval ①: width adjustment is implemented. During the cycle, the rubber cutter motor drives the screw rod, and the width of the rubber strip is widened by 8MM.

[0024] The volume of the stacked glue is V T Interval ②: Implement width adjustment. During the cycle, the rubber cutter motor drives the screw rod, and the width of the rubber strip is widened by 4MM;

[0025] Stacked glue volume V T In interval ③: no adjustment;

[0026] Stacked glue volume V T In interval ④: speed regulation is implemented. Within the cycle, the upper conveyor belt frequency is linearly reduced by 0.75HZ within 0.5 seconds.

[0027] Stacked glue volume V T In interval ⑤: speed regulation is implemented. Within the cycle, the upper conveyor belt frequency is linearly reduced by 2.75HZ within 2 seconds.

[0028] 2) P < -3.5 Hz

[0029] Stacked glue volume V T In interval ①: speed regulation is implemented. Within the cycle, the upper conveyor belt linearly increases its frequency by 2.75HZ within 2 seconds.

[0030] The volume of the stacked glue is V T Section ②: Speed ​​regulation is implemented. Within the cycle, the upper conveyor belt frequency increases linearly by 0.75HZ within 0.5 seconds.

[0031] Stacked glue volume V T In interval ③: no adjustment;

[0032] Stacked glue volume V T In interval ④: width adjustment is implemented. During the cycle, the rubber cutter motor drives the screw rod, and the width of the rubber strip becomes narrower by 4MM.

[0033] Stacked glue volume V T In interval ⑤: width adjustment is implemented. During the cycle, the rubber cutter motor drives the screw rod and the width of the rubber strip becomes narrower by 8MM.

[0034] Preferably, the method for adjusting the lower glue supply in step 4) is as follows:

[0035] 1) P>3.5HZ

[0036] Stacked glue volume V T In interval ①: speed regulation is implemented. Within the cycle, the upper conveyor belt linearly increases its frequency by 2.75HZ within 2 seconds.

[0037] The volume of the stacked glue is V T Section ②: Speed ​​regulation is implemented. Within the cycle, the upper conveyor belt frequency increases linearly by 0.75HZ within 0.5 seconds.

[0038] Stacked glue volume VT In interval ③: no adjustment;

[0039] Stacked glue volume V T In interval ④: width adjustment is implemented. During the cycle, the rubber cutter motor drives the screw rod, and the width of the rubber strip becomes narrower by 4MM.

[0040] Stacked glue volume V T In interval ⑤: width adjustment is implemented. During the cycle, the rubber cutter motor drives the screw rod, and the width of the rubber strip becomes narrower by 8MM.

[0041] 2) P < -3.5 Hz

[0042] Stacked glue volume V T In interval ①: width adjustment is implemented. During the cycle, the rubber cutter motor drives the screw rod, and the width of the rubber strip is widened by 8MM.

[0043] The volume of the stacked glue is V T Interval ②: Implement width adjustment. During the cycle, the rubber cutter motor drives the screw rod, and the width of the rubber strip is widened by 4MM;

[0044] Stacked glue volume V T In interval ③: no adjustment;

[0045] Stacked glue volume V T In interval ④: speed regulation is implemented. Within the cycle, the upper conveyor belt frequency is linearly reduced by 0.75HZ within 0.5 seconds.

[0046] Stacked glue volume V T In interval ⑤: speed regulation is implemented. Within the cycle, the upper conveyor belt linearly reduces the frequency by 2.75HZ within 2 seconds.

[0047] Preferably, the period is 20-60 seconds.

