A weather-resistant steel plate building roof enclosure system

By using a weather-resistant steel plate roof enclosure system, the problem of poor corrosion resistance of weather-resistant steel plate roof materials is solved, and the effect of simplifying the process, reducing costs and improving waterproof performance is achieved.

CN115992574BActive Publication Date: 2025-07-22BEIJING MASCH CONSTR GRP CO LTD
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Patent Information

Application Number
CN202211432010.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-16
Publication Date
2025-07-22
Estimated Expiration
2042-11-16

AI Technical Summary

Technical Problem

The existing building roofing materials have poor atmospheric corrosion resistance, resulting in short service life, complex production processes, high cost, and a large emission of volatile organic compounds (VOCs) of coatings.

Method used

Weather resistant steel plates are used as the outermost layer of the roof enclosure system, including roof purlins, press-shaped plates, protective layers, weather keels and weather resistant plates, simplifying the production process, eliminating pickling and hot-dip galvanizing processes, and improving waterproof performance and service life through multi-layer structures.

Benefits of technology

Meet the architect's requirements for the changes in natural rust, extend the life of the roof enclosure structure, reduce production costs, reduce VOC emissions, and improve waterproofing performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a weathering steel plate building roof enclosure system, comprising: a roof purlin, a profiled sheet, a protective layer, a weathering plate keel and a weathering plate which are connected in sequence. The roof purlin is connected to the main structure through purlin brackets, and the roof purlins are arranged in parallel at a designed spacing. The weathering plate of the present invention is made of weathering steel. As the outermost layer of the roof enclosure system, it can meet the requirements of architects for the "natural rusting effect of steel plates" on the roof appearance. At the same time, it improves the waterproof performance and service life of the roof enclosure structure. The use of weathering steel plate roofs simplifies the manufacturing process, eliminates existing processes such as pickling and hot-dip galvanizing, and reduces the production and manufacturing costs. Moreover, when a protective paint needs to be coated on the surface of the weathering plate, the service life of the paint surface can also reach twice that of ordinary carbon steel.
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Description

Technical Field

[0001] The present invention relates to the technical field of building roof enclosures, and more specifically, to a weathering steel plate building roof enclosure system. Background Art

[0002] With the progress of society and the development of the construction industry, metal plates have become common as the outer surface of buildings. In particular, aluminum plates are the most widely used, but weathering steel plates are still rare as building roof layers in China. In fact, as early as the 1990s, many architects began to directly apply untreated weathering steel plates to exterior walls, ceilings, and even roofs in order to pursue the natural rusting effect of the steel plates. In the atmospheric environment, the surface layer of the steel plate gradually oxidizes and changes color, and the flow of rainwater leaves rust marks on the surface of the steel plate and even on the wall connected to the steel plate, forming a special effect.

[0003] However, the atmospheric corrosion resistance of general structural steel (ordinary carbon steel) is poor, resulting in a short service life when it is exposed to the atmospheric environment for a long time.

[0004] The atmospheric corrosion resistance of weathering steel is 3 to 4 times that of general structural steel. Even under the condition of bare use, its corrosion resistance life can reach more than 30 years. Weathering steel is simple and convenient to use. It can be painted or used without a protective layer exposed, which simplifies the production process. Since existing processes such as pickling and hot-dip galvanizing are eliminated, the production and manufacturing costs are reduced. At the same time, not using paint can prevent the volatilization of VOC (volatile organic compounds), which is more conducive to recycling and is of great benefit to environmental protection. When a protective paint is applied to the surface of weathering steel, the life of the paint surface can reach twice that of ordinary carbon steel. Therefore, it is necessary to propose a weathering steel plate building roof enclosure system to at least partially solve the problems existing in the prior art. Summary of the Invention

[0005] A series of simplified concepts are introduced in the Summary of the Invention section, which will be further described in detail in the Detailed Description section. The Summary of the Invention section of the present invention does not mean to attempt to define the key features and essential technical features of the claimed technical solution, nor does it mean to attempt to determine the protection scope of the claimed technical solution.

[0006] To at least partially solve the above problems, the present invention provides a weathering steel plate building roof enclosure system, including: a roof purlin, a profiled sheet, a protective layer, a weathering steel plate keel, and a weathering steel plate connected in sequence. The roof purlin is connected to the main structure through a purlin bracket, and the roof purlins are arranged in parallel at a designed spacing.

[0007] Preferably, the protective layer includes: a vapor barrier layer, a thermal insulation layer, and a waterproof layer connected in sequence. The vapor barrier layer is connected to the profiled sheet.

[0008] Preferably, the heat preservation layer comprises at least two layers of rock wool boards.

[0009] Preferably, a support member is further included. One end of the support member is connected to the profiled sheet and the roof purlin, and the other end of the support member passes through the protective layer and is connected to the weathering board keel.

