A road surface repair device

Abstract

The application discloses a road surface repairing device, which comprises a frame, a road surface milling mechanism, a material paving mechanism, a compaction mechanism and a driving mechanism. The compaction mechanism and the driving mechanism are arranged on the frame. The material paving mechanism and the road surface milling mechanism are sequentially arranged on the driving mechanism and are driven to move forward and backward. The road surface milling mechanism comprises a position adjusting mechanism and a milling mechanism which is arranged on the position adjusting mechanism and is driven to move up and down and left and right. The material paving mechanism comprises a supporting mechanism. A material conveying mechanism is arranged on the supporting mechanism. A flat paving mechanism is arranged below the output end of the material conveying mechanism. Compared with the prior art, the road surface repairing device can improve the flatness of the repaired road surface and the original road surface, improve the driving comfort and save raw materials.

Description

[Technical Field]

[0001] This invention relates to the technical field of road repair equipment, and in particular to the technical field of a road repair device. [Background Technology]

[0002] With the rapid development of highway construction, asphalt pavement, due to its advantages such as good permeability and high structural strength, has become a commonly used pavement material for urban roads and expressways. As asphalt pavement becomes more widespread, its maintenance has become an important part of road maintenance work.

[0003] After prolonged use, asphalt pavements develop potholes, severely affecting their smoothness and driving safety. Without timely repair, this damage will worsen, expanding the affected area and shortening the pavement's lifespan. Repair is necessary. Currently, when using repair equipment to fix potholes on asphalt roads, repair material is typically added to the pothole. The equipment's rollers then roll back and forth over the pothole, compacting the material for repair. Since the amount of repair material added and the size of the pothole are determined by the operator's experience, the principle is generally to add more material than necessary. Insufficient material prevents the rollers from detaching from the original pavement, resulting in insufficient compaction and a shorter repair lifespan. Conversely, excessive material allows the rollers to detach from the pavement, ensuring proper compaction and extending the repair lifespan. This explains why small repairs often result in a slightly higher surface area than the original pavement, affecting driving comfort and wasting material. [Summary of the Invention]

[0004] The purpose of this invention is to solve the problems in the prior art and to propose a road surface repair device that can improve the smoothness of the repaired road surface compared with the original road surface, improve driving comfort, and save raw materials.

[0005] To achieve the above objectives, the present invention proposes a road repair device, comprising a frame, a road milling mechanism, a paving mechanism, a compaction mechanism, and a drive mechanism. The frame is provided with a compaction mechanism and a drive mechanism located in front of the compaction mechanism. The paving mechanism and the road milling mechanism are sequentially mounted on the drive mechanism and driven by it to move back and forth. The road milling mechanism includes a position adjustment mechanism and a milling mechanism mounted on the position adjustment mechanism and driven by it to move up and down and left and right. The paving mechanism includes a support mechanism, and a material conveying mechanism is provided on the support mechanism. A flattening mechanism is provided below the output end of the material conveying mechanism.

[0006] Preferably, the drive mechanism includes two slide rails I, a slide block I, and two servo cylinders I. The slide block I is slidably mounted on the two slide rails I, and the drive end of the servo cylinder I is fixedly connected to the slide block I.

[0007] Preferably, the position adjustment mechanism includes several servo cylinders II, two slide rails II, a slide block II, a servo cylinder III, two guide rods, and a mounting base. The slide block II is slidably mounted on the two slide rails II. The drive end of the servo cylinder II is fixedly connected to the slide block II. A guide rod is slidably mounted on the slide block II. The lower end of the guide rod is provided with a mounting base. The servo cylinder III is located between the two guide rods on the slide block II. The drive end of the servo cylinder III is fixedly connected to the mounting base.

[0008] Preferably, the milling mechanism includes a support, a motor, and a milling drum, wherein the support is provided with a motor and a milling drum that is driven to rotate by the motor.

[0009] Preferably, the material conveying mechanism includes a hopper, a linear vibrating feeder, an output adjustment mechanism, and a support base. The support base is provided with the hopper and the linear vibrating feeder. The input end of the linear vibrating feeder is located below the hopper, and the output end of the linear vibrating feeder is provided with an output adjustment mechanism.

[0010] Preferably, the output adjustment mechanism includes two baffles, two nuts I, a screw I, and a handle I. One end of each of the two baffles is movably connected to the two corresponding walls of the feed trough of the linear vibrating feeder. The other end of each of the two baffles is provided with a movably connected nut I. The nut I contains a screw I that cooperates with it. One end of the screw I is provided with a handle I. When the screw I is rotated clockwise or counterclockwise, the two nuts I move towards each other or in opposite directions.

