A remote control packaging device

Abstract

This application relates to the technical field of auxiliary devices for the production and processing of remote controls, and in particular to a remote control packaging device, which includes a workbench. The feeding mechanism arranged on the workbench is used to convey the remote controls and batteries to be packaged; the packaging mechanism is used to provide double-layer packaging film; the pushing mechanism is used to push the remote controls and batteries to be packaged to the feeding mechanism, so that the remote controls and batteries to be packaged are located between the double-layer packaging films; the feeding mechanism conveys the remote controls and batteries to the heat-sealing and cutting mechanism; the heat-sealing and cutting mechanism heat-seals and cuts the packaging film, so that the remote controls and batteries to be packaged leave a single-sided seal; under the conveyance of the discharging mechanism, the encapsulation mechanism encapsulates the single-sided seal left by the remote controls and batteries to be packaged, and the discharging mechanism conveys the finished remote controls and batteries for discharging. This application has the effect of improving the packaging quality and efficiency of products.

Description

Technical Field

[0001] The present application relates to the technical field of auxiliary devices for the production and processing of remote controls, and in particular to a remote control packaging device. Background Art

[0002] In the automated production process of remote control products, a remote control packaging mechanism is used to load the assembled remote controls into packaging bags and perform operations such as sealing.

[0003] In related technologies, the packaging of remote control products is usually carried out manually, or some operations in the packaging process are completed manually, such as sealing, taping, and putting the packaged products back on the production line.

[0004] Aiming at the above related technologies, there are the following defects: Through manual operation, operators need to perform repetitive labor, which is prone to fatigue, and the packaging quality and efficiency of products cannot be guaranteed. Summary of the Invention

[0005] In order to improve the packaging quality and efficiency of products, the present application provides a remote control packaging device.

[0006] The remote control packaging device provided by the present application adopts the following technical solutions:

[0007] A remote control packaging device includes a workbench, a feeding mechanism, a packaging mechanism, a pushing mechanism, a feeding mechanism, a heat-sealing and cutting mechanism, a packaging mechanism, and a discharging mechanism arranged on the workbench;

[0008] The feeding mechanism is used to convey the remote control to be packaged and the battery to be packaged to the pushing mechanism;

[0009] The packaging mechanism includes a film outlet roller and a folding roller rotatably connected to the workbench. The film outlet roller is used to provide a single-layer packaging film, and the folding roller is used to symmetrically fold the single-layer packaging film into a double-layer packaging film and convey it to the feeding mechanism;

[0010] The pushing mechanism is used to push the remote control to be packaged and the battery onto the feeding mechanism, so that the remote control to be packaged and the battery to be packaged are located between the double-layer packaging films;

[0011] The conveying direction of the feeding mechanism is perpendicular to that of the pushing mechanism. The feeding mechanism is used to convey the remote control to be packaged and the battery to be packaged to the heat-sealing and cutting mechanism;

[0012] The heat-sealing and cutting mechanism is located on the side of the feeding mechanism away from the packaging mechanism. The heat-sealing and cutting mechanism is used to heat-seal and cut the packaging film, leaving a single-sided seal for the remote control to be packaged and the battery to be packaged;

[0013] The encapsulation mechanism is used for single-side sealing of the remote control to be packaged and the battery to be packaged;

[0014] The blanking mechanism is arranged on the side of the encapsulation mechanism away from the feeding mechanism, and is used for conveying and blanking the finished remote control and the finished battery after sealing.

[0015] By adopting the above technical solution, the packaging mechanism arranged on the workbench provides a single-layer packaging film, and under the action of the folding roller, the single-layer packaging film extending from the film outlet roller is symmetrically folded into a double-layer packaging film. Under the action of the feeding mechanism, the double-layer packaging film moves along the conveying direction of the feeding mechanism.

[0016] The feeding mechanism conveys the remote control and the battery to be packaged onto the pushing mechanism, and then the pushing mechanism pushes the remote control and the battery to be packaged onto the feeding mechanism, so that the remote control and the battery to be packaged are located between the double-layer packaging films.

[0017] Under the action of the feeding mechanism, the remote control and the battery to be packaged are conveyed to the heat-sealing and cutting mechanism. The heat-sealing and cutting mechanism performs heat-sealing and cutting on the remote control to be packaged and the battery to be packaged, and makes the remote control and the battery in independent packages, and a single-side seal is left on the package.

[0018] The remote control and the battery that have been heat-sealed and cut into independent packages move along the conveying direction of the blanking mechanism. During the movement of the remote control and the battery along the conveying direction of the blanking mechanism, the encapsulation mechanism performs single-side sealing on the package with a single-side seal edge left. The finished remote control and battery continue to move along the conveying direction of the blanking mechanism until blanking is completed.

[0019] During the process of forming the package of the remote control, the battery can be packaged together with the remote control, which is convenient for the user to install the battery when using the remote control, and the supporting battery is not installed inside the remote control, so it is not easy to produce a liquid leakage phenomenon.

[0020] Optionally, the feeding mechanism includes a remote control feeding component, and the remote control feeding component includes a bearing table and a feeding conveyor belt rotatably connected to the workbench. The bearing table is adjacent to the feeding conveyor belt, and the feeding conveyor belt drives the remote control to move along the direction close to the bearing table.

[0021] By adopting the above technical solution, under the drive of the feeding conveyor belt, the remote control to be packaged moves along the direction close to the bearing table until the remote control is conveyed onto the bearing table, so as to realize the function of the remote control feeding component for conveying the remote control to be packaged.