[0010] Preferably, the support member includes: a U-shaped top support connected to the weathering board keel. An inverted V-shaped connecting member is provided at the bottom end of the U-shaped top support through a support pipe. The inverted V-shaped connecting member corresponds to the profiled sheet with trapezoidal corrugations, and the inverted V-shaped connecting member, the profiled sheet and the roof purlin are connected by screws; the waterproof layer arranged close to the support member is turned up to the bottom of the U-shaped top support, and the turned-up waterproof layer is connected to the side surface of the support pipe.

[0011] Preferably, the weathering board is formed by splicing a plurality of board units;

[0012] The plurality of board units include: a first board unit and a second board unit corresponding to the gutter formed on the top enclosure of the roof. A receiving hole is provided on the second board unit.

[0013] Preferably, the first board unit is connected to the weathering board keel through a splicing member, and the second board unit and the adjacent first board unit are detachably connected;

[0014] The splicing member includes: an L-shaped mounting plate. A bent portion corresponding to the L-shaped mounting plate is formed after the end of the first board unit is bent. The bent portion is connected to the side plate of the L-shaped mounting plate by bolts, and the bottom plate of the L-shaped mounting plate is connected to the weathering board keel by self-tapping screws.

[0015] Preferably, the concave seam formed at the splicing position of two adjacent first board units is filled with sealant;

[0016] After two adjacent first board units are respectively connected to the weathering board keel through the splicing member, a concave seam is formed. The concave seam is filled with sealant, and the distance between the surface of the filled sealant and the surface of the first board unit is 10 mm.

[0017] Preferably, a drain outlet communicating with the drain pipe is provided at the bottom of the gutter. The drain pipe is arranged between the main structure and the side enclosure of the roof and extends downward to the outside;

[0018] A protective device is provided in the gutter. The protective device includes: a first drainage box. There is a trough between two first drainage boxes. A second drainage box is provided in the trough. A sedimentation mechanism is provided above the second drainage box. A drainage trough is formed between the sides of the two first drainage boxes and the top surface of the sedimentation mechanism. The top surface of the first drainage box is inclined towards the side close to the drainage trough; above the side wall of the first drainage box, there is a set of water inlet holes communicating with the drainage trough, and below the side wall of the first drainage box, there are drainage holes communicating with the second drainage box; the bottom of the first drainage box and the bottom of the second drainage box are respectively communicated with corresponding drainage outlets.

[0019] Preferably, the sedimentation mechanism includes: a sedimentation plate slidably arranged in the trough. On both sides below the sedimentation plate, there are fixing plates connected to the side walls of the trough. Through holes are provided on the fixing plates. Connecting rods are slidably arranged in the through holes. The top ends of the connecting rods are connected to the bottom surface of the sedimentation plate. A first spring is provided between the sedimentation plate and the fixing plates;

[0020] At the bottom of the second drainage box, there is a water outlet. At the bottom of the sedimentation plate, there is a driving rod. The driving rod passes through the second drainage box and a blocking block for blocking the water outlet is provided at its bottom end; a space area for the blocking block to move is provided between the bottom surface of the second drainage box and the gutter;

[0021] On the side wall of the trough in its length direction, there is a groove. A limiting plate is rotatably connected in the groove. The bottom end of the limiting plate abuts against the top surface of the sedimentation plate. A second spring is provided between the limiting plate and the groove. A limiting block abutting against the groove is provided on one side of the limiting plate;

[0022] The set of water inlet holes includes: multiple rows of water inlet holes with gradually increasing sizes from bottom to top. The bottommost end of the water inlet hole at the bottommost row is not higher than the top surface of the sedimentation plate;

[0023] The top surface of the sedimentation plate is an inclined surface inclined towards the side of the water inlet holes. Multiple spaced sedimentation grooves are provided on the inclined surface. A protrusion is formed between two adjacent sedimentation grooves. The sedimentation grooves and the protrusions make the inclined surface form a corrugated inclined surface.

[0024] Compared with the prior art, the present invention has at least the following beneficial effects:

[0025] In the weathering steel plate building roof enclosure system described in the present invention, the weathering plate is made of weathering steel. As the outermost layer of the roof enclosure system, it can meet the requirements of architects for the "natural rusting change effect of the steel plate" on the roof appearance. At the same time, it improves the waterproof performance and service life of the roof enclosure structure. Using a weathering steel plate roof simplifies the manufacturing process, eliminates existing processes such as pickling and hot-dip galvanizing, and reduces the production and manufacturing cost; and when a protective paint needs to be coated on the surface of the weathering plate, the service life of the paint can also reach twice that of ordinary carbon steel.