[0011] Preferably, the tiling mechanism includes two side plates, a front baffle, a rear baffle, several rollers, and a mounting mechanism. The front baffle and the rear baffle are mounted on the two side plates. Rollers are provided on the outer sides of both side plates. Connecting rods are provided between the two ends of the front baffle and the two ends of the rear baffle. The rear baffle is provided with the mounting mechanism and a rotatable screw II. One end of the screw II is provided with a handle II. Two nuts II are provided on the screw II to cooperate with it. The two nuts II are fixedly connected to the two side plates respectively. When the screw II is rotated clockwise or counterclockwise, the two nuts II move towards each other or in opposite directions.

[0012] Preferably, the front baffle includes a plate body, the lower end of the plate body is provided with a groove, the front end of the plate body is provided with an oblong hole communicating with the groove, a telescopic plate is provided in the groove, the telescopic plate is provided with a screw hole corresponding to the oblong hole, and a hand-tightening bolt threaded into the oblong hole and connected to the screw hole is inserted therein.

[0013] Preferably, the mounting mechanism includes a base, a rotating shaft, two springs, and a frame. The base is provided with a rotatable rotating shaft, the rotating shaft is provided with a frame, and both sides of the frame are provided with springs that are fixedly connected to the base.

[0014] Preferably, the support mechanism includes a vertically arranged manual linear module I and a horizontally arranged manual linear module II on the slider of the manual linear module I.

[0015] The beneficial effects of this invention are as follows: This invention uses a road milling mechanism to mill potholes into rectangular shapes, then uses a material spreading mechanism to lay repair materials into the milled potholes, and finally uses a compaction mechanism to compact them. The pothole milling process serves two purposes: first, it removes the damaged original road surface around the pothole; second, it selectively mills the potholes into rectangular shapes, allowing for a more accurate calculation of the pothole volume. This volume-based determination of the required amount of repair materials improves the smoothness of the repaired road surface compared to existing technologies, enhances driving comfort, and saves materials.

[0016] The technical features of the paving mechanism can adapt to milling potholes of various sizes, and the technical features of the road milling mechanism can mill potholes of the optimal size according to the size and shape of the damaged potholes.

[0017] The technical features of the installation mechanism ensure that the rollers are properly placed on the road surface, while also ensuring the parallelism between the paving mechanism and the road surface.

[0018] The features and advantages of the present invention will be described in detail through embodiments and in conjunction with the accompanying drawings. [Attached Image Description]

[0019] Figure 1 This is a schematic diagram of the structure of a road repair device according to the present invention;

[0020] Figure 2 This is a top view of a road surface repair device according to the present invention;

[0021] Figure 3 This is a schematic diagram of the road milling mechanism;

[0022] Figure 4 This is a schematic diagram of the tiling mechanism;

[0023] Figure 5 This is a side view of the tiling mechanism;

[0024] Figure 6 This is a schematic diagram of the output port adjustment mechanism.

[0025] In the diagram: 1-Frame, 2-Road milling mechanism, 3-Material spreading mechanism, 4-Compacting mechanism, 5-Drive mechanism, 21-Position adjustment mechanism, 22-Milling mechanism, 30-Support mechanism, 31-Material conveying mechanism, 32-Laying mechanism, 51-Slide rail I, 52-Slide seat I, 53-Servo cylinder I, 211-Servo cylinder II, 212-Slide rail II, 213-Slide seat II, 214-Servo cylinder III, 215-Guide rod, 216-Mounting base, 221-Support, 222-Motor, 223-Milling drum, 301-Manual linear module I, 302-Manual linear module II, 311-Hopper, 312-Straight Linear vibrating feeder, 313-output port adjustment mechanism, 314-support base, 321-side plate, 322-front baffle, 323-rear baffle, 324-roller, 325-mounting mechanism, 326-screw II, 327-handle II, 328-nut II, 329-connecting rod, 3131-baffle plate, 3132-nut I, 3133-screw I, 3134-handle I, 3221-plate, 3222-groove, 3223-telescopic plate, 3224-waist-shaped hole, 3225-screw hole, 3226-hand-tightening bolt, 3251-base, 3252-rotating shaft, 3253-spring, 3254-frame.

