A dust removal spray mechanism for coal-fired flue gas
By designing scrubbing components in the coal-fired flue gas dust removal spray mechanism, including cleaning brushes and auxiliary fans, the problem of easy blockage of the spray head is solved, and effective cleaning of the spray head and stable and efficient spraying effect is achieved.
Patent Information
- Application Number
- CN202310016031.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-01-06
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2043-01-06
AI Technical Summary
The existing coal-fired flue gas dust removal spraying mechanism is prone to block the spray head due to dust during long-term use, which affects the spraying effect and shortens the service life, and cannot effectively clean the spray head.
A coal-fired flue gas dust removal spraying mechanism is designed, including a spray head and a scrubbing assembly. The scrubbing assembly includes a cleaning brush and an auxiliary fan. The cleaning brush is driven by a motor to rotate and drive the auxiliary fan to rotate. The cleaning brush can scrub the spray head. The auxiliary fan is used to blow away dust from the cleaning brush.
Through the combination of the spray head and the scrubbing assembly, the effective cleaning of the spray head is achieved, the service life of the equipment is extended, and the stability of the spray effect is improved.
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Figure CN116078081B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of spray mechanisms, and in particular relates to a coal-fired flue gas dust removal spray mechanism. Background Art
[0002] During the combustion of coal, a large amount of coal-fired flue gas is generated, which mainly contains Al 2 O 3 , Fe 2 O 3 , CaO, and NO x The coal-fired flue gas is generally purified by wet and dry methods. The wet method is to spray the flue gas with limestone to remove SO 2 and NO x etc. to become more stable CaSO 3 or Ca(NO 3 ) 2 slurry, thereby achieving flue gas purification.
[0003] The existing coal-fired flue gas dust removal spray mechanism is exposed to a large amount of dust for a long time during use, which can easily cause the spray head to be blocked, affecting the spray effect. At the same time, the presence of dust also greatly affects the service life of the spray head.
[0004] As can be seen from the above, the existing coal-fired flue gas dust removal spray mechanism cannot clean the spray head, which easily causes the spray head to be blocked and is not suitable for promotion and use. Summary of the invention
[0005] The purpose of the embodiment of the present invention is to provide a coal-fired flue gas dust removal spray mechanism to solve the above technical problems. The coal-fired flue gas dust removal spray mechanism includes:
[0006] A cylinder; and a spray head disposed inside the cylinder;
[0007] A scrubbing assembly is provided on one side of the spray head for scrubbing the spray head;
[0008] The scrubbing assembly comprises:
[0009] A top plate, fixedly connected to the cylinder;
[0010] A telescopic member, one end of which is fixedly connected to the top plate, and the other end of which is fixedly connected to the motor box;
[0011] A movable plate fixedly connected to the motor box;
[0012] The motor box is provided with a first driving member inside; and a rotating frame fixedly connected to the output end of the first driving member;
[0013] The rotating frame is rotatably connected to a rotating shaft; and a cleaning brush fixedly connected to the rotating shaft;
[0014] A scrubbing transmission assembly is provided on one end of the rotating shaft away from the cleaning brush, for driving the rotating shaft to rotate;
[0015] A second driving member disposed inside the motor box; and an auxiliary fan disposed on one side of the second driving member;
[0016] The auxiliary transmission assembly connected to the second driving member is used to drive the auxiliary fan to rotate.
[0017] Further, the scrubbing transmission assembly comprises:
[0018] A moving gear is provided on one side of the rotating frame; and an inner gear disc meshing with the moving gear, and the inner gear disc is fixedly connected to the moving plate;
[0019] A first bevel gear is fixedly connected to one side of the moving gear, and the first bevel gear is rotatably connected to the rotating frame;
[0020] A second bevel gear is meshed with one side of the first bevel gear, and the second bevel gear is fixedly connected to the rotating shaft.
[0021] Furthermore, the auxiliary transmission assembly includes:
[0022] A driving gear fixedly connected to the output end of the second driving member;
[0023] A driven gear meshing with the driving gear, the driven gear being rotatably connected to the rotating frame, and the driven gear being rotatably connected to the moving plate;
[0024] The driven gear is fixedly connected to the auxiliary fan.
[0025] Furthermore, one end of the spray head is fixedly connected to a spray plate, the spray plate is fixedly connected to the cylinder, a notch is opened on the spray plate, and a hose is fixedly connected to the spray plate.
[0026] Furthermore, a rotating rod is rotatably connected to the movable plate, and one end of the rotating rod away from the movable plate is rotatably connected to the top plate.