[0026] The weathering steel plate building roof enclosure system described in the present invention. Other advantages, objectives, and features of the present invention will be partially reflected by the following description and partially understood by those skilled in the art through the research and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention. In the drawings:

[0028] Figure 1 is a schematic installation structure diagram of the weathering steel plate building roof enclosure system described in the present invention;

[0029] Figure 2 is a schematic installation structure diagram of the support member in the weathering steel plate building roof enclosure system described in the present invention;

[0030] Figure 3 is a schematic structure diagram of the support member in the weathering steel plate building roof enclosure system described in the present invention;

[0031] Figure 4 is a schematic structure diagram of the installation of the waterproof layer and the splicing member at the support member in the weathering steel plate building roof enclosure system described in the present invention;

[0032] Figure 5 is a schematic structure diagram of the gutter in the weathering steel plate building roof enclosure system described in the present invention;

[0033] Figure 6 is a schematic top view structure diagram of the installation of the first plate unit and the splicing member in the weathering steel plate building roof enclosure system described in the present invention;

[0034] Figure 7 is in the weathering steel plate building roof enclosure system described in the present invention Figure 6 partial enlarged structure diagram;

[0035] Figure 8 is a schematic overall structure diagram of the weathering steel plate building roof enclosure system described in the present invention;

[0036] Figure 9 is a schematic structure diagram of the protection device in the weathering steel plate building roof enclosure system described in the present invention;

[0037] Figure 10 is a schematic water flow direction diagram of the rainwater flow protection device in the weathering steel plate building roof enclosure system described in the present invention;

[0038] Figure 11 is a schematic internal structure diagram of the sedimentation mechanism in the weathering steel plate building roof enclosure system described in the present invention;

[0039] Figure 12 This is a schematic cross-sectional view of the deposition mechanism in the weathering steel plate building roof enclosure system of the present invention;

[0040] Figure 13 This is an enlarged schematic view of the limiting plate in the weathering steel plate building roof enclosure system of the present invention;

[0041] Figure 14 This is a schematic view of the deposition plate in the weathering steel plate building roof enclosure system of the present invention. Detailed implementation manners

[0042] The following further elaborates on the present invention in conjunction with the accompanying drawings and embodiments, so that those skilled in the art can implement it with reference to the text of the specification.

[0043] It should be understood that terms such as "having", "comprising", and "including" used herein do not exclude the presence or addition of one or more other elements or their combinations.

[0044] Weathering steel, that is, atmospheric corrosion-resistant steel, is a series of low-alloy steels between ordinary steel and stainless steel. Weathering steel is made by adding a small amount of corrosion-resistant elements such as copper and nickel to plain carbon steel, and has the characteristics of high-strength, ductility, formability, welding and cutting, abrasion resistance, high temperature resistance, fatigue resistance, etc. of high-quality steel; the weather resistance is 2 to 8 times that of plain carbon steel, and the painting property is 1.5 to 10 times that of plain carbon steel. At the same time, it has rust resistance, enabling components to resist corrosion and extend their service life, reducing thickness and consumption, saving labor and energy, etc.

[0045] Currently, weathering steel is mainly used in steel structures such as railways, vehicles, bridges, tower racks, photovoltaic, and high-speed projects that are exposed to the atmosphere for a long time. It is used to manufacture structural parts such as containers, railway vehicles, oil well frames, seaport buildings, oil production platforms, and containers containing hydrogen sulfide corrosion media in chemical and petroleum equipment.

[0046] The present invention applies weathering steel plates to building roof enclosures, thereby reducing the production cost of roof enclosures and extending the service life of roof enclosures.

[0047] As Figures 1-14 shown, the present invention provides a weathering steel plate building roof enclosure system, including: a roof purlin 1, a profiled sheet 2, a protective layer 3, a weathering steel plate keel 4, and a weathering steel plate 5 that are connected in sequence. The roof purlin 1 is connected to the main structure 15 through purlin brackets, and the roof purlins 1 are arranged in parallel at the designed spacing.

[0048] Working principle and beneficial effects of the above technical solution: The entire weathering steel sheet roof enclosure system needs to be constructed layer by layer from bottom to top for the roof purlins 1, profiled sheet 2, protective layer 3, weathering steel sheet keel 4, and weathering steel sheet 5. The roof purlins 1 are generally made of galvanized cold-formed C-shaped or Z-shaped steel, determined according to design requirements. During construction, they are installed in place with the main structure 15 through purlin brackets along with the structure. The installation of the roof purlins 1 needs to be accurate in position and evenly arranged, and arranged according to the designed spacing to ensure the stability of the roof enclosure system;

[0049] The main structure 15 is the structure of the house, and self-tapping screws can be used to connect and fix between each component;

[0050] The weathering steel sheet 5 is made of weathering steel. As the outermost layer of the roof enclosure system, it can meet the architect's requirement for the "natural rust change effect of the steel sheet" on the roof appearance. At the same time, it improves the waterproof performance and service life of the roof enclosure structure. The use of weathering steel sheet roof simplifies the manufacturing process, eliminates existing processes such as pickling and hot-dip galvanizing, and reduces the production and manufacturing costs; and when a protective paint needs to be coated on the surface of the weathering steel sheet 5, the service life of the paint surface can also reach twice that of ordinary carbon steel.

