Vehicle-mounted alignment locking system

By using the sliding, alignment, and locking units of the vehicle-mounted alignment and locking system, and leveraging hydraulic drive and micro-electric controller, automated cargo alignment and locking are achieved. This solves the problems of low intelligence and low efficiency in existing technologies, while improving safety and reducing costs.

CN116039488BActive Publication Date: 2026-04-28SUZHOU DAFANG SPECIAL VEHICLE
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SUZHOU DAFANG SPECIAL VEHICLE
Filing Date
2022-12-13
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

The existing vehicle cargo alignment and locking process suffers from low intelligence, low efficiency, high cost, and poor security, especially when cargo is docked with intelligent equipment, which requires manual operation and high-precision adjustment.

Method used

The vehicle-mounted alignment and locking system, composed of a sliding unit, an alignment unit, and a locking unit, utilizes hydraulic drive and a micro-electric controller to achieve automatic alignment and locking, and combines position sensors and pressure sensors for precise positioning and fixation.

Benefits of technology

It achieves automated and rapid cargo alignment and locking processes, improves safety and intelligence, reduces costs, and is suitable for use when multiple intelligent devices are operating in parallel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to a kind of vehicle-mounted alignment locking systems, including sliding unit, alignment unit, locking unit, control unit, sliding unit is slidably arranged on platform;Alignment unit includes push rod, alignment drive member for driving push rod to move close to or away from placement area and the power source of alignment for alignment drive member provides power;Locking unit includes locking arm, locking drive member for driving locking arm to act and the power source of locking for locking drive member provides power;Control unit is connected with alignment drive member, alignment power source, locking drive member and locking power source controls whether its work or not.The present application is convenient, and function is simple, easy to realize, need not crane and intelligent equipment accurate positioning, positioning time is short, operation is simple, efficiency is high, additional alignment adjustment device is less, cost is saved, entire process does not need manual operation, safe, and the degree of intelligentization is high, when use, expand the scope of use for multiple intelligent equipment and car,
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Description

Technical Field

[0001] This invention belongs to the field of vehicle technology, specifically relating to an on-board alignment and locking system. Background Technology

[0002] After the vehicle carrying goods arrives at the designated location, the intelligent lifting platform transfers the goods. However, there may be a slight deviation between the placement of the goods on the vehicle and the alignment with the intelligent equipment. Therefore, an alignment device is needed for adjustment. After the goods are in place, the alignment operation is performed. This process requires additional adjustment equipment. If the adjustment is done manually, the level of intelligence is low and the safety is poor. If the adjustment is automated, corresponding actuators and position detection sensors are also required. The adjustment mechanism requires high precision, which also results in long alignment time, low efficiency, and high cost.

[0003] In addition, during alignment, the goods are locked. Existing locking devices are usually screw-type, which require the smart device to be aligned with the locking point of the goods. Alignment is difficult and requires a high degree of alignment, resulting in long time and low efficiency. Moreover, the locking device requires manual operation and cannot be fully intelligent. Summary of the Invention

[0004] The purpose of this invention is to provide a vehicle-mounted alignment and locking system.

[0005] To achieve the above objectives, the technical solution adopted by the present invention is as follows:

[0006] A vehicle-mounted alignment and locking system, installed on a platform for placing cargo on a vehicle, includes:

[0007] Sliding unit: The sliding unit is slidably mounted on the platform, and a goods placement area is formed on the sliding unit;

[0008] The alignment unit is provided in an even number and is arranged on opposite sides of the placement area in a first direction. The alignment unit includes a push rod, an alignment drive member that drives the push rod to move closer to or away from the placement area, and an alignment power source that provides power to the alignment drive member.

[0009] Locking unit: An even number of locking units are provided and are arranged on opposite sides of the placement area in the second direction. The locking unit includes a locking arm, a locking drive member for driving the locking arm, and a locking power source for providing power to the locking drive member.

[0010] Control unit: The control unit is connected to the alignment drive, alignment power source, locking drive, and locking power source to control their operation.

