A bogie and a motor support

By using a motor support made of carbon fiber and using riveted and metal inserts to the bolt assembly, the problems of high weight and easy damage of the metal motor support are solved, and the bogie is lightweight and reliable connection is achieved.

CN116061984BActive Publication Date: 2025-07-25CRRC QINGDAO SIFANG CO LTD
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Patent Information

Application Number
CN202310176630.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-02-28
Publication Date
2025-07-25
Estimated Expiration
2043-02-28

AI Technical Summary

Technical Problem

The metal motor support for existing rail vehicle bogies is high in weight, which is not conducive to the lightweight design of the whole vehicle and is easily damaged during the connection process.

Method used

The motor support made of carbon fiber material is connected by riveting and the cooperation of metal inserts and bolt assembly to ensure a reliable connection between the motor support, the mounting beam and the motor.

Benefits of technology

The lightweight design of the bogie is realized, which improves the fatigue resistance and connection reliability of the motor support, and reduces the risk of damage during the connection process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a bogie and a motor support. Among them, the motor support is used for the installation of the motor on the bogie. The bogie includes a mounting beam. The motor supports are all made of carbon fiber. The motor support includes a first mounting portion and a second mounting portion. The first mounting portion is configured with riveting holes, and the riveting holes can cooperate with rivets to connect the first mounting portion and the mounting beam. And / or, at least one of the first mounting portion and the mounting beam is configured with a first metal insert, and the first metal insert can cooperate with a bolt assembly to connect the first mounting portion and the mounting beam. The second mounting portion is configured with a second metal insert, and the second metal insert can cooperate with a bolt assembly to connect the motor and the second mounting portion. The above-mentioned carbon fiber motor support structure for the bogie can achieve a lightweight design, and the connection process is not easy to damage the motor support and the mounting beam, and the connection reliability is relatively high.
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Description

Technical Field

[0001] The present invention relates to the technical field of rail vehicles, and particularly relates to a bogie and a motor support. Background Art

[0002] In the related art, motor supports for rail vehicle bogies are generally made of metal materials such as steel, and then installed by welding. However, the motor support made of metal material has a high weight, which is not conducive to the lightweight design of the whole vehicle. Summary of the Invention

[0003] The purpose of the present invention is to provide a bogie and a motor support, wherein the motor support is made of carbon fiber material, which is conducive to achieving lightweight, and the motor support is not easily damaged during installation, and the connection reliability is also relatively high.

[0004] To solve the above technical problems, the present invention provides a motor support for installing a motor on a bogie. The bogie includes an installation beam; the motor support is made of carbon fiber material, and the motor support includes a first installation part and a second installation part; the first installation part is provided with riveting holes, and the riveting holes can cooperate with rivets to connect the first installation part and the installation beam; and / or, at least one of the first installation part and the installation beam is provided with a first metal insert, and the first metal insert can cooperate with a bolt assembly to connect the first installation part and the installation beam; the second installation part is provided with a second metal insert, and the second metal insert can cooperate with a bolt assembly to connect the motor and the second installation part.

[0005] Adopting the above scheme, the motor support is made of carbon fiber material, with a light weight, which is conducive to the lightweight design of the bogie and has high fatigue resistance.

[0006] Moreover, the connection between the motor support and the installation beam is carried out by riveting and / or arranging a first metal insert. The connection process is not likely to damage the carbon fiber material motor support, and the connection reliability can also be relatively high; the connection between the motor support and the motor is also carried out by arranging a second metal insert, which can also reduce the damage to the carbon fiber material motor support and effectively improve the connection reliability between the motor and the motor support.

[0007] Optionally, the motor support is of a split structure.

[0008] Optionally, the motor support includes a split first seat body and a second seat body, and both the first seat body and the second seat body include the first installation part and the second installation part.

[0009] Optionally, the first base body includes a T-shaped member and a first reinforcing member. The T-shaped member includes a first horizontal portion and a first vertical portion. The first horizontal portion includes a first side portion and a second side portion located on both sides of the first vertical portion. Both the first side portion and the first vertical portion have the first mounting portion, and the second side portion has the second mounting portion. The first reinforcing member connects the second side portion and the first vertical portion.

[0010] Optionally, the first base body includes a first ply portion, a second ply portion, a third ply portion, a fourth ply portion, and a fifth ply portion. The first ply portion is flat and is used to participate in forming the first horizontal portion. The second ply portion and the third ply portion are located on the same side of the first ply portion, and both include a first part and a second part arranged at an angle. Both of the first parts are used to be attached to the first ply portion. The first part of the second ply portion is used to participate in forming the first side portion, and the first part of the third ply portion is used to participate in forming the second side portion. The two second parts are attached to each other and are used to participate in forming the first vertical portion. The gap region between the first ply portion, the second ply portion, and the third ply portion is filled with the fifth ply portion. The fourth ply portion includes a first attaching portion and a first reinforcing portion. The first reinforcing portion is used to form the first reinforcing member, and the first attaching portion is used to be attached to the third ply portion. The gap region between the fourth ply portion and the third ply portion is filled with the fifth ply portion.