[0048] Preferably, the equipment used in the method includes a line laser instrument, a scanning platform, a laser controller and a PLC host. The line laser instrument is fixedly arranged on the scanning platform, the line laser instrument is connected to the laser controller, the laser controller is connected to the PLC host, and the PLC host controls the connection to the scanning platform; the scanning platform is arranged above the two rollers of the calender, and the line laser instrument scans the rubber material between the two rollers of the calender in real time when the scanning platform reciprocates; the measuring method includes the following steps:

[0049] 1) Create a reference plane model for the YZ axis within the measured range in the laser controller host program;

[0050] 2) The PLC host controls the laser instrument to scan the Z-axis data of the empty roller. The laser controller collects and calculates the X-axis and Y-axis data to obtain real-time segmented volume measurements VY1, VY2...VY nAnd the real-time total volume measurement value VYt, and transmit the data value to the PLC host in real time; the PLC host processes the calibration mode to obtain the basic segmented volume measurement values ​​VQ1, VQ2...VQ n and basal total volume measurement VQ T ; and save it as basic data;

[0051] 3) The PLC host controls the cloud line laser instrument to perform real-time data scanning on the Z-axis of the arc roller surface with irregularly accumulated glue. The laser controller processes the data collected on the X-axis and Y-axis to obtain the real-time segmented volume measurement VY1, VY2...VY of the object to be measured. n And the real-time total volume measurement value Vt, and transmit the data value to the PLC host in real time; after the PLC host processes it through the running mode, it obtains the segmented measurement VH1, VH2...VH of the object to be measured n and VH with total amount of analyte T ;

[0052] 4) Use the PLC host to perform difference calculation between the measured data of the object to be measured and the saved basic data

[0053] V n =VH n -VQ n

[0054] V T =VH T -VQ T ;

[0055] The final real-time segmented volume V1, V2…V of the irregularly accumulated glue between the two arcs n and real-time total volume V T .

[0056] Preferably, n is 10-20.

[0057] Furthermore, the present invention also discloses a computer device, comprising a memory, a processor, and a computer program stored in the memory, wherein the processor executes the computer program to implement the method.

[0058] Furthermore, the present invention also discloses a computer-readable storage medium having a computer program or instruction stored thereon, which implements the method when the computer program or instruction is executed by a processor.

[0059] Furthermore, the present invention also discloses a computer program product, comprising a computer program or instructions, which implement the method when executed by a processor.

[0060] The present invention adopts the above-mentioned technical solution. The method scans the volume data of the accumulated rubber between the two rollers in one cycle as real-time data of the amount of rubber between the two rollers, uses an algorithm to intelligently switch speed, and adjust the speed & width comprehensive mode. In the corresponding mode, by changing the supply tape speed, the width of the rubber strip, and the speed of the rubber supply machine and the mixing mill, the total amount of online accumulated rubber between the upper two rollers of the calender and the total amount of online accumulated rubber between the lower two rollers are controlled. BRIEF DESCRIPTION OF THE DRAWINGS

[0061] Figure 1 It is a schematic diagram of the structural principle of the device of the present invention.

[0062] Figure 2 The reference surface model established in step 1 of the method of the present invention.

[0063] Figure 3 Schematic diagram of the data scanning principle of the method of the present invention.

[0064] Figure 4 This is a display status diagram after data collection of the present invention.

[0065] Figure 5 The quantitative data of the glue accumulation between the upper two rollers and the lower two rollers is read for the PLC host system.

[0066] Figure 6 Schematic diagram of the automatic adjustment display for speed mode and speed & width mode.

[0067] Figure 7 A schematic diagram is shown for setting the judgment parameters for 5 intervals. DETAILED DESCRIPTION

[0068] The present invention will be further described in detail below with reference to the accompanying drawings: This embodiment is implemented on the premise of the technical solution of the present invention, and a detailed implementation method is given, but the protection scope of the present invention is not limited to the following embodiments.

[0069] like Figure 1 The equipment of the present invention shown in FIG. 1 includes a line laser instrument 1, a scanning platform 2, a laser controller 4 and a PLC host 3. The line laser instrument 1 is fixedly arranged on the scanning platform 2, the line laser instrument 1 is connected to the laser controller 4, the laser controller 4 is connected to the PLC host 3, and the PLC host 3 controls the connection to the scanning platform 2; the scanning platform 2 is arranged directly above the two rollers of the calender, and the line laser instrument 1 reciprocates on the scanning platform 2 to scan the rubber material 5 between the two rollers of the calender in real time.