[0027] Furthermore, the coal-fired flue gas dust removal spray mechanism also includes:
[0028] An inlet and outlet assembly is connected to the cylinder and is used for continuously inlet and outlet of smoke;
[0029] A buffer component is connected to the cylinder and is used for buffering the smoke.
[0030] Furthermore, the inlet and outlet components include:
[0031] An air inlet pipe connected to the cylinder;
[0032] One side of the air inlet pipe is connected to an air pipe; and an air hole is opened on the air pipe, and the air pipe is connected to the cylinder through a bracket;
[0033] A liquid outlet pipe is arranged on one side of the cylinder;
[0034] An air outlet pipe is connected to the cylinder.
[0035] Furthermore, the buffer assembly includes:
[0036] A buffer plate is fixedly connected to the cylinder; and a buffer hole is opened on the buffer plate.
[0037] The coal-fired flue gas dust removal spray mechanism provided by the present invention realizes the spraying of coal-fired flue gas by setting a spray head, and realizes the cleaning of the spray head by setting a scrubbing component. In this embodiment, by combining the spray head and the scrubbing component, the spraying effect of the spray head is better and the stability is stronger. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] Figure 1 A schematic structural diagram of a coal-fired flue gas dust removal spray mechanism provided in an embodiment of the present invention;
[0039] Figure 2 A schematic diagram of the internal structure of a cylinder in a coal-fired flue gas dust removal spray mechanism provided by an embodiment of the present invention;
[0040] Figure 3 A schematic diagram of the connection between a moving plate and a motor box in a coal-fired flue gas dust removal spray mechanism provided by an embodiment of the present invention;
[0041] Figure 4 A top view of a spray plate in a coal-fired flue gas dust removal spray mechanism provided in an embodiment of the present invention;
[0042] Figure 5 A schematic diagram of the connection between a second servo motor and a driving gear in a coal-fired flue gas dust removal spray mechanism provided by an embodiment of the present invention;
[0043] Figure 6 A schematic diagram of the structure of an inlet and outlet assembly in a coal-fired flue gas dust removal spray mechanism provided in an embodiment of the present invention.
[0044] In the attached drawings: 1, cylinder; 2, spray head; 3, scrubbing assembly; 301, top plate; 302, hydraulic telescopic rod; 303, motor box; 304, moving plate; 305, first servo motor; 306, rotating frame; 307, rotating shaft; 308, cleaning brush; 309, scrubbing transmission assembly; 3091, moving gear; 3092, inner gear disc; 3093, first bevel gear; 3094, second bevel gear; 3010, second servo Motor; 3011, auxiliary fan; 3012, auxiliary transmission assembly; 30121, driving gear; 30122, driven gear; 3013, spray plate; 3014, notch; 3015, hose; 4, inlet and outlet assembly; 401, air inlet pipe; 402, air through pipe; 403, air through hole; 404, bracket; 405, liquid outlet pipe; 406, air outlet pipe; 5, buffer assembly; 501, buffer plate; 502, buffer hole. DETAILED DESCRIPTION
[0045] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0046] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.
[0047] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 , an embodiment of the present invention provides a coal-fired flue gas dust removal spraying mechanism, the coal-fired flue gas dust removal spraying mechanism comprising:
[0048] A cylinder 1; and a spray head 2 arranged inside the cylinder 1;
[0049] A scrubbing assembly 3 is provided on one side of the spray head 2 for scrubbing the spray head 2;
[0050] The scrubbing assembly 3 comprises:
[0051] A top plate 301 is fixedly connected to the cylinder 1;
[0052] A telescopic member, one end of which is fixedly connected to the top plate 301 and the other end of which is fixedly connected to the motor box 303;
[0053] A moving plate 304 fixedly connected to the motor box 303;
[0054] The motor box 303 is provided with a first driving member inside; and a rotating frame 306 fixedly connected to the output end of the first driving member;
[0055] The rotating frame 306 is rotatably connected to a rotating shaft 307; and a cleaning brush 308 connected to the rotating shaft 307;
[0056] A scrubbing transmission assembly 309 is provided on one end of the rotating shaft 307 away from the cleaning brush 308, for driving the rotating shaft 307 to rotate;
[0057] A second driving member disposed inside the motor box 303; and an auxiliary fan 3011 disposed on one side of the second driving member;
[0058] The auxiliary transmission assembly 3012 connected to the second driving member is used to drive the auxiliary fan 3011 to rotate.