[0011] Optionally, the second base body includes an L-shaped member, a connecting member, and a second reinforcing member. The L-shaped member includes a second horizontal portion and a second vertical portion. An inner region and an outer region are formed between the second horizontal portion and the second vertical portion. The inner region is used to mount the mounting beam. The connecting member is located in the outer region and is connected to the L-shaped member. The second reinforcing member is used to connect the second horizontal portion and the connecting member. Both the second horizontal portion and the second vertical portion include the first mounting portion, and the connecting member includes the second mounting portion.

[0012] Optionally, the second reinforcing member includes a reinforcing plate and a reinforcing boss.

[0013] Optionally, the second base body includes a base ply unit and a reinforcing ply unit. The reinforcing ply unit is used to form the second reinforcing member, and the reinforcing ply unit is further used to cooperate with the base ply unit to form the L-shaped member and the connecting member.

[0014] Optionally, the base laying unit includes a first laying module, a second laying module, and a third laying module; the second laying module includes a third part and a fourth part arranged at an angle; a part of the first laying module is connected to the third part to form the second vertical part; the third laying module is attached to the fourth part and another part of the first laying module to participate in forming the connecting piece and the second horizontal part; a fourth laying module is filled in the gap area between the first laying module, the second laying module, and the third laying module; the strengthening laying unit includes a side laying module and a middle laying module, and the side laying modules are located on both sides of the middle laying module; the side laying module includes a second attaching part and a second strengthening part, and the second attaching part is attached to the third laying module; the middle laying module includes an inner laying layer, an outer laying layer, and a core laying layer; the inner laying layer includes a third attaching part and a third strengthening part, the third attaching part is attached to the third laying module, and the third strengthening part is attached to the second strengthening part; the outer laying layer includes a fourth attaching part and a fourth strengthening part, the fourth attaching part is attached to the third attaching part and is used to cooperate with the third attaching part to encapsulate the core laying layer, and the fourth strengthening part is attached to the third strengthening part; the second strengthening part, the third strengthening part, and the fourth strengthening part are combined to form the strengthening plate; the core laying layer and the fourth attaching part located outside the core laying layer form the strengthening convex hull.

[0015] Optionally, the core laying layer includes a core part and an outer coating layer, and the outer coating layer wraps the core part.

[0016] Optionally, at least one of the first metal insert and the second metal insert includes a substrate and a plurality of embedding parts arranged on the substrate, and each of the embedding parts is provided with a through hole.

[0017] Optionally, at least one of the first metal insert and the second metal insert includes a substrate, an embedding part, and an extension part, the embedding part and the extension part are respectively located on both sides of the substrate, and the embedding part and the extension part are provided with a through hole communicating with each other.

[0018] Optionally, a gasket is further included, and at least one of the first metal insert and the second metal insert is used to cooperate with the gasket to install the bolt assembly.

[0019] Optionally, the gasket has a receiving part, and the embedded first metal insert and / or the second metal insert has a protruding part, and the protruding part can be inserted into the receiving part.

[0020] The present invention also provides a bogie, including a mounting beam and a motor support, and the motor support is the above-mentioned motor support.

[0021] Since the aforementioned motor support already has the above technical effects, then, the bogie with this motor support should also have similar technical effects, so it will not be elaborated here.

[0022] Optionally, the mounting beam is also made of carbon fiber. Description of the Drawings

[0023] Figure 1 Connection structure diagram of the motor support, mounting beam and motor provided by the present invention;

[0024] Figure 2 Schematic structural diagram of a specific implementation manner of the first metal insert or the second metal insert;

[0025] Figure 3 Schematic structural diagram of another specific implementation manner of the first metal insert or the second metal insert;

[0026] Figure 4 Schematic structural diagram of a specific implementation manner of the gasket;

[0027] Figure 5 Schematic structural diagram of the first seat body;

[0028] Figure 6 For Figure 5 Top view of;

[0029] Figure 7 Lamination structure diagram of the first seat body;

[0030] Figure 8 For Figure 7 Cross-sectional view in the A-A direction;

[0031] Figure 9 For Figure 7 Cross-sectional view in the B-B direction;

[0032] Figure 10 Schematic structural diagram of the second seat body;

[0033] Figure 11 Lamination structure diagram of the second seat body;

[0034] Figure 12 For Figure 11 Cross-sectional view in the C-C direction.

[0035] Explanation of the reference numerals is as follows:

[0036] 100, mounting beam;

[0037] 200, Motor support; 200a, First mounting part; 200a-1, Riveting hole; 200b, Second mounting part; 200c, First metal insert; 200d, Second metal insert; 200d-1, Substrate; 200d-2, Embedded part; 200d-3, Extension part; 200e, Gasket; 200e-1, Accommodating part; 210, First seat body; 210a, T-shaped part; 210a-1, First horizontal part; 210a-1a, First side part; 210a-1b, Second side part; 210a-2, First vertical part; 210b, First reinforcing part; 211, First laying part; 212, Second laying part; 212a, First part of the second laying; 212b, Second part of the second laying; 213, Third laying part; 213a, First part of the third laying; 213b, Second part of the third laying; 214, Fourth laying part; 214a, First fitting part; 214b, First reinforcing part; 215, Fifth laying part; 220, Second seat body; 220a, L-shaped part; 220a-1, Second horizontal part; 220a-2, Second vertical part; 220b, Connecting part; 220c, Second reinforcing part; 220c-1, Reinforcing plate; 220c-2, Reinforcing convex hull; 221, Basic laying unit; 221a, First laying module; 221b, Second laying module; 221b-1, Third part; 221b-2, Fourth part; 221c, Third laying module; 222, Reinforced laying unit; 222a, Side laying module; 222a-1, Second fitting part; 222a-2, Second reinforcing part; 222b, Middle laying module; 222b-1, Inner laying; 222b-1a, Third fitting part; 222b-1b, Third reinforcing part; 222b-2, Outer laying; 222b-2a, Fourth fitting part; 222b-2b, Fourth reinforcing part; 222b-3, Core laying; 222b-3a, Core part; 222b-3b, Outer coating; 223, Fourth laying module;

