A network port connector

CN116093657BActive Publication Date: 2026-06-09DONGGUAN LEADER PRECISION IND CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
DONGGUAN LEADER PRECISION IND CO LTD
Filing Date
2023-01-03
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

Existing connectors cannot meet the requirements of small gap between plastic and metal shell and high EMI characteristics in the alignment design. At the same time, increasing the contact area of ​​the spring leads to assembly force exceeding the specifications, and the metal shell pins cannot be designed with snap-fit.

Method used

The positioning post between the plastic and iron shell is fixed by hot-press welding. The spring is designed with a groove to improve EMI characteristics. The iron shell pin is connected to the plastic base by a snap-fit ​​structure to achieve small gap and high alignment.

Benefits of technology

This design achieves a small gap between the plastic and the metal shell, improving alignment accuracy while meeting EMI characteristics and panel mounting force requirements, thus avoiding issues where assembly force exceeds specifications.

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Abstract

The application discloses a network port connector, adopts a hot-press welding method, realizes small gap between plastic and iron shell, and improves the accuracy of the positive position by the hot-press welding method. The application comprises a base and a shell, the base is embedded in the shell, the shell comprises a front shell and a rear shell, a plurality of positioning holes are formed in the rear shell, the rear end of the base is provided with positioning columns matched with the positioning holes, the positioning columns of the base are arranged in the positioning holes of the rear shell in a positioning mode, and the end of the positioning column completely covers the positioning hole; the end of the front shell is provided with a plurality of first elastic sheets, the first elastic sheet comprises a bending narrow part with a reduced width, the first elastic sheet is connected with the front shell through the bending narrow part, and a side groove is arranged at the joint of the first elastic sheet and the bending narrow part; the side groove is arranged on the two sides of the joint of the bending narrow part and the first elastic sheet. The application adopts the design of digging the groove on the elastic sheet, can improve the EMI characteristics of the product, and meets the requirements of the panel mounting force.
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Description

Technical Field

[0001] This invention relates to the field of connector technology, and mainly to a foolproof and interference-resistant network port connector, particularly the insertion structure technology of a connector that relies on magnetic interconnection. Background Technology

[0002] With the continuous development of electronic products, connectors have been widely used for charging and signal transmission in electronic products. Connectors are adapting to performance trends such as faster speed, greater compatibility, and increased durability. As electronic products become increasingly feature-rich, the requirements for the alignment accuracy of RJ connectors are increasing. In the structural design for improving alignment accuracy, the gap between the plastic and the metal shell needs to be small. Conventional designs do not employ thermoforming between the plastic and the metal shell, which cannot meet the alignment requirements.

[0003] In addition, for EMI design, it is required to increase the contact area of ​​the spring to enhance EMI characteristics. However, after increasing the contact area, the product assembly force increases. Normally, the assembly force of a single product is required to be less than 80N. Conventional design will cause the panel installation force to exceed the specification. In conventional design, there is no high requirement for EMI characteristics, and the number of springs is small.

[0004] In addition, regarding the buckle design for both metal and plastic shells, the metal shell feet cannot be used as a conventional method to design buckles next to the metal shell feet, so there is a need for improvement. Summary of the Invention

[0005] In order to overcome the shortcomings of the prior art, the purpose of this invention is to provide a network connector that uses a thermoforming method to achieve a small gap between the plastic and the iron shell, while also improving the alignment accuracy using the thermoforming method.

[0006] To address the problems of the existing technology, the present invention adopts the following technical solution:

[0007] A network connector includes a base and a housing. The base is embedded in the housing. The housing includes a front housing and a rear housing. The rear housing has a plurality of positioning holes. The rear end of the base has positioning pins that match the positioning holes. The positioning pins of the base are aligned and pass through the positioning holes of the rear housing. The ends of the positioning pins completely cover the positioning holes.

[0008] The front housing has several first spring pieces at its end. Each first spring piece includes a narrowed bending section with a reduced width. The first spring piece is connected to the front housing through the narrowed bending section. A side groove is provided at the junction of the first spring piece and the narrowed bending section.

[0009] The side grooves are provided on both sides of the connection between the bent and narrowed part and the first spring piece;

[0010] Root grooves are provided on both sides of the connection between the bent and narrowed part and the front housing. The root grooves are located at the end of the front housing. Root grooves facing the front housing are provided on both sides of the connection between the bent and narrowed part and the front housing.

[0011] Furthermore, in some embodiments, the positioning post has an I-shaped structure, with its end covering the positioning hole.

