An assembly apparatus for wire packages and gel shells

Abstract

The application discloses a kind of wire package and the assembling equipment of shell, including wire package placement mechanism, wire package positioning and removing mechanism, wire package two sides wire separation mechanism and winding and cutting mechanism, wire package two sides wire separation mechanism is between wire package placement mechanism and winding and cutting mechanism, wire package positioning and removing mechanism moves wire package from wire package placement mechanism to wire package two sides wire separation mechanism, wire package positioning and removing mechanism moves wire package from wire package two sides wire separation mechanism to winding and cutting mechanism.The wire package and the assembling equipment of shell are through the angle of wire package, and distinguish the position of each copper wire, positioning and capture to rear for cutting and winding operation, reduce the step of manual adjustment wire package angle, ensure that the placement position of each copper wire on shell is correct and accurate, automatically complete above-mentioned operation, improve yield.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of network filter production, and particularly relates to a wire package and glue shell assembling device. BACKGROUND

[0002] In the production process of a network filter, a wire package (or a magnetic ring) needs to be placed in the interior of a device shell according to a production operation instruction book, three copper wires (one thick wire and two thin wires) at both ends of the wire package are straightened and fixed on a jig according to production requirements, so as to facilitate subsequent processing equipment to produce, at present, neither the wire package jig nor the wire package vibration plate feeding can guarantee that the angle of the wire package can correspond to the glue shell, and three copper wires are respectively arranged on both sides of the wire package, manual distinguishing and positioning are needed, so that the subsequent wire winding can be put into the glue shell, the efficiency of manual wire distinguishing is low, and errors are prone to occur. SUMMARY

[0003] An object of the present application is to provide a wire package and glue shell assembling device, the angle of the wire package is adjusted by a wire package placing mechanism, and each copper wire position is distinguished by a wire distinguishing mechanism on both sides of the wire package, so as to facilitate subsequent assembly of the wire package and the glue shell.

[0004] To achieve this object, the present application adopts the following technical scheme:

[0005] A wire package and glue shell assembling device, comprising a wire package placing mechanism, a wire package positioning and moving mechanism, a wire distinguishing mechanism on both sides of the wire package and a wire winding and cutting mechanism, the wire distinguishing mechanism on both sides of the wire package is between the wire package placing mechanism and the wire winding and cutting mechanism, the wire package positioning and moving mechanism moves the wire package from the wire package placing mechanism to the wire distinguishing mechanism on both sides of the wire package, and the wire package positioning and moving mechanism moves the wire package from the wire distinguishing mechanism on both sides of the wire package to the wire winding and cutting mechanism.

[0006] As a preferred technical scheme, the wire package placing mechanism comprises a wire straightening base, a wire clamping base, a wire package base and a rotating rear seat, two wire clamping bases and two wire package bases are fixed on the wire straightening base, the rotating rear seat moves horizontally on the wire clamping base, a clamping jaw assembly is rotationally connected to the rotating rear seat, a wire package extension seat moves horizontally on the wire package base, a wire package placing groove is fixed on the wire package extension seat, a wire package angle camera and a wire straightening lifting cylinder are fixed on the wire straightening base, a wire straightening light source plate is vertically connected to the driving end of the wire straightening lifting cylinder, the wire package angle camera is located at the front end of the wire package placing groove, and the wire straightening light source plate is located at the rear end of the wire package placing groove.

[0007] As a preferred technical scheme, the rotating rear seat is fixed with a line clamping cylinder and a rotating motor, a driving end of the line clamping cylinder is connected with the clamping jaw assembly through the rotating motor, and a driving end of the rotating motor is rotationally connected with the clamping jaw assembly.

[0008] As a preferred technical scheme, the wire package positioning and transferring mechanism comprises a transfer frame, a front gantry and a rear gantry, the front gantry and the rear gantry are respectively slidably arranged at the front end and the rear end of the transfer frame, a lower probe rod moving along a vertical direction is arranged at the middle part of the front gantry, an adsorption cavity is arranged at the lower end of the lower probe rod, a protection spring is connected between the adsorption cavity and the lower probe rod, front clamping jaws are arranged at the two sides of the lower probe rod, a magnetic ring transfer frame moving along a vertical direction is arranged at the middle part of the rear gantry, a fixed fork is arranged at the middle part of the magnetic ring transfer frame, magnetic ring line clamping jaws are laterally arranged at the two sides of the fixed fork, and rear clamping jaws are arranged at the two sides of the magnetic ring transfer frame.

[0009] As a preferred technical scheme, a transfer lateral slide rail is arranged in the magnetic ring transfer frame, the magnetic ring line clamping jaws slide on the transfer lateral slide rail, a transfer motor is arranged at the outside of the magnetic ring transfer frame, and the transfer motor is in transmission connection with the magnetic ring line clamping jaws through a transfer synchronous wheel and a transfer synchronous belt.

[0010] As a preferred technical scheme, the wire package two-side dividing mechanism comprises an intermediate wire package shaping group and side wire dividing groups arranged at the two sides of the intermediate wire package shaping group.

[0011] As a preferred technical scheme, the intermediate wire package shaping group comprises an intermediate wire package moving module, an intermediate jacking motor and a side edge liftable base, the intermediate jacking motor is arranged on the intermediate wire package moving module, the side edge liftable base is fixed on a driving end of the intermediate jacking motor, a wire package placing position is arranged at the top of the side edge liftable base, elastic sheet insertion plates are arranged at the two ends of the wire package placing position, and insertion spring is connected with the lower end of the elastic sheet insertion plate.

