Laminating equipment and laminating method
By using the second conveyor mechanism of the bonding equipment to bend the second material belt into a fixed section during the preparation of the fuel cell, the problem of low bonding efficiency between the ccm sheet material and the frame roll to the winding is solved, and an efficient bonding process is achieved.
Patent Information
- Application Number
- CN202211624775.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-16
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2042-12-16
AI Technical Summary
During the fuel cell preparation process, the existing ccm sheet material and frame roll-to-roll bonding efficiency are low, resulting in the need to feed and intermittent loading separately, affecting the bonding efficiency.
By using a bonding device, by providing a first conveying mechanism and a second conveying mechanism, the second area of the second material belt is bent to form a fixed section by using the second conveying mechanism, and conveyed to the bonding station at the same speed, aligned with the sheet material of the first material belt, and bonding is achieved by using the bonding mechanism.
The bonding efficiency between the ccm sheet material and the frame is improved, and the feeding and intermittent loading are avoided, ensuring the continuity and efficiency of the bonding process.
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Figure CN116081378B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of fuel cell preparation, and in particular to a bonding device and a bonding method. Background Art
[0002] During fuel cell fabrication, the catalyst-coated membrane (CCM), coated with anode and cathode catalysts, must be precisely bonded to the square, hollowed-out area in the center of the frame. To maintain tension and prevent air bubbles during bonding, roll-to-roll bonding is employed: the base membrane carrying the CCM sheet is bonded to the tape carrying the frame.
[0003] However, the spacing between the ccm sheets on the base film is much smaller than the spacing between the upper frames of the material strip, resulting in the base film and the material strip needing to be fed separately during the roll-to-roll lamination process, and the base film needs to be fed intermittently and aligned in a fixed position before lamination, resulting in low lamination efficiency. Summary of the Invention
[0004] Based on this, it is necessary to provide a high-efficiency laminating device and laminating method for laminating ccm sheets and frames through roll-to-roll to address the problem of low efficiency of existing ccm sheets and frames laminating through roll-to-roll.
[0005] A laminating device for laminating a sheet material on a first material belt to a first region on a second material belt, wherein the first material belt is provided with a plurality of sheets material spaced apart from each other, and the second material belt has a plurality of first regions and a plurality of second regions alternately arranged in sequence, the laminating device comprising a first conveying mechanism, a second conveying mechanism, and a laminating mechanism;
[0006] The first conveying mechanism is used to convey the first material belt along a first path at a first conveying speed, so that the sheets on the first material belt pass through the laminating stations in sequence;
[0007] The second conveying mechanism is used to bend the second region of the second material strip to form a fixed segment having a plurality of first regions and a plurality of curved second regions. The second conveying mechanism is further used to convey the fixed segment along a second path at a second conveying speed so that the plurality of first regions in the fixed segment pass through the laminating station in sequence, and the first regions conveyed to the laminating station are aligned with the sheet material conveyed to the laminating station.
[0008] The laminating mechanism is used to laminarize the sheet material conveyed to the laminating station to the first area conveyed to the laminating station;
[0009] The first conveying speed is equal to the second conveying speed.
[0010] By setting up the above-mentioned laminating equipment, the second conveying mechanism first bends the second area of the second material belt to form a fixed segment. Since the second area in the fixed segment is bent, the distance between the two frames adjacent to the bent second area is shortened, so that the multiple frames in the fixed segment can correspond one-to-one with the multiple ccms on the base film. Then, it is only necessary to convey the base film and the fixed segment to the laminating station at the same speed, and the ccms are laminated to the frames by the laminating mechanism. Because the distance between the two adjacent frames is pre-adjusted, the base film and the fixed segment can be conveyed at the same speed during lamination, without the need for separate feeding and the base film does not need to be fed intermittently, which effectively improves the lamination efficiency.
[0011] In one embodiment, the second conveying mechanism includes multiple groups of support components and multiple groups of adjustment components, each of the support components is connected to a corresponding one of the adjustment components, and each of the support components can move along the second path. During the movement of the multiple groups of support components and the multiple groups of adjustment components along the second path, the multiple groups of support components are arranged at intervals along the moving direction, each of the support components is used to support the first area of the second material belt, and each of the adjustment components at least partially extends between two adjacent groups of support components to bend the second area of the second material belt between the two adjacent groups of support components.