[0022] Optionally, the loading mechanism further includes a battery loading component adjacent to the remote control loading mechanism. The battery loading component includes a loading rack and a vertical rack. The vertical rack is fixedly connected to the carrying platform. A first channel for discharging the battery is provided on the vertical rack. One side of the vertical rack away from the workbench is fixedly connected to the loading rack. A second channel for discharging the battery is provided on the loading rack. The first channel is communicated with the second channel. The carrying platform is located below the second channel. The loading rack is inclined with respect to the horizontal ground.

[0023] By adopting the above technical solution, the battery enters the loading rack from the side of the second channel away from the workbench. Since the loading rack is inclined with respect to the horizontal ground, the battery moves along the inclined plane of the loading rack under the action of its own gravity and enters the vertical rack fixedly connected to the loading rack. The battery enters the first channel from the second channel. Subsequently, the battery passes through the second channel and falls onto the carrying platform, thereby realizing the loading function of the battery loading component.

[0024] Optionally, the pushing mechanism includes a first push plate and a first motor. The first push plate is slidably connected to the workbench. The first motor drives the first push plate to reciprocate in a direction close to or away from the feeding mechanism.

[0025] By adopting the above technical solution, under the drive of the first motor, the first push plate moves in a direction close to the feeding mechanism, and pushes the remote control and the battery to be packaged on the carrying platform onto the feeding mechanism. Subsequently, the first motor drives the first push plate to move in a direction away from the feeding mechanism, and retracts the first push plate to push the next group of remote controls and batteries to be packaged. Through the drive of the first motor, the reciprocating movement of the first push plate is realized, and the remote control and the battery to be packaged are pushed into the feeding mechanism.

[0026] Optionally, the feeding mechanism includes a second push plate and a second motor. The second push plate is slidably connected to the workbench. The second motor drives the second push plate to reciprocate in a direction away from or close to the heat-sealing and cutting mechanism.

[0027] By adopting the above technical solution, under the drive of the second motor, the second push plate moves in a direction close to the heat-sealing and cutting mechanism, and pushes the remote control and the battery in the double-layer packaging film onto the heat-sealing and cutting mechanism. Subsequently, the second motor drives the second push plate to move in a direction away from the heat-sealing and cutting mechanism, and the second push plate is retracted. Wait for the next group of remote controls and batteries to be pushed into the feeding mechanism before pushing again. Through the drive of the second motor, the reciprocating movement of the second push plate is realized, and the remote control and the battery to be packaged are pushed into the heat-sealing and cutting mechanism.

[0028] Optionally, the heat-sealing and cutting mechanism includes a first heat-sealing assembly, which includes a first connecting rod, a second connecting rod, a rotating shaft, and a third motor for driving the rotation of the rotating shaft. The first connecting rod and the second connecting rod are slidably connected to the workbench. A first cam and a second cam are coaxially fixed on the rotating shaft, and the protruding directions of the first cam and the second cam are opposite. A cutting plate is sleeved and fixed on the first connecting rod, and the first connecting rod is rotationally connected to the first cam to realize the vertical movement of the cutting plate; a heat-sealing plate is sleeved and fixed on the second connecting rod, and the second connecting rod is rotationally connected to the second cam to realize the movement of the heat-sealing plate in the direction of approaching or departing from the cutting plate. The cutting plate and the heat-sealing plate cooperate to heat-seal and cut the packaging film.

[0029] By adopting the above technical solution, the third motor drives the rotation of the rotating shaft, the first cam and the second cam coaxially fixed on the rotating shaft rotate, and the first connecting rod rotationally connected to the first cam moves vertically, thereby driving the cutting plate fixedly sleeved on the first connecting rod to move vertically. The second connecting rod rotationally connected to the second cam moves vertically, thereby driving the heat-sealing plate fixedly sleeved on the second connecting rod to move vertically.

[0030] Since the protruding directions of the first cam and the second cam are opposite, when the rotating shaft rotates, the cutting plate and the heat-sealing plate move in the direction of approaching each other, and the cutting plate and the heat-sealing plate abut against each other to realize the heat-sealing and cutting of the packaging film; when the rotating shaft continues to rotate, the cutting plate and the heat-sealing plate move in the direction of moving away from each other, realizing the function of the first heat-sealing assembly to heat-seal and cut the packaging film.

[0031] Optionally, the heat-sealing and cutting mechanism further includes a second heat-sealing assembly, which includes a partition plate, a heat-sealing strip, and a first air cylinder for driving the partition plate to move in the direction of approaching or departing from the heat-sealing strip. The heat-sealing strip is fixedly connected to the workbench and is located between the remote control and the battery of the semi-packaged finished product. The partition plate and the heat-sealing strip cooperate to heat-seal and separate the remote control and the battery.

[0032] By adopting the above technical solution, the heat-sealing strip is located between the remote control and the battery. The first air cylinder drives the partition plate to move. The partition plate moves in the direction of approaching the heat-sealing strip and abuts against the heat-sealing strip. The partition plate and the heat-sealing strip cooperate to separate and heat-seal the packaging film located between the remote control and the battery; then the first air cylinder drives the partition plate to move in the direction of departing from the heat-sealing strip, and the partition plate separates from the heat-sealing strip, thereby realizing the function of the second hot air assembly to heat-seal and separate the remote control and the battery.