[0012] As a preferred technical scheme, the side branch distribution group comprises a laterally movable side branch distribution base, a branch distribution detection seat, two groups of first branch distribution lateral modules capable of moving laterally and longitudinally, and a group of second branch distribution lateral modules capable of moving laterally, the branch distribution detection seat is fixed on the side branch distribution base, a branch distribution detection cylinder is installed on the branch distribution detection seat, the branch distribution detection cylinder is vertically upward and is connected with a fiber clamp seat, a detection optical fiber is installed on the fiber clamp seat, a clamp jaw base is connected with the driving end of the first branch distribution lateral module, an adjusting clamp seat is movably arranged on the clamp jaw base in the vertical direction, a first clamp cylinder is installed on the adjusting clamp seat, a first movable clamp is connected with the driving end of the first clamp cylinder, a fixed clamp seat is connected with the driving end of the second branch distribution lateral module, a second clamp cylinder is installed on the fixed clamp seat, and a second movable clamp is connected with the driving end of the second clamp cylinder.

[0013] As a preferred technical scheme, the wire cutting and winding mechanism comprises a rubber shell conveying device and a wire package device, the wire package device is located in front of the rubber shell conveying device, a wire package support is arranged on the wire package device, a wire package motor and a wire package sliding block are fixed on the wire package support, a wire package gear is connected with the driving end of the wire package motor, a wire package sliding rail is slidably connected to the wire package sliding block, a wire package rack is in meshing transmission with the wire package gear, the wire package rack is fixedly connected with the wire package sliding rail, a wire package clamp seat is fixed on the wire package sliding rail, a clamp groove is arranged on the wire package clamp seat, a wire package clamp cylinder is installed on the wire package clamp seat, and a clamp movable block is connected with the driving end of the wire package clamp cylinder.

[0014] As a preferred technical scheme, the upper portion of the rubber shell conveying device is provided with a cutting and winding support, a cutting and winding vertical driving device and a cutting and winding rotating device are installed on the cutting and winding support, the cutting and winding vertical driving device drives the cutting and winding rotating device to move up and down, and the cutting and winding rotating device is located above the rubber shell conveying device.

[0015] The wire package and rubber shell assembling equipment provided by the application can correct the angle of the wire package, distinguish the positions of the copper wires, position and grab the wire package to the rear for wire cutting and winding operations, reduce the step of manually adjusting the angle of the wire package, ensure that the positions of the copper wires on the rubber shell are correct, and automatically complete the above operations, thereby improving the yield. BRIEF DESCRIPTION OF DRAWINGS

[0016] The application will be further described in detail below with reference to the drawings and embodiments.

[0017] Figure 1 FIG. 1 is a schematic structural diagram of a wire package and rubber shell assembling equipment according to an embodiment of the application;

[0018] Figure 2 The overall structure schematic diagram of the wire package placing mechanism described in the embodiment;

[0019] Figure 3 The camera part structure schematic diagram of the wire package placing mechanism described in the embodiment;

[0020] Figure 4 The structure schematic diagram of the wire clamping base described in the embodiment;

[0021] Figure 5 The structure schematic diagram of the wire package base described in the embodiment;

[0022] Figure 6 The overall structure schematic diagram of the wire package two-side wire dividing mechanism described in the embodiment;

[0023] Figure 7 The three-dimensional structure diagram of the intermediate wire package shaping group described in the embodiment;

[0024] Figure 8 The sectional view of the intermediate wire package shaping group described in the embodiment;

[0025] Figure 9 The three-dimensional structure diagram of the side wire dividing group described in the embodiment;

[0026] Figure 10 The combined structure diagram of the two first wire dividing horizontal mold groups described in the embodiment;

[0027] Figure 11 The combined structure diagram of the wire dividing detection seat and the second wire dividing horizontal mold group described in the embodiment;

[0028] Figure 12 The partial sectional view of the wire dividing detection seat described in the embodiment;

[0029] Figure 13 The overall structure schematic diagram of the wire package positioning and taking mechanism described in the embodiment;

[0030] Figure 14 The overall structure schematic diagram of the front gantry described in the embodiment;

[0031] Figure 15 The middle structure schematic diagram of the front gantry described in the embodiment;

[0032] Figure 16 The side structure schematic diagram of the front gantry described in the embodiment;

[0033] Figure 17 The overall structure schematic diagram of the rear gantry described in the embodiment;

[0034] Figure 18The first structure diagram of the middle part of the rear gantry for the embodiment;

[0035] Figure 19 The second structure diagram of the middle part of the rear gantry for the embodiment;

[0036] Figure 20 The side structure diagram of the rear gantry for the embodiment;

[0037] Figure 21 The overall structure diagram of the winding and cutting mechanism for the embodiment;

[0038] Figure 22 The structure diagram of the wire package device for the embodiment;

[0039] Figure 23 The structure diagram of the winding and cutting support for the embodiment;

[0040] Figure 24 The first partial structure diagram of the winding and cutting rotating device for the embodiment;

[0041] Figure 25 The second partial structure diagram of the winding and cutting rotating device for the embodiment.

