Cartridge filling machine
By designing suction, turning, gluing, and sealing modules for the tobacco cartridge filling machine, the problem of automated filling of low-temperature non-combustible tobacco granules was solved, achieving uniform gluing and improved sealing quality, thus meeting the continuous automation requirements of tobacco cartridge production.
Patent Information
- Application Number
- CN202310075930.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-07
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2043-02-07
AI Technical Summary
Existing tobacco cartridge filling equipment cannot achieve continuous automated production of low-temperature non-combustible tobacco granules, and has problems such as uneven adhesive coating and poor sealing quality.
A cigarette cartridge filling machine was designed, comprising a suction and rotation module, a turning module, an adhesive application module, and a sealing module. The automatic flipping and positioning of the cigarette cartridge is achieved through a transmission unit and a negative pressure mechanism. The adhesive application adopts a short-time surface contact method using an adhesive belt. The sealing module ensures precise adhesion of the sealing paper through a positioning, bonding, and cutting unit.
It has enabled continuous automated production of tobacco sticks, with uniform glue application and high sealing quality, meeting the filling requirements of low-temperature non-combustible tobacco pellets and improving production efficiency and product quality.
Smart Images

Figure CN116268542B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of cigarette rod filling, in particular to a cartridge filling machine. BACKGROUND
[0002] Low-temperature non-combustion cigarettes (commonly known as "cartridges") are currently popular new tobacco products in Southeast Asian countries. Unlike electronic cigarettes, which are inhaled after being atomized by heating tobacco oil through electronic devices, low-temperature non-combustion cigarettes are inhaled after being smoked by directly heating tobacco raw materials through electronic devices. Since the heating temperature can be accurately controlled at about 300℃, the smoke composition is relatively stable, and the harmful substances are relatively less harmful, so it is favored by smokers. The effective component of the cartridge is low-temperature non-combustion tobacco particles, which is different from the traditional tobacco shred and fiber rod, cooling rod and hollow tube rod composite rolling process, and a new type of filling and sealing process is needed. Therefore, a new type of equipment capable of realizing continuous automatic production needs to be designed. SUMMARY
[0003] In order to solve the above problems, the present application provides a cartridge filling machine which is simple in structure, convenient to use, safe and reliable, and specifically can adopt the following technical scheme:
[0004] The cartridge filling machine provided by the present application comprises at least one filling unit, wherein the filling unit comprises
[0005] A suction and transfer module is used for storing and transferring cigarette rods and has a plurality of groups of vertical storage slots. Each group of vertical storage slots rotates in a circumferential direction and sequentially passes through a receiving position, a filling position, a gluing position, a sealing position and an output position.
[0006] Two turning modules are provided and are respectively used for placing cigarette rods in the vertical storage slots at the receiving position in a posture with the filling port upward, and taking out the cigarette rods from the vertical storage slots at the output position.
[0007] A filling module is provided at the filling position and is used for feeding tobacco particles into the inner cavity of the cigarette rod from the filling port of the cigarette rod.
[0008] A gluing module is provided at the gluing position and is used for gluing the filling port of the cigarette rod.
[0009] A sealing module is provided at the sealing position and is used for sealing the filling port of the cigarette rod.
[0010] The turning module comprises a turning rack and further comprises
[0011] A transmission unit has a continuous input end for connecting a driving mechanism and an output end moving intermittently in a circumferential direction.
[0012] The accommodating unit is arranged at the output end and has a plurality of tobacco rod storage positions arranged in groups, and the tobacco rod storage positions of adjacent groups are arranged in sequence along the rotation direction of the output end.
[0013] The suction unit has an access end for connecting the negative pressure mechanism and a suction end in communication with the tobacco rod storage positions.
[0014] The number of groups of the tobacco rod storage positions is equal to the number of times of stopping after one rotation of the output end in the circumferential direction.