[0070] The measurement method of the device includes the following steps:

[0071] 1) Create a reference surface model on the YZ axis within the measured range in the laser controller host program;

[0072] 2) The PLC host controls the laser instrument to scan the Z-axis data of the empty roller. The laser controller collects and calculates the X-axis and Y-axis data to obtain real-time segmented volume measurements VY1, VY2...VY 10 And the real-time total volume measurement value VYt, and transmit the data value to the PLC host in real time; the PLC host processes the calibration mode to obtain the basic segmented volume measurement values ​​VQ1, VQ2...VQ 10 and basal total volume measurement VQ T ; and saved as basic data.

[0073] 3) The PLC host controls the cloud line laser instrument to perform real-time data scanning on the Z-axis of the arc roller surface with irregularly accumulated glue. The laser controller processes the data collected on the X-axis and Y-axis to obtain the real-time segmented volume measurement VY1, VY2...VY of the object to be measured. 10 And the real-time total volume measurement value Vt, and transmit the data value to the PLC host in real time; after the PLC host processes it through the running mode, it obtains the segmented measurement VH1, VH2...VH of the object to be measured 10 and VH with total amount of analyte T ;

[0074] 4) Use the PLC host 3 to perform difference calculation between the measured data of the object to be measured and the basic data:

[0075] V1=VH n -VQ n

[0076] V T =VH T -VQ T ;

[0077] like Figure 3 As shown, the final real-time segmented volume V1, V2...V of the irregularly accumulated glue between the two arcs 10 and real-time total volume V T ;

[0078] 5) Display the real-time segmented volume and total volume of the irregularly accumulated rubber between the two rollers in the form of block histograms and numerical values ​​on the screen (such as Figure 4 shown).

[0079] The present invention provides a method for controlling the total amount of accumulated rubber between the upper and lower rollers of a calender, the method comprising the following steps:

[0080] 1. If Figure 5 As shown, the PLC host reads the quantitative data of the accumulated glue between the upper two rollers and the lower two rollers in real time through the network.

[0081] 2. If Figure 6As shown, based on the total amount of material accumulated between the upper and lower rollers; by comparing the total amount of glue supplied and the matching speed of the glue supply conveyor belt, within the speed difference range of the upper and lower glue supply conveyor belts, the system automatically determines the control mode and automatically adjusts the speed mode and speed & width mode according to the situation;

[0082] Upper tape speed frequency P 上 , the frequency of the tape supply is P 下 ;P=P 上 -P 下 ,

[0083] -3.5HZ<=P<=3.5HZ system enters speed mode;

[0084] When P<-3.5HZ or P>3.5HZ, the system enters speed & width mode.

[0085] When the system is in speed mode (-3.5HZ<=P<=3.5HZ), the system scans the total amount of rubber accumulated between the two rollers every 30 seconds, updates it to the current total amount of rubber accumulated, and automatically compares it with the total amount of rubber accumulated between the standard rollers to determine the five intervals: interval ① glue filling value, interval ② glue filling value - stable glue value 1, interval ③ stable glue value 1 - stable glue value 2, interval ④ stable glue value 2 - overflow value, interval ⑤ overflow value; different proportional constants are matched in different intervals;

[0086] Interval ① glue filling value: within a 30-second cycle, the conveyor belt frequency is linearly increased by 2.75HZ within 2 seconds

[0087] Range ②Glue replenishment value - glue stabilization value: within a 30-second cycle, the conveyor belt frequency increases linearly by 0.75HZ within 0.5 seconds.

[0088] Range ③: Stable glue value 1 - Stable glue value 2: No action

[0089] Range ④ Stable glue value 2-overflow value: within a 30-second cycle, the conveyor belt frequency is linearly reduced by 0.75HZ within 0.5 seconds.

[0090] Interval ⑤ Overflow value: Within a 30-second period, the conveyor belt frequency is linearly reduced by 2.75HZ within 2 seconds

[0091] like Figure 7 As shown in the figure, according to the different total amounts of accumulated rubber, the system quickly adjusts the speed compensation of the corresponding rubber supply conveyor belt motor frequency; at the same time, the training machine is automatically and quickly matched immediately to achieve a stable total amount of accumulated rubber supplied between the two rollers.