[0038] 300, Rivet;

[0039] 400, Bolt assembly;

[0040] 500, Motor. Detailed implementation mode

[0041] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0042] In the embodiments of the present invention, the terms "first", "second", "third", "fourth", and "fifth" are used only for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first", "second", "third", "fourth", and "fifth" may explicitly or implicitly include one or more of such features.

[0043] In the description of the embodiments of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "mounted", "connected", and "coupled" should be understood in a broad sense. For example, "connected" can be a detachable connection or a non-detachable connection; it can be a direct connection or an indirect connection through an intermediate medium.

[0044] The directional terms mentioned in the embodiments of the present invention, such as "inside", "outside", etc., are only with reference to the directions of the accompanying drawings. Therefore, the directional terms used are for better and clearer description and understanding of the embodiments of the present invention, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operate in a specific orientation, and thus cannot be construed as a limitation on the embodiments of the present invention. In addition, unless otherwise stated in this application, the term "plurality" as used herein means two or more.

[0045] In the description of the embodiments of the present invention, the term "comprising", "including" or any other variation thereof is intended to cover a non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article or device comprising such element.

[0046] In the embodiments of the present invention, "and / or" is merely a description of the association relationship of associated objects, indicating that three relationships may exist. For example, A and / or B may represent: A exists alone, A and B exist simultaneously, and B exists alone. In addition, the character " / " in this article generally represents an "or" relationship between the associated objects before and after.

[0047] Please refer to Figures 1-4 , Figure 1 which is a connection structure diagram of the motor support, the mounting beam, and the motor provided by the present invention, Figure 2 which is a schematic structural diagram of a specific embodiment of the first metal insert or the second metal insert, Figure 3 which is a schematic structural diagram of another specific embodiment of the first metal insert or the second metal insert, Figure 4Schematic structural diagram of a specific embodiment of the gasket.

[0048] As Figure 1 shown, the present invention provides a motor support 200 for mounting the motor 500 on the bogie. The bogie may include a mounting beam 100, and the motor support 200 may be specifically mounted on the mounting beam 100.

[0049] The mounting beam 100 may be a cross beam, a longitudinal beam or other beam bodies of the bogie, etc. Specifically, it is related to the mounting position of the motor support 200 on the bogie and is not limited herein. The mounting beam 100 may be a tubular beam, such as Figure 1 a beam body with a generally rectangular cross-section; or, the mounting beam 100 may also be a beam body with an H-shaped, U-shaped or I-shaped cross-section.

[0050] Further, in the embodiments of the present invention, both the mounting beam 100 and the motor support 200 are made of carbon fiber material to facilitate weight reduction. At the same time, compared with metal materials, the carbon fiber material can have better performance in terms of corrosion resistance and fatigue resistance.

[0051] The motor support 200 includes a first mounting portion 200a and a second mounting portion 200b.

[0052] The first mounting portion 200a and the mounting beam 100 are connected by rivets 300; and / or, at least one of the first mounting portion 200a and the mounting beam 100 is provided with a first metal insert 200c, and the first metal insert 200c can cooperate with the bolt assembly 400 to connect the first mounting portion 200a and the mounting beam 100. In this embodiment, the connection between the carbon fiber material motor support 200 and the mounting beam 100 can be effectively realized, and it is not easy to damage the motor support 200 and the mounting beam 100, and the connection reliability is also relatively high.

[0053] It should be understood that the mounting beam 100 may also be made of metal material. At this time, the connection between the first mounting portion 200a and the mounting beam 100 can be only through the way of setting the first metal insert 200c to reduce the damage to the motor support 200.

[0054] Similarly, the second mounting portion 200b is provided with a second metal insert 200d, and the second metal insert 200d can cooperate with the bolt assembly 400 to connect the motor 500 and the second mounting portion 200b. In this embodiment, when the motor support 200 is connected to the motor 500, it is not easy to damage the carbon fiber material motor support 200, and the connection reliability between the motor 500 and the motor support 200 can be effectively improved.

[0055] Here, the embodiments of the present invention do not limit the number and installation positions of the rivets 300, the first metal insert 200c, and the second metal insert 200d. In practical applications, those skilled in the art can configure them according to specific needs as long as the usage requirements can be met. Exemplarily, reference can be made to Figure 1 the solution shown.

[0056] In addition, the embodiments of the present invention do not limit the structures of the first metal insert 200c and the second metal insert 200d. In practical applications, those skilled in the art can configure them according to specific needs as long as they can cooperate with the bolt assembly 400 to complete the connection between relevant components. Exemplarily, reference can be made to Figure 1 the solution shown.