[0042] Figures 1 to 25 In the middle:

[0043] 1. A wire package placing mechanism; 101. A wire arranging base; 102. A wire clamping base; 103. A wire package base; 104. A rotating rear base; 105. A clamping jaw assembly; 106. A wire package extending seat; 107. A wire package placing groove; 108. A wire package angle camera; 109. A wire arranging lifting cylinder; 110. A wire arranging light source plate; 111. A wire package Y-shaped groove; 112. A wire package U-shaped groove; 113. A wire clamping sliding rail; 114. A wire clamping motor; 115. A wire clamping lead screw; 116. A wire clamping cylinder; 117. A rotating motor; 118. A wire package sliding rail; 119. A wire package motor; 120. A wire package lead screw;

[0044] 2, wire package two sides of the line mechanism; 201, intermediate wire package shaping group; 202, side line group; 203, intermediate wire package moving module; 204, intermediate jacking motor; 205, side lift base; 206, wire package placement position; 207, spring plate; 208, spring plate spring; 209, side line base; 210, line detection seat; 211, first line horizontal module; 212, second line horizontal module; 213, line detection cylinder; 214, optical fiber clamp seat; 215, detection optical fiber; 216, clamp base; 217, adjust clamp seat; 218, first clamp cylinder; 219, first movable clamp; 220, fixed clamp seat; 221, second clamp cylinder; 222, second movable clamp; 223, optical fiber seat cylinder; 224, optical fiber movable clamp; 225, optical fiber fixed clamp; 226, clamp jacking motor; 227, jacking gear; 228, jacking rack; 229, jacking slide rail; 230, side base plate; 231, side slide rail; 232, side pushing cylinder; 233, brush line seat; 234, brush line jacking cylinder; 235, brush line support; 236, brush line fixed clamp; 237, brush line clamp cylinder; 238, brush line movable clamp; 239, electromagnet ring; 240, electromagnet seat; 241, electromagnet sleeve; 242, line needle; 243, limit groove;

[0045] 3, wire package positioning and taking mechanism; 301, moving frame; 302, front gantry; 303, rear gantry; 304, down rod; 305, adsorption cavity; 306, front clamp jaw; 307, magnetic ring transfer frame; 308, fixed fork; 309, magnetic ring wire clamp jaw; 310, rear clamp jaw; 311, front horizontal moving module; 312, front vertical moving module; 313, front taking module; 314, rear horizontal moving module; 315, rear vertical moving module; 316, rear wire clamping cylinder; 317, rear wire clamping seat; 318, rear taking module; 319, clamp fork cylinder; 320, moving fork; 321, clamp fork slider; 322, transfer horizontal slide rail; 323, transfer motor; 324, transfer synchronous belt; 325, moving straight line module; 326, rear clamp plate;

[0046] 4. Wire winding and cutting mechanism; 401. Wire connector assembly; 402. Wire connector bracket; 403. Wire connector motor; 404. Wire connector gear; 405. Wire connector slide rail; 406. Wire connector rack; 407. Wire connector clamp seat; 408. Wire clamping groove; 409. Wire connector clamping cylinder; 410. Wire clamping movable block; 411. Wire cutting and winding bracket; 412. Wire cutting and winding vertical motor; 413. Wire cutting and winding needle seat; 414. Wire cutting and winding screw; 415. Wire cutting and winding nut seat; 416. Wire cutting and winding vertical slide rail; 417. Cutting rod; 418. Winding needle rod; 419. Wire cutting and winding rotary motor; 420. Gear shaft; 421. Splined shaft; 422. Cutting tube; 423. Cutting protrusion; 424. Glue housing conveying module; 425. Fixture seat; 426. Glue housing fixture; 427. Foot position lens. Detailed Implementation

[0047] The technical solution of the present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0048] like Figure 1 As shown in this embodiment, an assembly device for a coil and a housing includes a coil placement mechanism 1, a coil positioning and removal mechanism 3, a coil side wire separating mechanism 2, and a winding and cutting mechanism 4. The coil side wire separating mechanism 2 is located between the coil placement mechanism 1 and the winding and cutting mechanism 4. The coil positioning and removal mechanism moves the coil 3 from the coil placement mechanism 1 to the coil side wire separating mechanism 2, and the coil positioning and removal mechanism 3 moves the coil from the coil side wire separating mechanism 2 to the winding and cutting mechanism 4.

[0049] The wire coil is placed in the wire coil placement mechanism 1 beforehand for angle adjustment. Then, the wire coil positioning and transfer mechanism 3 picks it up and moves it to the wire separating mechanism 2 on both sides of the wire coil for copper wire separation. Next, the wire coil positioning and transfer mechanism 3 places the wire coil and the separated copper wires into the plastic shell in the winding and cutting mechanism 4. After wire cutting and winding, the assembly is completed.

[0050] like Figures 2 to 5 As shown, specifically, the cable tray placement mechanism 1 includes a cable management base 101, a cable clamping base 102, a cable tray base 103, and a rotating rear seat 104. The two cable clamping bases 102 and the two cable tray bases 103 are all fixed on the cable management base 101. The rotating rear seat 104 moves laterally on the cable clamping base 102. A gripper assembly 105 is rotatably connected to the rotating rear seat 104. A cable tray extension seat 106 moves laterally on the cable tray base 103. A cable tray placement slot 107 is fixed on the cable tray extension seat 106. A cable tray angle camera 108 and a cable management lifting cylinder 109 are fixed on the cable management base 101. The drive end of the cable management lifting cylinder 109 is vertically connected to a cable management light source plate 110. The cable tray angle camera 108 is located at the front end of the cable tray placement slot 107, and the cable management light source plate 110 is located at the rear end of the cable tray placement slot 107.

[0051] The front is between the vibration disc, the mechanical hand or the artificial online package to the clamping wire base 102, in the rotating rear seat 104 moves to the middle close to the wire package, two clamping jaw assemblies 105 respectively clamp the copper wire on both sides of the wire package, and then the wire arranging top lifting cylinder 109 controls the wire arranging light source plate 110 to rise and light, the wire package angle camera 108 shoots the angle of the current wire package, if it does not meet the requirements, the clamping jaw assembly 105 on the rotating rear seat 104 is controlled to rotate, until the angle of the wire package is correct, then the wire package placing groove 107 on both sides is close to the middle, clamps the current wire package, keeps the angle of the wire package unchanged, and waits for the wire separating mechanism 2 on both sides of the wire package to grab the wire package.