[0011] Preferably, in the above technical solution, the control unit includes a micro-electric controller and a position sensor. The position sensor is installed on the platform outside the placement area to detect the position of the goods on the platform. The position sensor is connected to the micro-electric controller, and the micro-electric controller is connected to the alignment drive, alignment power source, locking drive, and locking power source.

[0012] Preferably, in the above technical solution, the alignment power source and the locking power source share a single hydraulic pump, and the hydraulic pump is connected to the alignment drive component and the locking drive component via an electronically controlled valve.

[0013] More preferably, the push rod and the alignment drive component are alignment hydraulic cylinders, and the push rod is the piston rod of the alignment hydraulic cylinder.

[0014] More preferably, the alignment unit further includes a displacement sensor and a pressure sensor. The displacement sensor is installed in the working pipeline of the alignment hydraulic cylinder to monitor the extension length of the piston rod of the alignment hydraulic cylinder, and the pressure sensor is installed in the working pipeline of the alignment hydraulic cylinder to monitor the pressure of the alignment hydraulic cylinder.

[0015] More preferably, the locking drive component is a locking hydraulic cylinder, the cylinder body of the locking hydraulic cylinder is rotatably connected to the platform, and the piston rod of the locking hydraulic cylinder is connected to the locking arm.

[0016] More preferably, one end of the locking arm is rotatably connected to the platform via a pivot, and the other end of the locking arm has a hook.

[0017] More preferably, the locking unit further includes an angle sensor and a pressure sensor. The angle sensor is installed on the rotating shaft to monitor the rotational position of the locking arm, and the pressure sensor is installed in the working pipeline of the locking hydraulic cylinder to monitor the pressure of the locking hydraulic cylinder.

[0018] More preferably, a cushioning pad is provided on the end face of the hook.

[0019] Preferably, the sliding unit of the above technical solution includes a sliding plate, a sliding bearing, or a ball bearing, and can slide relative to the platform in a first direction or a second direction.

[0020] Preferably, in the above technical solution, the first direction is the left-right direction of the platform, and the second direction is the front-back direction of the platform.

[0021] Due to the application of the above technical solution, the present invention has the following advantages compared with the prior art:

[0022] The positioning and locking method of this invention is convenient, simple in function, and easy to implement. It does not require precise positioning by cranes and intelligent equipment, has a short positioning time, is simple to operate, and is highly efficient. It reduces the need for additional positioning adjustment devices, saving costs. The entire process does not require manual operation, is highly safe and intelligent, and is suitable for use when multiple intelligent devices are operating in parallel, thus expanding its application scope. Attached Figure Description

[0023] Appendix Figure 1 This is a front view schematic diagram of the alignment and locking system in this embodiment.

[0024] Appendix Figure 2 This is a side view of the alignment and locking system of this embodiment.

[0025] Appendix Figure 3 This is a schematic diagram of the locking unit in this embodiment.

[0026] Appendix Figure 4 This is a control principle diagram of the alignment and locking system in this embodiment.

[0027] In the attached diagrams above:

[0028] 1. Platform;

[0029] 2. Skateboard;

[0030] 3. Alignment unit; 30. Alignment hydraulic cylinder; 300. Piston rod;

[0031] 4. Locking unit; 40. Locking arm; 400. Hook; 41. Locking hydraulic cylinder; 42. Angle sensor; 43. Pressure sensor; 44. Locking arm support; 45. Rotary shaft; 46. Buffer pad; 47. Cylinder support. Detailed Implementation

[0032] The technical solution of the present invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0033] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0034] like Figure 1 , 2 The diagram illustrates a vehicle-mounted alignment and locking system. This system is installed on a smart device platform 1 for placing goods in a vehicle and includes a sliding unit, an alignment unit 3, a locking unit 4, and a control unit. The following provides a detailed description of each unit.

[0035] The sliding unit is slidably mounted on platform 1, forming a cargo placement area. The sliding unit can be a slide plate 2, a sliding bearing, or a ball bearing, and can slide relative to platform 1 in a first direction and a second direction; the illustration uses slide plate 2 as an example. The cargo placed on the sliding unit can be moved, adjusted, and fixed on platform 1 by the alignment unit and locking unit.