[0012] In one embodiment, the support assembly includes a first support roller, a support block and a second support roller, the first support roller and the second support roller are rotatably arranged on the support block, and when the support assembly moves along the second path, the first support roller, the support block and the second support roller are arranged in sequence along the second path, and the second material tape is wound around the first support roller, the support block and the second support roller.
[0013] In one embodiment, the support block has a support surface, the second material strip is wound around the first support roller, the support surface and the second support roller, and the support surface is used to support the first area.
[0014] In one embodiment, the adjustment assembly includes an adjustment roller, which is reciprocatingly movable along a first direction and a second direction, and is rotatable about a rotation axis parallel to the first direction, and has an avoidance position and a waiting position during movement;
[0015] When the adjusting roller is located at the avoidance position, the adjusting roller and the second material strip are staggered in the second direction;
[0016] When the adjusting roller is located at the waiting-to-press position, the adjusting roller corresponds to the second material strip in the second direction, so that the adjusting roller presses the second material strip between two adjacent groups of the support assemblies during the process of moving along the second direction;
[0017] The first direction is perpendicular to the second direction, and the first direction is perpendicular to the second path.
[0018] In one embodiment, the adjustment assembly further includes a first driving member, a second driving member and a mounting block, the first driving member is connected to the support assembly and is transmission-connected to the second driving member to drive the second driving member to reciprocate along the first direction, the second driving member is transmission-connected to the mounting block to drive the mounting block to reciprocate along the second direction, and the adjustment roller is arranged on the mounting block.
[0019] In one embodiment, the second conveying mechanism further includes a conveying drive member, which is simultaneously in transmission connection with the plurality of support assemblies to drive the plurality of support assemblies to cyclically move along a closed path, wherein the closed path includes the second path and the return path connected end to end, and the plurality of support assemblies include a first support assembly and a second support assembly arranged in sequence along the moving direction of the closed path;
[0020] When the first supporting assembly moves to the starting point of the second path, both the first supporting assembly and the second supporting assembly can support the second material strip, and the adjusting assembly extending between the first supporting assembly and the second supporting assembly can bend the second area;
[0021] When the first supporting assembly moves to the end point of the second path, the first supporting assembly may support the first region of the second material strip, and the second supporting assembly is separated from the second material strip.
[0022] In one embodiment, the closed path is a circular path;
[0023] The second conveying mechanism also includes a connecting shaft, and the conveying drive member is connected to the connecting shaft to drive the connecting shaft to rotate. Multiple groups of support components are arranged on the side of the connecting shaft at intervals along the circumference of the connecting shaft, and each of the adjustment components at least partially extends between two adjacent groups of support components.
[0024] In one embodiment, the bonding device further includes a first detection component and a second detection component, wherein the first detection component is used to detect the distance between two adjacent sheets on the first material belt, the second detection component is used to detect the position of the first area on the second material belt, and the second conveying mechanism is used to bend the second area according to the detection results of the first detection component and the second detection component.
[0025] A laminating method for laminating a sheet material on a first material strip to a first region of a second material strip, wherein the first material strip is provided with a plurality of the sheet materials spaced apart from each other, and the second material strip has a plurality of the first regions and a plurality of second regions alternately arranged in sequence, the laminating method comprising:
[0026] Conveying the first material belt along a first path at a first conveying speed so that the sheets on the first material belt pass through the laminating stations in sequence;
[0027] bending the second region of the second material strip to form a fixed segment having a plurality of the first regions and a plurality of bent second regions;
[0028] Conveying the fixed section along a second path at a second conveying speed, the first area in the fixed section may sequentially pass through the laminating station, and the first conveying speed is equal to the second conveying speed, so that the sheet conveyed to the laminating station is aligned with the first area conveyed to the laminating station;
[0029] The sheet material transported to the bonding station is bonded to the first area transported to the bonding station. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0031] Figure 1 A schematic structural diagram of a bonding device provided in one embodiment of the present application;
[0032] Figure 2 A schematic structural diagram of a bonding device provided in another embodiment of the present application;
[0033] Figure 3 This is a flow chart of a bonding method provided in yet another embodiment of the present application. DETAILED DESCRIPTION
[0034] To make the above-mentioned objects, features, and advantages of the present application more clearly understood, the specific embodiments of the present application are described in detail below with reference to the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways than those described herein, and those skilled in the art can make similar improvements without violating the scope of the present application. Therefore, the present application is not limited to the specific embodiments disclosed below.