[0057] In some embodiments, as Figure 2 shown, in the first metal insert 200c and the second metal insert 200d, at least one of them may include a substrate 200d-1 and an embedding portion 200d-2 disposed on the substrate 200d-1. Among them, the embedding portion 200d-2 is used to realize the embedding of the metal insert in the mounting beam 100 and the motor support 200, and the substrate 200d-1 is used to form an abutment with the mounting beam 100, the motor support 200, etc., for defining the installation depth of the metal insert.

[0058] The embedding portion 200d-2 is provided with a through hole.

[0059] The above through hole can be a threaded hole. In this case, the bolt assembly 400 may only include a bolt. The bolt includes a rod portion and a head. The rod portion can be threadedly connected to the through hole, and the head can be pressed to complete the connection between the motor support 200 and the mounting beam 100, and the connection between the motor 500 and the motor support 200. Alternatively, the through hole can also be a clearance hole. In this case, the bolt assembly 400 may include a bolt and a nut. The bolt also includes a rod portion and a head. The rod portion can pass through the through hole and can be connected to the nut. Both the head and the nut can be pressed to complete the connection between the motor support 200 and the mounting beam 100, and the connection between the motor 500 and the motor support 200.

[0060] For one embedding portion 200d-2, the number of through holes can be one or multiple, and can be specifically set according to actual needs.

[0061] Similarly, for a metal insert, the number of the configured embedding parts 200d-2 can be one or more. When the number of the embedding parts 200d-2 is more than one, the substrate 200d-1 can not only play a limiting role, but also establish a structural connection between the embedding parts 200d-2. In this way, after the metal insert is embedded, the structural strength of the mounting beam 100 or the motor support 200 embedded with the metal insert can be improved, and it is beneficial to improve the connection reliability between the motor support 200 and the mounting beam 100, and between the motor support 200 and the motor 500.

[0062] After the embedding is completed, the embedding part 200d-2 can have a protruding part, for example Figure 1 In the embodiment, the two first metal inserts 200c located at the lower left corner and the second metal insert 200d located at the lower right corner, this protruding part may affect the connection of the bolt assembly 400. For this reason, a gasket 200e can also be provided, as Figure 4 shown, the gasket 200e can have a receiving part 200e-1, and the receiving part 200e-1 can receive the protruding part to facilitate the mating connection between the bolt assembly 400 and the metal insert.

[0063] It should be understood that the embedding part 200d-2 may not have a protruding part either. In this way, the influence on the installation can be reduced, for example Figure 1 the second metal insert 200d located at the upper right corner in the embodiment, etc.; specifically, the size of the embedding part 200d-2 can be controlled to be less than or equal to the total thickness of the parts to be connected. For example, it can be about 0.2 mm - 0.5 mm smaller. It should be noted that even if the embedding part 200d-2 does not have a protruding part, the gasket 200e can still be present. At this time, the main function of the gasket 200e is to increase the contact area, thereby improving the connection reliability.

[0064] In some other embodiments, as Figure 3 shown, in the first metal insert 200c and the second metal insert 200d, at least one of them can further include an extension part 200d-3. The extension part 200d-3 and the embedding part 200d-2 can be respectively located on both sides of the substrate 200d-1. The setting of the extension part 200d-3 can extend the mating dimension between the metal insert and the bolt assembly 400, and thus can improve the connection reliability between the bolt assembly 400 and the metal insert.

[0065] The motor support 200 can be an integral structure. At this time, the motor support 200 can be formed in one step, and the preparation process of the motor support 200 can be relatively simple.

[0066] Alternatively, the motor support 200 can also be of a split structure. In this case, the structural forms of the individual parts will be relatively simple, facilitating processing. Especially when the overall structure of the motor support 200 is relatively complex, the split design can significantly reduce the processing difficulty of the motor support 200 and is conducive to ensuring the processing quality.

[0067] Here, the embodiments of the present invention do not limit the number of parts included in the split motor support 200. In practical applications, those skilled in the art can configure it according to specific needs, as long as the usage requirements can be met.

[0068] In an exemplary solution, as Figure 1 shown, the motor support 200 can include two parts, namely a first seat body 210 and a second seat body 220. In this implementation, the number of parts is relatively small, which can simplify the installation process and can meet various requirements such as easy processing and convenient installation. It should be noted that the following embodiments of the present invention will describe the specific structure of the motor support 200 by taking the solution with two parts as an example.

[0069] Both the first seat body 210 and the second seat body 220 can include a first mounting portion 200a and a second mounting portion 200b. At this time, both the first seat body 210 and the second seat body 220 can achieve connection with the mounting beam 100 and the motor 500. The motor 500 can be installed and positioned through multiple seat bodies, and the reliability of the installation can be improved.