[0051] In one embodiment, the protective layer 3 includes: a vapor barrier layer 310, a thermal insulation layer 320, and a waterproof layer 330 connected in sequence. The vapor barrier layer 310 is connected to the profiled sheet 2;

[0052] The thermal insulation layer 320 includes at least two layers of rock wool boards 321.

[0053] Working principle and beneficial effects of the above technical solution: The vapor barrier layer 310 uses a non-woven fabric vapor barrier layer to prevent indoor water vapor from penetrating into the thermal insulation layer 320. The thermal insulation layer 320 uses two layers of 70-mm-thick rock wool boards 321 arranged in a staggered and layered manner to play a thermal insulation role. The vapor barrier layer 310 is laid on the profiled sheet 2, and the two layers of rock wool boards 321 are laid on the vapor barrier layer 310. Then, the rock wool boards 321 are fixed to the profiled sheet 2 with self-tapping screws. The waterproof layer 330 uses TPO membrane for waterproofing to achieve the purpose of effectively waterproofing the main body of the house.

[0054] In one embodiment, it further includes a support member 6. One end of the support member 6 is connected to the profiled sheet 2 and the roof purlin 1, and the other end of the support member 6 passes through the protective layer 3 and is connected to the weathering steel sheet keel 4;

[0055] The support member 6 includes: a U-shaped top support 610 connected to the weathering steel sheet keel 4. The bottom end of the U-shaped top support 610 is provided with an eight-shaped connecting member 630 through a support pipe 620. The eight-shaped connecting member 630 corresponds to the trapezoidal corrugated profiled sheet 2, and the eight-shaped connecting member 630, the profiled sheet 2, and the roof purlin 1 are connected by screws;

[0056] The waterproof layer 330 disposed near the support member 6 is turned up to the bottom of the U-shaped top support 610, and the turned-up waterproof layer 330 is connected to the side surface of the support pipe 620.

[0057] The working principle and beneficial effects of the above technical solution: After the roof purlins 1 and profiled sheets 2 are installed in sequence, the support member 6 is installed. During installation, it is necessary to lay out and position in advance on the surface of the installed profiled sheet 2 to ensure the accuracy of the installation position of the support member 6, and at the same time ensure the installation position of the weather-resistant board keel 4. The support member 6 is connected to the profiled sheet 2 and the roof purlin 1 by self-tapping screws, avoiding the problems of on-site welding and punching holes in the profiled sheet 2, and at the same time ensuring the installation quality and installation efficiency;

[0058] The U-shaped top support 610, the support pipe 620 and the inverted V-shaped connecting member 630 are formed by assembling and welding;

[0059] When installing the waterproof layer 330, it is necessary to set up a waterproof wrap at the position of the support member 6, and at the same time seal the gap position with structural glue. The waterproof wrap set at the position of the support member 6 uses an aluminum hoop and self-tapping screws to turn up the waterproof layer 330 at the position of the support member 6, so that the top end of the turned-up waterproof layer 330 reaches the bottom of the U-shaped top support 610, and then the turned-up waterproof layer 330 is locked by the aluminum hoop, and the aluminum hoop, the waterproof layer 330 and the support pipe 620 are fixed by self-tapping screws, and then the gap is sealed with structural glue to ensure the waterproof performance.

[0060] In one embodiment, the profiled sheet 2 and the roof purlin 1 are connected by self-tapping screws. Among them, the self-tapping screws are evenly arranged at intervals along the length direction of the roof purlin 1, and the number and spacing of the self-tapping screws are determined by the following method:

[0061] Step 1: Initially determine the number and spacing of the self-tapping screws according to the length of the roof purlin 1, and establish a relationship between the two:

[0062] L = (x1 - 1)x2

[0063] Wherein, L is the effective installation length of the roof purlin 1, x1 is the number of self-tapping screws, and x2 is the arrangement spacing of the self-tapping screws;

[0064] Step 2: Optimize the initially determined number and spacing of the self-tapping screws by using the following formula:

[0065]

[0066] y1 is a shear force transfer influence parameter related to the number of self-tapping screws, y2 is a shear force transfer influence parameter related to the spacing of self-tapping screws, and ω is an influence judgment parameter;

[0067] Determine whether the initially determined x1 and x2 make the value of y1 equal to or approach the maximum value. If it is equal to or approaches the maximum value, then compare the influence judgment parameter ω with the standard judgment parameter ω0. If ω ≥ ω0, it means that the quantity and spacing of the self-tapping screws meet the force requirements. If ω < ω0, then x1 and x2 need to be optimized to meet the above force requirement conditions.