[0033] Optionally, the encapsulation mechanism includes a first encapsulation plate and a second air cylinder for driving the first encapsulation plate to reciprocate in the vertical direction. The second air cylinder drives the first encapsulation plate to move vertically upward to turn up the packaging film of the remote control near the first encapsulation plate. The encapsulation mechanism further includes a second encapsulation plate and a third air cylinder for driving the second encapsulation plate to move closer to or away from the first encapsulation plate. The third air cylinder drives the second encapsulation plate to move horizontally to turn up the turned-up packaging film horizontally in the direction away from the third air cylinder to form a hem. The encapsulation mechanism further includes a sealing component for sealing the hem of the packaging film.

[0034] By adopting the above technical solution, the second air cylinder drives the first encapsulation plate to move in the vertical direction. When the remote control is conveyed to the position of the first encapsulation plate, the first encapsulation plate turns up the packaging film of the remote control near the first encapsulation plate. Subsequently, the third air cylinder drives the second encapsulation plate to move in the direction closer to the first encapsulation plate, so as to turn up the turned-up packaging film horizontally in the direction away from the third air cylinder to form a hem, and the hem of the packaging film abuts against the remote control. Under the action of the sealing component, the hem is fixedly encapsulated to the packaging film.

[0035] Optionally, an encapsulation opening is provided on the second encapsulation plate. The sealing component includes a gear, a glue application roller, a glue cutting knife, a suction cup, a fourth air cylinder, and a fifth air cylinder for driving the suction cup to move horizontally. The gear is rotatably connected to the workbench. The glue application roller is located on the side of the gear away from the second encapsulation plate for providing tape. A plurality of glue cutting openings are evenly provided on the gear. The glue cutting knife is used to cooperate with the glue cutting openings to cut the tape. The fourth air cylinder drives the suction cup to move in the vertical direction. The suction cup abuts against the gear for adsorbing the tape. The fifth air cylinder drives the suction cup to the top of the second encapsulation plate. The fourth air cylinder drives the suction cup to be located at the encapsulation opening for pasting the tape to the packaging film.

[0036] By adopting the above technical solution, the tape extends from the glue application roller, and the gear rotates on the workbench, so as to unwind the tape. The tape adheres to the gear, which is convenient for the suction cup to adsorb the tape. A plurality of glue cutting openings are evenly provided on the gear. Therefore, every time the gear rotates the same distance, the glue cutting knife cooperates with the glue cutting openings to cut the tape into the same length.

[0037] The suction cup is driven by the fourth air cylinder to move in the direction closer to the gear, so as to adsorb the tape that has been cut into segments, and then move in the direction away from the gear. Driven by the fifth air cylinder, the suction cup moves horizontally to the top of the second encapsulation plate. Subsequently, the fourth air cylinder drives the suction cup to move in the direction closer to the second encapsulation plate. The suction cup is located at the encapsulation opening and abuts against the remote control, and pastes the cut tape segments to the hem of the packaging film, thereby realizing the sealing of the hem of the packaging film.

[0038] Optionally, the encapsulation mechanism further includes a glue pushing assembly, which includes a glue pushing plate and a sixth cylinder for driving the glue pushing plate to move in a direction away from or close to the suction cup. A plurality of teeth are provided on one side of the glue pushing plate close to the suction cup, and the pointed end of the teeth forms a bearing plane capable of abutting against the suction cup for carrying the tape.

[0039] By adopting the above technical solution, a plurality of teeth are arranged on one side of the glue pushing plate close to the suction cup. Driven by the sixth cylinder, the glue pushing plate moves along the side close to the suction cup. Since the pointed end of the teeth forms a bearing plane, and the bearing plane can cooperate with the suction cup, when the glue pushing plate approaches the suction cup, the tape is carried on the bearing plane, and the suction cup can more conveniently adsorb the tape.

[0040] To sum up, the present application includes at least one of the following beneficial technical effects:

[0041] 1. The packaging mechanism arranged on the workbench provides a single-layer packaging film. Under the action of the folding roller, the single-layer packaging film extending from the film outlet roller is symmetrically folded into a double-layer packaging film. Under the action of the feeding mechanism, the double-layer packaging film moves along the conveying direction of the feeding mechanism; the feeding mechanism conveys the remote control and the battery to be packaged onto the pushing mechanism, and then the pushing mechanism pushes the remote control and the battery to be packaged onto the feeding mechanism, so that the remote control and the battery to be packaged are located between the double-layer packaging films; under the action of the feeding mechanism, the remote control and the battery to be packaged are conveyed to the heat-sealing and cutting mechanism; the heat-sealing and cutting mechanism performs heat-sealing and cutting on the remote control to be packaged and the battery to be packaged, making the remote control and the battery in independent packages, and leaving a single-sided seal on the package; the remote control and the battery that have been heat-sealed and cut into independent packages move along the conveying direction of the discharging mechanism. During the movement of the remote control and the battery along the conveying direction of the discharging mechanism, the encapsulation mechanism performs single-sided sealing encapsulation on the package with a single-sided seal edge left; the finished remote control and the battery continue to move along the conveying direction of the discharging mechanism until discharging is completed;

[0042] 2. The convex directions of the first cam and the second cam are opposite. When the rotating shaft rotates, the cutting plate and the heat-sealing plate move in a direction close to each other, and the cutting plate abuts against the heat-sealing plate to realize heat-sealing and cutting of the packaging film; the rotating shaft continues to rotate, and the cutting plate and the heat-sealing plate move in a direction away from each other, realizing the function of the first heat-sealing assembly for heat-sealing and cutting the packaging film;

[0043] 3. The second cylinder drives the first encapsulation plate to move in the vertical direction. When the remote control is conveyed to the position of the first encapsulation plate, the first encapsulation plate turns up the packaging film close to the first encapsulation plate of the remote control; then the third cylinder drives the second encapsulation plate to move in a direction close to the first encapsulation plate, so as to horizontally turn up the turned-up packaging film in a direction away from the third cylinder to form a hem, and the hem of the packaging film abuts against the remote control. Under the action of the glue-sealing assembly, the hem is fixedly encapsulated to the packaging film. Brief Description of the Drawings

[0044] Figure 1 FIG. is a schematic diagram of the overall structure of the remote control packaging device according to an embodiment of the present application.