Detailed Implementation Methods

[0026] See Figures 1, 2, 3, and 4. Figure 5 and Figure 6This invention discloses a road repair device, comprising a frame 1, a road milling mechanism 2, a paving mechanism 3, a compaction mechanism 4, and a drive mechanism 5. The frame 1 is equipped with the compaction mechanism 4 and the drive mechanism 5 located in front of the compaction mechanism 4. The paving mechanism 3 and the road milling mechanism 2 are sequentially mounted on the drive mechanism 5 and driven to move back and forth. The road milling mechanism 2 includes a position adjustment mechanism 21 and a milling mechanism 22 mounted on the position adjustment mechanism 21 and driven to move up and down and left and right. The paving mechanism 3 includes a support mechanism 30, on which a material conveying mechanism 31 is mounted. A paving mechanism 32 is located below the output end of the material conveying mechanism 31. The drive mechanism 5 includes two slide rails 151 and a sliding... The position adjustment mechanism 21 includes a plurality of servo cylinders II211, two slide rails II212, a slide II213, a servo cylinder III214, two guide rods 215, and a mounting base 216. The slide II213 is slidably mounted on the two slide rails II212. The drive end of the servo cylinder II211 is fixedly connected to the slide II213. Guide rods 215 slide through the slide II213, and the lower end of the guide rods 215 is provided with a mounting base 216. The slide II213 has two guide rods I52 and two servo cylinders I53. The position adjustment mechanism 21 includes a plurality of servo cylinders II211, two slide rails II212, a slide II213, a servo cylinder III214, two guide rods 215, and a mounting base 216. Servo cylinder III 214 is located between guide rods 215. The drive end of servo cylinder III 214 is fixedly connected to mounting base 216. The milling mechanism 22 includes a support 221, a motor 222, and a milling drum 223. The support 221 is equipped with the motor 222 and the milling drum 223 driven by the motor 222. The motor 222 drives the milling drum 223 through a transmission box. The material conveying mechanism 31 includes a hopper 311, a linear vibrating feeder 312, an output adjustment mechanism 313, and a support base 314. The support base 314 is equipped with the hopper 311 and the linear vibrating feeder 312. The input end of the linear vibrating feeder 312 is located below the hopper 311. The output end of the linear vibrating feeder 312 is equipped with an output port adjustment mechanism 313. The output port adjustment mechanism 313 includes two baffles 3131, two nuts I3132, a screw I3133, and a handle I3134. One end of each of the two baffles 3131 is movably connected to two corresponding walls of the feeding trough 3121 of the linear vibrating feeder 312. The other end of each of the two baffles 3131 is provided with a movably connected nut I3132. The nut I3132 contains a screw I3133 that cooperates with it. One end of the screw I3133 is provided with a handle I3134. When the screw I3133 is rotated clockwise or counterclockwise, the two nuts I3132 move towards each other or in opposite directions.The tiling mechanism 32 includes two side plates 321, a front baffle 322, a rear baffle 323, several rollers 324, and a mounting mechanism 325. The front baffle 322 and the rear baffle 323 are mounted on the two side plates 321. Rollers 324 are provided on the outer sides of both side plates 321. Connecting rods 329 are provided between the two ends of the front baffle 322 and the two ends of the rear baffle 323. The mounting mechanism 325 is provided on the rear baffle 323. A rotatable screw II 326 is provided on the rear baffle 323. A handle II 327 is provided at one end of the screw II 326. Two nuts II 328 are provided on the screw II 326 to cooperate with it. The two nuts II 328 are fixedly connected to the two side plates 321 respectively. When the screw II 326 is rotated clockwise or counterclockwise, the two nuts II 328 move towards each other or in opposite directions. The front baffle 322 includes a plate body 3221. The lower end of the plate 3221 is provided with a groove 3222, and the front end of the plate 3221 is provided with an oblong hole 3224 communicating with the groove 3222. The groove 3222 is provided with a telescopic plate 3223, and the telescopic plate 3223 is provided with a screw hole 3225 corresponding to the oblong hole 3224. A hand-tightening bolt 3226 threadedly connected to the screw hole 3225 passes through the oblong hole 3224. The mounting mechanism 325 includes a base 3251, a rotating shaft 3252, two springs 3253 and a frame 3254. The base 3251 is provided with a rotatable rotating shaft 3252, and the rotating shaft 3252 is provided with a frame 3254. Both sides of the frame 3254 are provided with springs 3253 fixedly connected to the base 3251. The support mechanism 30 includes a vertically arranged manual linear module I301 and a horizontally arranged manual linear module II302 on the slider of the manual linear module I301. ,

[0027] The rear end of the frame 1 is fixedly connected to the main beam of the tractor.

