A production process for highly breathable antibacterial socks

Abstract

The invention discloses a production process of highly breathable and antibacterial socks, which relates to the field of socks and comprises the following steps: step one: preparing raw yarns, preparing corresponding weight portions of silver-plated core-spun yarn, high-elastic nylon and spandex core-spun yarn, wherein the corresponding weight portions of the silver-plated core-spun yarn, spandex core-spun yarn and high-elastic nylon are in a ratio of 5:3.5:1.5; the invention adopts the silver-plated core-spun yarn and the spandex core-spun yarn to knit in plain weave at the main body of the socks and the sock tube part, so that the main body of the socks has high strength; at the same time, spandex is used as the core yarn, which has sufficient elasticity and can fit the feet of people well; the coated yarns adopted on the outside have antibacterial and antibacterial properties; at the same time, high-elastic nylon is added to the heel part, so that the socks have high antibacterial and breathable properties at the main body, and the wear resistance of the heel part is further improved; at the same time, high-elastic nylon is adopted to sew at the connection between the sock tube and the heel, so that the overall anti-deformation performance of the socks is further improved.

Description

Technical Field

[0001] The invention relates to the field of socks, and in particular to a production process of highly breathable antibacterial socks. Background Art

[0002] Socks are a piece of clothing that we use frequently in daily life. They are mainly used to protect people's feet. As people's living standards continue to improve, their demand for socks is getting higher and higher. Among them, the antibacterial performance of the feet is what people are more concerned about. However, the antibacterial socks we currently use are not only costly but also very easy to deform. The overall elasticity is insufficient, which shortens the service life of the socks and makes them easy to wear out. Summary of the invention

[0003] The purpose of the present invention is to provide a production process for highly breathable antibacterial socks to solve the problems raised in the above background technology.

[0004] To achieve the above object, the present invention provides the following technical solution: a production process of highly breathable antibacterial socks, comprising the following steps:

[0005] Step 1: preparing raw yarns, preparing corresponding weight portions of silver-plated core-spun yarn, high-elastic nylon and spandex core-spun yarn, wherein the weight proportion of the silver-plated core-spun yarn, spandex core-spun yarn and high-elastic nylon is 5:3.5:1.5;

[0006] Step 2: socks knitting, interweaving the silver-plated core-spun yarn and the spandex core-spun yarn in step 1 to form a sock body and a sock tube, wherein the toes and the heel of the left side of the sock body are both open, and then adding high-elastic nylon to cross-weave the sock heel;

[0007] Step 3: Place the sock body, sock tube and heel knitted in step 2 into the antibacterial solution and let it stand for 35 minutes, then take it out and dry it;

[0008] Step 4: seam head processing, sewing the sock body dried in step 3 with the sock tube and the sock heel, and finally reinforcing and sewing the toe opening of the sock body, and all the seams are sewn with the high-elastic nylon;

[0009] Step 5: shaping the socks, placing the socks obtained in step 4 in a shaping machine for shaping;

[0010] Step 6: Water bath treatment, dry the shaped socks and put them into warm water for water bath treatment, and then dehydrate them;

[0011] Step 7: Drying: putting the socks dehydrated in step 6 into a drying box for drying;

[0012] Step 8: Conduct manual inspection and testing.

[0013] Preferably, in step one, the core yarns of the silver-plated core-spun yarn and the spandex core-spun yarn are both spandex yarns, the covering yarn of the silver-plated core-spun yarn is a silver-plated fiber blended yarn, and the covering yarn of the spandex core-spun yarn is a blended yarn composed of polyester fiber and silver fiber.

[0014] Preferably, the core spandex yarn in the silver-plated core-spun yarn has a specification of 45 dtex, the core spandex yarn density in the spandex core-spun yarn is 40 dtex, and the covering yarn density of the silver-plated core-spun yarn and the spandex core-spun yarn is equal to 20 dtex.

[0015] Preferably, the silver-plated fiber blended yarn is blended by 70 parts by weight of 90 wt% natural cotton fiber and 30 parts by weight of 20 wt% silver-plated fiber.

[0016] Preferably, the sock body and the sock tube are both woven using plain weave.

[0017] As a preference, the stitching in step 4 is performed by stitching in a seaming machine.

[0018] Preferably, in step 5, the sock setting time is controlled at 100 seconds, the sock setting temperature is controlled at 115° C., and the working air pressure is controlled at 0.3 MPa.

[0019] Preferably, the water temperature of the water bath in step six is ​​controlled at 50° C., and the water bath time is controlled at 35 min.