[0045] Figure 2 FIG. is a schematic diagram of a partial structure of the remote control packaging device according to an embodiment of the present application.

[0046] Figure 3 FIG. is a schematic diagram of a partial structure of the feeding mechanism according to an embodiment of the present application.

[0047] Figure 4 FIG. is a schematic diagram of the overall structure of the first heat-sealing assembly according to an embodiment of the present application.

[0048] Figure 5 FIG. is a schematic diagram of a partial structure of the remote control packaging device according to an embodiment of the present application.

[0049] Figure 6 is Figure 5 an enlarged view of part A in

[0050] Figure 7 FIG. is a schematic diagram of a partial structure of the remote control packaging device according to an embodiment of the present application.

[0051] Figure 8 is Figure 7 an enlarged view of part B in

[0052] Description of the reference numerals: 1, workbench; 2, loading mechanism; 21, remote control loading component; 211, carrier table; 212, loading conveyor belt; 22, battery loading component; 221, loading rack; 222, vertical rack; 223, first channel; 224, second channel; 3, packaging mechanism; 31, film-out roller; 32, folding roller; 33, pressing plate; 4, pushing mechanism; 41, first push plate; 411, short part; 412, long part; 42, first motor; 43, first belt; 5, feeding mechanism; 51, second push plate; 511, first protruding part; 512, second protruding part; 52, second motor; 53, connecting plate; 54, second belt; 6, heat sealing and cutting mechanism; 61, first heat sealing component; 611, first connecting rod; 612, second connecting rod; 613, rotating shaft; 614, third motor; 615, first cam; 616, second cam; 617, cutting plate; 618, heat sealing plate; 619, protection plate; 62, second heat sealing component; 621, partition plate; 622, heat sealing strip; 623, first cylinder; 7, encapsulation mechanism; 71, first encapsulation plate; 72, second cylinder; 73, second encapsulation plate; 731, encapsulation port; 74, third cylinder; 75, sealant application component; 751, gear; 752, sealant application roller; 753, glue cutting knife; 754, suction cup; 755, fourth cylinder; 756, fifth cylinder; 757, glue cutting port; 758, stepping motor; 76, glue pushing component; 761, glue pushing plate; 762, sixth cylinder; 763, bearing plane; 8, unloading mechanism; 81, unloading conveyor belt; 82, inclined table. Detailed implementation manners

[0053] The following further elaborates on this application in conjunction with the attached Figures 1-8 drawings.

[0054] An embodiment of this application discloses a remote control packaging device.

[0055] Referring to Figure 1 , the remote control packaging device includes a workbench 1, and a loading mechanism 2, a packaging mechanism 3, a pushing mechanism 4, a feeding mechanism 5, a heat sealing and cutting mechanism 6, an encapsulation mechanism 7, and an unloading mechanism 8 are arranged on the workbench 1.

[0056] The loading mechanism 2 is used to convey the remote control to be packaged and the battery to be packaged to the pushing mechanism 4; the packaging mechanism 3 is used to provide and convey a double-layer packaging film to the feeding mechanism 5; the pushing mechanism 4 is used to push the remote control to be packaged and the battery to the feeding mechanism 5, so that the remote control to be packaged and the battery are located between the double-layer packaging films; the feeding mechanism 5 conveys the remote control and the battery wrapped between the double-layer packaging films to the heat sealing and cutting mechanism 6.

[0057] The heat-sealing and cutting mechanism 6 is used to heat-seal and cut the packaging film, leaving a single-sided seal for the remote control and battery to be packaged; under the conveyance of the blanking mechanism 8, the encapsulation mechanism 7 completes the encapsulation of the single-sided seal left by the remote control and battery to be packaged, and the blanking mechanism 8 conveys the packaged remote control and battery for blanking.

[0058] Referring to Figure 1 and Figure 2 In order to realize the feeding function of the feeding mechanism 2 for conveying the remote control to be packaged, the feeding mechanism 2 includes a remote control feeding component 21. The remote control feeding component 21 includes a bearing table 211 located on the workbench 1 and a feeding conveyor belt 212. The feeding conveyor belt 212 is rotationally connected to the workbench 1 under the drive of a motor (not marked in the figure), and the rotation direction of the feeding conveyor belt 212 moves along the direction close to the bearing table 211. The remote control to be packaged is located on the feeding conveyor belt 212 and is conveyed above the bearing table 211.

[0059] The feeding mechanism 2 further includes a battery feeding component 22 for realizing the feeding function of the battery to be packaged. The battery feeding component 22 includes a vertical frame 222 welded to the workbench 1. The vertical frame 222 is perpendicular to the workbench 1, and a first channel 223 is opened on the vertical frame 222. The battery can be conveyed to the bearing table 211 through the first channel 223.

