Array type digital tube and assembly method thereof

The design of double connection components and rubber pads solves the problem of low efficiency of traditional digital tube screw connection, achieves fast and stable connection between the lamp housing and the lamp board, and improves the installation efficiency and stability of LED digital tubes.

CN116129757BActive Publication Date: 2025-09-09ZHENJIANG HENGZE PHOTOELECTRICITY CO LTD
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Patent Information

Application Number
CN202211489102.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-25
Publication Date
2025-09-09
Estimated Expiration
2042-11-25

AI Technical Summary

Technical Problem

The screw connections of traditional digital tubes are inefficient and easy to lose, making connections inconvenient and resulting in unstable installation.

Method used

A double connection component is used, including a screw, a moving gear, a driven gear, an external threaded rod, an internal screw barrel and a positioning block. The stable connection between the lamp housing and the lamp board is achieved through the rotation of the screw and the internal screw barrel, and a rubber pad is used to fill the gap to provide elastic support.

Benefits of technology

It achieves a fast and stable connection between the lamp housing and the lamp board, prevents the circuit board from vibrating, and improves the connection stability and installation efficiency of the LED digital tube.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an array-type digital tube and an assembly method thereof, wherein the array-type digital tube comprises a lamp panel, a lamp housing and a plurality of LED digital tubes, two groups of circuit boards are arranged above the lamp housing, the upper surfaces of the two groups of circuit boards are connected with a plurality of LED digital tubes, so as to realize the array distribution of the LED digital tubes, the cover of the lamp panel is arranged on the upper surface of the lamp housing, a plurality of display slots are provided on one side of the lamp panel, a glass screen is connected to the outer side of the lamp panel, a double connection component is provided inside the lamp housing, after the lamp panel is connected to one side of the lamp housing, the double connection component is used to connect the lamp panel, the plurality of LED digital tubes, the circuit board and the lamp housing. The present invention uses a positioning block and an inner screw barrel to connect the middle part of the lamp housing to the lamp panel through the inner screw barrel, and the two sides of the lamp housing are double-connected to the two sides of the lamp panel, so as to realize the stable fixation between the lamp housing and the lamp panel. Compared with the traditional screw connection method, the connection is more convenient and quick, and there is no need to fix the four sides.
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Description

Technical Field

[0001] The invention relates to an array type digital tube and an assembling method thereof. Background Art

[0002] A Nixie tube, also known as a Nixie tube, is an electronic device that can display numbers and other information. It consists of a glass tube containing a wire mesh anode and multiple cathodes. Most Nixie tubes have cathodes shaped like numbers. The tube is filled with a low-pressure gas, typically neon with some mercury and / or argon. When a charge is applied to one of the cathodes, the tube emits a color, depending on the gas inside the tube, typically orange or green.

[0003] A traditional digital tube is a semiconductor light-emitting device whose basic unit is a light-emitting diode. It's actually composed of seven light-emitting diodes arranged in a figure-8 shape (8 plus the decimal point). These segments are represented by a, b, c, d, e, f, g, and dp.

[0004] When installing and assembling a traditional digital tube, the digital tube needs to be installed inside a light board, and then the light board is connected and fixed. When installing the light board, multiple screws are required, and holes need to be punched on the back of the light board in advance before the lamp housing can be connected to the back of the light board. However, the efficiency of the screw connection is low, and the screws are very easy to lose during use. At the same time, the connection is relatively inconvenient. Therefore, an array-type digital tube and an assembly method thereof are proposed. Summary of the Invention

[0005] The object of the present invention is to provide an array-type digital tube and an assembly method thereof to solve the problems raised in the above background technology.

[0006] To solve the above technical problems, the present invention provides the following technical solutions: an array-type digital tube and an assembly method thereof, comprising a lamp board, a lamp housing, and a plurality of LED digital tubes, wherein two sets of circuit boards are arranged above the lamp housing, and the upper surfaces of the two sets of circuit boards are connected to a plurality of LED digital tubes, thereby realizing an array distribution of the LED digital tubes.

[0007] The cover of the lamp panel is arranged on the upper surface of the lamp housing. One side of the lamp panel is provided with a plurality of display slots. The outer side of the lamp panel is connected with a glass screen.

[0008] A double connection component is provided inside the lamp housing.

[0009] After the lamp board is connected to one side of the lamp housing, the lamp board, multiple LED digital tubes, the circuit board and the lamp housing are connected through a double connection component.

