An internet-based smart control system for clothing knitting

Abstract

The application relates to the technical field of intelligent control systems for garment processing, and discloses an internet-based intelligent control system for garment weaving, which comprises a transport vehicle, a control terminal used for receiving and modifying task information, distributing the task to corresponding sewing stations, controlling the operation of a control device, and performing label counting, the control device, a label reader, an error checking module, a rework module, and a warehouse. The internet-based intelligent control system for garment weaving receives, classifies and modifies the task information through the control terminal, then identifies the electronic labels on the transport vehicle by using a station reader, further identifies the stations, matches corresponding task amounts by the control terminal, and distributes the task amounts by the cooperation of the control device and the counter while feeding, so that the task amounts of all the stations can be accurately distributed to the stations, thereby achieving the effects of reasonable and effective task distribution and high processing efficiency.

Description

Technical Field

[0001] This invention relates to the field of intelligent control system technology for garment processing, specifically an Internet-based intelligent control system for garment weaving. Background Technology

[0002] Knitted garments are made by knitting garment pieces using a flat knitting machine or by hand, and then sewing them together. When knitted garment pieces are processed into garments, they need to be sewn and assembled manually to complete the garment assembly process.

[0003] In the current garment processing, multiple sewing stations typically operate simultaneously, making it difficult to assign specific tasks to each station based on their actual needs. Instead, a uniform task allocation is usually adopted, which leads to some stations accumulating garment pieces while others finish early and take a break, thus affecting processing efficiency. Therefore, an intelligent control system is needed to control each station. Summary of the Invention

[0004] To achieve the above objectives of efficient and reasonable task allocation, high processing efficiency, accurate and effective finished product inspection, convenient rework, automatic labeling during counting, and high processing efficiency, this invention provides the following technical solution: an internet-based intelligent control system for garment knitting, comprising:

[0005] The transport vehicle is used to deliver garment pieces to the corresponding sewing stations and provide station information.

[0006] The control terminal is used to receive and modify task information, distribute tasks to the corresponding sewing stations, control the operation of the control device, and perform labeling counting.

[0007] Control device for automatically labeling garment pieces;

[0008] A label reader is used to read or write label information, and each workstation is equipped with a label information writing reader;

[0009] The error detection module is used to read the data stored in the electronic tag and compare it with the standard process information to distinguish between qualified and unqualified garments.

[0010] The rework module is used to classify defective garments into rework processes, and the classified garments are then sent to the corresponding workstations.

[0011] A warehouse used to store qualified clothing.

[0012] Furthermore, the control terminal includes;

[0013] The control motherboard is used to control the operation of the control device;

[0014] A counter is used to count the number of labels attached to garment pieces.

[0015] Workstation reader, used to read information from labels on transport vehicles;

[0016] The task writing module is used to modify task information;

[0017] The data receiving module is used to receive task information;

[0018] The data classification module is used to classify task information;

[0019] The monitor is used to display the task information that the matching station needs to complete.

[0020] An internet-based intelligent control device for garment weaving includes a frame, a conveying device, a transport vehicle, a control terminal, a labeling mechanism, and a label tape. The labeling mechanism includes a labeling wheel mounted on the top of the frame. A receiving plate is provided on the outer side of the labeling wheel, and a guide wheel is fixedly connected to the outer side of the receiving plate. A fixed wheel is inserted into the inside of the labeling wheel, and a transmission wheel meshes with the outer side of the fixed wheel. A receiving roller is fixedly connected to the back of the transmission wheel, and a storage roller is fixedly connected to the back of the receiving roller. A label outlet and a label receiving outlet are provided on the outer side of the labeling wheel. The label tape includes a roll, with both ends of the roll wound around the receiving roller and the storage roller, respectively. A first adhesive layer is provided on the top of the roll, an electronic tag is provided on the top of the first adhesive layer, and a second adhesive layer is provided on the top of the electronic tag.

[0021] Furthermore, a groove is provided on the right side of the frame, in which a reader is installed, and the transport vehicle is inserted into the groove, ensuring stable feeding and automatic identification of the work station.