[0060] Referring to Figure 1 and Figure 2 On the side of the vertical frame 222 away from the workbench 1, a feeding frame 221 is welded and fixed. The feeding frame 221 is inclined with respect to the workbench 1, and a second channel 224 is opened on the feeding frame 221. The first channel 223 is communicated with the second channel 224. The battery enters the feeding frame 221 through the second channel 224 at the end of the feeding frame 221 away from the workbench 1. Due to the gravity of the battery itself, it moves along the inclined direction of the feeding frame 221, and the battery enters the first channel 223 through the second channel 224.

[0061] Inside the feeding frame 221, the batteries pass through the second channel 224 side by side along the length direction of the feeding frame 221. The battery enters the first channel 223 from the second channel 224. Since the batteries used in the remote control in this embodiment are in groups of two, the width direction of the vertical frame 222 is set to accommodate two batteries side by side. Therefore, the number of batteries falling on the bearing table 211 each time through the first channel 223 is two. In other embodiments, the width of the vertical frame 222 can be adjusted according to actual needs, so as to adjust the number of batteries packaged at one time.

[0062] Referring to Figure 1 and Figure 2, the pushing mechanism 4 includes a first push plate 41 slidably connected to the workbench 1. A first belt 43 is fixedly connected to the first push plate 41. A first motor 42 is bolted to the workbench 1. The first motor 42 drives the first belt 43 to rotate, so that the first motor 42 drives the first push plate 41 to reciprocate in a direction close to or away from the feeding mechanism 5.

[0063] The first push plate 41 includes a short part 411 and a long part 412. The side of the short part 411 away from the feeding mechanism 5 is flush with the side of the long part 412 away from the feeding mechanism 5. The remote control to be packaged abuts against the side of the short part 411 close to the feeding mechanism 5, and the battery to be packaged abuts against the side of the long part 412 close to the feeding mechanism 5. When the remote control abuts against the short part 411, the side of the long part 412 close to the feeding mechanism 5 protrudes from the side of the remote control close to the feeding mechanism 5.

[0064] Refer to Figure 1 and Figure 3 , the feeding mechanism 5 includes a second push plate 51 slidably connected to the workbench 1. A second motor 52 is bolted to the workbench 1. A connecting plate 53 is fixedly connected to the second push plate 51. A second belt 54 is fixedly connected to the connecting plate 53. The second motor 52 drives the second belt 54 to rotate, so as to drive the connecting plate 53 to move along the movement direction of the second belt 54, and further drive the second push plate 51 fixedly connected to the connecting plate 53 to reciprocate in a direction close to or away from the heat-sealing and cutting mechanism 6. The movement direction of the second push plate 51 is perpendicular to the movement direction of the first push plate 41.

[0065] A first convex part 511 and a second convex part 512 are integrally formed on the side of the second push plate 51 close to the heat-sealing and cutting mechanism 6. The first convex part 511 is located at the end of the second push plate on the side away from the pushing mechanism 4. The second convex part 512, the second push plate 51 and the first convex part 511 cooperate to jointly form a region for accommodating the battery, and the first convex part 511 and the second push plate 51 cooperate to form a region for accommodating the remote control.

[0066] When the first push plate 41 moves in a direction close to the feeding mechanism 5, the remote control and the battery are pushed to the feeding mechanism 5. Since the side of the long part 412 close to the feeding mechanism 5 protrudes from the side of the remote control close to the feeding mechanism 5, the battery is located on the side of the remote control away from the pushing mechanism 4. When the second push plate 51 moves in a direction close to the heat-sealing and cutting mechanism 6, the side of the second push plate 51 close to the heat-sealing and cutting mechanism 6 abuts against both the remote control and the battery. The battery falls between the first convex part 511 and the second convex part 512, and the remote control is located on the side of the second convex part 512 away from the first convex part 511.

[0067] Refer to Figure 1, in order to enable the packaging mechanism 3 to provide the function of double-layer packaging film, the packaging mechanism 3 includes a film outlet roller 31 rotatably connected to the workbench 1. Driven by a motor (not shown in the figure), the film outlet roller 31 rotates to unwind the single-layer packaging film. Subsequently, the single-layer packaging film is symmetrically folded into a double layer under the folding action of the folding roller 32. A pressing plate 33 is slidably connected to the workbench 1 in the vertical direction, and the pressing plate 33 assists in stabilizing the double-layer packaging film.

[0068] The first push plate 41 pushes the remote control and the battery and sends them between the double-layer packaging films. The battery is close to the folding part of the double-layer packaging film, so the battery is not likely to roll out of the double-layer packaging film. When the heat-sealing and cutting mechanism 6 completes one-time pressing and cutting of the packaging film, the packaging film on the side of the group of remote controls and batteries in contact with the second push plate 51 close to the heat-sealing and cutting mechanism 6 is heat-sealed. Therefore, under the push of the second push plate 51, the double-layer packaging film moves in the direction close to the heat-sealing and cutting mechanism 6.

[0069] Refer to Figure 1 and Figure 4 , the heat-sealing and cutting mechanism 6 includes a first heat-sealing component 61 for heat-sealing and cutting the packaging film. The first heat-sealing component 61 includes a rotating shaft 613 and a third motor 614 for driving the rotating shaft 613 to rotate. The third motor 614 is bolted to the workbench 1. A first cam 615 and a second cam 616 are coaxially fixed and welded on the rotating shaft 613, and the protruding directions of the first cam 615 and the second cam 616 are opposite.