[0052] After the wire package is placed correctly, the wire package Y-shaped groove 111 is arranged outside the wire package placing groove 107, and the wire package U-shaped groove 112 is arranged inside the wire package placing groove 107, wherein the wire package Y-shaped groove 111 enables the copper wire on the wire package to pass through and be clamped, and the wire package U-shaped groove 112 clamps the magnetic ring part in the wire package.

[0053] The clamping wire base 102 is horizontally provided with a clamping wire sliding rail 113, the lower end of the rotating rear seat 104 is provided with a clamping wire sliding block, the clamping wire sliding rail 113 slides on the clamping wire sliding block, and one side of the clamping wire base 102 is provided with a clamping wire motor 114, the driving end of the clamping wire motor 114 is connected with a clamping wire lead screw 115, the rotating rear seat 104 is provided with a clamping wire nut, the clamping wire lead screw 115 is threadedly connected to the clamping wire nut, when the copper wire on both sides of the wire package needs to be clamped, the clamping wire motor 114 is driven through the threads between the clamping wire lead screw 115 and the clamping wire nut, the clamping wire sliding block and the clamping wire sliding rail 113 are matched to enable the rotating rear seat 104 to move in the horizontal direction on the side of the wire package, and the clamping jaw assembly 105 can clamp the copper wire of the wire package after approaching the wire package.

[0054] The rotating rear seat 104 is fixedly provided with a clamping wire cylinder 116 and a rotating motor 117, the driving end of the clamping wire cylinder 116 passes through the rotating motor 117 and is connected with the clamping jaw assembly 105, the driving end of the rotating motor 117 is rotationally connected with the clamping jaw assembly 105, the clamping wire cylinder 116 finely adjusts the position of the clamping jaw assembly 105, and then the rotating motor 117 controls the rotating action of the clamping jaw assembly 105.

[0055] On the structure of the rear, the wire package base 103 is provided with a wire package slide rail 118 transversely, the lower end of the wire package extension seat 106 is provided with a wire package sliding block, the wire package slide rail 118 slides on the wire package sliding block, one side of the wire package base 103 is provided with a wire package motor 119, the driving end of the wire package motor 119 is connected with a wire package lead screw 120, the wire package extension seat 106 is provided with a wire package nut, the wire package lead screw 120 is screwed on the wire package nut, and the two wire package placing grooves 107 are located between the two jaw assemblies 105. When the wire package is being wound, the wire package placing grooves 107 are respectively located at the two sides of the wire package. After the angle of the wire package is determined, the wire package motor 119 is powered under the sliding action of the wire package slide rail 118 and the wire package sliding block, and the wire package extension seat 106 is moved close to the wire package through the transmission of the wire package lead screw 120 and the wire package nut, so that the wire package placing groove 107 clamps the wire package at the current position, and the position of the wire package is ensured unchanged.

[0056] As shown in Figures 6 to 12 particular, the wire package two-side wire separation mechanism 2 includes a middle wire package shaping group 201 and side wire separation groups 202 located on the two sides of the middle wire package shaping group 201. The wire package positioning and taking mechanism 3 puts the wire package with the adjusted angle on the middle wire package shaping group 201, and the positions of the copper wires are positioned and separated by the side wire separation groups 202 on the two sides.

[0057] The middle wire package shaping group 201 includes a middle wire package moving module 203, a middle lifting motor 204 and a side elevatable base 205. The middle lifting motor 204 is installed on the middle wire package moving module 203, and the side elevatable base 205 is fixed on the driving end of the middle lifting motor 204. The top of the side elevatable base 205 is provided with a wire package placing position 206, and the two ends of the wire package placing position 206 are provided with elastic sheet insertion plates 207. The lower end of the elastic sheet insertion plate 207 is connected with an insertion plate spring 208.

[0058] After the wire package is separated, the wire package positioning and taking mechanism 3 first presses down the elastic sheet insertion plate 207 when clamping the wire package, and the insertion plate spring 208 is contracted, so that the side of the wire package is positioned and clamped without touching the wire package. In order to perform the wire separation action, the middle wire package moving module 203 is increased to control the position of the wire package in the front-rear direction to move, and the middle lifting motor 204 is also increased to control the lifting of the wire package, so as to facilitate the wire separation.

[0059] The rear end of the middle wire package shaping group 201 is provided with a wire brushing group. The wire brushing group includes a wire brushing seat 233, a wire brushing lifting cylinder 234 and a wire brushing support 235. The wire brushing lifting cylinder 234 is fixed on the wire brushing seat 233, and the driving end of the wire brushing lifting cylinder 234 is vertically upward and connected with the wire brushing support 235.

[0060] And, the end of the brush line support 235 is fixed with a brush line fixed clamp 236 and a brush line clamp cylinder 237, the driving end of the brush line clamp cylinder 237 is connected with a brush line movable clamp 238, and the brush line fixed clamp 236 is connected with the brush line movable clamp 238.

[0061] The brush line jacking cylinder 234 controls the brush line support 235 to rise, and the brush line clamp cylinder 237 controls the distance between the brush line movable clamp 238 and the brush line fixed clamp 236, so that the brush brushes the short copper wire, and it is convenient for the wire package positioning and moving mechanism 3 to grab one of the short copper wires, and the other one is pressed by the brush and cannot be pulled up, and after detection, it is divided into the corresponding side line group 202.

[0062] The lower end of the side edge liftable base 205 is connected with an electromagnet ring 239, the driving end of the middle wire package moving module 203 is installed with an electromagnet seat 240, the middle jacking motor 204 is fixed on the electromagnet seat 240, the electromagnet seat 240 is connected with the electromagnet sleeve 241 between the electromagnet seat 240 and the electromagnet ring 239, and the driving end of the middle jacking motor 204 passes through the electromagnet sleeve 241 and is connected with the electromagnet ring 239.

