A flexible flywheel deburring machine
By designing a flexible flywheel deburring machine including file insertion, reciprocating and limiting mechanisms, the problem of burrings being difficult to remove in the processing of flexible flywheel signal holes is solved, and automated deburring is realized, and processing efficiency and quality are improved.
Patent Information
- Application Number
- CN202310169868.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-27
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2043-02-27
AI Technical Summary
When processing flexible flywheel signal holes, burrs are easily generated. The existing manual deburring method has high working strength and difficult to guarantee quality, resulting in frequent complaints from customers.
A flexible flywheel deburring machine is designed, including a workbench, file insertion mechanism, file reciprocating mechanism and limiting mechanism. It is automatically reciprocating and grinding through a servo motor drive support plate and file to ensure that the file moves within the limit range and avoid breaking away from the workpiece.
The automatic removal of flexible flywheel signal pore burrs is realized, which improves processing efficiency and quality, and reduces the strength and error probability of manual operation.
Smart Images

Figure CN116174814B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mechanical processing, in particular to a flexible flywheel deburring machine. Background Art
[0002] Electronic fuel injection vehicles need to use electronic technology to control engine fuel injection, air intake, exhaust and other functions, which requires the flexible flywheel signal hole position to be transmitted to the sensor to achieve continuous engine operation. The flexible flywheel of the car has 60 signal holes. When processing the flexible flywheel signal holes, stamping is used to form them in one step. Punching is used to form them. Burrs are inevitably generated around the signal holes during the processing. The original method of manual deburring was to use a file + pneumatic grinder to remove burrs. The work intensity was high and the quality was difficult to guarantee. Customers often complained about the signal hole burr problem. Summary of the invention
[0003] The object of the present invention is to provide a flexible flywheel deburring machine to overcome the above-mentioned defects in the prior art.
[0004] A flexible flywheel deburring machine comprises a workbench, a file inserting mechanism, a file reciprocating mechanism and a limiting mechanism, wherein a support plate is installed on the workbench through a support column, a servo motor is installed at the bottom of the workbench, an output shaft of the servo motor is rotatably connected to the support plate and a positioning pin matched with a center hole of the flexible flywheel is installed at the upper end, a plurality of files are slidably connected along the circumference of the support plate, a protective cover is slidably connected to the support frame of the workbench through a guide rod, and a positioning pressure column is rotatably connected to the lower end of the protective cover;
[0005] A fixing plate is installed on the guide rod, and the fixing plate is connected to the lower end of the piston rod of the lifting cylinder. The file insertion mechanism is arranged on the fixing plate and is used to drive the file to be inserted into the signal hole of the flexible flywheel;
[0006] The file reciprocating mechanism is arranged on the supporting plate and is used to make the file reciprocate to grind and remove burrs on the signal hole of the flexible flywheel;
[0007] The limiting mechanism is arranged on the workbench and is used for limiting the movement range of the file.
[0008] Preferably, the file insertion mechanism includes a driving cylinder, a movable plate and a driving plate, the cylinder body of the driving cylinder is arranged at the bottom of the fixed plate and the lower end of its piston rod is provided with a connecting plate, the movable plate corresponds to the file one by one and is slidably connected to the inner wall of the protective cover, one end of the driving plate is hinged to one end of the movable plate through a pin shaft, the other end of the driving plate extends out from the through hole on the protective cover and is hinged to the connecting plate through a pin shaft, and the other end of the movable plate is provided with a file driving block.
[0009] Preferably, the file reciprocating mechanism includes a file base, a support seat and a spring, the file is fixed to the file base by screws, the file base is slidably connected to the support seat of the support plate, the spring is arranged in the file base and one end thereof is connected to the file base, and the other end is connected to the support seat.
[0010] Preferably, the limiting mechanism includes a lifting cylinder, a lifting plate and a file limiting plate. The lifting cylinders are provided with four and are arranged on the workbench. The lifting plate is connected to the top of the piston rod of the lifting cylinder. The lifting plate is connected to the file limiting plate through a connecting column. The limiting groove on the file limiting plate abuts against the outer end of the file.
[0011] Preferably, the lifting plate is slidably connected to the support column.
[0012] The present invention has the following advantages:
[0013] When the present invention is in use, the protective cover and the positioning pressure column are used to limit and press the flexible flywheel, and then the file insertion mechanism and the file reciprocating mechanism are used to enable the file to perform multiple back-and-forth grinding and deburring on the signal hole of the flexible flywheel. At the same time, the file limiting plate of the limiting mechanism limits the file to ensure that the file will not separate from the workpiece when it moves. The entire process has a high degree of automation and high efficiency, and the quality of the flexible flywheel is guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0015] Figure 2 for Figure 1 A partial enlarged view of point B in the middle.