[0092] For example, for a certain specification of cord fabric, the upper two rollers are set to have a glue filling value of 1.50L, a stable glue value of 9.00L, a stable glue value of 11.5L, and an overflow value of 26.00; the upper supply speed runs at a frequency of 28.15HZ, the lower supply tape speed runs at a frequency of 27.20HZ, and the real-time accumulation of glue on the upper two rollers is 7.9L;

[0093] The system compares the frequencies of the upper and lower supply tapes in real time. P = P_up - P_down = 28.15 HZ - 27.20 HZ = 0.95 HZ, -3.5 HZ < P < 3.5 HZ. The system determines to enter the speed adjustment mode and passes. At the same time, the total accumulated glue volume read by scanning in 30 seconds is VT = 7.9 L (1.50 L < 7.9 L < 9.00 L), which belongs to interval ②. During the 30-second scanning turnover time, the system controls the upper supply glue conveyor belt to linearly increase the frequency by 0.75 HZ within 0.5 seconds. The upper supply belt will speed up to 28.15 + 0.75 = 28.9 HZ to supply materials between the two rollers; to balance the stability of the accumulated glue between the upper two rollers.

[0094] In the speed & width comprehensive adjustment mode (P < -3.5 HZ, P > 3.5 HZ), according to the total volume of the accumulated glue between the two rollers and the speed frequency of the supply belt, the system comprehensively judges and calculates to implement the conveying speed condition of the supply glue conveyor belt and the compensation adjustment of the rubber strip width; when starting the width adjustment, the system controls the supply glue cutter motor to adjust the width of the rubber strip according to the calculated data of the system, increasing & decreasing the width of the supplied rubber strip to achieve the stability of the total volume of the accumulated glue supplied between the two rollers.

[0095] (1) Upper supply glue:

[0096] 1. P > 3.5 HZ (P = P 上 - P 下 )

[0097] Accumulated glue volume V T In interval ①: Implement width adjustment. Within a 30-second cycle, the cutting knife motor drives the screw rod, and the width of the rubber strip is widened by 8 MM;

[0098] Accumulated glue volume in V T In interval ②: Implement width adjustment. Within a 30-second cycle, the cutting knife motor drives the screw rod, and the width of the rubber strip is widened by 4 MM;

[0099] Accumulated glue volume V T In interval ③: Do not adjust

[0100] Accumulated glue volume V T In interval ④: Implement speed adjustment. Within a 30-second cycle, the upper conveyor belt linearly reduces the frequency by 0.75 HZ within 0.5 seconds

[0101] Accumulated glue volume V T In interval ⑤: Implement speed adjustment. Within a 30-second cycle, the upper conveyor belt linearly reduces the frequency by 2.75 HZ within 2 seconds.

[0102] 2. P < -3.5 HZ (P = P 上 - P 下 )

[0103] Stacked glue volume V T In interval ①: speed regulation is implemented. Within a 30-second period, the upper conveyor belt linearly increases its frequency by 2.75HZ within 2 seconds.

[0104] The volume of the stacked glue is V T Section ②: Speed ​​regulation is implemented. Within a 30-second period, the upper conveyor belt frequency increases linearly by 0.75 Hz within 0.5 seconds.

[0105] Stacked glue volume V T In interval ③: no adjustment;

[0106] Stacked glue volume V T In interval ④: width adjustment is implemented. Within a 30-second period, the rubber cutter motor drives the screw rod, and the width of the rubber strip narrows by 4MM.

[0107] Stacked glue volume V T In interval ⑤: width adjustment is implemented. Within a 30-second period, the rubber cutter motor drives the screw rod and the width of the rubber strip becomes narrower by 8MM.

[0108] (2) Lower glue supply:

[0109] 1. P>3.5HZ (P=P 上 -P 下 )

[0110] Stacked glue volume V T In interval ①: speed regulation is implemented. Within a 30-second period, the upper conveyor belt linearly increases its frequency by 2.75 Hz within 2 seconds.