[0063] The middle jacking motor 204 controls the lifting of the side edge liftable base 205 through the electromagnet ring 239 on the electromagnet seat 240, so that it is easier to separate the three copper wires and more convenient to clamp a single copper wire.

[0064] The side line group 202 includes a side line base 209 which can move horizontally, a line detection seat 210, two groups of first line horizontal modules 211 which can move horizontally and vertically, and a second line horizontal module 212 which can move horizontally, the line detection seat 210 is fixed on the side line base 209, the line detection seat 210 is installed with a line detection cylinder 213, the line detection cylinder 213 is vertically upward and connected with a fiber clamp seat 214, the fiber clamp seat 214 is installed with a detection fiber 215, the driving end of the first line horizontal module 211 is connected with a clamp jaw base 216, the clamp jaw base 216 is movably arranged with an adjusting clamp seat 217 in the vertical direction, the adjusting clamp seat 217 is installed with a first clamp cylinder 218, the driving end of the first clamp cylinder 218 is connected with a first movable clamp 219, the driving end of the second line horizontal module 212 is connected with a fixed clamp seat 220, the fixed clamp seat 220 is installed with a second clamp cylinder 221, and the driving end of the second clamp cylinder 221 is connected with a second movable clamp 222.

[0065] Specifically, one side of the fiber clamp seat 214 is installed with a fiber seat cylinder 223, the driving end of the fiber seat cylinder 223 is connected with a fiber movable clamp 224, and the other side of the fiber clamp seat 214 is fixed with a fiber fixed clamp 225.

[0066] After the wire package is placed on the wire package placing position 206, when the three copper wires are straightened, the brush wire fixing clamp 236 is raised upward, the three copper wires are inserted into the brush, and then they are straightened until the longest copper wire (at this time, the other two short copper wires are loosened), the first branch wire horizontal module 211 on the outermost side controls the first movable clamp 219 and the adjusting clamp seat 217 to rise and clamp the longest copper wire, and then it is pulled down a small distance, then the wire package positioning and moving mechanism returns to the middle while clamping the two short copper wires to be straightened, during this process, the brush wire fixing clamp 36 retreats downward, then the wire package moving module 3 controls the wire package to move backward in the horizontal position, the wire package positioning and moving mechanism 3 clamps the two short copper wires to move together, until the corresponding position of the branch wire detection seat 10, the first branch wire horizontal module 211 on the inner side controls the adjusting clamp seat 17 to rise and be flush with the fixed clamp seat 20, the wire package positioning and moving mechanism 3 places the two short copper wires on the state of being clamped by the first branch wire horizontal module 211 and the second branch wire horizontal module 212 on the inner side at the same time, the first branch wire horizontal module 211 on the outermost side raises the longest copper wire (to give way to the two short copper wires), the fiber fixing clamp 225 is raised, the two copper wires are inserted into the limiting groove 243 between the fiber movable clamp 224 and the fiber fixing clamp 225, due to the size limitation, only a single copper wire can exist at the same height in the vertical direction, the fiber seat cylinder 223 controls the branch wire needle 242 to pass through the two copper wires separated at high and low positions, then the copper wire pressed by the branch wire needle 242 follows the fiber clamp seat 214 to move downward, the other copper wire does not move, during the downward movement of the fiber clamp seat 214, the detection fiber 215 detects the copper wire that is not pulled, after detecting the color of the remaining copper wire that does not move, the clamping of the second branch wire horizontal module 212 is released, the clamping of the first branch wire horizontal module 211 on the inner side is retained, and the first branch wire horizontal module 211 on the inner side is used to first raise the detected copper wire (for giving way, and the first branch wire horizontal module 211 on the outermost side controls the longest copper wire to return to the same height as the copper wire that is not detected), and controls the detected copper wire to move forward and backward, the last copper wire that is not detected is clamped by the second branch wire horizontal module 212 and moved forward and backward to the appropriate position, then the first branch wire horizontal module 211 on the inner side is lowered to the same height as the copper wire that is not detected, the three copper wires are at the same height and are clamped according to the corresponding positions, which is convenient for the wire package positioning and moving mechanism 3 to clamp and take away.

[0067] Specifically, the clamping jaw base 216 is fixed with a clamping jaw jacking motor 226, the driving end of the clamping jaw jacking motor 226 is connected with a jacking gear 227, the adjusting clamp base 217 is fixed with a jacking rack 228, the jacking rack 228 is in meshing transmission with the jacking gear 227, the clamping jaw base 216 is fixed with a jacking slide rail 229, the adjusting clamp base 217 slides on the jacking slide rail 229, in the first branch line transverse module 211, the clamping jaw jacking motor 226 provides power, the height position of the adjusting clamp base 217 is controlled through the jacking gear 227 and the jacking rack 228 to clamp the copper wire.

[0068] The side surface branch line group 202 is provided below with a side surface base plate 230, the side surface base plate 230 is fixed with a side surface slide rail 231 and a side surface pushing cylinder 232, the driving end of the side surface pushing cylinder 232 is connected with the side surface branch line base 209, the lower end of the side surface branch line base 209 is fixed with a side surface sliding block, the side surface sliding block slides on the side surface slide rail 231, when the branch line is carried out, according to the length of the copper wire, the distance between the side surface branch line base 209 and the wire package is controlled by the side surface pushing cylinder 232 to realize the accurate grabbing of each copper wire.