[0059] In the embodiment of the present invention, the size and shape of the barrel 1 are not limited. The size of the barrel 1 should be determined according to the size of the spray head 2 and the scrubbing assembly 3 therein. The shape of the barrel 1 is also not limited. It can be a can shape, a cylinder shape, or other required shapes. A spray head 2 is provided inside the barrel 1.
[0060] In this embodiment, the interior of the cylinder 1 is fixedly connected to a top plate 301, and one side of the top plate 301 is fixedly connected to a telescopic member, wherein the telescopic member is a hydraulic telescopic rod 302, and can also be an electric telescopic rod, one end of the hydraulic telescopic rod 302 is fixedly connected to the top plate 301, and the other end is fixedly connected to a motor box 303, and one side of the motor box 303 is fixedly connected to a moving plate 304, and a first driving member is provided inside the motor box 303, wherein the first driving member is a first servo motor 305, and can also be a stepping motor, and the first servo motor 30 5 is fixedly connected to the output end of the rotating frame 306, the rotating frame 306 is rotatably connected to the rotating shaft 307, the rotating shaft 307 is fixedly connected to the cleaning brush 308, the rotating shaft 307 is provided with a scrubbing transmission assembly 309 at one end away from the cleaning brush 308, the motor box 303 is provided with a second driving member inside, wherein the second driving member is a second servo motor 3010, and can also be a stepping motor, one side of the second servo motor 3010 is connected to an auxiliary transmission assembly 3012, and one side of the auxiliary transmission assembly 3012 is provided with an auxiliary fan 3011.
[0061] In actual use, starting the first servo motor 305 can rotate the rotating frame 306, and through the scrubbing transmission assembly 309, the cleaning brush 308 can be rotated. Starting the second servo motor 3010 can rotate the auxiliary fan 3011 through the auxiliary transmission assembly 3012.
[0062] In this embodiment, the cleaning brush 308 can be driven to move and rotate by the rotating frame 306 and the scrubbing transmission assembly 309, so as to scrub the spray head 2. During the scrubbing process of the cleaning brush 308, the spray head 2 can also be used to spray cleaning agent to further improve the cleaning effect of the cleaning brush 308. By utilizing the second servo motor 3010 and the auxiliary transmission assembly 3012, the auxiliary fan 3011 can be rotated. The auxiliary fan 3011 will generate a downward airflow during the rotation process, thereby blowing the dust generated by the cleaning brush 308 during the scrubbing process to the bottom of the cylinder 1, thereby preventing the dust from accumulating on the spray head 2 again and affecting the scrubbing effect.
[0063] In one embodiment of the present invention, see Figure 4 and Figure 5 , the scrubbing transmission assembly 309 comprises:
[0064] A moving gear 3091 is provided at one side of the rotating frame 306; and an inner gear disc 3092 meshing with the moving gear 3091, and the inner gear disc 3092 is fixedly connected to the moving plate 304;
[0065] A first bevel gear 3093 is fixedly connected to one side of the moving gear 3091, and the first bevel gear 3093 is rotatably connected to the rotating frame 306;
[0066] A second bevel gear 3094 is meshed with one side of the first bevel gear 3093 , and the second bevel gear 3094 is fixedly connected to the rotating shaft 307 .
[0067] In this embodiment, a moving gear 3091 is provided on one side of the rotating frame 306, and an inner gear disc 3092 is meshed on one side of the moving gear 3091, and the inner gear disc 3092 is fixedly connected to the moving plate 304. A first bevel gear 3093 is fixedly connected to one side of the moving gear 3091, and the first bevel gear 3093 is rotatably connected to the rotating frame 306. A second bevel gear 3094 is meshed on one side of the first bevel gear 3093, and the second bevel gear 3094 is fixedly connected to the rotating shaft 307.
[0068] In actual use, starting the first servo motor 305 can rotate the rotating frame 306, thereby moving the moving gear 3091, and the moving gear 3091 engages with the inner gear plate 3092, thereby driving the first bevel gear 3093 to rotate, and the first bevel gear 3093 also drives the second bevel gear 3094 to rotate, and the second bevel gear 3094 drives the cleaning brush 308 to rotate through the rotating shaft 307.
[0069] In one embodiment of the present invention, see Figure 5 , the auxiliary transmission assembly 3012 includes:
[0070] A driving gear 30121 is fixedly connected to the output end of the second driving member;
[0071] A driven gear 30122 meshing with the driving gear 30121, the driven gear 30122 being rotatably connected to the rotating frame 306, and the driven gear 30122 being rotatably connected to the moving plate 304;
[0072] The driven gear 30122 is fixedly connected to the auxiliary fan 3011 .