[0035] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0036] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of such features. Throughout the description of this application, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.
[0037] In this application, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this application based on specific circumstances.
[0038] In this application, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0039] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.
[0040] like Figure 1 As shown, a bonding device 100 is provided in one embodiment of the present application, and the bonding device 100 is used to bond the sheet material 300 on the first material tape 200 with the first area 401 on the second material tape 400. A plurality of sheets 300 are arranged at intervals on the first material tape 200, and the second material tape 400 has a plurality of first areas 401 and a plurality of second areas arranged alternately in sequence.
[0041] It should be noted that, in this embodiment, the first material strip 200 is the base film, the sheet material 300 is ccm, the second material strip 400 is the material strip carrying the frame, and the first area 401 is the area where the frame is located. The laminating equipment is used to laminate the ccm on the frame, and the laminating is performed in a roll-to-roll manner.
[0042] In some embodiments, the bonding apparatus 100 includes a first conveying mechanism 10 , a second conveying mechanism 20 , and a bonding mechanism 30 .
[0043] The first conveying mechanism 10 is used to convey the first material belt 200 along a first path and at a first conveying speed, so that the sheets 300 on the first material belt 200 pass through the bonding stations in sequence.
[0044] The second conveying mechanism 20 is used to bend the second area of the second material belt 400 to form a fixed section having multiple first areas 401 and multiple curved second areas. The second conveying mechanism 20 is also used to convey the fixed section along a second path and at a second conveying speed so that the multiple first areas 401 in the fixed section pass through the bonding station in sequence, and the first areas 401 conveyed to the bonding station are aligned with the sheet material 300 conveyed to the bonding station.
[0045] The laminating mechanism 30 is used to laminate the sheet material 300 conveyed to the laminating station to the first area 401 conveyed to the laminating station.
[0046] The first conveying speed and the second conveying speed are of the same magnitude.
[0047] By setting up the above-mentioned laminating equipment, the second conveying mechanism 20 first bends the second area of the second material belt 400 to form a fixed section. Since the second area in the fixed section is bent, the distance between the two frames adjacent to the bent second area is shortened, so that the multiple frames in the fixed section can correspond one-to-one with the multiple ccms on the base film. Then, it is only necessary to convey the base film and the fixed section to the laminating station at the same speed, and the ccms are laminated to the frames by the laminating mechanism 30. Since the distance between the two adjacent frames is pre-adjusted, the base film and the fixed section can be conveyed at the same speed during lamination, without the need for separate feeding and the base film does not need to be loaded intermittently, which effectively improves the lamination efficiency.
[0048] It should be noted that the distance between two adjacent frames refers to the distance between two adjacent frames on the second path, rather than the distance between two adjacent frames on the second material strip 400 .
[0049] At the same time, since the size of the frame will be larger than the size of the ccm, the curved second area adjusts the distance between the two adjacent frames, and will be adjusted according to the distance between the two adjacent ccms and the size of the frame and the ccm, so that when the base film and the fixed section are transported at the same conveying speed, the ccm transported to the bonding station can be aligned with the frame transported to the bonding station.
[0050] It can be understood that the fixed section includes multiple first areas 401 and multiple curved second areas, and the multiple first areas 401 and the multiple curved second areas are arranged alternately. In the process of conveying the fixed section along the second path, the multiple first areas 401 in the fixed section can pass through the bonding station in sequence. Therefore, it can be concluded that the second conveying mechanism 20 bends the second area adjacent to the first area 401 before conveying it to the bonding station. Bending the second area in advance can adjust the distance between the two adjacent first areas 401 in advance. Subsequently, it is only necessary to convey the fixed section at the second conveying speed, without the need for intermittent conveying to adjust the distance, which further ensures the bonding efficiency.