[0036] An even number of alignment units 3 are provided and are located on opposite sides of the first direction of the placement area. In this embodiment, four alignment units 3 are used and are respectively located at the four corners of the platform 1. They can operate individually or in groups to adjust and clamp the goods in the left and right directions.

[0037] The alignment unit 3 includes a push rod, an alignment drive component that drives the push rod to move closer to or further away from the placement area, an alignment power source that provides power to the alignment drive component, a displacement sensor, and a pressure sensor. In this embodiment: the push rod and the alignment drive component are alignment hydraulic cylinders 30, the push rod is the piston rod 300 of the alignment hydraulic cylinder 30, the alignment power source is a hydraulic pump, and the hydraulic pump provides hydraulic oil to the alignment hydraulic cylinder 30; the displacement sensor is installed in the working pipeline of the alignment hydraulic cylinder 30 to monitor the extension length of the piston rod 300 of the alignment hydraulic cylinder 30, and the pressure sensor is installed in the working pipeline of the alignment hydraulic cylinder 30 to monitor the pressure of the alignment hydraulic cylinder 30.

[0038] The locking unit 4 is also provided in an even number and is located on opposite sides in the second direction of the placement area. In this embodiment, four alignment units 3 are used and are respectively located at the four corners of the platform 1. They can operate individually or in groups to form a four-point locking of the goods. The goods can be adjusted back and forth when clamped.

[0039] like Figure 3 As shown: The locking unit includes a locking arm 40, a locking drive component that drives the locking arm, a locking power source that provides power to the locking drive component, an angle sensor 42, and a pressure sensor 43. One end of the locking arm 40 is connected to the platform 1 via a locking arm support 44, and the locking arm 40 and the locking arm support 44 are rotatably connected via a rotating shaft 45. The other end of the locking arm 40 forms a hook 400, and a buffer pad 46 is provided on the end face of the hook 400. The buffer pad 46 can both protect the locked goods and fill the gap between the locking arm 40 and the goods. The locking drive component is a locking hydraulic cylinder 41. The cylinder body of the locking hydraulic cylinder 41 is connected to the platform 1 via a cylinder support 47, and the locking hydraulic cylinder 41 and the cylinder support 47 are rotatably connected. The piston rod of the locking hydraulic cylinder 41 is connected to the locking arm 40. The locking power source is a hydraulic pump, which supplies hydraulic oil to the locking hydraulic cylinder 41. An angle sensor 42 is installed on the rotating shaft 45 to monitor the rotational position of the locking arm 40, and a pressure sensor 43 is installed in the working pipeline of the locking hydraulic cylinder 41 to monitor the pressure of the locking hydraulic cylinder 41.

[0040] In this embodiment: the alignment power source and the locking power source share a hydraulic pump, and the hydraulic pump is connected to the alignment hydraulic cylinder 30 and the locking hydraulic cylinder 41 through an electronically controlled valve.

[0041] like Figure 4 As shown: The control unit includes a micro-controller and position sensors. There are four position sensors located at the four corners of the placement area on platform 1 to detect the position of goods on platform 1. The position sensors are connected to the micro-controller, which is connected to the alignment hydraulic cylinder 30, the locking hydraulic cylinder 41, and the hydraulic pump to control their operation.

[0042] In this embodiment: the first direction is the left and right direction of the platform, and the second direction is the front and back direction of the platform. Of course, the alignment unit 3 and the locking unit 4 can also be interchanged.

[0043] The working process of this embodiment is described in detail below:

[0044] The goods are placed on the slide plate 2. The position sensor detects the position of the goods on the platform 1 and sends the position signal to the microcontroller. The microcontroller controls the piston rod 300 of the alignment unit 3 to extend. The piston rod 300 pushes the goods, so that the goods adjust their position in the left and right directions of the platform along with the slide plate 2. The four piston rods 300 adjust by extending different lengths. At the same time, the microcontroller controls the locking arm 40 of the locking unit 4 to rotate. During the rotation, the goods are pushed to adjust their position in the front and back directions of the platform along with the slide plate 2. After the position adjustment is completed, the hook 400 of the locking arm 40 hooks the goods and completes the fixation.