[0070] Please refer to Figures 5-9 , Figure 5 which is a schematic structural diagram of the first seat body, Figure 6 is Figure 5 the top view of Figure 7 is the ply structure diagram of the first seat body, Figure 8 is Figure 7 the sectional view in the A-A direction of Figure 9 is Figure 7 the sectional view in the B-B direction of

[0071] As Figure 5 shown, the first seat body 210 can include a T-shaped part 210a. The T-shaped part 210a can include a first horizontal part 210a-1 and a first vertical part 210a-2. The first horizontal part 210a-1 can include a first side part 210a-1a and a second side part 210a-1b located on both sides of the first vertical part 210a-2; both the first side part 210a-1a and the first vertical part 210a-2 can have a first mounting portion 200a for connecting with the mounting beam 100; the second side part 210a-1b has a second mounting portion 200b for connecting with the motor 500.

[0072] The first base body 210 may further include a first reinforcing member 210b, which is used to connect the second side portion 210a-1b and the first vertical portion 210a-2, and can enhance the structural strength of the first base body 210. The number of the first reinforcing members 210b is not limited herein and can be specifically determined according to the structural dimensions of the T-shaped member 210a, etc.

[0073] Combined with Figure 5 and Figure 6 , a second metal insert 200d disposed on the second side portion 210a-1b, whose substrate 200d-1 can be strip-shaped, and a plurality of embedding portions 200d-2 can be disposed on the strip-shaped substrate 200d-1 to achieve the structural connection between the plurality of embedding portions 200d-2, thereby enhancing the structural strength of the first base body 210. The first side portion 210a-1a may be provided with riveting holes 200a-1 for installing rivets 300, and the rivets 300 can achieve the connection between the first side portion 210a-1a and the mounting beam 100.

[0074] During specific processing, the first base body 210 can be prepared by a layering process. Combined with Figures 7-9 , the first base body 210 may include a first layering portion 211, a second layering portion 212, a third layering portion 213, a fourth layering portion 214, and a fifth layering portion 215.

[0075] The first layering portion 211 can be flat and is used to participate in forming the first horizontal portion 210a-1, and the thickness of the first layering portion 211 can be denoted as a1.

[0076] The second layering portion 212 and the third layering portion 213 can be on the same side of the first layering portion 211, and both can be in an L shape, including a first part and a second part arranged at an angle. For the convenience of description, the first part of the second layering portion 212 can be called the second first layering part 212a, and the second part of the second layering portion 212 can be called the second second layering part 212b. The first part of the third layering portion 213 can be called the third first layering part 213a, and the second part of the third layering portion 213 can be called the third second layering part 213b.

[0077] The second laying portion 212 and the third laying portion 213 can be oppositely arranged. The first part 212a of the second laying portion can be attached to the first laying portion 211 to cooperate with the first laying portion 211 to form the first side portion 210a-1a. The first part 213a of the third laying portion can be attached to the first laying portion 211 to participate in forming the second side portion 210a-1b in cooperation with the first laying portion 211. The second part 212b of the second laying portion and the second part 213b of the third laying portion can be attached to each other to participate in forming the first vertical portion 210a-2. The thickness of the second laying portion 212 can be denoted as a2, and the thickness of the third laying portion 213 can be denoted as a3.

[0078] The thicknesses of the first laying portion 211, the second laying portion 212, and the third laying portion 213 can satisfy the following relationship: a1 = a2 + a3. Of course, there can be other relationships among the thicknesses of the three laying portions, which are not limited herein.

[0079] The gap area between the first laying portion 211, the second laying portion 212, and the third laying portion 213 can be filled with the fifth laying portion 215 to enhance the connection strength between the first laying portion 211, the second laying portion 212, and the third laying portion 213.

[0080] The fourth laying portion 214 can include a first attaching portion 214a and a first strengthening portion 214b. The first strengthening portion 214b can be used to form the first strengthening member 210b; combined Figure 8 and Figure 9 , the first strengthening member 210b can actually be formed by attaching two first strengthening portions 214b to each other. The first attaching portion 214a is used to attach to the third laying portion 213 so that the fourth laying portion 214 can be connected to the third laying portion 213, thereby improving the connection reliability between the fourth laying portion 214 and the third laying portion 213. The thickness of the fourth laying portion 214 can be denoted as a4.

[0081] The gap area between the fourth laying portion 214 and the third laying portion 213 can also be filled with the aforementioned fifth laying portion 215 to enhance the connection strength between the fourth laying portion 214 and the third laying portion 213.

[0082] Combined Figures 7-9 , for the first seat body 210, the thickness of the first side portion 210a-1a can be denoted as L1, the thickness of the second side portion 210a-1b can be denoted as L2, the thickness of the first vertical portion 210a-2 can be denoted as L3, and the thickness of the first strengthening member 210b can be denoted as L4. The following relationships exist between the thicknesses at each part of the first seat body 210 and the thicknesses of each laying layer: L1 = a1 + a2; L2 = a1 + a3 + a4; L3 = a2 + a3 + a4; L4 = 2a4.

[0083] The first ply portion 211, the second ply portion 212, the third ply portion 213, and the fourth ply portion 214 can all be prepared from 0° / 45° / 90°-45° T700 carbon fiber fabrics or prepregs with unequal thicknesses, and the fifth ply portion 215 can be T700 unidirectional yarns.

[0084] It should be understood that the above descriptions regarding the specific structure, ply structure, and ply material of the first seat body 210 are only exemplary descriptions of the embodiments of the present invention and cannot be used to limit the scope of implementation of the motor support 200 provided by the present invention. Under the condition of meeting the functions, the first seat body 210 can also adopt other structural forms.