[0051] In some embodiments, the bonding device also includes a first detection component 40 and a second detection component 50. The first detection component 40 is used to detect the distance between two adjacent sheets 300 on the first material belt 200, and the second detection component 50 is used to detect the position of the first area 401 on the second material belt 400. The second conveying mechanism 20 is used to bend the second area according to the detection results of the first detection component 40 and the second detection component 50.
[0052] In other words, the second conveying mechanism 20 adjusts the distance between two adjacent first areas 401 according to the detection results of the first detection component 40 and the second detection component 50, so that when the first material belt 200 and the fixed section are conveyed at the same speed, each sheet 300 conveyed to the bonding station can be aligned with a first area 401 conveyed to the bonding station.
[0053] It should be noted that when there is a slight deviation in the spacing between the sheets 300, that is, when multiple sheets 300 are not evenly spaced on the first material belt 200, the degree of curvature of the second area can be adjusted according to the detection results of the first detection component 40 and the second detection component 50 to adjust the spacing between two adjacent first areas 401, ensuring that each sheet 300 transported to the bonding station can be aligned with a first area 401 transported to the bonding station, and at the same time, the bonding efficiency is still guaranteed when there is a slight gap in the spacing between the sheets 300.
[0054] In some embodiments, the first conveying mechanism 10 includes a plurality of rollers 11 arranged in sequence along the first path, and the first material belt 200 is sequentially wound around the plurality of rollers 11, so that the first material belt 200 is conveyed along the first path.
[0055] In some embodiments, the second conveying mechanism 20 includes multiple groups of support components 21 and multiple groups of adjustment components. Each support component 21 is connected to a corresponding adjustment component, and each support component 21 can move along the second path, so each adjustment component can move along the second path with the support component 21.
[0056] During the movement of multiple groups of support components 21 and multiple groups of adjustment components along the second path, the multiple groups of support components 21 are arranged at intervals along the moving direction, each support component 21 is used to support the first area 401 of the second material strip 400, and each adjustment component at least partially extends between two adjacent groups of support components 21 to bend the second area of the second material strip 400 between the two adjacent groups of support components 21.
[0057] It can be understood that by using multiple groups of support components 21 and multiple groups of adjustment components, the second area can be bent in advance to ensure the fitting efficiency.
[0058] In some embodiments, the second conveying mechanism 20 also includes a conveying drive member, which is simultaneously connected to multiple groups of support components 21 for driving the multiple groups of support components 21 to move cyclically along a closed path. The closed path includes a return path and the above-mentioned second path. The second path is connected to the return path end to end to achieve a closed loop.
[0059] It should be noted that the conveying drive member can be connected to multiple groups of support assemblies 21, and each adjustment assembly can be connected to a corresponding support assembly 21, thereby achieving synchronous movement of the adjustment assembly and the support assembly 21. In another embodiment, the conveying drive member can also be in transmission connection with multiple groups of support assemblies 21 and multiple groups of adjustment assemblies at the same time to drive the multiple groups of support assemblies 21 and multiple groups of adjustment assemblies to move synchronously along a closed path.
[0060] Assume that the plurality of support components 21 include first support components and second support components sequentially arranged along the moving direction on a closed path.
[0061] When the first support component moves to the starting point of the second path, the second support component is already located in the second path. Both the first support component and the second support component can support the second material strip 400. The adjustment component extending between the first support component and the second support component can bend the second area.
[0062] When the first supporting assembly moves to the end point of the second path, the first supporting assembly may support the first region 401 of the second material strip 400 , and the second supporting assembly is separated from the second material strip 400 .
[0063] Combine Figure 1 To explain, Figure 1 Among them, a1 is the support assembly 21 located at the starting point of the second path, a2 is the support assembly 21 located at the laminating station, and a3 is the support assembly 21 located at the end point of the second path.