[0045] The above embodiments are only for illustrating the technical concept and features of the present invention, and are intended to enable those skilled in the art to understand the content of the present invention and implement it accordingly. They should not be construed as limiting the scope of protection of the present invention. All equivalent changes or modifications made in accordance with the spirit and essence of the present invention should be covered within the scope of protection of the present invention.

Claims

1. A vehicle-mounted alignment and locking system, installed on a platform for placing goods on a vehicle, characterized in that: It includes: Sliding unit: The sliding unit is slidably mounted on the platform, and a goods placement area is formed on the sliding unit; The alignment unit is provided in an even number and is arranged on opposite sides of the placement area in a first direction. The alignment unit includes a push rod, an alignment drive member that drives the push rod to move closer to or away from the placement area, and an alignment power source that provides power to the alignment drive member. Locking unit: An even number of locking units are provided and are arranged on opposite sides of the placement area in the second direction. The locking unit includes a locking arm, a locking drive member for driving the locking arm, and a locking power source for providing power to the locking drive member. Control Unit: The control unit is connected to the alignment drive, alignment power source, locking drive, and locking power source to control their operation. The control unit includes a microcontroller and a position sensor. The position sensor is installed on the platform outside the placement area to detect the position of the goods on the platform. The position sensor is connected to the microcontroller, and the microcontroller is connected to the alignment drive, alignment power source, locking drive, and locking power source. The first direction is the left-right direction of the platform, and the second direction is the front-back direction of the platform. The position sensor detects the position of the goods on the platform and sends the position signal to the micro-electric controller. The micro-electric controller controls the alignment unit to adjust the position of the goods in the left-right direction of the platform along with the sliding unit. At the same time, the micro-electric controller controls the locking arm of the locking unit to rotate. During the rotation, the goods are pushed to adjust their position in the front-back direction of the platform along with the sliding unit. After the position adjustment is completed, the locking arm hooks the goods to complete the fixation.

2. The vehicle-mounted alignment and locking system according to claim 1, characterized in that: The alignment power source and the locking power source share a single hydraulic pump, which is connected to the alignment drive component and the locking drive component via an electronically controlled valve.

3. The vehicle-mounted alignment and locking system according to claim 2, characterized in that: The push rod and alignment drive component are alignment hydraulic cylinders, and the push rod is the piston rod of the alignment hydraulic cylinder.

4. The vehicle-mounted alignment and locking system according to claim 3, characterized in that: The alignment unit further includes a displacement sensor and a pressure sensor. The displacement sensor is installed in the working pipeline of the alignment hydraulic cylinder to monitor the extension length of the piston rod of the alignment hydraulic cylinder, and the pressure sensor is installed in the working pipeline of the alignment hydraulic cylinder to monitor the pressure of the alignment hydraulic cylinder.

5. The vehicle-mounted alignment and locking system according to claim 2, characterized in that: The locking drive component is a locking hydraulic cylinder, the cylinder body of which is rotatably connected to the platform, and the piston rod of which is connected to the locking arm.

6. The vehicle-mounted alignment and locking system according to claim 5, characterized in that: One end of the locking arm is rotatably connected to the platform via a pivot, and the other end of the locking arm has a hook.

7. The vehicle-mounted alignment and locking system according to claim 6, characterized in that: The locking unit also includes an angle sensor and a pressure sensor. The angle sensor is installed on the rotating shaft to monitor the rotational position of the locking arm, and the pressure sensor is installed in the working pipeline of the locking hydraulic cylinder to monitor the pressure of the locking hydraulic cylinder.

8. The vehicle-mounted alignment and locking system according to claim 6, characterized in that: A cushioning pad is provided on the end face of the hook.

9. The vehicle-mounted alignment and locking system according to claim 1, characterized in that: The sliding unit includes a sliding plate, a sliding bearing, or a ball bearing, and can slide in a first direction or a second direction.

Citation Information

Patent Citations

  • Sliding packing box handling device of platform

    CN208530385U

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    CN208812346U

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    CN217864450U

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    CN219236887U