[0015] The transmission unit comprises a driving wheel and a driven wheel of a Malta mechanism, the input shaft is arranged on the driving wheel of the Malta mechanism, the output shaft is arranged on the driven wheel of the Malta mechanism, and the input shaft and the output shaft are connected with the rotation of the turning frame;
[0016] The accommodating unit comprises a turning block arranged on the output shaft, the turning block is provided with tangential through holes as the tobacco rod storage positions, and the top of the tangential through holes is provided with a gas supplement hole in communication with the atmosphere; the turning block is also provided with a one-sided opening radial hole in communication with the bottom of the tangential through hole;
[0017] The suction unit is a ring-shaped suction chamber sleeved on the output shaft, the suction chamber is fixedly connected with the turning frame, the suction chamber is provided with an access port connected with the negative pressure mechanism and a suction port in communication with the radial hole.
[0018] The inlet side of the tobacco rod storage position is correspondingly provided with a pushing unit, and the outlet side is correspondingly provided with a pushing unit.
[0019] The gluing module comprises a gluing frame, the gluing frame is provided with a gluing clamping unit and a gluing unit, the gluing unit is used for gluing the tobacco rod filling port, and has:
[0020] The lifting support is arranged on the gluing frame;
[0021] The glue tank is used for storing glue and is arranged on the lifting support and has a glue supply end;
[0022] The gluing assembly comprises a gluing belt arranged between the glue tank and the tobacco rod, one end of the gluing belt is connected with the glue supply end of the glue tank, and the other end is arranged above the tobacco rod filling port.
[0023] The lifting support comprises a lifting cylinder and a mounting bracket, the lifting cylinder is arranged on the gluing frame, the horizontal support plate of the mounting bracket is connected with the lifting cylinder, and the back plate of the mounting bracket is connected with the gluing frame through a vertical sliding rail;
[0024] The glue tank is arranged on the horizontal support plate of the mounting frame, a glue supply roller driven by a rotary motor is arranged in the glue tank, and a contact surface of the glue supply roller with the rubber coating belt is the glue supply end; a scraper for controlling the thickness of the glue layer on the surface of the glue supply roller is further arranged in the glue tank;
[0025] The rubber coating assembly comprises a support frame arranged above the glue tank, a first rotating shaft arranged at the front end of the rubber coating belt and a second rotating shaft arranged at the rear end of the rubber coating belt are arranged on the support frame, the first rotating shaft is arranged outside the glue tank, and a gear transmission mechanism is arranged between the second rotating shaft and the glue supply roller;
[0026] A hinged support connected with the glue tank is arranged at the middle part of the support frame, height adjusting bolts for fixing the support frame are arranged on the glue tank at the front and rear sides of the hinged support, and a locking buckle is arranged between the rear end of the support frame and the glue tank;
[0027] The glue tank is connected with the lifting support through a quick clamp.
[0028] The sealing module comprises a sealing frame, the sealing frame is provided with
[0029] A paper supply unit for continuously conveying the sealing paper;
[0030] A positioning and bonding unit for positioning the sealing paper and bonding the sealing paper on the filling port of the tobacco rod, the positioning and bonding unit comprises a lifting plate, and the lifting plate is provided with a positioning assembly and a pressing assembly;
[0031] A cutting unit for cutting the sealing paper bonded on the filling port of the tobacco rod.
[0032] The paper supply unit comprises a paper supply roller and a paper collection roller arranged on the frame, a plurality of adjusting rollers are arranged between the paper supply roller and the paper collection roller, and the lifting plate is a horizontal plate;
[0033] The positioning assembly comprises
[0034] Positioning blocks arranged at the two sides of the bottom of the lifting plate, the distance between the positioning blocks is matched with the width of the sealing paper;
[0035] Clamping shafts arranged at the paper outlet end of the lifting plate, the clamping shafts are correspondingly arranged at the front and rear sides of the tobacco rod, and a sealing paper passage is arranged in the middle part of each clamping shaft;
[0036] The pressing assembly comprises
[0037] A push-pull air cylinder, a cylinder body of the push-pull air cylinder is hingedly connected with the lifting plate;
[0038] A pressing plate in an L-shaped structure, one end of the pressing plate is hingedly connected with the lifting plate, the other end of the pressing plate is correspondingly arranged at the filling port of the tobacco rod, and the middle part of the pressing plate is hingedly connected with a piston rod of the push-pull air cylinder;
[0039] The cutting unit is a laser cutter for annular cutting of the sealing paper adhered on the filling port of the tobacco rod.