[0085] Please refer to Figures 10-12 , Figure 10 which is a schematic structural diagram of the second seat body, Figure 11 which is a ply structure diagram of the second seat body, Figure 12 and Figure 11 is a cross-sectional view in the C-C direction.

[0086] As Figure 10 shown, the second seat body 220 can include an L-shaped member 220a and a connecting member 220b. The L-shaped member 220a can include a second horizontal portion 220a-1 and a second vertical portion 220a-2, and an inner region and an outer region can be formed between the second horizontal portion 220a-1 and the second vertical portion 220a-2; wherein, the inner region is used to mount the mounting beam 100, and the connecting member 220b can be located in the outer region of the L-shaped member 220a and can be connected to the L-shaped member 220a. In the embodiment shown in the drawings, the connecting member 220b can specifically be connected to the corner of the L-shaped member 220a. Of course, it can also be connected to other positions of the L-shaped member 220a, and can be specifically determined according to actual situations.

[0087] Both the second horizontal portion 220a-1 and the second vertical portion 220a-2 can include a first mounting portion 200a for realizing the connection between the L-shaped member 220a and the mounting beam 100. The connecting member 220b can include a second mounting portion 200b for realizing the connection with the motor 500.

[0088] The second seat body 220 can further include a second reinforcing member 220c, which is also located in the outer region of the L-shaped member 220a and is used to connect the second horizontal portion 220a-1 and the connecting member 220b to reinforce the structural strength of the second seat body 220.

[0089] Here, the embodiments of the present invention do not limit the specific structure of the second reinforcing member 220c. In practical applications, those skilled in the art can set it according to specific needs as long as it can meet the usage requirements. Exemplarily, as Figure 10As shown, the second reinforcing member 220c may include a reinforcing plate 220c-1 and a reinforcing convex hull 220c-2, and the reinforcing plate 220c-1 may be distributed on both sides of the reinforcing convex hull 220c-2.

[0090] During specific processing, the second seat body 220 may be prepared by a layup process.

[0091] Combined Figure 11 with Figure 12 , the second seat body 220 may include a basic layup unit 221 and a reinforcing layup unit 222. Among them, the basic layup unit 221 is used to form the basic outlines of the aforementioned L-shaped member 220a and the connecting member 220b; the reinforcing layup unit 222 may cooperate with the basic layup unit 221 to finally form the L-shaped member 220a and the connecting member 220b. At the same time, the reinforcing layup unit 222 is also used to form the second reinforcing member 220c.

[0092] Specifically, the basic layup unit 221 may include a first layup module 221a, a second layup module 221b, and a third layup module 221c; the second layup module 221b includes a third part 221b-1 and a fourth part 221b-2 arranged at an angle, and the angle may specifically be 90 degrees; a part of the first layup module 221a may be connected to the third part 221b-1 to form the second vertical part 220a-2; the third layup module 221c may be attached to the fourth part 221b-2 and another part of the first layup module 221a to participate in forming the connecting member 220b and the second horizontal part 220a-1, and build the structural connection between the fourth part 221b-2 and the first layup module 221a to enhance the structural strength of the basic layup unit 221; the gap area between the first layup module 221a, the second layup module 221b, and the third layup module 221c may be filled with a fourth layup module 223 to enhance the connection strength between the first layup module 221a, the second layup module 221b, and the third layup module 221c. The thickness of the first layup module 221a may be denoted as b1, the thickness of the second layup module 221b may be denoted as b2, and the thickness of the third layup module 221c may be denoted as b3.

[0093] The reinforcing layup unit 222 includes a side layup module 222a and a middle layup module 222b. The side layup module 222a is located on both sides of the middle layup module 222b.

[0094] The edge laying module 222a may include a second fitting portion 222a-1 and a second reinforcing portion 222a-2. The second fitting portion 222a-1 may be fitted to the third laying module 221c. The middle laying module 222b may include an inner laying layer 222b-1, an outer laying layer 222b-2, and a core laying layer 222b-3. The inner laying layer 222b-1 may include a third fitting portion 222b-1a and a third reinforcing portion 222b-1b. The third fitting portion 222b-1a may be fitted to the third laying module 221c, and the third reinforcing portion 222b-1b may be fitted to the second reinforcing portion 222a-2. The outer laying layer 222b-2 may include a fourth fitting portion 222b-2a and a fourth reinforcing portion 222b-2b. The fourth fitting portion 222b-2a may be fitted to the third fitting portion 222b-1a and is used to cooperate with the third fitting portion 222b-1a to encapsulate the core laying layer 222b-3. The fourth reinforcing portion 222b-2b may be fitted to the third reinforcing portion 222b-1b. The second reinforcing portion 222a-2, the third reinforcing portion 222b-1b, and the fourth reinforcing portion 222b-2b may be combined to form a reinforcing plate 220c-1. The core laying layer 222b-3 and the fourth fitting portion 222b-2a located outside the core laying layer 222b-3 form a reinforcing convex hull 220c-2. The thickness of the edge laying module 222a may be denoted as b4, the thickness of the inner laying layer 222b-1 may be denoted as b5, and the thickness of the outer laying layer 222b-2 may be denoted as b6.