[0064] when Figure 1 When a1 is the first supporting component, a2 is the second supporting component, and both the first supporting component and the second supporting component support the second material strip 400. At this time, the second supporting component is located at the bonding station, that is, the position of the first area 401 supported by the second supporting component has been adjusted, and the adjusting component located between the first supporting component and the second supporting component can bend the second area of the second material strip 400 to adjust the position of the first area 401 on the first supporting component.
[0065] when Figure 1 When a3 is the first supporting component, a4 is the second supporting component. At this time, the first supporting component can support the first area 401 of the second material strip 400, while the second supporting component is separated from the second material strip 400.
[0066] It is understandable that Figure 1 In the illustrated embodiment, the closed path is a circular path. After the second supporting assembly is separated from the second material strip 400 , the second supporting assembly continues to move along the closed path until it reaches the starting point of the second path, and can then re-support the second material strip 400 .
[0067] In some embodiments, when the closed path is a circular path, the second conveying mechanism 20 also includes a connecting shaft 22, and the conveying drive member is transmission-connected to the connecting shaft 22 to drive the connecting shaft 22 to rotate, and multiple groups of support components 21 are arranged on the side of the connecting shaft 22 at intervals along the circumference of the connecting shaft 22, and each adjustment component at least partially extends between two adjacent groups of adjustment components.
[0068] In some embodiments, the support assembly 21 includes a first support roller 211, a support block 212 and a second support roller 213. The first support roller 211 and the second support roller 213 are rotatably disposed on the support block 212, and in the process of the support assembly 21 moving along the second path, the first support roller 211, the support block 212 and the second support roller 213 are arranged in sequence along the second path, and the second material belt 400 is wound around the first support roller 211, the support block 212 and the second support roller 213.
[0069] Combine Figure 1 and Figure 2 It can be understood that by arranging the first support roller 211 and the second support roller 213 on both sides of the support block 212, the second material tape 400 is wound around the first support roller 211, the support block 212 and the second support roller 213, so that the second material tape 400 will not contact the edge of the support block 212, thereby avoiding scratching the second material tape 400.
[0070] Combined with Figure 1 It should be noted that in Figure 1 In the illustrated embodiment, the support blocks 212 in the multiple support assemblies 21 are integrally arranged with the connecting shaft 22, and an adjustment groove 23 is formed between two adjacent support blocks 212. At least part of the adjustment assembly can extend into the adjustment groove 23 to bend the second area of the second material strip 400.
[0071] In practice, the support block 212 has a support surface, and the second web 400 is wound around the first support roller 211, the support surface, and the second support roller 213. The support surface is used to support the first region 401. Therefore, it can be seen that the adjustment assembly is used to adjust the position of the first region 401 on the support surface so that the first region 401 is aligned with the web 300 when the support surface moves to the lamination station.
[0072] In some embodiments, the adjustment component includes an adjustment roller 24, which can move back and forth along the first direction and the second direction, and can rotate around a rotation axis parallel to the first direction. During the movement of the adjustment roller 24, there is an avoidance position and a position to be pressed.
[0073] When the adjusting roller 24 is in the avoidance position, the adjusting roller 24 and the second material belt 400 are staggered in the second direction; when the adjusting roller 24 is in the position to be pressed, the adjusting roller 24 and the second material belt 400 correspond to each other in the second direction, so that the second material belt 400 is pressed between the two adjacent groups of support components 21 during the movement of the adjusting roller 24 along the second direction.
[0074] The first direction and the second direction are perpendicular to each other, and the second direction is perpendicular to the second path. Figure 1 In the figure, the first direction is the X direction, that is, the axial direction of the connecting shaft 22, and the second direction is the radial direction of the connecting shaft 22.
[0075] Combine Figure 1 To explain, Figure 1 Here, a1 is the support assembly 21 at the starting point of the second path, a5 is the support assembly 21 adjacent to a1 and about to enter the second path, and b is the adjustment roller 24 located on the side of a1 away from a2. b1 and b2 are different positions of the adjustment roller b. b1 is the position to be pressed in, and b2 is the position after the adjustment roller b presses the second material strip 400 into the adjustment groove 23. a3 is the support assembly 21 at the end of the second path, a4 is the support assembly 21 located outside the second path, and c is the adjustment roller 24 located between a3 and a4. c1, c2, c3, and c4 are different positions of the adjustment roller c. c1 is the position when bending the second region, c2 is the position of the adjustment roller c after moving out of the adjustment groove 23 along the second direction, and c3 and c4 can be two different avoidance positions.