[0068] The working principle and beneficial effects of the above technical solution: Since the top of the roof enclosure has a certain inclination angle, the connection between the profiled sheet 2 and the roof purlin 1 bears shear force. In order to enable the profiled sheet 2 to better transfer the top load to the roof purlin 1, so that the roof purlin 1 and the profiled sheet 2 and other load-bearing components can share the load;

[0069] L is the effective installation length of the roof purlin 1, which is the distance between the two outermost self-tapping screws;

[0070] When the number of self-tapping screws increases within a certain range, the effect of transferring the load from the profiled sheet 2 to the roof purlin 1 increases accordingly. However, when the number of self-tapping screws exceeds a certain limit value, the load transfer effect will decrease. Therefore, a shear force transfer influence parameter related to the number of self-tapping screws is introduced to determine the number of self-tapping screws. And in the case of a fixed number of self-tapping screws, a shear force transfer influence parameter related to its spacing is introduced. That is, the larger the spacing, the better the load transfer effect between the profiled sheet 2 and the roof purlin 1. So, in order to meet both conditions, an influence judgment parameter is set, and a corresponding standard is set to determine whether the designed number and spacing of self-tapping screws meet the above conditions, thereby making the force effect of the roof enclosure optimal and preventing defects such as structural damage and water leakage due to deformation during long-term use.

[0071] In one embodiment, the weather-resistant plate 5 is formed by splicing a plurality of plate units;

[0072] The plurality of plate units include: a first plate unit 510 and a second plate unit 520 corresponding to the gutter 7 formed on the top enclosure of the roof. A receiving hole is provided on the second plate unit 520.

[0073] The working principle and beneficial effects of the above technical solution: The building roof enclosure system of the present invention adopts internal drainage. The gutter 7 is made of stainless steel and is installed with the main structure 15 through square tube keels. The waterproof layer 330 wraps the gutter 7 and extends to the outside of the parapet wall (the parapet wall is an architectural term, also known as the coping wall, which is a way of connecting the roof and the exterior wall. As a railing on the roof or a measure for the exterior shape treatment of the house, it can prevent people from falling and also play a role in roof waterproofing), ensuring that the inner roof waterproof system is a complete system;

[0074] The second board unit 520 located at the top of the gutter 7 needs to be sized according to the width of the gutter 7, and it is provided with receiving holes formed by punching. The size and density of the receiving holes are determined according to the drainage volume of the roof to ensure that the gutter 7 can collect the rainwater on the roof;

[0075] When the second board unit 520 is installed, it is inlaid in the gap reserved by the first board unit 510 after splicing and installation, and is detachably connected to the first board unit 510 for easy disassembly at any time.

[0076] In one embodiment, the first board unit 510 is connected to the weather-resistant board keel 4 through a splicing member 8, and the second board unit 520 and the adjacent first board unit 510 are detachably connected;

[0077] The splicing member 8 includes: an L-shaped mounting plate 810. The end of the first board unit 510 is bent to form a bent portion 511 corresponding to the L-shaped mounting plate 810. The bent portion 511 and the side plate of the L-shaped mounting plate 810 are connected by bolts 10, and the bottom plate of the L-shaped mounting plate 810 is connected to the weather-resistant board keel 4 by self-tapping screws 11.

[0078] The working principle and beneficial effects of the above technical solution: The first board unit 510 is spliced through the splicing member 8 and is fixed to the weather-resistant board keel 4 through the splicing member 8 at the same time. The second board unit 520 and the first board unit 510 adopt a detachable connection method, which can be embedded in the gap formed between the adjacent first board units 510 after splicing;

[0079] The end of the first board unit 510 is bent to form a bent portion 511. The bent portion 511 and the side plate of the L-shaped mounting plate 810 are connected by bolts 10, and the bottom plate of the L-shaped mounting plate 810 is connected to the weather-resistant board keel 4 by self-tapping screws 11, so that the first board unit 510 is fixed to the weather-resistant board keel 4. The L-shaped mounting plates 810 connected to the adjacent two first board units 510 are arranged staggeredly, which is convenient for connecting to the weather-resistant board keel 4 and ensures the stability of the connection.

[0080] In one embodiment, the concave seam 12 formed at the splicing joint of the adjacent two first board units 510 is filled with a sealant 13;

[0081] After the adjacent two first board units 510 are respectively connected to the weather-resistant board keel 4 through the splicing member 8, a concave seam 12 is formed. The concave seam 12 is filled with a sealant 13. The distance between the surface of the sealant 13 after filling and the surface of the first board unit 510 is 10 mm.