[0095] The core laying layer 222b-3 may include a core portion 222b-3a and an outer coating layer 222b-3b. The outer coating layer 222b-3b may wrap the core portion 222b-3a. The core laying layer 222b-3 may be connected to the inner laying layer 222b-1 and the outer laying layer 222b-2 through the outer coating layer 222b-3b. With this solution, the outer coating layer 222b-3b may enclose the core laying layer 222b-3 as a whole component, thereby facilitating the setting of the core laying layer 222b-3 between the outer laying layer 222b-2 and the inner laying layer 222b-1.

[0096] It should be understood that the core laying layer 222b-3 may actually only include the core portion 222b-3a, and then directly set the core portion 222b-3a between the inner laying layer 222b-1 and the outer laying layer 222b-2, which is also feasible.

[0097] Combined Figure 11 and Figure 12, for the second seat body 220, the thickness of the second vertical part 220a-2 can be denoted as D1, the thickness of the second horizontal part 220a-1 at the middle laying module 222b can be denoted as D2, the thickness of the second horizontal part 220a-1 at the edge laying module 222a can be denoted as D5, the thickness of the connecting member 220b can be denoted as D3, and the thickness of the second reinforcing member 220c can be denoted as D4. The following relationships may exist between the thicknesses of the various parts of the second seat body 220 and the thicknesses of the various laying layers: D1 = b1 + b2; D2 = b2 + b3 + b5 + b6; D5 = b2 + b3 + b4; D3 = b1 + b3 + b5 + b6; D4 = b4 + b5 + b6.

[0098] The first laying module 221a, the second laying module 221b, the third laying module 221c, the inner laying layer 222b-1, the outer laying layer 222b-2, the core laying layer 222b-3, and the outer laying layer 222b-3b can all be prepared from 0° / 45° / 90°-45° T700 carbon fiber fabrics or prepregs with unequal thicknesses. The core part 222b-3a can be made of polymethacrylimide (PMI) foam, and the fourth laying module 223 can be made of T700 unidirectional yarns.

[0099] It should be understood that the above descriptions of the specific structure, laying structure, and laying materials of the second seat body 220 are only exemplary descriptions of the embodiments of the present invention, and cannot be used as a limitation on the implementation scope of the motor support 200 provided by the present invention. Under the condition of meeting the functions, the second seat body 220 can actually also adopt other structural forms.

[0100] The present invention also provides a bogie, which includes a mounting beam 100 and the aforementioned motor support 200. Thus, the technical effects possessed by the aforementioned motor support 200 should also be possessed by the bogie provided by the present invention, and will not be elaborated here.

[0101] For this bogie, the mounting beam 100 can be made of carbon fiber material to achieve greater lightweight, or the mounting beam 100 can also be made of metal material.

[0102] The above are only the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present invention, multiple improvements and retouches can be made, and these improvements and retouches should also be regarded as the protection scope of the present invention.

Claims

1. A motor support for mounting a motor (500) on a bogie, the bogie including a mounting beam (100), characterized in that, The motor support (200) is made of carbon fiber, and the motor support (200) includes a first mounting portion (200a) and a second mounting portion (200b); The first mounting portion (200a) is configured with riveting holes (200a-1), and the riveting holes (200a-1) can cooperate with rivets (300) to connect the first mounting portion (200a) and the mounting beam (100); and / or at least one of the first mounting portion (200a) and the mounting beam (100) is configured with a first metal insert (200c), and the first metal insert (200c) can cooperate with a bolt assembly (400) to connect the first mounting portion (200a) and the mounting beam (100); The second mounting portion (200b) is configured with a second metal insert (200d), and the second metal insert (200d) can cooperate with a bolt assembly (400) to connect the motor (500) and the second mounting portion (200b); The motor support (200) is of a split structure; the motor support (200) includes a split first seat body (210) and a second seat body (220), and both the first seat body (210) and the second seat body (220) include the first mounting portion (200a) and the second mounting portion (200b); The second seat body (220) includes an L-shaped member (220a), a connecting member (220b), and a second reinforcing member (220c). The L-shaped member (220a) includes a second horizontal portion (220a-1) and a second vertical portion (220a-2). An inner region and an outer region are formed between the second horizontal portion (220a-1) and the second vertical portion (220a-2). The inner region is used for mounting the mounting beam (100). The connecting member (220b) is located in the outer region and is connected to the L-shaped member (220a). The second reinforcing member (220c) is used to connect the second horizontal portion (220a-1) and the connecting member (220b). Both the second horizontal portion (220a-1) and the second vertical portion (220a-2) include the first mounting portion (200a), and the connecting member (220b) includes the second mounting portion (200b). The second reinforcing member (220c) includes a reinforcing plate (220c-1) and a reinforcing convex hull (220c-2); The second seat body (220) includes a base ply unit (221) and a reinforcing ply unit (222). The reinforcing ply unit (222) is used to form the second reinforcing member (220c), and the reinforcing ply unit (222) is also used to cooperate with the base ply unit (221) to form the L-shaped member (220a) and the connecting member (220b).