[0010] Preferably, the double connection assembly includes a screw arranged in the middle of the lamp housing, the middle of the screw is connected to a moving gear, both sides of the moving gear are connected to follower gears, one side of the follower gear is connected to an externally threaded rod, the outer periphery of the externally threaded rod is connected to an inner screw barrel, and the side of the inner screw barrel away from the externally threaded rod is connected to a positioning block.

[0011] Preferably, a channel for the positioning block to slide is provided inside the lamp housing, and a notch is provided on one side of the channel so that the positioning block can be moved out of the channel through the notch.

[0012] Preferably, a rotation groove is provided on the upper surface of the screw rod, so that the screwdriver can be connected to the screw rod through the rotation groove and rotated.

[0013] Preferably, a matching screw barrel is provided on the inner side of the lamp panel, and the matching screw barrel and the screw rod cooperate with each other.

[0014] Preferably, plug-in plates are provided on both sides of the lamp board, and a positioning groove for inserting a positioning block is provided in the middle of the plug-in plates.

[0015] Preferably, slots for inserting plug-in boards are provided on both sides of the lamp housing.

[0016] Preferably, two groups of limiting parts for positioning the circuit board are provided on one side of the lamp board, and the limiting parts include rectangular receiving columns, and the upper surface of the receiving columns is provided with limiting columns, and the radius of the receiving columns is larger than the radius of the limiting columns, so that the circuit board is connected to the upper surface of the receiving columns through the limiting columns.

[0017] Preferably, four groups of limiting cylinders are provided on one side of the lamp housing, and the positions of the four groups of limiting cylinders and the limiting posts correspond to each other, so that the limiting cylinders are connected to the outer circumference of the limiting posts.

[0018] A method for assembling an array-type digital tube includes the following steps:

[0019] Step A: Solder one set of LED digital tubes to the upper surface of the circuit board, and then solder the remaining LED digital tubes to the upper surface of the second set of circuit boards.

[0020] Step B: Connect the mounting holes around the two sets of circuit boards to the upper surface of the connecting column through the limiting columns, so that the LED digital tubes and the display slots fit together;

[0021] Step C: Place one side of the lamp housing directly above the back of the light board, aligning the slots on both sides of the lamp housing with the plugs on both sides of the light board. Then, move the lamp housing downward until the screw in the middle of the lamp housing is inserted into the inner screw barrel. Then, use a screwdriver to rotate the rotation groove on the upper surface of the screw.

[0022] Step D: The screw rotates downward in the inner barrel, causing the lamp housing to continuously move downward;

[0023] Step E: As the screw moves downward in the inner barrel, it drives the moving gear to rotate. The moving gear, through meshing with the slave gear, drives the externally threaded rods on both sides of the slave gear to rotate. The externally threaded rods and the inner barrel cooperate with each other to drive the positioning blocks to move in opposite directions in the channel.

[0024] Step F: When the lamp housing moves downward and the plug-in board is inserted into the slot, the positioning block moves out through the notch on one side of the channel and is inserted into the positioning slot of the plug-in board, thus completing the fixation between the lamp housing and the lamp board;

[0025] Step G: When the lamp housing moves downward, the lamp housing connection limiting cylinder moves downward until the plug-in board is inserted into the slot. The limiting cylinder fits on one side of the circuit board, fixing the circuit board between the receiving column and the limiting cylinder, thus completing the fixation of the circuit board.

[0026] Compared with the prior art, the present invention has the following beneficial effects:

[0027] The double connection assembly provided by the present invention uses a positioning block and an inner screw barrel to connect the middle of the lamp housing to the lamp board through the inner screw barrel, and the two sides of the lamp housing are double-connected to the two sides of the lamp board, thereby achieving a stable fixation between the lamp housing and the lamp board. Compared with the traditional screw connection method, the connection is more convenient and quick, and a stable fixation effect can be achieved without fixing all four sides.