[0076] When the support assembly 21 moves to the position of a1, the second material strip 400 will cover the opening of the adjustment groove 23 between a1 and a5 under the action of gravity, and the adjustment roller b will first move from the position of b2 along the first direction to the avoidance position, and then move to the position of b1. Next, the adjustment roller b moves toward the second material strip 400 along the second direction to press the second material strip 400 into the adjustment groove 23, thereby bending the second area of the second material strip 400.
[0077] When the support assembly 21 moves to the position a3, the adjusting roller c moves from the position c1 to the position c2, so that the second material belt 400 moves out of the adjustment groove 23 under the action of gravity. Next, the adjusting roller c moves to the position c3 to avoid the second material belt 400 and prevent the adjusting roller c from contacting the second material belt 400 during the rotation of the connecting shaft 22 and the support assembly 21. The adjusting roller 24 can then move to the position c4 first, and then move to the position c1 to return to the adjustment groove 23.
[0078] Combine Figure 2 It should be noted that, assuming Figure 2In the figure, d1 is the support assembly 21 located at the starting point of the second path, d2 is the support assembly 21 adjacent to d1 and located on the second path, and e is the adjustment roller 24 located between d1 and d2.
[0079] When the support assembly 21 moves to the position of d1, the second material belt 400 covers the adjustment groove 23 between d1 and d2, and then the adjustment roller e can be first translated to the avoidance position, and then the adjustment roller e can be raised and translated to the position to be pressed in. Next, the adjustment roller e moves toward the second material belt 400 below, and the second material belt 400 can be pressed into the adjustment groove 23 between d1 and d2 to realize the bending of the second area, while making d1 and d2 support the first area 401.
[0080] Combine Figure 1 It can be understood that in order to avoid the adjustment component being restricted by the tension of the second material belt 400 when bending the second area, or to avoid the fluctuation of the feeding speed of the second material belt 400 when the adjustment component releases the second material belt 400 bent in the adjustment groove 23, the second material belt 400 on the upstream and downstream sides of the bonding equipment can be set to be tension-free, that is, floating between the bonding equipment and the upstream and downstream equipment, or a buffer mechanism can be set on the upstream and downstream sides of the bonding equipment to buffer the second material belt 400, which is not restricted here.
[0081] It can also be understood that when a tension-free setting is adopted, the tension of the second material strip 400 during the bonding process is provided by the friction between the second material strip 400 and the adjustment roller 24, the first support roller 211, the support surface and the second support roller 213.
[0082] In addition, it should be noted that Figure 1 In the embodiment shown, the first detection component 40 can detect the distance between adjacent sheets 300 in advance, and the second detection component 50 can detect the position of the first area 401 on the support surface in advance. Therefore, the position of the first area 401 can be adjusted in advance according to the detection results of the first detection component 40 and the second detection component 50 to ensure the fitting speed.
[0083] In some embodiments, the adjustment assembly further includes a first driving member, a second driving member and a mounting block. The first driving member is connected to the support assembly 21 and is transmission-connected to the second driving member to drive the second driving member to move back and forth in the first direction. The second driving member is transmission-connected to the mounting block to drive the mounting block to move back and forth in the second direction. The adjustment roller 24 is arranged on the mounting block.
[0084] In order to facilitate understanding of the technical solution of this application, Figure 1 The working process of the bonding device in the above embodiment is described, and the following description takes the moving direction of the support component 21 as the positive direction:
[0085] The conveying drive member drives the support assembly 21 to rotate through the connecting shaft 22. When the support assembly 21 rotates to the starting point of the second path, the second material belt 400 covers the support assembly 21 and the adjustment groove 23 located behind the support assembly 21 under the action of gravity. Then, the adjustment roller 24 in the adjustment groove 23 moves to the position to be pressed under the action of the first drive member and the second drive member. Next, the second drive member drives the adjustment roller 24 to move toward the second material belt 400 to press the second material belt 400 into the adjustment groove 23 to achieve bending of the second area of the second material belt 400.