2. The motor support according to claim 1, wherein, The first base body (210) includes a T-shaped member (210a) and a first reinforcing member (210b). The T-shaped member (210a) includes a first horizontal portion (210a-1) and a first vertical portion (210a-2). The first horizontal portion (210a-1) includes a first side portion (210a-1a) and a second side portion (210a-1b) located on both sides of the first vertical portion (210a-2). Both the first side portion (210a-1a) and the first vertical portion (210a-2) have the first mounting portion (200a), and the second side portion (210a-1b) has the second mounting portion (200b). The first reinforcing member (210b) connects the second side portion (210a-1b) and the first vertical portion (210a-2).

3. The motor support according to claim 2, wherein The first base body (210) includes a first laying portion (211), a second laying portion (212), a third laying portion (213), a fourth laying portion (214), and a fifth laying portion (215); The first laying portion (211) is flat and is used to participate in forming the first horizontal portion (210a-1); The second laying portion (212) and the third laying portion (213) are located on the same side of the first laying portion (211), and both include a first part and a second part arranged at an angle. Both of the first parts are used to fit with the first laying portion (211). The first part of the second laying portion (212) is used to participate in forming the first side portion (210a-1a), and the first part of the third laying portion (213) is used to participate in forming the second side portion (210a-1b). The two second parts are fitted together and are used to participate in forming the first vertical portion (210a-2). The gap area between the first laying portion (211), the second laying portion (212), and the third laying portion (213) is filled with the fifth laying portion (215); The fourth laying portion (214) includes a first fitting portion (214a) and a first reinforcing portion (214b). The first reinforcing portion (214b) is used to form the first reinforcing member (210b). The first fitting portion (214a) is used to fit with the third laying portion (213). The gap area between the fourth laying portion (214) and the third laying portion (213) is filled with the fifth laying portion (215).

4. The motor support according to claim 1, characterized in that The base laying unit (221) includes a first laying module (221a), a second laying module (221b), and a third laying module (221c); the second laying module (221b) includes a third part (221b-1) and a fourth part (221b-2) arranged at an included angle; a part of the first laying module (221a) is connected to the third part (221b-1) to form the second vertical part (220a-2); the third laying module (221c) is attached to the fourth part (221b-2) and another part of the first laying module (221a) to participate in forming the connecting piece (220b) and the second horizontal part (220a-1); the gap area between the first laying module (221a), the second laying module (221b), and the third laying module (221c) is filled with a fourth laying module (223); The strengthening laying unit (222) includes a side laying module (222a) and a middle laying module (222b), and the side laying module (222a) is located on both sides of the middle laying module (222b); the side laying module (222a) includes a second attaching part (222a-1) and a second strengthening part (222a-2), and the second attaching part (222a-1) is attached to the third laying module (221c); the middle laying module (222b) includes an inner laying layer (222b-1), an outer laying layer (222b-2), and a core laying layer (222b-3); the inner laying layer (222b-1) includes a third attaching part (222b-1a) and a third strengthening part (222b-1b), the third attaching part (222b-1a) is attached to the third laying module (221c), and the third strengthening part (222b-1b) is attached to the second strengthening part (222a-2); the outer laying layer (222b-2) includes a fourth attaching part (222b-2a) and a fourth strengthening part (222b-2b), the fourth attaching part (222b-2a) is attached to the third attaching part (222b-1a) and is used to cooperate with the third attaching part (222b-1a) to encapsulate the core laying layer (222b-3), and the fourth strengthening part (222b-2b) is attached to the third strengthening part (222b-1b); the second strengthening part (222a-2), the third strengthening part (222b-1b), and the fourth strengthening part (222b-2b) are combined to form the strengthening plate (220c-1); the core laying layer (222b-3) and the fourth attaching part (222b-2a) located outside the core laying layer (222b-3) form the strengthening convex hull (220c-2).

5. The motor support according to claim 4, wherein The core laying layer (222b-3) includes a core part (222b-3a) and an outer coating layer (222b-3b), and the outer coating layer (222b-3b) wraps the core part (222b-3a).

6. The motor support according to any one of claims 1-5, characterized in that, Among the first metal insert (200c) and the second metal insert (200d), at least one includes a substrate (200d-1) and a plurality of embedding parts (200d-2) arranged on the substrate (200d-1), and each of the embedding parts (200d-2) is provided with a through hole.

7. The motor support according to any one of claims 1-5, characterized in that, Among the first metal insert (200c) and the second metal insert (200d), at least one includes a substrate (200d-1), an embedding part (200d-2) and an extension part (200d-3), the embedding part (200d-2) and the extension part (200d-3) are respectively located on both sides of the substrate (200d-1), and the embedding part (200d-2) and the extension part (200d-3) are provided with through holes communicating with each other.

8. The motor support according to any one of claims 1-5, characterized in that, It further includes a gasket (200e), and among the first metal insert (200c) and the second metal insert (200d), at least one is used to cooperate with the gasket (200e) to install the bolt assembly (400).

9. The motor support according to claim 8, wherein, The gasket (200e) has a receiving part (200e-1), and the embedded first metal insert (200c) and / or the second metal insert (200d) has a protruding part, and the protruding part can be inserted into the receiving part (200e-1).

10. A bogie, comprising a mounting beam (100) and a motor support (200), characterized in that, The motor support (200) is the motor support according to any one of claims 1-9.

11. The bogie according to claim 10, characterized in that, The mounting beam (100) is made of carbon fiber.

Citation Information

Patent Citations

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