[0028] The receiving column, limiting column and limiting cylinder provided at the same time can further fix the circuit board between the lamp housing and the lamp board, preventing the circuit board from vibrating during use and improving the connection stability of multiple groups of LED digital tubes;

[0029] A rubber pad is set between the lamp housing and the lamp board. Through the rotational extrusion between the inner screw barrel and the screw, the rubber pad will undergo a certain deformation, filling the gap between the lamp housing and the lamp board. At the same time, it provides a certain elastic deformation to ensure a stable connection between the two and also increases the downward stroke of the screw. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 Schematic diagram of the overall structure of an embodiment of the present invention;

[0031] Figure 2 This is a schematic diagram of the structure of a light board according to an embodiment of the present invention;

[0032] Figure 3 This is a schematic diagram of the structure of a lamp housing according to an embodiment of the present invention;

[0033] Figure 4 This is a schematic diagram of the circuit board assembly structure according to an embodiment of the present invention;

[0034] Figure 5 This is a schematic diagram of the circuit board structure according to an embodiment of the present invention;

[0035] Figure 6 This is a schematic diagram of the internal structure of a lamp housing according to an embodiment of the present invention;

[0036] Figure 7 Schematic diagram of the structure of the movable gear according to an embodiment of the present invention.

[0037] In the figure: 1. Light board; 101. Glass screen; 102. Display slot; 103. Insert board; 1031. Positioning slot; 104. Support column; 1041. Limiting column; 2. Lamp housing; 201. Slot; 202. Channel; 203. Screw; 2031. Rotating slot; 204. Limiting cylinder; 205. Moving gear; 206. Following gear; 207. Externally threaded rod; 208. Internal screw barrel; 209. Positioning block; 210. Notch; 3. LED digital tube; 4. Matching screw barrel; 5. Circuit board. DETAILED DESCRIPTION

[0038] In order to solve the problem that the screw connection efficiency of existing digital tubes is low and the screws are easily lost during use, and the connection is inconvenient, the present invention provides an array-type digital tube and an assembly method thereof. The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. Obviously, the invention described is only a part of the invention of the present invention, not the whole invention. Based on the invention in the present invention, all other inventions obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0039] See also Figure 1-7 The present invention provides an array-type digital tube and an assembly method thereof, comprising a lamp board 1, a lamp housing 2, and a plurality of LED digital tubes 3. Two sets of circuit boards 5 are arranged above the lamp housing 2. The upper surfaces of the two sets of circuit boards 5 are connected to the plurality of LED digital tubes 3, thereby realizing an array distribution of the LED digital tubes 3.

[0040] The cover of the lamp panel 1 is arranged on the upper surface of the lamp housing 2. One side of the lamp panel 1 is provided with a plurality of display slots 102. The outer side of the lamp panel 1 is connected to a glass screen 101.

[0041] The interior of the lamp housing 2 is provided with a double connection assembly.

[0042] After the lamp board 1 is connected to one side of the lamp housing 2, the lamp board 1, the plurality of LED digital tubes 3, the circuit board 5 and the lamp housing 2 are connected through a double connection component.

[0043] A further double connection component includes a screw 203 arranged in the middle of the lamp housing 2, the middle of the screw 203 is connected to a moving gear 205, both sides of the moving gear 205 are connected to slave gears 206, one side of the slave gear 206 is connected to an externally threaded rod 207, the outer periphery of the externally threaded rod 207 is connected to an inner screw barrel 208, and the side of the inner screw barrel 208 away from the externally threaded rod 207 is connected to a positioning block 209.

[0044] Furthermore, a channel 202 for the positioning block 209 to slide is defined inside the lamp housing 2 , and a notch 210 is defined on one side of the channel 202 so that the positioning block 209 can be moved out of the channel 202 through the notch 210 .

[0045] Furthermore, a rotation groove 2031 is formed on the upper surface of the screw rod 203 , so that a screwdriver can be connected to the screw rod 203 through the rotation groove 2031 and rotated.

[0046] Furthermore, a matching screw barrel 4 is provided on the inner side of the lamp panel 1 , and the matching screw barrel 4 and the screw rod 203 cooperate with each other.

[0047] Furthermore, plug-in boards 103 are provided on both sides of the lamp board 1 , and a positioning groove 1031 for inserting the positioning block 209 is provided in the middle of the plug-in board 103 .

[0048] Furthermore, slots 201 for inserting the plug-in board 103 are provided on both sides of the lamp housing 2 .

[0049] Furthermore, two sets of limiting parts for positioning the circuit board 5 are provided on one side of the lamp board 1. The limiting parts include a rectangular receiving column 104, and a limiting column 1041 is provided on the upper surface of the receiving column 104. The radius of the receiving column 104 is larger than the radius of the limiting column 1041, so that the circuit board 5 is connected to the upper surface of the receiving column 104 through the limiting column 1041 on all sides.