[0070] A first connecting rod 611 is rotatably connected to the first cam 615, and the first cam 615 and the first connecting rod 611 are rotatably connected by sleeving a bearing. A second connecting rod 612 is rotatably connected to the second cam 616, and the second cam 616 and the second connecting rod 612 are also rotatably connected by sleeving a bearing. The number of the first cam 615 and the first connecting rod 611 is both set to two, and the number of the second cam 616 is set to one.

[0071] On the side of the two first connecting rods 611 away from the first cam 615, a cutting plate 617 is sleeved and fixedly welded. On the side of the second connecting rod 612 away from the second cam 616, a heat-sealing plate 618 is sleeved and fixedly welded. The cutting plate 617 is located on the side of the heat-sealing plate 618 away from the workbench 1, and the heat-sealing plate 618 is slidably connected to the first connecting rod 611.

[0072] Refer to Figure 1 Figure 4 ​, when the third motor 614 drives the rotating shaft 613 to rotate, the first cam 615 and the second cam 616 rotate, driving the first connecting rod 611 and the second connecting rod 612 to reciprocate in the vertical direction, thereby realizing the movement of the cutting plate 617 and the heat-sealing plate 618 in the direction of approaching or separating from each other. When the cutting plate 617 and the heat-sealing plate 618 approach and abut against each other, the cutting plate 617 and the heat-sealing plate 618 cooperate to heat-seal and cut the packaging film, so that the remote control and the battery are cut into independent packages. Subsequently, the cutting plate 617 and the heat-sealing plate 618 move away from each other, and the blanking assembly drives the independently packaged remote control and battery to move in the direction away from the feeding assembly.

[0073] A protection plate 619 is slidably connected to the side of the cutting plate 617 close to the heat-sealing plate 618. When the cutting plate 617 and the heat-sealing plate 618 move in the direction of separating from each other, the protection plate 619 can be reset and rebound under the action of the spring to cover the blade of the cutting plate 617, so that the blade of the cutting plate 617 is not easy to hurt people.

[0074] Refer to Figure 5 and Figure 6 , the heat-sealing and cutting mechanism 6 further includes a second heat-sealing assembly 62 for heat-sealing and separating the remote control and the battery. The second heat-sealing assembly 62 includes a partition plate 621 slidably connected to the workbench 1, a heat-sealing strip 622 fixedly welded on the workbench 1, and a first cylinder 623. The first cylinder 623 is bolted to the workbench 1 for driving the partition plate 621 to slide on the workbench 1 in the vertical direction.

[0075] The heat-sealing strip 622 is located between the remote control and the battery. When the first cylinder 623 drives the partition plate 621 to approach the heat-sealing strip 622 and abut against the heat-sealing strip 622, the partition plate 621 and the heat-sealing strip 622 cooperate to realize the separation and heat-sealing of the remote control and the battery; when the first cylinder 623 drives the partition plate 621 to move along the side away from the heat-sealing strip 622, the partition plate 621 and the heat-sealing strip 622 are separated.

[0076] Refer to Figure 1 and Figure 7 , after the packaging by the heat-sealing and cutting mechanism 6, the three sides of the independently packaged remote control and battery are sealed. In order to realize the sealing of the remaining side, the packaging mechanism 7 includes a first packaging plate 71 and a second packaging plate 73, and a second cylinder 72 and a third cylinder 74 are fixedly installed on the workbench 1.

[0077] When the remote controller is conveyed to the first encapsulation board 71 under the action of the blanking mechanism 8, the second air cylinder 72 drives the first encapsulation board 71 to move vertically upward, so that the packaging film of the remote controller close to the first encapsulation board 71 is folded upward; Subsequently, the third air cylinder 74 drives the second encapsulation board 73 to move in the direction close to the first encapsulation board 71, so as to horizontally fold the upward-folded packaging film in the direction away from the third air cylinder 74 to form a hem, and the hem abuts against the remote controller. The encapsulation mechanism 7 further includes a sealant component 75, and the sealant component 75 fixes the folded edge of the packaging film abutting against the remote controller on the packaging film.

[0078] Referring to Figure 7 and Figure 8 , in order to realize the function of the sealant component 75 to fix the folded edge, an encapsulation opening 731 is formed on the second encapsulation board 73; The sealant component 75 includes a gear 751 rotatably connected to the workbench 1, and a plurality of glue-cutting openings 757 are uniformly formed in the circumferential direction of the gear 751. An adhesive roller 752 is arranged on the side of the gear 751 away from the blanking component, and the adhesive roller 752 is rotatably connected to the workbench 1 for providing adhesive tape. A glue cutter 753 is also slidably connected to the workbench 1, and the glue cutter 753 cooperates with the glue-cutting openings 757 to cut the adhesive tape into uniform small sections.

[0079] The sealant component 75 further includes a suction cup 754 slidably connected to the workbench 1, a fourth air cylinder 755 for driving the suction cup 754 to move in the vertical direction, and a fifth air cylinder 756 for driving the suction cup 754 to move in the horizontal direction.

[0080] A stepping motor 758 is bolted to the workbench 1. Driven by the stepping motor 758, the gear 751 rotates, and the glue cutter 753 is slidably connected to the workbench 1 under the drive of the air cylinder, so that the glue cutter 753 is located at the glue-cutting openings 757 to cut the adhesive tape, and the same length of adhesive tape is cut each time.