[0016] Figure 3 for Figure 1 Cross-sectional view along AA direction.
[0017] Among them: 1. workbench, 11. support frame, 12. guide rod, 13. fixed plate, 14. lifting cylinder, 2. support plate, 21. support column, 3. servo motor, 31. positioning pin, 4. file, 5. protective cover, 51. positioning pressure column, 6. file insertion mechanism, 61. driving cylinder, 62. connecting plate, 63. moving plate, 64. driving plate, 65. file driving block, 7. file reciprocating mechanism, 71. file base, 72. support seat, 73. spring, 8. limiting mechanism, 81. lifting cylinder, 82. lifting plate, 83. connecting column, 84. file limiting plate, 85. limiting groove, 9. flexible flywheel. DETAILED DESCRIPTION
[0018] The specific implementation modes of the present invention are further explained in detail below by describing the embodiments with reference to the accompanying drawings, so as to help those skilled in the art to have a more complete, accurate and in-depth understanding of the concept and technical solution of the present invention.
[0019] like Figure 1-3 As shown, the present invention provides a flexible flywheel deburring machine, comprising a workbench 1, a file inserting mechanism 6, a file reciprocating mechanism 7 and a limiting mechanism 8, wherein a support plate 2 is mounted on the workbench 1 via a support column 21, a servo motor 3 is mounted at the bottom of the workbench 1, an output shaft of the servo motor 3 is rotatably connected to the support plate 2 and a positioning pin 31 matching with a center hole of a flexible flywheel 9 is mounted at the upper end, a plurality of files 4 are slidably connected along the circumference of the support plate 2, a guard 10 is slidably connected to the support frame 11 of the workbench 1 via a guide rod 12 The cover 5, the lower end of the protective cover 5 is rotatably connected to a positioning pressure column 51, a fixing plate 13 is installed on the guide rod 12, the fixing plate 13 is connected to the lower end of the piston rod of the lifting cylinder 14, the file insertion mechanism 6 is arranged on the fixing plate 13 and is used to drive the file 4 to insert into the signal hole of the flexible flywheel 9, the file reciprocating mechanism 7 is arranged on the supporting plate 2 and is used to make the file 4 reciprocate to grind and deburr the signal hole of the flexible flywheel 9, and the limiting mechanism 8 is arranged on the workbench 1 and is used to limit the movement range of the file 4.
[0020] In addition, the file insertion mechanism 6 includes a driving cylinder 61, a movable plate 63 and a driving plate 64. The cylinder body of the driving cylinder 61 is arranged at the bottom of the fixed plate 13 and a connecting plate 62 is provided at the lower end of its piston rod. The movable plate 63 corresponds to the file 4 one by one and is slidably connected to the inner wall of the protective cover 5. One end of the driving plate 64 is hinged to one end of the movable plate 63 through a pin shaft, and the other end of the driving plate 64 extends out from the through hole on the protective cover 5 and is hinged to the connecting plate 62 through a pin shaft. The other end of the movable plate 63 is provided with a file driving block 65.
[0021] It should be noted that the file reciprocating mechanism 7 includes a file base 71, a support seat 72 and a spring 73. The file 4 is fixed to the file base 71 by screws. The file base 71 is slidably connected to the support seat 72 of the support plate 2. The spring 73 is arranged in the file base 71 and one end thereof is connected to the file base 71, and the other end is connected to the support seat 72.
[0022] In addition, the limiting mechanism 8 includes a lifting cylinder 81, a lifting plate 82 and a file limiting plate 84. The lifting cylinder 81 is provided with four and is arranged on the workbench 1. The lifting plate 82 is connected to the top of the piston rod of the lifting cylinder 81. The lifting plate 82 is slidably connected to the support column 21, and the lifting plate 82 is guided by the support column 21. The lifting plate 82 is connected to the file limiting plate 84 through a connecting column, and the limiting groove 85 on the file limiting plate 84 abuts against the outer end of the file 4.