[0022] Furthermore, the transport vehicle is equipped with an electronic tag on its exterior.

[0023] Furthermore, the receiving plate and the transmission wheel are both divided into four groups, which are located around the labeling wheel to improve the feeding efficiency.

[0024] Furthermore, the fixed wheel is fixedly connected to the top of the frame, while the transmission wheel is rotatably connected inside the labeling wheel, so that the transmission wheel can rotate on its own when it rotates with the labeling wheel.

[0025] Furthermore, the dispensing port and the receiving port are located on both sides of the receiving plate. The dispensing port is rectangular, and the width of the rectangle is greater than the width of the tape roll. The receiving port is round, and the diameter of the round hole is much smaller than the width of the tape roll, which facilitates the storage of the tape roll and saves space.

[0026] Furthermore, the bottom of the tape is designed to be smooth, and the adhesiveness of the second adhesive layer is greater than that of the first adhesive layer, allowing the electronic tag to detach along with the garment piece.

[0027] Compared with the prior art, the present invention has the following beneficial effects:

[0028] 1. This Internet-based intelligent control system for garment weaving receives, classifies, and modifies task information through a control terminal. Then, it uses a workstation reader to identify electronic tags on the transport vehicle, thereby identifying the workstation. The control terminal matches the corresponding task quantity, and through the combined use of the control device and counter, the task quantity is allocated while the material is being fed, so that the task quantity of each workstation can be accurately allocated to each workstation, thus achieving the effect of reasonable and effective task allocation and high processing efficiency.

[0029] 2. This internet-based intelligent control system for garment weaving affixes electronic tags to the initial garment pieces. Tag readers at each workstation then write the tag information into the tags, allowing the garment to trace its processing steps. An error-checking module compares the tag information with standard information to identify errors. A rework module then categorizes defective garments for rework. The categorized garments are then sent to their respective workstations, achieving precise and effective inspection of finished products and facilitating rework.

[0030] 3. This internet-based intelligent control system for garment weaving conveys garment pieces to a receiving plate via a conveyor. The garment pieces are pressed onto electronic tags, which are then adhered to the garment pieces by a second adhesive layer. At this time, the labeling wheel rotates, causing the receiving plate to rotate. As the receiving plate rotates downwards, the garment pieces fall onto the transport vehicle under gravity. Simultaneously, the labeling wheel drives the transmission wheel to rotate relative to the fixed wheel. The transmission wheel rotates on its own axis under the action of the fixed wheel, driving the collection roller and storage roller to rotate synchronously. The collection roller and storage roller drive the belt to move. When the receiving plate rotates to the right side of the conveyor again, the belt moves a new electronic tag to the top of the receiving plate, allowing labeling to continue. The system counts the number of rotations of the labeling wheel, achieving automatic labeling while counting, resulting in high processing efficiency. Attached Figure Description

[0031] Figure 1 This is a schematic diagram of the system of the present invention;

[0032] Figure 2 This is a schematic diagram of the control terminal of the present invention;

[0033] Figure 3 This is a schematic diagram of the process of the present invention;

[0034] Figure 4 This is a schematic diagram of the control device of the present invention;

[0035] Figure 5 This is a three-dimensional schematic diagram of the labeling mechanism of the present invention;

[0036] Figure 6 This is a cross-sectional schematic diagram of the labeling mechanism of the present invention;

[0037] Figure 7 This is a left-side view of the labeling mechanism of the present invention;

[0038] Figure 8 This is a schematic diagram of the label tape of the present invention.

[0039] In the diagram: 1. Frame; 2. Conveying device; 3. Transport vehicle; 4. Control terminal; 5. Labeling mechanism; 51. Labeling wheel; 52. Receiving plate; 53. Guide wheel; 54. Fixed wheel; 55. Transmission wheel; 56. Collection roller; 57. Storage roller; 58. Label outlet; 59. Label receiving outlet; 6. Label tape; 61. Tape roll; 62. First adhesive layer; 63. Electronic tag; 64. Second adhesive layer. Detailed Implementation

[0040] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0041] An example of the Internet-based intelligent control system for garment knitting is as follows:

[0042] Example 1

[0043] Please see Figures 4-8 An internet-based intelligent control device for garment weaving includes a frame 1, a conveying device 2, a transport vehicle 3, a control terminal 4, a labeling mechanism 5, and a label tape 6. A groove is provided on the right side of the frame 1, in which a reader is installed. The transport vehicle 3 is inserted into the groove, ensuring stable feeding and automatic identification of workstations. An electronic tag 63 is provided on the outside of the transport vehicle 3.