[0012] Furthermore, in some embodiments, the end of the rear housing is provided with an inwardly bent buckle, and the bent portion of the buckle is provided with a pin extending outward from the end of the rear housing.

[0013] Furthermore, in some embodiments, the bending buckle has a slot adjacent to the end of the rear housing, and bending arms that are connected to the bending of the rear housing are provided on both sides of the slot. A pin is provided between the two bending arms, and the pin extending outward from the rear housing is located between the two bending arms.

[0014] Furthermore, in some embodiments, the top of the base is provided with a slot for matching the bent buckle, the bent buckle is embedded in the slot, and the slot is provided with a locking block that matches the locking opening of the bent buckle, the locking block abutting and engaging in the locking opening of the bent buckle.

[0015] Furthermore, in some embodiments, the side of the front housing is provided with a plurality of second spring pieces, the second spring pieces having the same structure as the first spring pieces, and the connection structure between the second spring pieces and the front housing is the same as the connection structure between the first spring pieces and the front housing.

[0016] Furthermore, in some embodiments, the bottom of the housing is provided with an inwardly bent hook piece, and the top edge of the base is provided with a limiting block that matches the hook piece, with the hook piece hooking onto the limiting block.

[0017] Furthermore, in some embodiments, the pins are provided with raised ribs.

[0018] Furthermore, in some embodiments, the front housing is provided with an opening, and the base is provided with a plug-in cavity that matches the opening, and a terminal assembly is provided in the plug-in cavity.

[0019] This invention is applicable to both transformer-equipped and transformerless network ports, as well as network ports of various shapes, such as 1X1, 1XN, and 2XN. The invention employs a design with grooves carved into the spring contacts, both on the sides and front end. This design improves the EMI characteristics of the product while meeting the panel mounting force requirements.

[0020] To improve alignment accuracy and reduce the gap between the plastic and the iron shell, this invention employs a thermoforming welding method to fix the positioning posts on the plastic base, thereby minimizing the gap between the plastic and the iron shell and improving alignment accuracy.

[0021] This invention employs a snap-fit ​​design that surrounds the metal shell prongs, enabling the plastic to snap onto the metal shell and allowing the metal shell prongs to snap onto the plastic base as well. Attached Figure Description

[0022] Figure 1 This is a three-dimensional schematic diagram of an embodiment of the present invention;

[0023] Figure 2 This is a schematic diagram of the alignment during pre-assembly according to an embodiment of the present invention;

[0024] Figure 3 This is a three-dimensional schematic diagram of the positioning column portion according to an embodiment of the present invention;

[0025] Figure 4 This is a schematic diagram of the shell portion of an embodiment of the present invention;

[0026] Figure 5 This is a schematic diagram of the bent buckle portion of an embodiment of the present invention;

[0027] Figure 6 This is a partially enlarged schematic diagram of an embodiment of the present invention;

[0028] Figure 7 This is a three-dimensional schematic diagram of the base portion according to an embodiment of the present invention;

[0029] Figure 8 This is a schematic diagram of the spring piece in an embodiment of the present invention.

[0030] Figure 9 This is a three-dimensional schematic diagram of the positioning column portion after hot-press welding according to an embodiment of the present invention;

[0031] Figure 10 This is a cross-sectional structural diagram of the positioning column portion after hot-press welding according to an embodiment of the present invention.

[0032] Markings in the image:

[0033] Base 11, insertion cavity 12, terminal assembly 13, slot 14, limiting block 15, positioning post 16, locking block 17, bending arm 24, protruding rib 25, bayonet 26, bending narrowing part 27, side groove 28, root groove 29, housing 30, front housing 31, opening 32, first spring piece 33, second spring piece 34, rear housing 35, bending buckle 36, pin 37, positioning hole 38, hook piece 39. Detailed Implementation

[0034] To further understand the features, technical means, and specific objectives and functions achieved by the present invention, the embodiments and features in the embodiments of this application may be combined with each other without conflict. To further understand the features, technical means, and specific objectives and functions achieved by the present invention, and to analyze the advantages and spirit of the present invention, a detailed description of the present invention in conjunction with the accompanying drawings and specific embodiments is provided below.

[0035] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "front," "rear," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0036] The network connector of the present invention includes a base 11 and a housing 30, see [link to documentation]. Figure 1 , Figure 6 , Figure 1 This is a three-dimensional schematic diagram of this application. Figure 6 This is an enlarged schematic diagram of the connector of this application with the middle part omitted. The base 11 of this application is embedded in the housing 30. The housing 30 includes a front housing 31 and a rear housing 35. An opening 32 is provided on the front housing 31.