[0020] Preferably, the initial drying temperature in step seven is controlled at 50°C, the drying time is 2 minutes, then the temperature is lowered to 35°C, the drying time is 4 minutes, and finally the temperature is lowered to 25°C, the drying time is 6 minutes, and finally placed outdoors for natural air drying.

[0021] In summary, the beneficial effects of the present invention are:

[0022] The present invention adopts silver-plated core-spun yarn and spandex core-spun yarn to weave plain weave in the main body and the sock tube of the socks, so that the main body of the socks is strong. At the same time, spandex is used as the core yarn, which has sufficient elasticity and can fit the feet of people well. The covering yarns used on the outside have antibacterial and antibacterial properties. At the same time, high-elastic nylon is added to the heel part, so that the antibacterial property and air permeability of the main body of the socks are high, and the wear resistance of the heel part is further improved. At the same time, high-elastic nylon is used for sewing at the connection between the sock tube and the heel, so that the overall anti-deformation performance of the socks is further improved, and the fitting performance between the feet of people and the socks is also increased, making the socks more comfortable to wear. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0024] Figure 1 This is a schematic diagram of the framework structure of the production process of highly breathable antibacterial socks of the present invention;

[0025] Figure 2 This is a diagram showing the structure of a highly breathable and antibacterial socks production process of the present invention. DETAILED DESCRIPTION

[0026] All features disclosed in this specification, or steps in all methods or processes disclosed, except mutually exclusive features and / or steps, can be combined in any manner.

[0027] Any feature disclosed in this specification (including any additional claims, abstract and drawings), unless otherwise stated, may be replaced by other equivalent or alternative features with similar purposes. That is, unless otherwise stated, each feature is only an example of a series of equivalent or similar features.

[0028] Combine the following Figure 1 —2 The present invention is described in detail. An embodiment of the present invention is: a production process of highly breathable antibacterial socks, comprising the following steps:

[0029] Step 1: preparing raw yarns, preparing corresponding weight portions of silver-plated core-spun yarn, high-elastic nylon and spandex core-spun yarn, wherein the weight proportion of the silver-plated core-spun yarn, spandex core-spun yarn and high-elastic nylon is 5:3.5:1.5;

[0030] Step 2: socks knitting, interweaving the silver-plated core-spun yarn and the spandex core-spun yarn in step 1 to form a sock body and a sock tube, wherein the toes and the heel of the left side of the sock body are both open, and then adding high-elastic nylon to cross-weave the sock heel;

[0031] Step 3: Place the sock body, sock tube and heel knitted in step 2 into an antibacterial solution and let them stand for 30 to 40 minutes, then take them out and dry them;

[0032] Step 4: seam head processing, sewing the sock body dried in step 3 with the sock tube and the sock heel, and finally reinforcing and sewing the toe opening of the sock body, and all the seams are sewn with the high-elastic nylon;

[0033] Step 5: shaping the socks, placing the socks obtained in step 4 in a shaping machine for shaping;

[0034] Step 6: Water bath treatment, dry the shaped socks and put them into warm water for water bath treatment, and then dehydrate them;

[0035] Step 7: Drying: putting the socks dehydrated in step 6 into a drying box for drying;

[0036] Step 8: Conduct manual inspection and testing.

[0037] In addition, in one embodiment, the core yarns of the silver-plated core-spun yarn and the spandex core-spun yarn in step one are both spandex yarns, the covering yarn of the silver-plated core-spun yarn is a silver-plated fiber blended yarn, and the covering yarn of the spandex core-spun yarn is a blended yarn composed of polyester fiber and silver fiber.

[0038] In addition, in one embodiment, the core yarn spandex yarn specification in the silver-plated core-spun yarn is 40-45dtex, the core yarn spandex yarn density in the spandex core-spun yarn is 35-40dtex, and the covering yarn density of the silver-plated core-spun yarn and the spandex core-spun yarn is equal to 20dtex.

[0039] In addition, in one embodiment, the silver-plated fiber blended yarn is blended by corresponding weight portions of 70 parts of 80-90wt% natural cotton fiber and 30 parts of 20wt% silver-plated fiber.

[0040] In addition, in one embodiment, the sock body and the sock tube are both woven using plain weave.

[0041] In addition, in one embodiment, the stitching in step 4 is performed by eye-to-eye stitching in a seam-seaming machine.

[0042] In addition, in one embodiment, in step five, the sock setting time is controlled at 90 to 120 seconds, the sock setting temperature is controlled at 115° C., and the working air pressure is controlled at 0.2 to 0.35 MPa.