[0073] In this embodiment, a driving gear 30121 is fixedly connected to the output end of the second servo motor 3010, a driven gear 30122 is meshed on one side of the driving gear 30121, the driven gear 30122 is rotatably connected to the rotating frame 306, the driven gear 30122 is rotatably connected to the moving plate 304, and the driven gear 30122 is fixedly connected to the auxiliary fan 3011.
[0074] In actual use, starting the second servo motor 3010 can drive the driving gear 30121 to rotate, and mesh with and drive the driven gear 30122 to rotate, thereby causing the auxiliary fan 3011 to rotate.
[0075] In one embodiment of the present invention, see Figure 4 One end of the spray head 2 is fixedly connected to a spray plate 3013, the spray plate 3013 is fixedly connected to the barrel 1, a notch 3014 is opened on the spray plate 3013, and a hose 3015 is fixedly connected to the spray plate 3013.
[0076] In the embodiment of the present invention, one end of the spray head 2 is fixedly connected to a spray plate 3013 , the spray plate 3013 is fixedly connected to the barrel 1 , a notch 3014 is formed on the spray plate 3013 , and a hose 3015 is fixedly connected to the spray plate 3013 .
[0077] In this embodiment, a liquid supply pipeline is provided inside the spray plate 3013, and liquid can be supplied to the spray head 2 by using the hose 3015 and the spray plate 3013. When there is no need to clean the spray head 2, the rotating frame 306 is aligned with the vertical projection of the notch 3014, and the movable plate 304 and the rotating frame 306 are moved above the spray head 2 to prevent the cleaning brush 308 from affecting the normal spraying of the spray head 2. When the spray head 2 needs to be scrubbed, the movable plate 304 and the rotating frame 306 are moved to the bottom of the spray head 2 and squeezed with the spray head 2, and the spray head 2 is scrubbed by moving and rotating the cleaning brush 308.
[0078] In one embodiment of the present invention, see Figure 3 The movable plate 304 is rotatably connected to a rotating rod 3016 , and one end of the rotating rod 3016 away from the movable plate 304 is rotatably connected to the top plate 301 .
[0079] In this embodiment, a rotating rod 3016 is rotatably connected to the movable plate 304, and one end of the rotating rod 3016 away from the movable plate 304 is rotatably connected to the top plate 301. The arrangement of the rotating rod 3016 can make the movement of the movable plate 304 more stable.
[0080] In one embodiment of the present invention, see Figure 2 The coal-fired flue gas dust removal spraying mechanism also includes:
[0081] The inlet and outlet assembly 4 is connected to the cylinder 1 and is used for continuously inlet and outlet of the smoke;
[0082] The buffer assembly 5 is connected to the cylinder 1 and is used for buffering the smoke.
[0083] In this embodiment, by providing the inlet and outlet assembly 4, the smoke can be continuously inlet and outlet, and by providing the buffer assembly 5, the contact efficiency between the smoke and the spray liquid can be greatly improved.
[0084] In one embodiment of the present invention, see Figure 6 , the material inlet and outlet assembly 4 comprises:
[0085] An air inlet pipe 401 connected to the cylinder 1;
[0086] One side of the air inlet pipe 401 is connected to an air pipe 402; and an air hole 403 is opened on the air pipe 402, and the air pipe 402 is connected to the cylinder 1 through a bracket 404;
[0087] A liquid outlet pipe 405 is provided on one side of the cylinder 1;
[0088] An air outlet pipe 406 connected to the cylinder 1.
[0089] In this embodiment, the flue gas to be purified is introduced into the air pipe 402 through the air inlet pipe 401, and the flue gas enters the interior of the cylinder 1 through the air hole 403. During the spraying process, the spray liquid accumulates at the bottom of the cylinder 1 and can be discharged from the liquid outlet pipe 405. The purified flue gas is discharged from the air outlet pipe 406.
[0090] In this embodiment, the height of the spray liquid should be lower than the height of the air hole 403 to prevent the spray liquid from entering the air pipe 402 .
[0091] In one embodiment of the present invention, see Figure 6 , the buffer component 5 comprises:
[0092] A buffer plate 501 is fixedly connected to the cylinder 1 ; and a buffer hole 502 is opened on the buffer plate 501 .
[0093] In this embodiment, a buffer plate 501 is fixedly connected to the interior of the cylinder 1, and a buffer hole 502 is opened on the buffer plate 501, wherein the side view of the buffer hole 502 is trapezoidal, and the upper aperture of the buffer hole 502 is larger than the lower aperture thereof. Through the setting of the buffer hole 502, the flue gas can fully contact with the spray liquid, thereby improving the spraying effect of the spray liquid.