[0050] Furthermore, four groups of limiting cylinders 204 are provided on one side of the lamp housing 2 . The positions of the four groups of limiting cylinders 204 and the limiting posts 1041 correspond to each other, so that the limiting cylinders 204 are connected to the outer circumference of the limiting posts 1041 .

[0051] A method for assembling an array-type digital tube includes the following steps:

[0052] Step A: Solder one set of LED digital tubes 3 to the upper surface of the circuit board 5, and then solder the remaining LED digital tubes 3 to the upper surface of the second set of circuit boards 5;

[0053] Step B: Connect the mounting holes around the two sets of circuit boards 5 to the upper surface of the connecting column through the limiting columns 1041, so that the LED digital tubes 3 and the display slots 102 fit together;

[0054] Step C: Place one side of the lamp housing 2 directly above the back side of the lamp board 1, so that the slots 201 on both sides of the lamp housing 2 are aligned with the plug-in plates 103 on both sides of the lamp board 1. Then, move the lamp housing 2 downward until the screw 203 in the middle of the lamp housing 2 is inserted into the inner screw barrel 208. Then, use a screwdriver to rotate the rotation groove 2031 on the upper surface of the screw 203.

[0055] Step D: The screw 203 rotates downward in the inner screw barrel 208, causing the lamp housing 2 to continuously move downward.

[0056] Step E: As the screw 203 rotates downward in the inner screw barrel 208, it drives the movable gear 205 to rotate. The movable gear 205 meshes with the slave gear 206, driving the externally threaded rods 207 on both sides of the slave gear 206 to rotate. The externally threaded rods 207 and the inner screw barrel 208 cooperate with each other to drive the positioning blocks 209 to move in opposite directions in the channel 202.

[0057] Step F: When the lamp housing 2 moves downward and the plug-in board 103 is inserted into the slot 201, the positioning block 209 moves out through the notch 210 on one side of the channel 202 and is inserted into the positioning groove 1031 of the plug-in board 103, thereby completing the fixation between the lamp housing 2 and the lamp board 1;

[0058] Step G: When the lamp housing 2 moves downward, the lamp housing 2 connected to the limiting cylinder 204 moves downward until the plug-in board 103 is inserted into the slot 201. The limiting cylinder 204 fits on one side of the circuit board 5, fixing the circuit board 5 between the receiving column 104 and the limiting cylinder 204, completing the fixation of the circuit board 5.

[0059] The array-type digital tube and the assembly method thereof of the present invention have the following advantages:

[0060] The double connection assembly provided in the present invention uses the positioning block 209 and the inner screw barrel 208 to connect the middle of the lamp housing 2 to the lamp board 1 through the inner screw barrel 208, and the two sides of the lamp housing 2 are double-connected to the two sides of the lamp board 1, thereby achieving stable fixation between the lamp housing 2 and the lamp board 1. Compared with the traditional screw connection method, the connection is more convenient and quick, and a relatively stable fixing effect can be achieved without fixing all four sides.

[0061] The receiving column 104, the limiting column 1041 and the limiting cylinder 204 provided at the same time can further fix the circuit board 5 between the lamp housing 2 and the lamp board 1, thereby preventing the circuit board 5 from vibrating during use and improving the connection stability of the multiple groups of LED digital tubes 3;

[0062] A rubber pad is arranged between the lamp housing 2 and the lamp board 1. Through the rotational extrusion between the inner screw barrel 208 and the screw 203, the rubber pad will undergo a certain deformation, filling the gap between the lamp housing 2 and the lamp board 1, while providing a certain elastic deformation to ensure a stable connection between the two, and also increasing the downward stroke of the screw 203.