[0086] When the supporting assembly 21 rotates to the laminating station, the first area 401 on the supporting surface is aligned with the sheet material 300 at the laminating station, and then the sheet material 300 is laminated to the first area 401 under the action of the laminating mechanism 30 .
[0087] After the bonding is completed, the first material belt 200 is separated from the sheet material 300 and unloaded, and the support component 21 continues to rotate. When the support component 21 rotates to the end point of the second path, the previous support component 21 of the support component 21 has been separated from the second material belt 400, and the adjustment roller 24 between the two support components 21 can first be moved out of the adjustment groove 23 along the second direction, and then moved to the avoidance position, so that the second material belt 400 is moved out of the adjustment groove 23, and finally the adjustment roller 24 is moved back into the adjustment groove 23.
[0088] See also Figure 3 , the present application also relates to a bonding method, which comprises the steps of:
[0089] S110 , conveying the first material belt 200 along a first path at a first conveying speed, so that the sheets 300 on the first material belt 200 pass through the laminating stations in sequence.
[0090] S120 , bending the second region of the second material strip 400 to form a fixed segment having a plurality of first regions 401 and a plurality of bent second regions.
[0091] S130, conveying the fixed section along the second path at a second conveying speed, the first area 401 in the fixed section can pass through the bonding station in sequence, and the first conveying speed is the same as the second conveying speed, so that the sheet 300 conveyed to the bonding station is aligned with the first area 401 conveyed to the bonding station.
[0092] S140 , laminating the sheet material 300 conveyed to the laminating station to the first area 401 conveyed to the laminating station.
[0093] By setting up the above-mentioned laminating equipment, the second area of the second material strip 400 is first bent to form a fixed section. Due to the bending of the second area in the fixed section, the distance between the two adjacent frames of the bent second area is shortened, so that the multiple frames in the fixed section can correspond one-to-one with the multiple ccms on the base film. Next, it is only necessary to transport the base film and the fixed section to the laminating station at the same speed and laminarize the ccms to the frames. Because the distance between the two adjacent frames is pre-adjusted, the base film and the fixed section can be transported at the same speed during lamination, eliminating the need for separate feeding and the need for interrupted loading of the base film, effectively improving lamination efficiency.
[0094] It is understandable that the specific steps in the bonding method can refer to the process of the bonding equipment in the above embodiment, so they are not described here in detail.
[0095] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0096] The above-described embodiments merely represent several implementation methods of the present application. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that a person of ordinary skill in the art may make various modifications and improvements without departing from the spirit of the present application, and these modifications and improvements fall within the scope of protection of the present application. Therefore, the scope of protection of the present patent application shall be determined by the appended claims.
Claims
1. A laminating device for laminating a sheet material on a first material belt to a first region on a second material belt, wherein the first material belt is provided with a plurality of sheets material spaced apart from each other, and the second material belt has a plurality of first regions and a plurality of second regions arranged alternately in sequence, characterized in that: The laminating device includes a first conveying mechanism, a second conveying mechanism and a laminating mechanism; The first conveying mechanism is used to convey the first material belt along a first path at a first conveying speed, so that the sheets on the first material belt pass through the laminating stations in sequence; The second conveying mechanism is used to bend the second region of the second material strip to form a fixed segment having a plurality of first regions and a plurality of curved second regions. The second conveying mechanism is further used to convey the fixed segment along a second path at a second conveying speed so that the plurality of first regions in the fixed segment pass through the laminating station in sequence, and the first regions conveyed to the laminating station are aligned with the sheet material conveyed to the laminating station. The laminating mechanism is used to laminarize the sheet material conveyed to the laminating station to the first area conveyed to the laminating station; Wherein, the first conveying speed is equal to the second conveying speed; The second conveying mechanism includes multiple groups of support components and multiple groups of adjustment components, each of the support components is connected to a corresponding one of the adjustment components, and each of the support components is capable of moving along the second path. During the movement of the multiple groups of support components and the multiple groups of adjustment components along the second path, the multiple groups of support components are arranged at intervals along the movement direction, each of the support components is used to support the first area of the second material strip, and each of the adjustment components at least partially extends between two adjacent groups of support components to bend the second area of the second material strip between the two adjacent groups of support components; The adjusting assembly includes an adjusting roller, which is capable of reciprocating along a first direction and a second direction, and is capable of rotating about a rotation axis parallel to the first direction, and has an avoidance position and a waiting position during movement; When the adjusting roller is located at the avoidance position, the adjusting roller and the second material strip are staggered in the second direction; When the adjusting roller is located at the waiting-to-press position, the adjusting roller corresponds to the second material strip in the second direction, so that the adjusting roller presses the second material strip between two adjacent groups of the support assemblies during the process of moving along the second direction; The first direction is perpendicular to the second direction, and the first direction is perpendicular to the second path.