[0111] The volume of the stacked glue is V T Section ②: Speed ​​regulation is implemented. Within a 30-second period, the upper conveyor belt frequency increases linearly by 0.75 Hz within 0.5 seconds.

[0112] Stacked glue volume V T In interval ③: no adjustment;

[0113] Stacked glue volume V T In interval ④: width adjustment is implemented. Within a 30-second period, the rubber cutter motor drives the screw rod, and the width of the rubber strip narrows by 4MM.

[0114] Stacked glue volume V T In interval ⑤: width adjustment is implemented. Within a 30-second period, the rubber cutter motor drives the screw rod and the width of the rubber strip becomes narrower by 8MM.

[0115] 2. P<-3.5HZ (P=P 上 -P 下 )

[0116] Stacked glue volume V TIn interval ①: width adjustment is implemented. Within a 30-second period, the rubber cutter motor drives the screw rod, and the width of the rubber strip is widened by 8MM.

[0117] The volume of the stacked glue is V T Interval ②: Implement width adjustment. Within a 30-second period, the rubber cutter motor drives the screw rod, and the width of the rubber strip is widened by 4MM.

[0118] Stacked glue volume V T In interval ③: no adjustment;

[0119] Stacked glue volume V T In interval ④: speed regulation is implemented. Within a 30-second period, the upper conveyor belt frequency is linearly reduced by 0.75 Hz within 0.5 seconds.

[0120] Stacked glue volume V T In interval ⑤: speed regulation is implemented, and within a 30-second cycle, the upper conveyor belt linearly reduces the frequency by 2.75 Hz within 2 seconds.

[0121] For example, for a certain specification of cord fabric, the glue filling value of the two rollers is set to 1.50L, the stable glue value is 9.00L, the stable glue value is 11.5L, and the overflow value is 26.00; the upper supply belt speed runs at a frequency of 29.75HZ, the lower supply belt speed runs at a frequency of 26.05HZ, and the current glue volume of the two rollers is 7.9L;

[0122] The system compares the upper and lower tape supply frequencies in real time, P=P 上 -P 下 =29.75HZ-26.05HZ=3.7HZ, P>3.5HZ, the system determines to enter the speed & width adjustment mode;

[0123] At the same time, the total amount of real-time stacked glue is read as V in 30 seconds. T =7.9L (1.50L<7.9L<9.00L), belongs to range ②; implement width adjustment, and within a 30-second cycle, the rubber cutter motor drives the screw rod to widen the rubber strip by 4MM; feed the material between the two rollers to balance the rubber material accumulated between the upper two rollers.

[0124] The description of the embodiments of the present invention, through the above description of the disclosed embodiments, enables professional and technical personnel in the field to implement or use the present invention; various modifications to these embodiments will be obvious to professional and technical personnel in the field; the general principles defined in this article can be implemented in other embodiments without departing from the spirit or scope of the present invention; therefore, the present invention will not be limited to the embodiments shown in this article, but will conform to the widest scope consistent with the principles and novel points disclosed in this article.