[0063] While the invention has been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations can be made thereto without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An array-type digital tube, characterized in that: The invention comprises a lamp panel (1), a lamp housing (2) and a plurality of LED digital tubes (3), wherein two groups of circuit boards (5) are arranged above the lamp housing (2), and the upper surfaces of the two groups of circuit boards (5) are connected to the plurality of LED digital tubes (3), thereby realizing an array distribution of the LED digital tubes (3). The cover of the lamp panel (1) is arranged on the upper surface of the lamp housing (2); a plurality of display slots (102) are provided on one side of the lamp panel (1); and a glass screen (101) is connected to the outer side of the lamp panel (1). A double connection assembly is provided inside the lamp housing (2), the double connection assembly comprising a screw (203) provided in the middle of the lamp housing (2), a movable gear (205) being connected to the middle of the screw (203), slave gears (206) being connected to both sides of the movable gear (205), an externally threaded rod (207) being connected to one side of the slave gear (206), an inner screw barrel (208) being connected to the outer periphery of the externally threaded rod (207), and a positioning block (209) being connected to the side of the inner screw barrel (208) away from the externally threaded rod (207); A channel (202) for the positioning block (209) to slide is provided inside the lamp housing (2), and a notch (210) is provided on one side of the channel (202) so that the positioning block (209) can be moved out of the channel (202) through the notch (210); The upper surface of the screw rod (203) is provided with a rotation groove (2031), so that a screwdriver can be connected to the screw rod (203) through the rotation groove (2031) and rotated; A matching screw barrel (4) is provided on the inner side of the lamp board (1), and the matching screw barrel (4) and the screw rod (203) cooperate with each other; plug-in plates (103) are provided on both sides of the lamp board (1), and a positioning groove (1031) for inserting a positioning block (209) is provided in the middle of the plug-in plate (103); Slots (201) for inserting the plug-in board (103) are provided on both sides of the lamp housing (2); After the light board (1) is connected to one side of the lamp housing (2), the light board (1), the plurality of LED digital tubes (3), the circuit board (5) and the lamp housing (2) are connected via a double connection component.

2. The array-type digital tube according to claim 1, characterized in that: Two sets of limiting members for positioning the circuit board (5) are provided on one side of the light board (1), the limiting members comprising a rectangular receiving column (104), a limiting column (1041) being provided on the upper surface of the receiving column (104), and a radius of the receiving column (104) being larger than a radius of the limiting column (1041), so that the circuit board (5) is connected to the upper surface of the receiving column (104) via the limiting columns (1041) on all sides.

3. The array-type digital tube according to claim 2, characterized in that: Four groups of limiting cylinders (204) are provided on one side of the lamp housing (2), and the positions of the four groups of limiting cylinders (204) and the limiting posts (1041) correspond to each other, so that the limiting cylinders (204) are connected to the outer peripheral surface of the limiting posts (1041).

4. An assembly method for an array-type digital tube according to any one of claims 1 to 3, characterized in that: The following steps are involved: Step (A), soldering a group of LED digital tubes (3) to the upper surface of the circuit board (5), and then soldering the remaining LED digital tubes (3) to the upper surface of the second group of circuit boards (5); Step (B), connecting the mounting holes around the two sets of circuit boards (5) to the upper surface of the connecting column through the limiting column (1041), so that the LED digital tube (3) and the display slot (102) cooperate with each other; Step (C), placing one side of the lamp housing (2) directly above the back side of the lamp board (1) so that the slots (201) on both sides of the lamp housing (2) are aligned with the plug-in plates (103) on both sides of the lamp board (1), then moving the lamp housing (2) downward until the screw (203) in the middle of the lamp housing (2) is inserted into the inner screw barrel (208), and then rotating the rotating groove (2031) on the upper surface of the screw (203) with a screwdriver; In step (D), the screw (203) rotates and moves downward in the inner screw barrel (208), causing the lamp housing (2) to continuously move downward; In step (E), the screw (203) rotates downward in the inner screw barrel (208), driving the movable gear (205) to rotate. The movable gear (205) drives the external threaded rods (207) on both sides of the slave gear (206) to rotate through the meshing action between the movable gear (205) and the slave gear (206). The external threaded rods (207) and the inner screw barrel (208) cooperate with each other to drive the positioning block (209) to move in opposite directions in the channel (202); Step (F): When the lamp housing (2) moves downward and the plug board (103) is inserted into the slot (201), the positioning block (209) moves out through the notch (210) on one side of the channel (202) and is inserted into the positioning groove (1031) of the plug board (103), thereby completing the fixation between the lamp housing (2) and the lamp board (1); Step (G): When the lamp housing (2) moves downward, the lamp housing (2) is connected to the limiting cylinder (204) and moves downward until the plug board (103) is plugged into the slot (201). The limiting cylinder (204) fits on one side of the circuit board (5), and the circuit board (5) is fixed between the receiving column (104) and the limiting cylinder (204), thereby completing the fixation of the circuit board (5).

Citation Information

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