[0023] Specific implementation and principle:
[0024] In actual application of the present invention, the flexible flywheel 9 is installed on the positioning pin 31 through the center hole thereon, the piston rod of the lifting cylinder 14 is started to extend, driving the protective cover 5 and the file insertion mechanism 6 to move downward, and the positioning pressure column 51 of the protective cover 5 presses and positions the flexible flywheel 9, then the piston rod of the cylinder 61 is driven to retract, and the moving plate 63 is driven to move horizontally through the driving plate 64, and the file driving block 65 on the moving plate 63 drives the file 4 and the file base 71 to move, and a total of 10 groups of files are inserted into the signal hole of the flexible flywheel 9, and then the piston rod of the lifting cylinder 81 is controlled to extend, driving the file limit plate 84 to move upward, and the file limit plate 84 is located on the outside of the file 4, and the file limit plate 84 limits the file 4 , ensuring that the file 4 does not separate from the workpiece during movement, and then the piston rod of the driving cylinder 61 is quickly extended, and the file driving block 65 is quickly separated from the file 4. Under the action of the elastic force of the spring 73, the file 4 and the file base 71 move repeatedly on the supporting plate 2, and the file 4 performs multiple round-trip grinding and deburring on the workpiece. After the grinding is completed, the piston rod of the lifting cylinder 81 is controlled to retract, and the file limit plate 84 moves downward accordingly. Under the action of the elastic force of the spring 73, the file 4 automatically withdraws from the workpiece and abuts against the file driving block 65, and then the output shaft of the servo motor 3 is controlled to rotate, driving the flexible flywheel 9 to rotate, and then repeating the above action. After the workpiece is rotated 12 times in total, all the burrs of the signal holes are ground off, and a workpiece is processed.
[0025] The present invention is described above by way of example in conjunction with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as various non-substantial improvements are made using the concept and technical solution of the present invention, or the present utility invention and technical solution are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.
Claims
1. A flexible flywheel deburring machine, characterized in that: The invention comprises a workbench (1), a file insertion mechanism (6), a file reciprocating mechanism (7) and a limiting mechanism (8); a support plate (2) is installed on the workbench (1) via a support column (21); a servo motor (3) is installed at the bottom of the workbench (1); an output shaft of the servo motor (3) is rotatably connected to the support plate (2) and a positioning pin (31) matched with a center hole of a flexible flywheel (9) is installed at the upper end; a plurality of files (4) are slidably connected along the circumference of the support plate (2); a protective cover (5) is slidably connected to the support frame (11) of the workbench (1) via a guide rod (12); a positioning pressure column (51) is rotatably connected to the lower end of the protective cover (5); A fixing plate (13) is mounted on the guide rod (12), the fixing plate (13) is connected to the lower end of the piston rod of the lifting cylinder (14), and the file insertion mechanism (6) is arranged on the fixing plate (13) and is used to drive the file (4) to be inserted into the signal hole of the flexible flywheel (9); The file reciprocating mechanism (7) is arranged on the support plate (2) and is used to make the file (4) reciprocate to grind and remove burrs on the signal hole of the flexible flywheel (9); The limiting mechanism (8) is arranged on the workbench (1) and is used to limit the movement range of the file (4); The file reciprocating mechanism (7) comprises a file base (71), a support base (72) and a spring (73); the file (4) is fixed to the file base (71) by screws; the file base (71) is slidably connected to the support base (72) of the support plate (2); the spring (73) is arranged in the file base (71) and one end of the spring is connected to the file base (71) and the other end is connected to the support base (72); The limiting mechanism (8) comprises a lifting cylinder (81), a lifting plate (82) and a file limiting plate (84); the lifting cylinder (81) is provided with four and is arranged on the workbench (1); the lifting plate (82) is connected to the top of the piston rod of the lifting cylinder (81); the lifting plate (82) is connected to the file limiting plate (84) through a connecting column; and the limiting groove (85) on the file limiting plate (84) abuts against the outer end of the file (4).
2. A flexible flywheel deburring machine according to claim 1, characterized in that: The file insertion mechanism (6) comprises a driving cylinder (61), a movable plate (63) and a driving plate (64); the cylinder body of the driving cylinder (61) is arranged at the bottom of the fixed plate (13) and a connecting plate (62) is arranged at the lower end of the piston rod; the movable plate (63) corresponds to the file (4) one by one and is slidably connected to the inner wall of the protective cover (5); one end of the driving plate (64) is hinged to one end of the movable plate (63) through a pin shaft; the other end of the driving plate (64) extends out from a through hole on the protective cover (5) and is hinged to the connecting plate (62) through a pin shaft; and the other end of the movable plate (63) is provided with a file driving block (65).
3. A flexible flywheel deburring machine according to claim 1, characterized in that: The lifting plate (82) is slidably connected to the supporting column (21).
Citation Information
Patent Citations
Flexible flywheel deburring machine
CN219379201U