[0037] Furthermore, in some embodiments, see [link to relevant documentation]. Figure 4 , Figure 4 This is a structural illustration of the housing 30 portion of this application. The front housing 31 has several first spring tabs 33 at its end and several second spring tabs 34 on its side. The bottom of the side of the housing 30 has an inwardly bent hook tab 39. The rear housing 35 has several positioning holes 38. The end of the rear housing 35 has an inwardly bent buckle 36. The bent part of the buckle 36 has a pin 37 extending outward from the end of the rear housing 35. Furthermore, the buckle 36 is perpendicular to the pin 37.

[0038] To further illustrate the features and technical means of this application, please refer to [link / reference]. Figure 5 and Figure 3 As shown, Figure 5 The three-dimensional structure of the 36 bent buckle parts of this application can be observed. Figure 3 The structural details of the product's bending buckle 36 are also shown; the bending buckle 36 has a slot 26 that is close to the end of the rear housing 35. On both sides of the slot 26, there are bending arms 24 that are connected to the rear housing 35 by bending. There is a pin 37 between the two bending arms 24. In other words, the pin 37 extending outward from the rear housing 35 is located between the two bending arms 24. The pin 37 has a rib 25.

[0039] Furthermore, in some embodiments, please refer to Figure 6 , Figure 7 , Figure 6 The enlarged schematic diagram shows the structural details of the 12-part insertion cavity. Figure 7 This is a three-dimensional schematic diagram of the base 11 of this application. The base 11 has a plug-in cavity 12 that matches the opening 32. The plug-in cavity 12 has a terminal assembly 13. The top of the base 11 has a slot 14 that matches the bending buckle 36.

[0040] Furthermore, in some embodiments, see [link to relevant documentation]. Figure 3 , Figure 3 The details of the matching between the bent buckle 36 and the locking block 17 are shown. The bent buckle 36 is embedded in the slot 14. The slot 14 is provided with a locking block 17 that matches the slot 26 of the bent buckle 36. The locking block 17 is engaged in the slot 26 of the bent buckle 36.

[0041] Furthermore, in some embodiments, see [link to relevant documentation]. Figure 2 As shown, Figure 2 This is a schematic diagram of the alignment of the positioning pins 16 and positioning holes 38 during pre-assembly. The rear end of the base 11 is provided with several positioning pins 16 that match the positioning holes 38. During alignment assembly, the positioning pins 16 of the base 11 are aligned and inserted into the positioning holes 38 of the rear housing 35. At this time, the outer end of the positioning pin 16 extends out of the outside of the positioning hole 38. During pre-assembly of the base 11, the positioning pins 16 of the base 11 are guided by the positioning holes 38 of the iron shell, thereby ensuring that the base 11 will not be misaligned during the pre-assembly process.

[0042] Then, the positioning post 16 is hot-press welded, see [reference]. Figure 3 , Figure 3 The image shows the position of the positioning post 16 after hot-press welding. The end of the positioning post 16 completely covers the positioning hole 38. The positioning post 16 forms an I-shaped structure. The positioning post 16 is used to fix the housing 30 (iron shell) and reduce the assembly gap between the iron shell and the plastic (base 11).

[0043] Furthermore, in some embodiments, see [link to relevant documentation]. Figure 9 , Figure 10 As shown, Figure 9 This is the 3D effect after hot-press welding of positioning post 16. Figure 10 It is the cross-sectional structure after hot-press welding of the positioning post 16. The end of the positioning post 16 covers the positioning hole 38, and the positioning post 16 tightly pulls the shell 30 to achieve a small gap between the plastic and the iron shell.

[0044] The positioning pin 16 is hot-pressed to cover the positioning hole 38, which makes the iron shell (shell 30) and the plastic (base 11) fit together and reduces the gap between them.

[0045] See Figure 8 As shown, Figure 8 This is the three-dimensional structure of the spring piece in this application. The first spring piece 33 includes a narrowed bending portion 27 with a reduced width. The first spring piece 33 is connected to the front housing 31 through the narrowed bending portion 27. A side groove 28 is formed at the junction of the first spring piece 33 (root) and the narrowed bending portion 27. Side grooves 28 facing the narrowed bending portion 27 are provided on both sides of the connection between the narrowed bending portion 27 and the first spring piece 33. Root grooves 29 are provided on both sides of the connection between the narrowed bending portion 27 and the front housing 31. The root grooves 29 are provided at the end of the front housing 31. In other words, root grooves 29 facing the front housing 31 are provided on both sides of the connection between the narrowed bending portion 27 and the front housing 31.