[0044] The transport vehicle 3 is pushed to the stop position, and the workstation reader identifies the electronic tag 63 on the transport vehicle 3 and matches the workstation task information through the control terminal 4.

[0045] The labeling mechanism 5 includes a labeling wheel 51, which is installed on the top of the frame 1. A receiving plate 52 is provided on the outer side of the labeling wheel 51. The receiving plate 52 and the transmission wheel 55 are divided into four groups and are located around the labeling wheel 51 to improve feeding efficiency. A guide wheel 53 is fixedly connected to the outer side of the receiving plate 52.

[0046] The conveying device 2 conveys the garment piece to the receiving plate 52, and the garment piece is pressed onto the electronic tag 63. The electronic tag 63 is adhered to the garment piece by the second adhesive layer 64. At this time, the labeling wheel 51 rotates, and the labeling wheel 51 drives the receiving plate 52 to rotate. The receiving plate 52 rotates to the bottom, and the garment piece falls onto the transport vehicle 3 under the action of gravity, and the labeling and feeding are automatically completed.

[0047] A fixed wheel 54 is inserted inside the labeling wheel 51. The fixed wheel 54 is fixedly connected to the top of the frame 1. At the same time, the transmission wheel 55 is rotatably connected inside the labeling wheel 51, so that the transmission wheel 55 can rotate on its own when it rotates with the labeling wheel 51. The transmission wheel 55 is engaged on the outside of the fixed wheel 54. A receiving roller 56 is fixedly connected to the back of the transmission wheel 55. A storage roller 57 is fixedly connected to the back of the receiving roller 56. The labeling wheel 51 has a label outlet 58 and a label receiving outlet 59 on the outside. The label outlet 58 and the label receiving outlet 59 are located on both sides of the receiving plate 52. The label outlet 58 is rectangular and the width of the rectangle is greater than the width of the tape 61. The label receiving outlet 59 is round and the diameter of the round hole is much smaller than the width of the tape 61, which facilitates the storage of the tape 61 and saves space.

[0048] The label tape 6 includes a roll tape 61, with both ends of the roll tape 61 wound around the receiving roller 56 and the storage roller 57 respectively. The bottom of the roll tape 61 has a smooth design, and the adhesion of the second adhesive layer 64 is greater than that of the first adhesive layer 62, so that the electronic tag 63 can be detached with the garment piece. The top of the roll tape 61 is provided with the first adhesive layer 62, the top of the first adhesive layer 62 is provided with the electronic tag 63, and the top of the electronic tag 63 is provided with the second adhesive layer 64.

[0049] This allows the electronic tag 63 to automatically detach along with the garment.

[0050] Example 2

[0051] Please see Figures 1-8 An internet-based intelligent control system for garment knitting includes:

[0052] Transport vehicle 3 is used to transport garment pieces to the corresponding sewing stations and provide station information.

[0053] Control terminal 4 is used to receive and modify task information, distribute tasks to the corresponding sewing stations, control the operation of the control device, and perform labeling counting.

[0054] Control device for automatically labeling garment pieces;

[0055] A label reader is used to read or write label information, and each workstation is equipped with a label information writing reader;

[0056] The error detection module is used to read the data stored in the electronic tag 63 and compare it with the standard process information to distinguish between qualified and unqualified garments.

[0057] The rework module is used to classify defective garments into rework processes, and the classified garments are then sent to the corresponding workstations.

[0058] A warehouse used to store qualified clothing.