[0094] In actual use, the flue gas to be purified is introduced into the air pipe 402 through the air inlet pipe 401, and the flue gas enters the interior of the cylinder 1 through the air hole 403. The spray head 2 is started to spray the spray liquid in the spray plate 3013 to purify the flue gas.
[0095] When the shower head 2 needs to be cleaned, the first servo motor 305 is started to rotate the rotating frame 306. When the rotating frame 306 is moved to coincide with the vertical projection of the notch 3014, the first servo motor 305 is stopped and the hydraulic telescopic rod 302 is started to move the moving plate 304 downward, and the rotating frame 306 passes through the notch 3014 and reaches below the shower head 2.
[0096] The position of the cleaning brush 308 is finely adjusted by the hydraulic telescopic rod 302 so that the cleaning brush 308 is squeezed against the spray head 2, and the first servo motor 305 is continuously started to rotate the rotating frame 306 and drive the cleaning brush 308 to move. The rotating frame 306 also drives the moving gear 3091 to move, and the moving gear 3091 is meshed with the inner gear disc 3092, thereby driving the first bevel gear 3093 to rotate. The first bevel gear 3093 also drives the second bevel gear 3094 to rotate, and the second bevel gear 3094 drives the cleaning brush 308 to rotate through the rotating shaft 307, so that the cleaning brush 308 rotates while moving, so as to clean the spray head 2.
[0097] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A dust removal spray mechanism for coal-fired flue gas, It is characterized in that The coal-fired flue gas dust removal spraying mechanism comprises: a cylinder; and a spray head disposed inside the cylinder, one end of the spray head being fixedly connected to a spray plate, the spray plate being fixedly connected to the cylinder, a notch being opened on the spray plate, and a hose being fixedly connected to the spray plate; A scrubbing assembly is provided on one side of the spray head for scrubbing the spray head; The scrubbing assembly comprises: A top plate, fixedly connected to the cylinder; A telescopic member, one end of which is fixedly connected to the top plate, and the other end of which is fixedly connected to the motor box; A moving plate fixedly connected to the motor box, wherein a rotating rod is rotatably connected to the moving plate, and an end of the rotating rod away from the moving plate is rotatably connected to the top plate; The motor box is provided with a first driving member inside; and a rotating frame fixedly connected to the output end of the first driving member; The rotating frame is rotatably connected to a rotating shaft; and a cleaning brush connected to the rotating shaft; A scrubbing transmission assembly is provided on one end of the rotating shaft away from the cleaning brush, for driving the rotating shaft to rotate; A second driving member disposed inside the motor box; and an auxiliary fan disposed on one side of the second driving member; An auxiliary transmission assembly connected to the second driving member, used to drive the auxiliary fan to rotate; The scrubbing transmission assembly comprises: A moving gear, arranged on one side of the rotating frame; and an inner gear plate meshing with the moving gear, wherein the inner gear plate is fixedly connected to the moving plate; A first bevel gear is fixedly connected to one side of the moving gear, and the first bevel gear is rotatably connected to the rotating frame; A second bevel gear is meshed with one side of the first bevel gear, and the second bevel gear is fixedly connected to the rotating shaft; The auxiliary transmission assembly comprises: A driving gear, fixedly connected to the output end of the second driving member; A driven gear meshing with the driving gear, the driven gear being rotatably connected to the rotating frame, and the driven gear being rotatably connected to the moving plate; The driven gear is fixedly connected to the auxiliary fan.
2. The coal-fired flue gas dust removal spraying mechanism according to claim 1, It is characterized in that The coal-fired flue gas dust removal spray mechanism also includes: An inlet and outlet assembly is connected to the cylinder and is used for continuously inlet and outlet of smoke; A buffer component is connected to the cylinder and is used for buffering the smoke.
3. The coal-fired flue gas dust removal spraying mechanism according to claim 2, It is characterized in that The inlet and outlet components include: An air inlet pipe connected to the cylinder; One side of the air inlet pipe is connected to an air pipe; and an air hole is opened on the air pipe, and the air pipe is connected to the cylinder through a bracket; A liquid outlet pipe is arranged on one side of the cylinder; An air outlet pipe is connected to the cylinder.
4. The coal-fired flue gas dust removal spraying mechanism according to claim 2, It is characterized in that The buffer assembly comprises: A buffer plate is fixedly connected to the cylinder; and a buffer hole is opened on the buffer plate.
Citation Information
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