[0040] The filling unit comprises a first filling unit and a second filling unit, and an output position of the first filling unit and a receiving position of the second filling unit are correspondingly arranged, and a turning module is arranged between the two, for placing the tobacco rod in the vertical storage groove of the first filling unit after being taken out and turning by 180° into the second filling unit.
[0041] The cartridge filling machine provided by the application is composed of one or two filling units, so that the automatic filling of low-temperature non-combustible tobacco particles is realized. Each filling unit comprises a suction and transfer module, a turning module, a gluing module and a sealing module. The suction and transfer module is used for storing and transferring the tobacco rod. The turning module can realize the batch turning of the tobacco rod while keeping the appearance of the tobacco rod intact, so as to meet the requirement that the filling port is upward during filling. The gluing module adopts the mode that the gluing belt is lowered to have short-time surface contact with the sealing end of the tobacco rod, so as to complete the gluing work. The gluing force and the gluing amount can be well controlled, and the conditions such as deformation of the tobacco rod and uneven gluing are eliminated. The sealing module realizes the sealing work of the sealing paper on the extremely narrow bonding surface through the cooperation of the positioning and bonding unit and the cutting unit, and has high efficiency and good sealing quality. The application has the advantages of ingenious structure, compact layout, safety, reliability, high efficiency and the like, meets the requirement of continuous automatic production of the tobacco rod filling, and improves the product quality and the production efficiency of the filling machine. BRIEF DESCRIPTION OF DRAWINGS
[0042] Figure 1 is a structural schematic diagram of the application.
[0043] Figure 2 is a front view of the application.
[0044] Figure 3a is Figure 1 a structural schematic diagram of the turning module in the application.
[0045] Figure 3b is Figure 3a an A-A sectional view of the application.
[0046] Figure 3c is Figure 3a an exploded view of the application.
[0047] Figure 4a is Figure 1 a perspective view of the gluing module in the application. Figure 1 .
[0048] Figure 4b is Figure 1 a perspective view of the gluing module in the application. Figure 2 .
[0049] Figure 4c is the front view of the gluing module in the application.
[0050] Figure 4d is Figure 4c is the sectional view of the glue box part.
[0051] Figure 5a is Figure 1 is the structural schematic view of the sealing module.
[0052] Figure 5b is Figure 5a the front view. DETAILED DESCRIPTION
[0053] The cigarette cartridge filling machine comprises at least one filling unit, and the filling unit comprises:
[0054] The suction and transfer module is used for storing and transferring the tobacco rods and comprises a plurality of groups of vertical storage slots, each group of the vertical storage slots rotates along the circumference and sequentially passes through the receiving position, the filling position, the gluing position, the sealing position and the output position.
[0055] The turning module is provided with two modules, which are respectively used for placing the tobacco rod in the vertical storage slot at the receiving position in the posture of the filling port upward and taking out the tobacco rod from the vertical storage slot at the output position.
[0056] The filling module is arranged at the filling position and is used for sending the tobacco particles from the filling port of the tobacco rod into the inner cavity of the tobacco rod.
[0057] The gluing module is arranged at the gluing position and is used for gluing the filling port of the tobacco rod.
[0058] The sealing module is arranged at the sealing position and is used for sealing the filling port of the tobacco rod.
[0059] The embodiments of the application will be described in detail below with reference to the accompanying drawings, and the embodiments are based on the technical scheme of the application and give detailed implementation manners, but the protection scope of the application is not limited to the following embodiments.
[0060] As Figure 1 , 2As shown, in order to improve production efficiency, a two-piece cartridge production process is usually adopted, which is as follows: first, a composite rod is made by a compound machine, and then low-temperature non-combustible tobacco particles are filled into the cavities at both ends of the composite rod by a filling machine, and after sealing, the rod is wrapped with tipping paper, and then the rod is cut into two pieces to obtain finished cigarette rods. Therefore, the cartridge filling machine in the embodiment adopts a two-filling-unit (including a first filling unit and a second filling unit) combined mode, each of the above-mentioned filling units comprises a suction and rotation module A, a filling module, a gluing module C and a sealing module D, wherein a reversing module B is arranged at the receiving position of the first filling unit, a reversing module B is arranged at the output position of the second filling unit, the output position of the first filling unit and the receiving position of the second filling unit are correspondingly arranged, and a reversing module B is arranged therebetween, which is used to take out the rod in the vertical storage groove of the first filling unit and place it into the second filling unit after being turned by 180°, so as to realize the combination of the two filling units.