[0081] The fourth air cylinder 755 drives the suction cup 754 to move in the direction close to the gear 751 to adsorb the cut adhesive tape segments, and then drives the suction cup 754 to move in the direction away from the gear 751. The fifth air cylinder 756 drives the suction cup 754 to move in the horizontal direction, and moves the suction cup 754 above the encapsulation opening 731. The fourth air cylinder 755 drives the suction cup 754 to move in the vertical direction, and pastes the cut adhesive tape segments to the encapsulation opening 731 to realize the pasting and fixing of the folded edge of the packaging film. In this embodiment, the fifth air cylinder 756 is a non-rod air cylinder.

[0082] Referring to Figure 7 and Figure 8, To facilitate the suction cup 754 in adsorbing the tape, the encapsulation mechanism 7 further includes a tape pushing assembly 76. The tape pushing assembly 76 includes a tape pushing plate 761 which is slidably connected to the workbench 1, and the tape pushing plate 761 is arranged offset from the gear 751. A plurality of teeth are provided on the side of the tape pushing plate 761 close to the suction cup 754, and the sharper ends of the plurality of teeth form a bearing plane 763 capable of abutting against the suction cup 754.

[0083] A sixth cylinder 762 is installed on the workbench 1, and the sixth cylinder 762 drives the tape pushing plate 761 to move in a direction away from or close to the suction cup 754. When the tape is cut into small segments and pasted on the gear 751, the sixth cylinder 762 drives the tape pushing plate 761 to move in a direction close to the suction cup 754. The suction cup 754 abuts against the teeth of the tape pushing plate 761, and the tape is adsorbed onto the suction cup 754. Subsequently, the sixth cylinder 762 drives the tape pushing plate 761 to move in a direction away from the suction cup 754.

[0084] Referring to Figure 1 and Figure 5 , the blanking mechanism 8 includes a blanking conveyor belt 81 rotatably connected to the workbench 1, and the rotation direction of the blanking conveyor belt 81 is along a direction away from the feeding mechanism 5. An inclined table 82 is bolted to the end of the blanking mechanism 8 away from the feeding mechanism 5, and the bottom of the inclined table 82 inclines towards the direction of the workbench 1 to facilitate the blanking of the packaged remote control and battery pack.

[0085] The implementation principle of a remote control packaging device according to an embodiment of the present application is as follows:

[0086] The feeding conveyor belt 212 rotates to convey the remote control to the bearing platform 211; the battery is conveyed to the bearing platform 211 through the first channel 223. The first pushing plate pushes the remote control and the battery into the feeding mechanism 5 so that the remote control and the battery are located between the double-layer packaging films, and the second pushing plate pushes the remote control and the battery into the heat-sealing and cutting mechanism 6.

[0087] The cutting plate 617 and the heat-sealing plate 618 cooperate to cut the remote control and the battery into independent packages. The independently packaged remote control and battery move under the rotation of the blanking conveyor belt 81. While the separator 621 and the heat-sealing strip 622 cooperate to separate the remote control and the battery, the first encapsulation plate 71 moves vertically upward to turn up the packaging film of the remote control close to the first encapsulation plate 71, and the second encapsulation plate 73 moves horizontally in a direction close to the remote control and horizontally turns up the turned-up packaging film in a direction close to the remote control to form a hem.

[0088] The gear 751 rotates, the tape cutting knife 753 cooperates with the gear 751 to cut the tape, the suction cup 754 sucks the tape and moves it to the encapsulation port 731 to paste the hem of the turned-up packaging film onto the packaging film, completing the encapsulation of the remote control and the battery. Subsequently, the blanking conveyor belt 81 conveys the packaged remote control and battery for blanking.

[0089] The above are all preferred embodiments of this application, and do not limit the protection scope of this application accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of this application shall be covered within the protection scope of this application.

Claims

1. A remote control packaging device, characterized in that: It includes a workbench (1), a feeding mechanism (2), a packaging mechanism (3), a pushing mechanism (4), a feeding mechanism (5), a heat-sealing and cutting mechanism (6), a packaging mechanism (7) and a discharging mechanism (8) arranged on the workbench (1); The feeding mechanism (2) is used to convey the remote control to be packaged and the battery to be packaged to the pushing mechanism (4); The packaging mechanism (3) includes a film outlet roller (31) and a folding roller (32) rotatably connected to the workbench (1). The film outlet roller (31) is used to provide a single-layer packaging film, and the folding roller (32) is used to symmetrically fold the single-layer packaging film into a double-layer packaging film and convey it to the feeding mechanism (5); The pushing mechanism (4) is used to push the remote control to be packaged and the battery onto the feeding mechanism (5) so that the remote control to be packaged and the battery to be packaged are located between the double-layer packaging films; The conveying direction of the feeding mechanism (5) is perpendicular to that of the pushing mechanism (4). The feeding mechanism (5) is used to convey the remote control to be packaged and the battery to be packaged to the heat-sealing and cutting mechanism (6); The heat-sealing and cutting mechanism (6) is located on the side of the feeding mechanism (5) away from the packaging mechanism (3). The heat-sealing and cutting mechanism (6) is used to heat-seal and cut the packaging film, leaving a single-sided seal for the remote control to be packaged and the battery to be packaged; The packaging mechanism (7) is used to seal the single-sided seal of the remote control to be packaged and the battery to be packaged; The discharging mechanism (8) is arranged on the side of the packaging mechanism (7) away from the feeding mechanism (5) and is used to convey and discharge the finished remote control and the finished battery after sealing. The packaging mechanism (7) includes a first packaging plate (71) and a second air cylinder (72) for driving the first packaging plate (71) to reciprocate in the vertical direction. The second air cylinder (72) drives the first packaging plate (71) to move vertically upward to turn up the packaging film of the remote control close to the first packaging plate (71). The packaging mechanism (7) further includes a second packaging plate (73) and a third air cylinder (74) for driving the second packaging plate (73) to move closer to or away from the first packaging plate (71). The third air cylinder (74) drives the second packaging plate (73) to move horizontally to turn up the turned-up packaging film horizontally in the direction away from the third air cylinder (74) to form a hem. The packaging mechanism (7) further includes a sealant assembly (75) for sealing the hem of the packaging film.