Claims

1. A method for controlling the total amount of rubber accumulated between the upper and lower rollers of a calender, characterized in that: The method comprises the following steps: 1) The PLC host reads the quantitative data of the glue accumulation between the upper two rollers and the lower two rollers in real time; 2) Based on the total amount of material accumulated between the upper and lower rollers, the system automatically determines the control mode by comparing the total amount of glue supplied and the matching speed of the glue supply conveyor belt. Within the speed difference range of the upper and lower glue supply conveyor belts, the system automatically adjusts the speed mode and speed & width mode according to the situation. P=P 上 -P 下 ; Feeding tape speed frequency P 上 , the frequency of the tape supply is P 下 ; -3.5HZ<=P<=3.5HZ system enters speed mode; P<-3.5HZ, P>3.5HZ system enters speed & width comprehensive adjustment mode; 3) When the system is in speed mode, the system periodically scans the total amount of rubber accumulated between the two rollers, updates it to the current total amount of rubber accumulated, and automatically compares it with the total amount of rubber accumulated between the standard rollers to determine the five intervals: interval ① glue replenishment value interval ② glue replenishment value - stable glue value 1, interval ③ stable glue value 1 - stable glue value 2, interval ④ stable glue value 2 - overflow value, interval ⑤ overflow value; different proportional constants are matched within different intervals; According to the different total amount of accumulated rubber, the system can quickly adjust the speed compensation of the corresponding rubber supply conveyor belt motor frequency; at the same time, the system can automatically and quickly match the frequency when the training machine is turned on to achieve a stable total amount of accumulated rubber between the two rollers; 4) In the speed & width comprehensive adjustment mode, the system comprehensively determines and calculates the conveying speed conditions of the rubber supply conveyor belt and the rubber strip width compensation adjustment based on the total amount of rubber accumulated between the two rollers and the speed frequency of the supply belt. When the width adjustment is started, the rubber supply cutter motor is controlled to adjust the rubber strip width according to the system calculation data, increasing or decreasing the width of the supply rubber strip to achieve a stable total amount of rubber accumulated between the two rollers.

2. The method for controlling the total amount of accumulated rubber between the upper and lower rollers of a calender according to claim 1, characterized in that: The adjustment method in step 3) is as follows: Interval ① Glue filling value: During the cycle, the conveyor belt frequency increases linearly by 2.75HZ within 2 seconds; Interval ② Glue replenishment value - glue stabilization value: within the cycle, the conveyor belt frequency increases linearly by 0.75HZ within 0.5 seconds; Range ③: Stable glue value 1-stable glue value 2: no action; Range ④ Stable glue value 2-overflow value: within the cycle, the conveyor belt frequency linearly decreases by 0.75HZ within 0.5 seconds; Interval ⑤ Over-flow value: During the cycle, the conveyor belt frequency decreases linearly by 2.75HZ within 2 seconds.

3. The method for controlling the total amount of accumulated rubber between the upper and lower rollers of a calender according to claim 1, characterized in that: Step 4) Adjustment method of the upper glue supply: 1) P>3.5HZ Stacked glue volume V T In interval ①: width adjustment is implemented. During the cycle, the rubber cutter motor drives the screw rod, and the width of the rubber strip is widened by 8MM. The volume of the stacked glue is V T Interval ②: Implement width adjustment. During the cycle, the rubber cutter motor drives the screw rod, and the width of the rubber strip is widened by 4MM; Stacked glue volume V T In interval ③: no adjustment; Stacked glue volume V T In interval ④: speed regulation is implemented. Within the cycle, the upper conveyor belt frequency is linearly reduced by 0.75HZ within 0.5 seconds. Stacked glue volume V T In interval ⑤: speed regulation is implemented. Within the cycle, the upper conveyor belt frequency is linearly reduced by 2.75HZ within 2 seconds. 2) P < -3.5 Hz Stacked glue volume V T In interval ①: speed regulation is implemented. Within the cycle, the upper conveyor belt linearly increases its frequency by 2.75HZ within 2 seconds. The volume of the stacked glue is V T Section ②: Speed ​​regulation is implemented. Within the cycle, the upper conveyor belt frequency increases linearly by 0.75HZ within 0.5 seconds. Stacked glue volume V T In interval ③: no adjustment; Stacked glue volume V T In interval ④: width adjustment is implemented. During the cycle, the rubber cutter motor drives the screw rod, and the width of the rubber strip becomes narrower by 4MM. Stacked glue volume V T In interval ⑤: width adjustment is implemented. During the cycle, the rubber cutter motor drives the screw rod and the width of the rubber strip becomes narrower by 8MM.