[0059] Furthermore, the control terminal 4 includes;

[0060] The control motherboard is used to control the operation of the control device;

[0061] A counter is used to count the number of labels attached to garment pieces.

[0062] A workstation reader is used to read the information from the tags on transport vehicle 3;

[0063] The task writing module is used to modify task information;

[0064] The data receiving module is used to receive task information;

[0065] The data classification module is used to classify task information;

[0066] The monitor is used to display the task information that the matching station needs to complete.

[0067] An internet-based intelligent control device for garment weaving includes a frame 1, a conveying device 2, a transport vehicle 3, a control terminal 4, a labeling mechanism 5, and a label tape 6. A groove is provided on the right side of the frame 1, in which a reader is installed. The transport vehicle 3 is inserted into the groove, ensuring stable feeding and automatic identification of workstations. An electronic tag 63 is provided on the outside of the transport vehicle 3.

[0068] The transport vehicle 3 is pushed to the stop position, and the workstation reader identifies the electronic tag 63 on the transport vehicle 3 and matches the workstation task information through the control terminal 4.

[0069] The labeling mechanism 5 includes a labeling wheel 51, which is installed on the top of the frame 1. A receiving plate 52 is provided on the outer side of the labeling wheel 51. The receiving plate 52 and the transmission wheel 55 are divided into four groups and are located around the labeling wheel 51 to improve feeding efficiency. A guide wheel 53 is fixedly connected to the outer side of the receiving plate 52.

[0070] The conveying device 2 conveys the garment piece to the receiving plate 52, and the garment piece is pressed onto the electronic tag 63. The electronic tag 63 is adhered to the garment piece by the second adhesive layer 64. At this time, the labeling wheel 51 rotates, and the labeling wheel 51 drives the receiving plate 52 to rotate. The receiving plate 52 rotates to the bottom, and the garment piece falls onto the transport vehicle 3 under the action of gravity, and the labeling and feeding are automatically completed.

[0071] A fixed wheel 54 is inserted inside the labeling wheel 51. The fixed wheel 54 is fixedly connected to the top of the frame 1. At the same time, the transmission wheel 55 is rotatably connected inside the labeling wheel 51, so that the transmission wheel 55 can rotate on its own when it rotates with the labeling wheel 51. The transmission wheel 55 is engaged on the outside of the fixed wheel 54. A receiving roller 56 is fixedly connected to the back of the transmission wheel 55. A storage roller 57 is fixedly connected to the back of the receiving roller 56. The labeling wheel 51 has a label outlet 58 and a label receiving outlet 59 on the outside. The label outlet 58 and the label receiving outlet 59 are located on both sides of the receiving plate 52. The label outlet 58 is rectangular and the width of the rectangle is greater than the width of the tape 61. The label receiving outlet 59 is round and the diameter of the round hole is much smaller than the width of the tape 61, which facilitates the storage of the tape 61 and saves space.

[0072] The label tape 6 includes a roll tape 61, with both ends of the roll tape 61 wound around the receiving roller 56 and the storage roller 57 respectively. The bottom of the roll tape 61 has a smooth design, and the adhesion of the second adhesive layer 64 is greater than that of the first adhesive layer 62, so that the electronic tag 63 can be detached with the garment piece. The top of the roll tape 61 is provided with the first adhesive layer 62, the top of the first adhesive layer 62 is provided with the electronic tag 63, and the top of the electronic tag 63 is provided with the second adhesive layer 64.

[0073] This allows the electronic tag 63 to automatically detach along with the garment.