[0082] Working principle and beneficial effects of the above technical solution: The concave seam 12 is formed between the bending parts 511 of two adjacent first plate units 510. Sealant 13 is filled at the concave seam 12 for sealing. The sealant 13 is a weather-resistant sealant, which has certain weather resistance (anti-aging, antioxidant, good toughness), can maintain a certain stability in different environments, and is used for sealing, waterproofing, anti-ultraviolet, etc., and can achieve a secondary waterproof effect on the roof.

[0083] In one embodiment, a drain port 710 communicating with the drain pipe 14 is provided at the bottom of the gutter 7. The drain pipe 14 is arranged between the main structure 15 and the side enclosure of the roof and extends downward to the outside;

[0084] A protection device 9 is provided in the gutter 7. The protection device 9 includes: a first drainage box 910, a trough 920 is provided between two first drainage boxes 910, a second drainage box 930 is provided in the trough 920, a sedimentation mechanism 940 is provided above the second drainage box 930, and a drainage trough 950 is formed between the sides of the two first drainage boxes 910 and the top surface of the sedimentation mechanism 940. The top surface of the first drainage box 910 is inclined toward the side close to the drainage trough 950; an inlet hole group communicating with the drainage trough 950 is provided above the side wall of the first drainage box 910, and a drain hole 911 communicating with the second drainage box 930 is provided below the side wall of the first drainage box 910; the bottoms of the first drainage box 910 and the second drainage box 930 are respectively communicated with the corresponding drain ports 710;

[0085] The sedimentation mechanism 940 includes: a sedimentation plate 941 slidably arranged in the trough 920. Fixed plates 942 connected to the side walls of the trough 920 are provided on both sides below the sedimentation plate 941. Through holes are provided in the fixed plates 942, and connecting rods 943 are slidably arranged in the through holes. The top ends of the connecting rods 943 are connected to the bottom surface of the sedimentation plate 941. A first spring 944 is provided between the sedimentation plate 941 and the fixed plates 942; a water outlet 931 is provided at the bottom of the second drainage box 930. A driving rod 945 is provided at the bottom of the sedimentation plate 941. The driving rod 945 passes through the second drainage box 930 and a blocking block 946 for blocking the water outlet 931 is provided at its bottom end; a space area for the blocking block 946 to move is provided between the bottom surface of the second drainage box 930 and the gutter 7; a groove 921 is provided on the side wall of the trough 920 in its length direction. A limiting plate 947 is rotatably connected in the groove 921. The bottom end of the limiting plate 947 abuts against the top surface of the sedimentation plate 941. A second spring 948 is provided between the limiting plate 947 and the groove 921. A limiting block 949 abutting against the groove 921 is provided on one side of the limiting plate 947;

[0086] The inlet hole group includes: multiple rows of inlet holes 912 with gradually increasing sizes from bottom to top. The bottommost end of the lowermost inlet hole 912 is not higher than the top surface of the sedimentation plate 941;

[0087] The top surface of the sedimentation plate 941 is an inclined surface that slopes towards the side of the water inlet hole 912. There are multiple sedimentation grooves 9411 arranged at intervals on the inclined surface. A protrusion 9412 is formed between two adjacent sedimentation grooves 9411. The sedimentation grooves 9411 and the protrusions 9412 make the inclined surface form a corrugated inclined surface.

[0088] The working principle and beneficial effects of the above technical solution: The drainage pipe 14 is arranged inside the side enclosure of the roof. Its top end is connected to the gutter 7, and its bottom end extends outside the roof enclosure, and is used to drain the water collected in the gutter 7.

[0089] In the prior art, sundries such as sludge are likely to accumulate in the gutter 7, and it is relatively inconvenient to clean. Moreover, if not cleaned in time, it will lead to low drainage efficiency of the roof and there is a risk of blocking the drainage pipe 14. In this way, when the rainfall is large, the drainage system is very likely to break down, resulting in a large amount of water accumulating on the roof and causing water leakage; therefore, based on this problem, this embodiment proposes a solution.

[0090] As Figure 9 shown, the first drainage tank 910 and the tank body 920 are arranged in sequence along the length direction of the gutter 7, and the two are arranged at intervals. The top surface of the first drainage tank 910 is inclined towards the side of the drainage groove 950. If the tank bodies 920 are arranged on both sides of the first drainage tank 910, its top surface can be set to incline towards both sides respectively; the drainage pipe 14 at the bottom of the second drainage tank 930 is a standby pipe.

[0091] During normal drainage, the water on the roof flows into the gutter 7 and flows along the inclined surface of the top surface of the first drainage tank 910 to the sedimentation mechanism 940. The sedimentation plate 941 is used to sediment sundries or sludge and other substances mixed in the water. Most of them are sedimented in the sedimentation grooves 9411, and then the water flows into the first drainage tank 910 through the corrugated inclined surface through the water inlet hole group, and then is drained through the drainage pipe 14 at the bottom of the first drainage tank 910. It should be noted that the total water passing cross-sectional area of the water inlet hole group is larger than the cross-sectional area of the drainage pipe 14; the first drainage tank 910 can cover the drainage pipe 14 arranged at its bottom to prevent foreign objects from entering the drainage pipe 14 and causing blockage. Through the arranged sedimentation mechanism 940, sundries such as sludge mixed in the water can be sedimented, reducing the probability of sludge entering the drainage pipe 14 and further preventing blockage.