[0028] The compaction mechanism 4 includes a connecting rod 41, two swing arms 42, two servo cylinders IV43, and a pressure roller 44. One end of each of the two swing arms 42 is movably connected to the frame 1, and the other end of the two swing arms 42 is provided with a pressure roller 44. A connecting rod 41 is provided between the two swing arms 42, and each of the two swing arms 42 is provided with a servo cylinder IV43 connected to the frame 1.

[0029] The lower end of the rear baffle 323 is not lower than the lower end of the plate 3221.

[0030] The support base 314 is provided with a material trough 315 located between the output end of the linear vibrating feeder 312 and the paving mechanism 32.

[0031] The bottom of the frame 1 is provided with lifting support feet 11.

[0032] Working process of this invention:

[0033] In the operation of this road repair device, the starter motor 222 drives the milling drum 223 to rotate and mill the damaged potholes on the road surface. The servo cylinder III 214 drives the mounting base 216 to rise and fall, which in turn drives the milling mechanism 22 to rise and fall, thus controlling and adjusting the depth of the milled potholes. The servo cylinder I53 drives the slide I52 to move back and forth, which in turn drives the road milling mechanism 2 to move back and forth, thus controlling and adjusting the milling amount in the forward and backward direction (the length direction of the milled pothole). The servo cylinder II 211 drives the slide II 213 to move left and right, which in turn drives the milling mechanism 22 to move, achieving... The milling amount of the road milling mechanism 2 in the left-right direction (milling pit width direction) is controlled and adjusted. After the pit is milled into the required rectangular shape, the motor 222 stops working, and the road milling mechanism 2 returns to the starting position. Then, the milled pit and its surrounding surface are cleaned manually. Then, the manual linear module II 302 is operated manually to drive the paving mechanism 32 to move left-right for position adjustment, so that the paving mechanism 32 corresponds to the milled pit. Then, the servo cylinder I53 drives the slide I52 to move forward, so that the paving mechanism 32 enters the front end above the milled pit. Then, the manual linear module I301 is operated manually to drive the paving mechanism 32 to move downward, so that the roller 32 4. Place the material on the original road surface, then start the linear vibrating feeder 312 to pour a certain amount of repair material into the hopper 311. The repair material in the hopper 311 falls from its output end into the conveying trough 3121 of the linear vibrating feeder 312. Under the action of vibration, it is dispersed and conveyed, and finally output from the output end of the conveying trough 3121. The repair material output from the conveying trough 3121 falls into the pit between the baffle frame formed by the two side plates 321, the front baffle 322 and the rear baffle 323. When the amount of repair material accumulated enters the baffle frame and exceeds the lower end of the telescopic plate 3223, the servo cylinder I53 is activated to drive the slide I52 to move backward. The paving mechanism 32 is slowly moved backward, and the telescopic plate 3223 scrapes the repair material to flatten it and lays it flat in the pit. After the material is laid, the linear vibrating feeder 312 stops working. The manual linear module I301 is manually operated to drive the paving mechanism 32 to move upward. Then, the servo cylinder IV43 is started to drive the corresponding swing arm 42 to rotate downward. The swing arm 42 drives the pressure roller 44 to press it on the original road surface. Then, the tractor is started to drive the road repair device to move back and forth. The pressure roller 44 rolls the laid repair material to compact it. After compaction is completed, the servo cylinder IV43 is started to drive the swing arm 42 to drive the pressure roller 44 back to the starting position.

[0034] Loosen the hand-tightening bolt 3226, and then adjust the height of the telescopic plate 3223 as needed. After the adjustment is completed, tighten the hand-tightening bolt 3226 to control and adjust the height of the laid repair material above the original road surface.

[0035] Rotating screw II326 clockwise or counterclockwise causes the two nuts II328 to move in opposite directions or towards each other. The two nuts II328 drive the corresponding side plates 321 to slide, which can be adjusted according to the width of the groove.

[0036] Rotating the screw I3133 clockwise or counterclockwise causes the two nuts I3132 to move toward or in opposite directions. The two nuts I3132 drive the corresponding baffles 3131 to rotate, so that the distance between the free ends of the two baffles 3131 can be adjusted according to the width of the groove.

[0037] The above embodiments are illustrative of the present invention and are not intended to limit the present invention. Any simple modifications to the present invention are within the scope of protection of the present invention.