4. The method for controlling the total amount of rubber accumulated between the upper and lower rollers of a calender according to claim 1, characterized in that: Step 4) Adjustment of the glue supply in the middle and lower parts: 1) P>3.5HZ Stacked glue volume V T In interval ①: speed regulation is implemented. Within the cycle, the upper conveyor belt linearly increases its frequency by 2.75HZ within 2 seconds. The volume of the stacked glue is V T Section ②: Speed ​​regulation is implemented. Within the cycle, the upper conveyor belt frequency increases linearly by 0.75HZ within 0.5 seconds. Stacked glue volume V T In interval ③: no adjustment; Stacked glue volume V T In interval ④: width adjustment is implemented. During the cycle, the rubber cutter motor drives the screw rod, and the width of the rubber strip becomes narrower by 4MM. Stacked glue volume V T In interval ⑤: width adjustment is implemented. During the cycle, the rubber cutter motor drives the screw rod, and the width of the rubber strip becomes narrower by 8MM. 2) P < -3.5 Hz Stacked glue volume V T In interval ①: width adjustment is implemented. During the cycle, the rubber cutter motor drives the screw rod, and the width of the rubber strip is widened by 8MM. The volume of the stacked glue is V T Interval ②: Implement width adjustment. During the cycle, the rubber cutter motor drives the screw rod, and the width of the rubber strip is widened by 4MM; Stacked glue volume V T In interval ③: no adjustment; Stacked glue volume V T In interval ④: speed regulation is implemented. Within the cycle, the upper conveyor belt frequency is linearly reduced by 0.75HZ within 0.5 seconds. Stacked glue volume V T In interval ⑤: speed regulation is implemented. Within the cycle, the upper conveyor belt linearly reduces the frequency by 2.75HZ within 2 seconds.

5. A method for controlling the total amount of rubber accumulated between the upper and lower rollers of a calender according to any one of claims 1 to 4, characterized in that: The cycle is 20-60 seconds.

6. A method for controlling the total amount of rubber accumulated between the upper and lower rollers of a calender according to any one of claims 1 to 4, characterized in that: The equipment used in the method includes a line laser instrument, a scanning platform, a laser controller and a PLC host. The line laser instrument is fixedly arranged on the scanning platform, the line laser instrument is connected to the laser controller, the laser controller is connected to the PLC host, and the PLC host controls the connection to the scanning platform. The scanning platform is arranged above the two rollers of the calender. The line laser instrument scans the rubber material between the two rollers of the calender in real time when the scanning platform reciprocates. The method includes the following steps: 1) Create a reference plane model for the YZ axis within the measured range in the laser controller host program; 2) The PLC host controls the laser instrument to scan the Z-axis data of the empty roller. The laser controller collects and calculates the X-axis and Y-axis data to obtain real-time segmented volume measurements VY1, VY2...VY n And real-time total volume measurement value VYt, and transmit the data value to the PLC host in real time; The PLC host processes the calibration mode to obtain the basic segmented volume measurement values ​​VQ1, VQ2…VQ n and basal total volume measurement VQ T ; and save it as basic data; 3) The PLC host controls the cloud line laser instrument to perform real-time data scanning on the Z-axis of the arc roller surface with irregularly accumulated glue. The laser controller processes the data collected on the X-axis and Y-axis to obtain the real-time segmented volume measurement VY1, VY2...VY of the object to be measured. n And the real-time total volume measurement value Vt, and transmit the data value to the PLC host in real time; after the PLC host processes it through the running mode, it obtains the segmented measurement VH1, VH2...VH of the object to be measured n and VH with total amount of analyte T ; 4) Use the PLC host to perform difference calculation between the measured data of the object to be measured and the saved basic data V n =VH n -VQ n V T =VH T -VQ T ; The final real-time segmented volume of the irregularly accumulated glue between the two arcs is V1, V2…V n and real-time total volume V T .

7. A method for controlling the total amount of accumulated rubber between the upper and lower rollers of a calender according to claim 6, characterized in that: n is 10-20.

8. A computer device comprising a memory, a processor, and a computer program stored in the memory, wherein: The processor executes the computer program to implement the method according to any one of claims 1 to 7.

9. A computer-readable storage medium having a computer program or instruction stored thereon, characterized in that: When the computer program or instruction is executed by a processor, the method according to any one of claims 1 to 7 is implemented.

10. A computer program product comprising a computer program or instructions, characterized in that When the computer program or instruction is executed by a processor, the method according to any one of claims 1 to 7 is implemented.

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