[0092] When the displacement is relatively large, the amount of water entering the drainage tank 950 per unit time is relatively large, which will cause the sedimentation plate 941 to move downward to compress the first spring 944. Then, the top surface of the sedimentation plate 941 is located below the lowest point of the drainage hole group. The more water there is in the drainage tank 950, the greater the distance the sedimentation plate 941 moves downward, which can effectively prevent sludge and other sundries from being brought into the drainage hole group by the power during drainage, and prevent the drainage hole group and the drainage pipe 14 from being blocked;

[0093] Moreover, when the displacement is relatively large, after the sedimentation plate 941 moves downward, it will drive the drive rod 945 and the plugging block 946 to move downward. Then, the plugging block 946 will open the water outlet 931 of the second drainage tank 930. At this time, if the water level in the first drainage tank 910 is sufficient to allow water to enter the second drainage tank 930 through the inclined drainage holes 911, the water flow will drain through the standby drainage pipe 14 below the second drainage tank 930, instantly sharing the drainage volume of the drainage pipe 14 below the first drainage tank 910 and improving the drainage efficiency;

[0094] Under normal circumstances, the water outlet 931 at the bottom of the second drainage tank 930 is in a blocked state, that is, the standby drainage pipe 14 will not be blocked by sludge. In this way, even if the drainage pipe 14 below the first drainage tank 910 is blocked and loses its drainage function, the accumulated water flow inside the first drainage tank 910 can still enter the second drainage tank 930 through the drainage holes 911. When the water volume in the second drainage tank 930 reaches a certain height, under the action of water pressure, it will drive the plugging block 946 to move downward to open the water outlet 931, and the water will drain from the standby drainage pipe 14;

[0095] In addition, the sedimentation plate 941 can be conveniently disassembled for sludge cleaning. The top end of the sedimentation plate 941 is connected to the drive rod 945 by screws. The bottom surface of the sedimentation plate 941 is flat and abuts against the connecting rod 943. The installation position of the sedimentation plate 941 is limited by the limiting plate 947. The top end of the limiting plate 947 is rotatably connected in the groove 921. A limiting block 949 is provided on the upper side of the upper end of the limiting plate 947. Thus, when the bottom end of the limiting plate 947 abuts against the top surface of the sedimentation plate 941, the upward elastic force of the first spring 944 will cause the sedimentation plate 941 to push the limiting plate 947 upward. At the same time, the second spring 948 also gives an outward driving force to the limiting plate 947. Under the action of the limiting block 949, the limiting plate 947 will not rotate upward. In this way, the horizontal installation position of the sedimentation plate 941 is limited, and then the plugging block 946 can just limit and block the water outlet 931;

[0096] Therefore, when disassembling the deposition plate 941, the limiting plate 947 is pushed into the groove 921 to compress the second spring 948, then the deposition plate 941 will move upward under the action of the first spring 944, and the deposition plate 941 will be disengaged from the limitation of the limiting plate 947. Then, the screw connecting it to the driving rod 945 is unscrewed, and the deposition plate 941 can be taken out of the tank body 920 for cleaning. After cleaning, only the deposition plate 941 and the driving rod 945 need to be connected by screws, and then the deposition plate 941 is pressed down. During the pressing process, the side surface thereof will exert pressure on the limiting plate 947 to make it retract into the groove 921. When the top surface of the deposition plate 941 is lower than the lowest end of the groove 921, the pressure is removed. Then, under the elastic restoring force of the second spring 948, the bottom end of the limiting plate 947 extends out of the outside of the groove 921, and under the elastic restoring force of the first spring 944, the deposition plate 947 moves upward to abut against the limiting plate 947, completing the disassembly and assembly of the deposition plate 947;

[0097] Compared with the prior art, it is more convenient to clean the deposited sludge and other sundries. At the same time, it can well reduce the blockage effect of the sludge on the drainage pipe 14, improve the drainage efficiency, and prevent the overall waterproof effect from being affected due to poor roof drainage resulting in water accumulation.

[0098] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention.

[0099] In the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection", "connection", "fixation", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection, an electrical connection, or communication with each other; it can be directly connected, or indirectly connected through an intermediate medium, and can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0100] Although the embodiments of the present invention have been disclosed as above, they are not limited to the applications listed in the specification and embodiments. It can be fully applied to various fields suitable for the present invention. For those skilled in the art, additional modifications can be easily made. Therefore, without departing from the general concept defined by the claims and their equivalents, the present invention is not limited to the specific details and the examples shown and described herein.