[0046] Furthermore, in some embodiments, the second spring 34 has the same structure as the first spring 33, and the connection structure between the second spring 34 and the front housing 31 is the same as the connection structure between the first spring 33 and the front housing 31.

[0047] See Figure 4 , Figure 7 As shown, Figure 4 The diagram illustrates the three-dimensional structure of the hook-hanging piece 39 of this application. Figure 7 The diagram illustrates the three-dimensional structure of the limiting block 15 of this application. The bottom end of the housing 30 is provided with an inwardly bent hook piece 39, and the top edge of the base 11 is provided with a limiting block 15 that matches the hook piece 39. The hook piece 39 is hooked onto the limiting block 15.

[0048] The above embodiments only illustrate several preferred implementations of the present invention, and their descriptions are relatively specific and detailed. It should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be modified within the scope of the inventive concept described herein through the above teachings or related field techniques or knowledge. This should not be construed as a limitation on the scope of the present invention. It should be noted that those skilled in the art can make several modifications and improvements without departing from the inventive concept. Such modifications and changes do not depart from the spirit and scope of the present invention, and all fall within the protection scope of the appended claims. Therefore, the protection scope of this patent should be determined by the appended claims.

Claims

1. A network port connector, comprising: A base (11) and a housing (30), wherein the base (11) is embedded in the housing (30), and the housing (30) includes a front housing (31) and a rear housing (35); characterized in that the rear housing (35) is provided with a plurality of positioning holes (38), and the rear end of the base (11) is provided with positioning posts (16) that match the positioning holes (38), and the positioning posts (16) of the base (11) are aligned and pass through the positioning holes (38) of the rear housing (35), and the end of the positioning post (16) completely covers the positioning holes (38); The front housing (31) has a plurality of first spring pieces (33) at its end. The first spring piece (33) includes a narrowed bending portion (27) with a reduced width. The first spring piece (33) is connected to the front housing (31) through the narrowed bending portion (27). A side groove (28) is provided at the junction of the first spring piece (33) and the narrowed bending portion (27). The side groove (28) is provided on both sides of the connection between the bent and narrowed part (27) and the first spring piece (33); The bending and narrowing part (27) is provided with root grooves (29) on both sides of the connection between the front housing (31). The root grooves (29) are provided at the end of the front housing (31). The bending and narrowing part (27) is provided with root grooves (29) facing the front housing (31) on both sides of the connection between the front housing (31). The rear housing (35) has an inwardly bent buckle (36) at its end, and the bent portion of the buckle (36) has a pin (37) extending outward from the end of the rear housing (35). The bending buckle (36) has a slot (26) close to the end of the rear housing (35). The slot (26) has bending arms (24) on both sides that are bent and connected to the rear housing (35). The pin (37) is provided between the two bending arms (24). The pin (37) extending outward from the rear housing (35) is located between the two bending arms (24). The base (11) has a slot (14) at the top that matches the bent buckle (36). The bent buckle (36) is embedded in the slot (14). The slot (14) has a corresponding locking block (17) that matches the locking opening (26) of the bent buckle (36). The locking block (17) abuts and engages with the locking opening (26) of the bent buckle (36).

2. A network port connector according to claim 1, characterized in that, The positioning post (16) has an I-shaped structure, and the end of the positioning post (16) covers the positioning hole (38).

3. A network port connector according to claim 1, characterized in that, The front housing (31) has several second spring pieces (34) on its side. The second spring pieces (34) have the same structure as the first spring pieces (33). The connection structure between the second spring pieces (34) and the front housing (31) is the same as the connection structure between the first spring pieces (33) and the front housing (31).

4. A network port connector according to claim 1, characterized in that, The bottom of the housing (30) is provided with an inwardly bent hook piece (39), and the top edge of the base (11) is provided with a limiting block (15) that matches the hook piece (39). The hook piece (39) is hooked onto the limiting block (15).

5. A network port connector according to claim 1, characterized in that, The pin (37) is provided with a raised rib (25).

6. A network port connector according to claim 1, characterized in that, The front housing (31) has an opening (32), and the base (11) has a plug-in cavity (12) that matches the opening (32). The plug-in cavity (12) is provided with a terminal assembly (13).