[0074] Working principle: When the transport vehicle 3 is pushed to the stop position, the workstation reader identifies the electronic tag 63 on the transport vehicle 3. The control terminal 4 matches the workstation task information, and then the control terminal 4 controls the conveyor device 2 to operate. The conveyor device 2 conveys the garment piece to the receiving plate 52, where the garment piece presses onto the electronic tag 63. The second adhesive layer 64 adheres the electronic tag 63 to the garment piece. At this time, the labeling wheel 51 rotates, driving the receiving plate 52 to rotate. The receiving plate 52 rotates downwards, and the garment piece falls onto the transport vehicle 3 under the action of gravity. Simultaneously, the labeling wheel 51 drives the transmission wheel 55 to rotate relative to the fixed wheel 54. The drive wheel 55 rotates under the action of the fixed wheel 54. The drive wheel 55 drives the receiving roller 56 and the storage roller 57 to rotate synchronously. The receiving roller 56 and the storage roller 57 drive the winding belt 61 to move. The winding belt 61 automatically unfolds through the label outlet 58. When the winding belt 61 passes through the label receiving outlet 59, it automatically winds up together, saving storage space. When the receiving plate 52 rotates to the right side of the conveyor 2 again, the winding belt 61 moves the new electronic label 63 to the top of the receiving plate 52, so that labeling can continue. At the same time, the number of rotations of the labeling wheel 51 is counted. The material can be fed and counted at the same time, resulting in high processing efficiency.

[0075] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An Internet-based intelligent control device for garment knitting, comprising an Internet-based intelligent control system for garment knitting, including a frame (1), a conveying device (2), a transport vehicle (3), a control terminal (4), a labeling mechanism (5), and a label tape (6), characterized in that: The labeling mechanism (5) includes a labeling wheel (51), which is mounted on the top of the frame (1). A receiving plate (52) is provided on the outer side of the labeling wheel (51), and a guide wheel (53) is fixedly connected to the outer side of the receiving plate (52). A fixed wheel (54) is inserted into the inside of the labeling wheel (51), and a transmission wheel (55) meshes with the outer side of the fixed wheel (54). A collecting roller (56) is fixedly connected to the back of the transmission roller (55). A storage roller (57) is fixedly connected to the surface. The labeling roller (51) has a label outlet (58) and a label receiving outlet (59) on its outer side. The label tape (6) includes a roll (61). The two ends of the roll (61) are respectively wound around the receiving roller (56) and the storage roller (57). A first adhesive layer (62) is provided on the top of the roll (61). An electronic tag (63) is provided on the top of the first adhesive layer (62). A second adhesive layer (64) is provided on the top of the electronic tag (63). An internet-based intelligent control system for garment knitting includes: The transport vehicle (3) is used to transport garment pieces to the corresponding sewing stations and provide station information. The control terminal (4) is used to receive and modify task information, distribute tasks to the corresponding sewing stations, control the operation of the control device, and perform label counting. Control device for automatically labeling garment pieces; A label reader is used to read or write label information, and each workstation is equipped with a label information writing reader; The error detection module is used to read the data stored in the electronic tag (63) and compare it with the standard process information to distinguish between qualified and unqualified clothing. The rework module is used to classify defective garments into rework processes, and the classified garments are then sent to the corresponding workstations. A warehouse used to store qualified clothing; The control terminal (4) includes: The control motherboard is used to control the operation of the control device; A counter is used to count the number of labels attached to garment pieces. A workstation reader is used to read the information from the tags on the transport vehicle (3); The task writing module is used to modify task information; The data receiving module is used to receive task information; The data classification module is used to classify task information; The monitor is used to display the task information that the matching station needs to complete.

2. The intelligent control device for garment knitting based on the Internet according to claim 1, characterized in that: The frame (1) has a retaining groove on its right side, and the transport vehicle (3) is inserted into the retaining groove.

3. The intelligent control device for garment knitting based on the Internet according to claim 1, characterized in that: The transport vehicle (3) is equipped with an electronic tag (63) on its outer side.

4. The intelligent control device for garment knitting based on the Internet according to claim 1, characterized in that: The receiving plate (52) and the transmission wheel (55) are each divided into four groups, and are located around the labeling wheel (51).

5. The intelligent control device for garment knitting based on the Internet according to claim 1, characterized in that: The fixed wheel (54) is fixedly connected to the top of the frame (1), while the transmission wheel (55) is rotatably connected to the inside of the labeling wheel (51).

6. The intelligent control device for garment knitting based on the Internet according to claim 1, characterized in that: The bottom of the tape (61) is designed to be smooth, and the adhesion of the second adhesive layer (64) is greater than that of the first adhesive layer (62).

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