[0061] The filling module adopts an existing commercially available device, which can accurately put a certain amount of tobacco particles into the inner cavity of the rod.
[0062] The suction and rotation module A comprises a horizontal rotating disc A1, the central shaft of which is driven by a servo motor, and a plurality of vertical storage grooves A2 are uniformly arranged on the peripheral sidewall, each of which rotates in the circumferential direction and sequentially passes through the receiving position, the filling position, the gluing position, the sealing position and the output position. When working, each vertical storage groove A2 stops rotating when it rotates to the above-mentioned positions, and then continues to rotate after completing the corresponding process. A negative pressure adsorption hole connected with a negative pressure mechanism is arranged in each vertical storage groove A2 to adsorb the rod Y and ensure the firmness of the rod.
[0063] The reversing module B comprises a reversing frame, and further comprises:
[0064] The transmission unit has a continuous input end for connecting a driving mechanism, and an output end that moves intermittently in the circumferential direction;
[0065] The accommodation unit is arranged at the output end and has a plurality of rod storage positions, which are arranged in groups, and the rod storage positions of adjacent groups are arranged in sequence in the rotation direction of the output end;
[0066] The suction unit has an access end for connecting a negative pressure mechanism, and a suction end connected with the rod storage position;
[0067] The number of groups of rod storage positions is equal to the number of times the output end stops rotating in one circumferential rotation.
[0068] Specifically, as Figures 3a-3cAs shown, the reversing frame B1 of the present application is provided with a Malta mechanism, the driving wheel B21 of the Malta mechanism (i.e. the driving mechanism) is provided with an input shaft B22 (i.e. the continuous input end), the driven wheel B23 of the Malta mechanism is provided with an output shaft B24 (i.e. the circumferential intermittent output end), and the input shaft B22 and the output shaft B24 are respectively connected with the reversing frame B1 through rotating bearings, both of which are horizontally arranged and extend out of the reversing frame B1. In this embodiment, the driven wheel B23 is a grooved wheel with four radial grooves with an included angle of 90°, which will appear four times of rotation-stop cycle when the driving wheel B21 rotates one circle.
[0069] The reversing frame B1 outside the output shaft B24 is fixedly provided with a ring-shaped suction chamber B31, and the output shaft B24 extending out of the center hole of the suction chamber B31 is provided with a reversing block B41. The reversing block B41 is arranged in a ring shape concentric with the output shaft B24, and the outer circumferential surface thereof is uniformly provided with four groups of tangential through holes B42 as the storage positions of the tobacco rods, each group of the tangential through holes B42 is provided with ten parallel holes, the top is provided with a gas supplement hole B43 communicating with the atmosphere, and the bottom is provided with three parallel radial holes B44. The radial holes B44 are one-sided openings, and the outlet end thereof communicates with the suction chamber B31. The side wall of the suction chamber B31 is provided with an inlet B32 connected with a negative pressure mechanism, and the opposite side of the reversing block B41 is provided with a suction port B33 communicating with the radial holes B44. Under normal circumstances, all the radial holes B44 are arranged at equal diameters on the reversing block B41, and the suction port B33 of the suction chamber B31 is a ring-shaped port matched with the radial holes B44.
[0070] In order to realize the transfer between the horizontal conveying mechanism and the vertical storage groove of the filling machine, a pushing unit is usually arranged at the inlet side of the reversing block B41, and a pushing-out unit is arranged at the outlet side. For example, when one group of tangential through holes B42 rotates to the side of the tobacco rods of the horizontal conveying mechanism, the tobacco rods are pushed into the tangential through holes B42 through the pushing unit, then the reversing block B41 rotates by 90° or 270° to make the filling port of the tobacco rod upward, at this time, the pushing-out unit located above or below the vertical storage groove of the filling machine pushes the tobacco rod out of the tangential through hole B42, so that the tobacco rod enters the vertical storage groove of the filling machine.
[0071] As shown in the figure, Figures 4a-4d The glue applying module C is composed of a glue applying frame C1 and a clamping unit and a glue applying unit arranged thereon.