[0069] As shown in Figures 13 to 20 Specifically, the wire package positioning and taking mechanism 3 includes a moving frame 301, a front gantry 302 and a rear gantry 303, the front gantry 302 and the rear gantry 303 respectively slide at the front end and the rear end of the moving frame 301, the middle part of the front gantry 302 is installed with a downward probe 304 moving along the vertical direction, the lower end of the downward probe 304 is provided with a suction cavity 305, the suction cavity 305 is connected with the downward probe 304 through a protection spring, the two sides of the downward probe 304 are provided with front clamping jaws 306, the middle part of the rear gantry 303 is installed with a magnetic ring transfer frame 307 moving along the vertical direction, the middle part of the magnetic ring transfer frame 307 is installed with a fixed fork 308, the two sides of the fixed fork 308 are transversely moved with magnetic ring wire clamping jaws 309, the two sides of the magnetic ring transfer frame 307 are provided with rear clamping jaws 310.

[0070] The front gantry 302 moves forward, the downward probe 304 moves downward, the suction cavity 305 is pressed on the wire package with the angle set, the contraction state of the protection spring is used to protect the wire package from being pressed hard to cause the angle deviation, after the wire package is grabbed by the negative pressure, the front gantry 302 moves to the middle part of the moving frame 301, and the wire package in the current suction cavity 305 is placed into the wire package two-side branch line mechanism 2 to distinguish three copper wires, then the rear gantry 303 moves forward, the magnetic ring transfer frame 307 moves downward to the wire package two-side branch line mechanism 2, the fixed fork 308 grabs the middle part of the wire package, the magnetic ring wire clamping jaws 309 separate the already distinguished copper wires to prevent confusion, and each copper wire is positioned and clamped by the rear clamping jaws 310 on both sides, and then is transferred to the wire winding and cutting mechanism 4 of the wire package and the shell for assembling the shell.

[0071] Moreover, a group of transfer linear modules 325 is arranged on each side of the transfer frame 301, the driving end of one group of transfer linear modules 325 is connected with the front gantry 302, and the driving end of the other group of transfer linear modules 325 is connected with the rear gantry 303, and the two groups of transfer linear modules 325 respectively control the front and rear movement of the front gantry 302 and the front and rear movement of the rear gantry 303.

[0072] The front cross-moving module 311 is transversely arranged on the front gantry 302, the front vertical-moving module 312 is arranged on the driving end of the front cross-moving module 311, the front clamp jaw 306 is arranged on the driving end of the front vertical-moving module 312, the front material taking module 313 is fixedly arranged on the middle part of the front gantry 302, the driving end of the front material taking module 313 moves along the vertical direction and is fixedly connected with the lower probe 304, when the front material taking module 313 on the front gantry 302 controls the adsorption cavity 305 to adsorb the wire package, then the front cross-moving module 311 controls the front vertical-moving module 312 to move towards the middle, and the front vertical-moving module 312 controls the front clamp jaw 306 to clamp the copper wires on both sides of the wire package, so as to facilitate the transfer to the wire separating mechanism 2 on both sides of the wire package.

[0073] The rear cross-moving module 314 is transversely arranged on the rear gantry 303, the rear vertical-moving module 315 is arranged on the driving end of the rear cross-moving module 314, the rear clamp jaw 310 is arranged on the driving end of the rear vertical-moving module 315, the rear clamp jaw 310 is hingedly connected with the rear clamp line plate 326 on the driving end of the rear vertical-moving module 315, the rear clamp line cylinder 316 is fixedly arranged on the driving end of the rear vertical-moving module 315, the driving end of the rear clamp line cylinder 316 vertically moves upwards and is connected with the rear clamp line plate 326, the rear clamp line plate 326 is located in the interior of the rear clamp line seat 317, the driving end of the rear clamp jaw 310 is hingedly connected with the rear clamp line plate 326, the rear material taking module 318 is fixedly arranged on the middle part of the rear gantry 303, the driving end of the rear material taking module 318 moves along the vertical direction and is fixedly connected with the magnetic ring transfer frame 307, the rear material taking module 318 on the rear gantry 303 controls the magnetic ring transfer frame 307 to move downwards to clamp the wire package with separated copper wires, and the rear cross-moving module 314 on both sides controls the rear vertical-moving module 315 to move towards the middle, the rear vertical-moving module 315 controls the rear clamp line cylinder 316 to drive the rear clamp line seat 317 to move downwards to the separated copper wires to clamp the individual copper wires.

[0074] On the rear gantry 303, the clamping fork cylinder 319 is fixedly arranged on the fixed fork 308, the moving fork 320 is connected with the driving end of the clamping fork cylinder 319, and the clamping fork cylinder 319 controls the movement of the moving fork 320 relative to the fixed fork 308, so as to clamp the wire package.

[0075] The fixed fork 308 moves downward to the position of the wire package, the rear wire clamping seats 317 on both sides move closer to the middle, and after the position is adjusted, the rear wire clamping seats 317 move downward, the baffle on the rear wire clamping seat 317 aligns and clamps the copper wires horizontally, the rear clamping jaw 310 clamps the three copper wires, and at the same time, the side wire separation group 202 on the outer side releases the copper wires, the magnetic ring wire clamping jaw 309 moves a distance to the wire package, completely separates the three copper wires, and then the whole body rises and continues to convey backward.

[0076] The inside of the magnetic ring transfer frame 307 slides forward and backward with the clamping fork slider 321, the clamping fork slider 321 is connected with the fixed fork 308, the position of the fixed fork 308 is controlled by the clamping fork slider 321 according to the position of the wire package and the position of the copper wire on the wire separation mechanism 2 on both sides of the wire package, so as to satisfy the rear clamping jaw 310 on both sides of the corresponding magnetic ring transfer frame 307, and accurately clamp the wire package and each copper wire.