Claims

1. A road surface repair device, characterized in that: The system includes a frame (1), a road milling mechanism (2), a paving mechanism (3), a compaction mechanism (4), and a drive mechanism (5). The frame (1) is equipped with a compaction mechanism (4) and a drive mechanism (5) located in front of the compaction mechanism (4). The paving mechanism (3) and the road milling mechanism (2) are sequentially mounted on the drive mechanism (5) and driven to move back and forth. The road milling mechanism (2) includes a position adjustment mechanism (21) and a milling mechanism (22) mounted on the position adjustment mechanism (21) and driven to move up and down and left and right. The paving mechanism (3) includes a support mechanism (30). The support mechanism (30) is equipped with a material conveying mechanism (31). A paving mechanism is located below the output end of the material conveying mechanism (31). 32), the material conveying mechanism (31) includes a hopper (311), a linear vibrating feeder (312), an output adjustment mechanism (313), and a support base (314). The support base (314) is provided with the hopper (311) and the linear vibrating feeder (312). The input end of the linear vibrating feeder (312) is located below the hopper (311). The output end of the linear vibrating feeder (312) is provided with an output adjustment mechanism (313). The output adjustment mechanism (313) includes two baffles (3131), two nuts I (3132), a screw I (3133), and a handle I (3134). One end of each of the two baffles (3131) is connected to the linear vibrating feeder (312). The two corresponding walls of the feeding trough (3121) are movably connected. The other ends of the two baffles (3131) are provided with movably connected nuts I (3132). The nuts I (3132) are provided with screws I (3133) that cooperate with them. One end of the screws I (3133) is provided with a handle I (3134). When the screws I (3133) are rotated clockwise or counterclockwise, the two nuts I (3132) move towards each other or in opposite directions. The laying mechanism (32) includes two side plates (321), a front baffle (322), a rear baffle (323), several rollers (324) and an installation mechanism (325). The front baffle (322) and the rear baffle (323) pass through the two side plates (321). On the two side plates (321), rollers (324) are provided on the outer sides. Connecting rods (329) are provided between the two ends of the front baffle (322) and the two ends of the rear baffle (323). The rear baffle (323) is provided with a mounting mechanism (325). The rear baffle (323) is provided with a rotatable screw II (326). One end of the screw II (326) is provided with a handle II (327). The screw II (326) is provided with two nuts II (328) that cooperate with it. The two nuts II (328) are fixedly connected to the two side plates (321) respectively. When the screw II (326) is rotated clockwise or counterclockwise, the two nuts II (328) move towards each other or in opposite directions.The front baffle (322) includes a plate body (3221), the lower end of the plate body (3221) is provided with a groove (3222), the front end of the plate body (3221) is provided with an oblong hole (3224) communicating with the groove (3222), a telescopic plate (3223) is provided in the groove (3222), the telescopic plate (3223) is provided with a screw hole (3225) corresponding to the oblong hole (3224), and a screw hole (3225) is passed through the oblong hole (3224) and corresponds to the screw hole. (3225) A threaded hand-tightening bolt (3226), the mounting mechanism (325) includes a base (3251), a rotating shaft (3252), two springs (3253), and a frame (3254). The base (3251) has a rotatable rotating shaft (3252), and the rotating shaft (3252) has a frame (3254). Both sides of the frame (3254) are provided with springs (3253) that are fixedly connected to the base (3251).

2. The road surface repair device as described in claim 1, characterized in that: The drive mechanism (5) includes two slide rails I (51), a slide block I (52) and two servo cylinders I (53). The slide block I (52) is slidably mounted on the two slide rails I (51), and the drive end of the servo cylinder I (53) is fixedly connected to the slide block I (52).

3. The road surface repair device as described in claim 1, characterized in that: The position adjustment mechanism (21) includes several servo cylinders II (211), two slide rails II (212), slide block II (213), servo cylinder III (214), two guide rods (215), and mounting base (216). The slide block II (213) is slidably mounted on the two slide rails II (212). The driving end of the servo cylinder II (211) is fixedly connected to the slide block II (213). The guide rod (215) is slidably mounted on the slide block II (213). The lower end of the guide rod (215) is provided with mounting base (216). The servo cylinder III (214) is located between the two guide rods (215) on the slide block II (213). The driving end of the servo cylinder III (214) is fixedly connected to mounting base (216).

4. The road surface repair device as described in claim 1, characterized in that: The milling mechanism (22) includes a support (221), a motor (222) and a milling drum (223). The support (221) is provided with a motor (222) and a milling drum (223) driven to rotate by the motor (222).

5. A road surface repair device as described in any one of claims 1 to 4, characterized in that: The support mechanism (30) includes a vertically arranged manual linear module I (301) and a horizontally arranged manual linear module II (302) on the slider of the manual linear module I (301).

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