Claims

1. A weather-resistant steel plate building roof enclosure system, characterized in that, Including: Successively connected roof purlins (1), profiled steel sheets (2), protective layers (3), weathering steel keels (4) and weathering steel sheets (5). The roof purlins (1) are connected to the main structure (15) through purlin supports, and the roof purlins (1) are arranged in parallel at designed intervals. It further includes a support member (6). One end of the support member (6) is connected to the profiled steel sheet (2) and the roof purlin (1), and the other end of the support member (6) passes through the protective layer (3) and is connected to the weathering steel keel (4). The weathering steel sheet (5) is formed by splicing multiple plate units. The multiple plate units include: a first plate unit (510) and a second plate unit (520) corresponding to a gutter (7) formed on the top enclosure of the roof. A receiving hole is provided on the second plate unit (520). A drain outlet (710) communicated with a drain pipe (14) is provided at the bottom of the gutter (7). The drain pipe (14) is arranged between the main structure (15) and the side enclosure of the roof and extends downward to the outside. A protective device (9) is provided in the gutter (7). The protective device (9) includes: a first drainage box (910). A trough body (920) is provided between two first drainage boxes (910). A second drainage box (930) is provided in the trough body (920). A sedimentation mechanism (940) is provided above the second drainage box (930). A drainage trough (950) is formed between the sides of the two first drainage boxes (910) and the top surface of the sedimentation mechanism (940). The top surface of the first drainage box (910) is inclined towards the side close to the drainage trough (950). An intake hole group communicated with the drainage trough (950) is provided above the side wall of the first drainage box (910). A drain hole (911) communicated with the second drainage box (930) is provided below the side wall of the first drainage box (910). The bottoms of the first drainage box (910) and the second drainage box (930) are respectively communicated with corresponding drain outlets (710).

2. The weather-resistant steel plate building roof enclosure system according to claim 1, characterized in that The protective layer (3) includes: a vapor barrier layer (310), a thermal insulation layer (320) and a waterproof layer (330) connected in sequence. The vapor barrier layer (310) is connected to the profiled steel sheet (2).

3. The weather-resistant steel plate building roof enclosure system according to claim 2, wherein The thermal insulation layer (320) includes at least two layers of rock wool boards (321).

4. The weathering steel plate building roof enclosure system according to claim 2, characterized in that, The support member (6) includes: a U-shaped top support (610) connected to the weathering steel keel (4). An inverted V-shaped connecting member (630) is provided at the bottom end of the U-shaped top support (610) through a support pipe (620). The inverted V-shaped connecting member (630) corresponds to the profiled steel sheet (2) with trapezoidal corrugations, and the inverted V-shaped connecting member (630), the profiled steel sheet (2) and the roof purlin (1) are connected by screws. The waterproof layer (330) provided close to the support member (6) is turned up to the bottom of the U-shaped top support (610), and the turned-up waterproof layer (330) is connected to the side surface of the support pipe (620).

5. The weathering steel plate building roof enclosure system according to claim 1, wherein The first plate unit (510) is connected to the weathering steel keel (4) through a splicing member (8), and the second plate unit (520) and the adjacent first plate unit (510) are detachably connected.

6. The weather-resistant steel plate building roof enclosure system according to claim 5, characterized in that, The concave seam (12) formed at the joint of two adjacent first plate units (510) is filled with sealant (13).

7. The weather-resistant steel plate building roof enclosure system according to claim 6, characterized in that, The deposition mechanism (940) includes: a deposition plate (941) slidably arranged in the trough body (920), fixed plates (942) connected to the side walls of the trough body (920) are arranged on both sides below the deposition plate (941), through holes are arranged on the fixed plates (942), connecting rods (943) are slidably arranged in the through holes, the top ends of the connecting rods (943) are connected to the bottom surface of the deposition plate (941), and a first spring (944) is arranged between the deposition plate (941) and the fixed plates (942); a water outlet (931) is arranged at the bottom of the second drainage tank (930), a driving rod (945) is arranged at the bottom of the deposition plate (941), the driving rod (945) passes through the second drainage tank (930), and a blocking block (946) for blocking the water outlet (931) is arranged at its bottom end; a space area for the blocking block (946) to move is arranged between the bottom surface of the second drainage tank (930) and the gutter (7); a groove (921) is arranged on the side wall of the trough body (920) in its length direction, a limiting plate (947) is rotatably connected in the groove (921), the bottom end of the limiting plate (947) abuts against the top surface of the deposition plate (941), a second spring (948) is arranged between the limiting plate (947) and the groove (921), and a limiting block (949) abutting against the groove (921) is arranged on one side of the limiting plate (947).

Citation Information

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