2. The laminating device according to claim 1, characterized in that: The support assembly includes a first support roller, a support block and a second support roller. The first support roller and the second support roller are rotatably arranged on the support block. During the movement of the support assembly along the second path, the first support roller, the support block and the second support roller are arranged in sequence along the second path, and the second material belt is wound around the first support roller, the support block and the second support roller.
3. The laminating device according to claim 2, characterized in that: The support block has a support surface. The second material strip is wound around the first support roller, the support surface and the second support roller. The support surface is used to support the first area.
4. The laminating device according to claim 1, characterized in that: The adjustment assembly also includes a first driving member, a second driving member and a mounting block. The first driving member is connected to the support assembly and is in transmission connection with the second driving member to drive the second driving member to reciprocate along the first direction. The second driving member is in transmission connection with the mounting block to drive the mounting block to reciprocate along the second direction. The adjustment roller is arranged on the mounting block.
5. The laminating device according to claim 1, characterized in that: The second conveying mechanism further includes a conveying drive member, which is simultaneously in transmission connection with the plurality of support assemblies to drive the plurality of support assemblies to cyclically move along a closed path, wherein the closed path includes the second path and the return path connected end to end, and the plurality of support assemblies include a first support assembly and a second support assembly arranged in sequence along the moving direction of the closed path; When the first supporting assembly moves to the starting point of the second path, the first supporting assembly and the second supporting assembly are both capable of supporting the second material strip, and the adjusting assembly extending between the first supporting assembly and the second supporting assembly is capable of bending the second area; When the first supporting assembly moves to the end point of the second path, the first supporting assembly is capable of supporting the first region of the second material strip, and the second supporting assembly is separated from the second material strip.
6. The laminating device according to claim 5, characterized in that: The closed path is a circular path; The second conveying mechanism also includes a connecting shaft, and the conveying drive member is connected to the connecting shaft to drive the connecting shaft to rotate. Multiple groups of support components are arranged on the side of the connecting shaft at intervals along the circumference of the connecting shaft, and each of the adjustment components at least partially extends between two adjacent groups of support components.
7. The laminating device according to claim 1, characterized in that: The bonding device also includes a first detection component and a second detection component. The first detection component is used to detect the distance between two adjacent sheets on the first material belt, and the second detection component is used to detect the position of the first area on the second material belt. The second conveying mechanism is used to bend the second area according to the detection results of the first detection component and the second detection component.
8. A laminating method based on the laminating device according to claim 1, for laminating a sheet material on a first material belt to a first region of a second material belt, wherein a plurality of the sheet materials are arranged at intervals on the first material belt, and the second material belt has a plurality of the first regions and a plurality of the second regions arranged alternately in sequence, characterized in that: The bonding method includes: Conveying the first material belt along a first path at a first conveying speed so that the sheets on the first material belt pass through the laminating stations in sequence; bending the second region of the second material strip to form a fixed segment having a plurality of the first regions and a plurality of bent second regions; Conveying the fixed section along a second path at a second conveying speed, the first area in the fixed section being able to sequentially pass through the laminating station, and the first conveying speed being equal to the second conveying speed, so that the sheet conveyed to the laminating station is aligned with the first area conveyed to the laminating station; The sheet material transported to the bonding station is bonded to the first area transported to the bonding station.
Citation Information
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