[0077] The inside of the magnetic ring transfer frame 307 is provided with a transfer horizontal slide rail 322, the magnetic ring wire clamping jaw 309 slides on the transfer horizontal slide rail 322, the outside of the magnetic ring transfer frame 307 is provided with a transfer motor 323, the transfer motor 323 is transmitted to the magnetic ring wire clamping jaw 309 through a transfer synchronous wheel and a transfer synchronous belt 324, the positions where the copper wires are separated are different on different wire packages, the transfer synchronous wheel is controlled to rotate by the transfer motor 323, the distance between the magnetic ring wire clamping jaw 309 and the fixed fork 308 in the middle is controlled through the transfer synchronous belt 324, so that the bayonet on the magnetic ring wire clamping jaw 309 accurately corresponds to the separated copper wires.

[0078] As shown in Figures 21 to 25 , specifically, the wire winding and cutting mechanism 4 includes a rubber shell conveying device and a wire package device 401, the wire package device 401 is located in front of the rubber shell conveying device, the wire package device 401 is provided with a wire package support 402, the wire package support 402 is fixed with a wire package motor 403 and a wire package slider, the driving end of the wire package motor 403 is connected with a wire package gear 404, the wire package slider is slidably connected with a wire package slide rail 405, the wire package gear 404 is in meshing transmission with a wire package rack 406, the wire package rack 406 is fixedly connected with the wire package slide rail 405, the wire package slide rail 405 is fixedly provided with a wire package wire clamping seat 407, the wire package wire clamping seat 407 is provided with a wire clamping groove 408, the wire package wire clamping seat 407 is provided with a wire package wire clamping cylinder 409, and the driving end of the wire package wire clamping cylinder 409 is connected with a wire clamping movable block 410.

[0079] Moreover, the upper part of the rubber shell conveying device is provided with a cutting and winding support 411, the cutting and winding support 411 is provided with a cutting and winding vertical driving device and a cutting and winding rotating device, the cutting and winding vertical driving device drives the cutting and winding rotating device to move up and down, and the cutting and winding rotating device is located above the rubber shell conveying device.

[0080] The wire package positioning and taking mechanism 3 places the wire package with distinguished copper wire into the pre-positioned rubber shell of the rubber shell conveying device, the copper wire is inserted into the clamping groove 408 of the wire package clamping seat 407, the wire package clamping cylinder 409 controls the clamping movable block 410 to clamp the copper wire, under the action of the wire package rack 406 and the wire package rack 406, the rubber shell conveying device is moved together to the shearing and winding support 411, until it is below the shearing and winding rotating device, the shearing and winding vertical driving device controls the shearing and winding rotating device to press downward on the copper wire of the wire package, and the excess part of the copper wire is cut off by shearing and the copper wire of the wire package part is wound on the needle of the rubber shell.

[0081] In the vertical direction, the shearing and winding vertical driving device includes a shearing and winding vertical motor 412 and a shearing and winding needle seat 413, the shearing and winding vertical motor 412 is installed on the shearing and winding support 411, the driving end of the shearing and winding vertical motor 412 is connected with a shearing and winding lead screw 414, the side of the shearing and winding needle seat 413 is provided with a shearing and winding nut seat 415, the shearing and winding lead screw 414 is in threaded transmission connection with the shearing and winding nut seat 415, the side of the shearing and winding support 411 is fixed with a shearing and winding vertical sliding rail 416, and the side of the shearing and winding nut seat 415 is provided with a shearing and winding vertical sliding block which slides on the shearing and winding vertical sliding rail 416.

[0082] The shearing and winding vertical motor 412 provides power, and under the cooperation of the shearing and winding lead screw 414 and the shearing and winding nut seat 415, the shearing and winding needle seat 413 is controlled to move downward along the shearing and winding vertical sliding rail 416 until the shearing and winding rotating device contacts the wire package.

[0083] In the shearing and winding process, the shearing and winding rotating device includes a shearing and winding rotating motor 419, a gear shaft 420 is rotatably connected to the shearing and winding needle seat 413, a spline shaft 421 is connected between the shearing and winding rotating motor 419 and the gear shaft 420, a shearing cutter rod 417 and a winding needle rod 418 are provided with winding gears, and the gear shaft 420 is in meshing transmission with the winding gears.

[0084] The shearing and winding rotating motor 419 provides power, which is transmitted to the gear shaft 420 from the spline shaft 421, the gear shaft 420 controls the rotation of the shearing cutter rod 417 to cut off the excess part of the copper wire, and the winding needle rod 418 controls the rotation of the copper wire on the needle of the rubber shell.

[0085] Specifically, the shearing and winding needle seat 413 is installed with the shearing cutter rod 417 and the winding needle rod 418, the outer side of the shearing cutter rod 417 is sleeved with a shearing cutter tube 422, the shearing cutter tube 422 is relatively rotatable with the shearing cutter rod 417, and the lower end of the shearing cutter tube 422 and the lower end of the shearing cutter rod 417 are provided with shearing cutter protrusions 423.

[0086] The shearing cutter tube 422 is fixed and pressed downward on the copper wire, and the shearing cutter rod 417 is rotated, when the two shearing cutter protrusions 423 are relatively cut, the excess copper wire is cut off, and then the winding needle rod 418 is used to wind the copper wire.

[0087] The glue shell conveying device comprises a glue shell conveying module 424, a jig seat 425 is fixed on the driving end of the glue shell conveying module 424, a glue shell jig 426 is installed on the jig seat 425, the glue shell is placed on the glue shell jig 426 in advance for assembly, the glue shell jig 426 can be replaced on the jig seat 425 according to different batches of glue shells, and the adaptability is high. Moreover, a pinhole lens 427 is arranged on one side of the glue shell conveying module 424 to observe the glue shell and the wire package forming condition after winding.