[0043] In addition, in one embodiment, the water temperature of the water bath in step six is ​​controlled at 40-55° C., and the water bath time is controlled at 30-45 min.

[0044] In addition, in one embodiment, the initial drying temperature in step seven is controlled at 50°C, the drying time is 2 minutes, then the temperature is lowered to about 35°C, the drying time is 4 minutes, and finally the temperature is lowered to 25°C, the drying time is 6 minutes, and finally placed outdoors for natural air drying.

[0045] The present invention adopts silver-plated core-spun yarn and spandex core-spun yarn to weave plain weave in the main body and the sock tube of the socks, so that the main body of the socks is strong. At the same time, spandex is used as the core yarn, which has sufficient elasticity and can fit the feet of people well. The covering yarns used on the outside have antibacterial and antibacterial properties. At the same time, high-elastic nylon is added to the heel part, so that the antibacterial property and air permeability of the main body of the socks are high, and the wear resistance of the heel part is further improved. At the same time, high-elastic nylon is used for sewing at the connection between the sock tube and the heel, so that the overall anti-deformation performance of the socks is further improved, and the fitting performance between the feet of people and the socks is also increased, making the socks more comfortable to wear.

[0046] The above is only a specific implementation of the invention, but the protection scope of the invention is not limited to it. Any changes or substitutions that are not conceived through creative work should be included in the protection scope of the invention. Therefore, the protection scope of the invention should be based on the protection scope defined in the claims.

Claims

1. A production process for highly breathable antibacterial socks, characterized by: The following steps are involved: Step 1: preparing raw yarns, preparing corresponding weight portions of silver-plated core-spun yarn, high-elastic nylon and spandex core-spun yarn, wherein the weight proportion of the silver-plated core-spun yarn, spandex core-spun yarn and high-elastic nylon is 5:3.5:1.5; Step 2: socks knitting, interweaving the silver-plated core-spun yarn and the spandex core-spun yarn in step 1 to form a sock body and a sock tube, wherein the toes and the heel of the left side of the sock body are both open, and then adding high-elastic nylon to cross-weave the sock heel; Step 3: Place the sock body, sock tube and heel knitted in step 2 into an antibacterial solution and let it stand for 30 to 40 minutes, then take it out and dry it; Step 4: seam head processing, sewing the sock body dried in step 3 with the sock tube and the sock heel, and finally reinforcing and sewing the toe opening of the sock body, and all the seams are sewn with the high-elastic nylon; Step 5: shaping the socks, placing the socks obtained in step 4 in a shaping machine for shaping; Step 6: Water bath treatment, dry the shaped socks and put them into warm water for water bath treatment, and then dehydrate them; Step 7: Drying: putting the socks dehydrated in step 6 into a drying box for drying; Step 8: Conduct manual inspection and testing; In the step 1, the core yarns of the silver-plated core-spun yarn and the spandex core-spun yarn are both spandex yarns, the covering yarn of the silver-plated core-spun yarn is a silver-plated fiber blended yarn, and the covering yarn of the spandex core-spun yarn is a blended yarn composed of polyester fiber and silver fiber; The core spandex yarn in the silver-plated core-spun yarn has a specification of 40-45 dtex, the core spandex yarn density in the spandex core-spun yarn is 35-40 dtex, and the covering yarn density of the silver-plated core-spun yarn and the spandex core-spun yarn is equal to 20 dtex; The silver-plated fiber blended yarn is formed by blending 70 parts of 80-90wt% natural cotton fiber and 30 parts of 20wt% silver-plated fiber; In the step 7, the initial drying temperature is controlled at 50° C., the drying time is 2 min, then the temperature is lowered to 35° C., the drying time is 4 min, and finally the temperature is lowered to 25° C., the drying time is 6 min, and finally placed outdoors for natural air drying.

2. The production process of highly breathable antibacterial socks according to claim 1, characterized in that: The sock body and the sock tube are both woven with plain weave.

3. The production process of highly breathable antibacterial socks according to claim 1, characterized in that: The stitching in step 4 is performed by stitching with a seam machine.

4. The production process of highly breathable antibacterial socks according to claim 1, characterized in that: In the step 5, the sock setting time is controlled at 90 to 120 seconds, the sock setting temperature is controlled at 115° C., and the working air pressure is controlled at 0.2 to 0.35 MPa.

5. The production process of highly breathable antibacterial socks according to claim 1, characterized in that: The water temperature of the water bath in step 6 is controlled at 40-55° C., and the water bath time is controlled at 30-45 min.

Images