2. The remote control packaging device according to claim 1, characterized in that: The feeding mechanism (2) includes a remote control feeding assembly (21). The remote control feeding assembly (21) includes a carrier table (211) and a feeding conveyor belt (212) rotatably connected to the workbench (1). The carrier table (211) is adjacent to the feeding conveyor belt (212), and the feeding conveyor belt (212) drives the remote control to move in the direction close to the carrier table (211).

3. The remote control packaging device according to claim 2, characterized in that: The feeding mechanism (2) further includes a battery feeding component (22) adjacent to the remote control feeding mechanism (2). The battery feeding component (22) includes a feeding rack (221) and a vertical rack (222). The vertical rack (222) is fixedly connected to the bearing table (211). A first channel (223) for battery discharging is formed on the vertical rack (222). One side of the vertical rack (222) far from the workbench (1) is fixedly connected to the feeding rack (221). A second channel (224) for battery discharging is formed on the feeding rack (221). The first channel (223) is communicated with the second channel (224). The bearing table (211) is located below the second channel (224). The feeding rack (221) is arranged obliquely with respect to the horizontal ground.

4. The remote control packaging device according to claim 1, characterized in that: The pushing mechanism (4) includes a first push plate (41) and a first motor (42). The first push plate (41) is slidably connected to the workbench (1). The first motor (42) drives the first push plate (41) to reciprocate in a direction close to or away from the feeding mechanism (5).

5. A remote control packaging device according to claim 1, characterized in that: The feeding mechanism (5) includes a second push plate (51) and a second motor (52). The second push plate (51) is slidably connected to the workbench (1). The second motor (52) drives the second push plate (51) to reciprocate in a direction away from or close to the heat sealing and cutting mechanism (6).

6. The remote control packaging device according to claim 1, characterized in that: The heat sealing and cutting mechanism (6) includes a first heat sealing component (61). The first heat sealing component (61) includes a first connecting rod (611), a second connecting rod (612), a rotating shaft (613), and a third motor (614) for driving the rotating shaft (613) to rotate. The first connecting rod (611) and the second connecting rod (612) are slidably connected to the workbench (1). A first cam (615) and a second cam (616) are coaxially fixed on the rotating shaft (613), and the protruding directions of the first cam (615) and the second cam (616) are opposite. A cutting plate (617) is sleeved and fixed on the first connecting rod (611). The first connecting rod (611) is rotationally connected to the first cam (615) to realize the vertical movement of the cutting plate (617); a heat sealing plate (618) is sleeved and fixed on the second connecting rod (612). The second connecting rod (612) is rotationally connected to the second cam (616) to realize the movement of the heat sealing plate (618) in a direction close to or away from the cutting plate (617). The cutting plate (617) and the heat sealing plate (618) cooperate to heat seal and cut the packaging film.

7. The remote control packaging device according to claim 6, wherein: The heat sealing and cutting mechanism (6) further includes a second heat sealing component (62). The second heat sealing component (62) includes a partition plate (621), a heat sealing strip (622), and a first cylinder (623) for driving the partition plate (621) to move in a direction away from or close to the heat sealing strip (622). The heat sealing strip (622) is fixedly connected to the workbench (1) and is located between the semi-encapsulated finished remote control and the battery. The partition plate (621) and the heat sealing strip (622) cooperate to heat seal and separate the remote control and the battery.

8. A remote control packaging device according to claim 7, characterized in that: The second encapsulation board (73) is provided with an encapsulation opening (731); the encapsulation glue assembly (75) includes a gear (751), a glue outlet roller (752), a glue cutting knife (753), a suction cup (754), a fourth air cylinder (755), and a fifth air cylinder (756) for driving the suction cup (754) to move horizontally. The gear (751) is rotatably connected to the workbench (1). The glue outlet roller (752) is located on the side of the gear (751) away from the second encapsulation board (73) for providing adhesive tape. A plurality of glue cutting openings (757) are evenly formed on the gear (751). The glue cutting knife (753) is used to cooperate with the glue cutting openings (757) to cut the adhesive tape. The fourth air cylinder (755) drives the suction cup (754) to move vertically. The suction cup (754) abuts against the gear (751) for adsorbing the adhesive tape. The fifth air cylinder (756) drives the suction cup (754) to the top of the second encapsulation board (73). The fourth air cylinder (755) drives the suction cup (754) to be located at the encapsulation opening (731) for pasting the adhesive tape to the packaging film.

9. The remote control packaging device according to claim 8, wherein: The encapsulation mechanism (7) further includes a glue pushing assembly (76). The glue pushing assembly (76) includes a glue pushing plate (761) and a sixth air cylinder (762) for driving the glue pushing plate (761) to move in a direction away from or close to the suction cup (754). A plurality of teeth are arranged on the side of the glue pushing plate (761) close to the suction cup (754). The sharp end of the teeth forms a bearing plane (763) capable of abutting against the suction cup (754) for carrying the adhesive tape.

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