[0088] It should be noted that the above specific embodiments are only the preferred embodiments of the present application and the technical principles applied, and any changes or replacements easily thought of by those skilled in the art within the technical range disclosed by the present application should be covered within the protection scope of the present application.

Claims

1. An assembly device for a coil and a housing, characterized in that, The device includes a coil placement mechanism, a coil positioning and removal mechanism, a coil side splitting mechanism, and a winding and cutting mechanism. The coil side splitting mechanism is located between the coil placement mechanism and the winding and cutting mechanism. The coil positioning and removal mechanism moves the coil from the coil placement mechanism to the coil side splitting mechanism, and the coil positioning and removal mechanism moves the coil from the coil side splitting mechanism to the winding and cutting mechanism. The cable placement mechanism includes a cable management base, a cable clamping base, a cable package base, and a rotating rear seat. Two cable clamping bases and two cable package bases are fixed to the cable management base. The rotating rear seat moves laterally on the cable clamping base. A gripper assembly is rotatably connected to the rotating rear seat. A cable package extension seat moves laterally on the cable package base. A cable package placement slot is fixed on the cable package extension seat. A cable package angle camera and a cable management lifting cylinder are fixed on the cable management base. A cable management light source plate is vertically connected upwards to the drive end of the cable management lifting cylinder. The cable package angle camera is located at the front end of the cable package placement slot, and the cable management light source plate is located at the rear end of the cable package placement slot. The coil positioning and transfer mechanism includes a transfer frame, a front gantry, and a rear gantry. The front gantry and the rear gantry slide at the front and rear ends of the transfer frame, respectively. A lower probe rod that moves vertically is installed in the middle of the front gantry. An adsorption cavity is provided at the lower end of the lower probe rod. A protective spring is connected between the adsorption cavity and the lower probe rod. Front grippers are provided on both sides of the lower probe rod. A magnetic ring transfer frame that moves vertically is installed in the middle of the rear gantry. A fixed fork is installed in the middle of the magnetic ring transfer frame. Magnetic ring wire grippers that move laterally are located on both sides of the fixed fork. Rear grippers are provided on both sides of the magnetic ring transfer frame.

2. The assembly equipment for a coil and a housing according to claim 1, characterized in that, A wire-clamping cylinder and a rotary motor are fixed on the rotating rear seat. The drive end of the wire-clamping cylinder passes through the rotary motor and is connected to the gripper assembly. The drive end of the rotary motor is rotatably connected to the gripper assembly.

3. The assembly equipment for a coil and a housing according to claim 1, characterized in that, The magnetic ring transfer frame is equipped with a transfer transverse slide rail inside, and the magnetic ring wire clamp slides on the transfer transverse slide rail. A transfer motor is installed on the outside of the magnetic ring transfer frame, and the transfer motor is driven to the magnetic ring wire clamp through a transfer synchronous pulley and a transfer synchronous belt.

4. The assembly equipment for a coil and a housing according to claim 1, characterized in that, The cable splitting mechanism includes a middle cable shaping group and side splitting groups located on both sides of the middle cable shaping group.

5. The assembly equipment for a coil and a housing according to claim 4, characterized in that, The intermediate coil shaping assembly includes an intermediate coil moving module, an intermediate lifting motor, and a side liftable base. The intermediate lifting motor is mounted on the intermediate coil moving module, and the side liftable base is fixed to the drive end of the intermediate lifting motor. A coil placement position is provided on the top of the side liftable base, and spring inserts are provided at both ends of the coil placement position. A spring insert is connected to the lower end of the spring insert.

6. The assembly equipment for a coil and a housing according to claim 4, characterized in that, The side splitter assembly includes a laterally movable side splitter base, a splitter detection seat, two sets of first splitter horizontal modules that can move laterally and vertically, and a set of second splitter horizontal modules that can move laterally. The splitter detection seat is fixed on the side splitter base, and a splitter detection cylinder is installed on the splitter detection seat. The splitter detection cylinder is vertically upward and connected to a fiber optic clip seat. A detection fiber is installed on the fiber optic clip seat. The drive end of the first splitter horizontal module is connected to a gripper base. An adjustable clip seat is movable along the vertical direction on the gripper base. A first clip cylinder is installed on the adjustable clip seat. The drive end of the first clip cylinder is connected to a first movable clip. The drive end of the second splitter horizontal module is connected to a fixed clip seat. A second clip cylinder is installed on the fixed clip seat. The drive end of the second clip cylinder is connected to a second movable clip.

7. The assembly equipment for a coil and a housing according to claim 1, characterized in that, The winding and cutting mechanism includes a housing conveying device and a connector assembly. The connector assembly is located in front of the housing conveying device. A connector support is provided on the connector assembly. A connector motor and a connector slider are fixed on the connector support. A connector gear is connected to the drive end of the connector motor. A connector slide rail is slidably connected to the connector slider. A connector rack is meshed with the connector gear. The connector rack is fixedly connected to the connector slide rail. A connector clamping seat is fixed on the connector slide rail. A connector clamping seat is provided with a clamping groove. A connector clamping cylinder is installed on the connector clamping seat. A clamping block is connected to the drive end of the connector clamping cylinder.

8. The assembly equipment for a coil and a housing according to claim 7, characterized in that, A shearing and winding bracket is provided above the plastic shell conveying device. A shearing and winding vertical drive device and a shearing and winding rotation device are installed on the shearing and winding bracket. The shearing and winding vertical drive device drives the shearing and winding rotation device to move up and down. The shearing and winding rotation device is located above the plastic shell conveying device.

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