[0072] The gluing unit is used for gluing the filling port of the cigarette rod, and comprises a lifting support, a glue tank and a gluing assembly. The lifting support comprises a lifting cylinder C21 and a mounting frame C22 connected with the lifting cylinder C21. The lifting cylinder C21 is mounted on the gluing rack C1, and the horizontal support plate of the mounting frame C22 is connected with the lifting cylinder C21. The back plate of the mounting frame C22 is connected with the gluing rack C1 through the vertical slide rail C23.
[0073] The glue tank C3 is used for storing glue liquid, and is mounted on the horizontal support plate of the mounting frame C22. A glue supply roller C32 driven by a rotating motor C31 is mounted in the glue tank C3. The contact surface of the glue supply roller C32 with the gluing belt C4 is the glue supply end. In order to control the thickness of the glue layer on the surface of the glue supply roller C32, a scraper C33 is mounted on one side of the glue supply roller C32 in the glue tank C3. The thickness of the glue layer on the surface of the glue supply roller C32 can be adjusted by adjusting the distance between the scraper C33 and the glue supply roller C32.
[0074] The gluing assembly comprises a gluing belt C4 arranged between the glue tank C3 and the cigarette rod Y. One end of the gluing belt C4 is connected with the glue supply end of the glue tank C3, and the other end is arranged above the filling port of the cigarette rod. Specifically, the gluing belt C4 is mounted above the glue tank C3 through a support frame C41. A first rotating shaft C42 and a second rotating shaft C43 are arranged on the support frame C41 and are respectively arranged at the front end and the rear end of the gluing belt C4. The first rotating shaft C42 is located outside the glue tank C3, and the second rotating shaft C43 is connected with the glue supply roller C32 through a gear transmission mechanism. The middle part of the support frame C41 is provided with a hinged support C44 connected with the glue tank C3. The top of the glue tank C3 on the front and rear sides of the hinged support C44 is provided with a height adjusting bolt C45 for fixing the support frame C41. The rear end of the support frame C41 and the glue tank C3 are fixed in position through a locking buckle C46 (HFQ46-25 adjustable locking buckle).
[0075] The clamping unit is used for fixing the cigarette rod to prevent the cigarette rod from moving during the gluing process and affecting the gluing effect. The clamping unit comprises a push cylinder C51 mounted on the gluing rack C1. The push cylinder C51 is provided with a push plate C52 opposite to the side wall of the cigarette rod. The push plate C52 is provided with a buffer pad C53 (such as a sponge block) connected with the side wall of the cigarette rod.
[0076] When working, the push cylinder C51 is started to move the push plate C52 to the cigarette rod Y, the buffer gasket C53 is in contact with the cigarette rod Y, and the cigarette rod Y is fixed; then glue is injected into the glue box C3, the height adjusting bolt C45 is adjusted according to the position of the filling port of the cigarette rod Y, the support frame C41 is rotated to the appropriate position around the hinged support C44, and is fixed by the locking buckle C46; the rotating motor C31 is started, the glue roller C32 and the rubber belt C4 rotate with it, the surface of the glue roller C32 is glued when passing through the glue solution, and the surface of the rubber belt C4 is also glued after being in contact with the glue roller C32; the lifting cylinder C21 is started, the mounting frame C22 and the glue box C3, the rubber belt C4 and the like thereon are lowered, the rubber belt C4 is in contact with the filling port of the cigarette rod Y for a certain period of time, and the filling port of the cigarette rod Y is glued.
[0077] The cigarette rod filling port can be batch glued conveniently and quickly, the gluing force and the gluing amount can be well controlled, the deformation of the cigarette rod and the uneven gluing and the like are avoided, the quality of subsequent sealing operation is improved, and the long-period stable operation of the filling machine is ensured.
[0078] The sealing module D includes a sealing frame, the sealing frame is provided with
[0079] A paper feeding unit is used for continuously feeding sealing paper;
[0080] A positioning and bonding unit is used for positioning the sealing paper and bonding the sealing paper on the filling port of the cigarette rod, and has a lifting plate, the lifting plate is provided with a positioning assembly and a pressing assembly;
[0081] A cutting unit is used for cutting the sealing paper bonded on the filling port of the cigarette rod.
[0082] Specifically, as shown in Figure 5a 、 5b The paper feeding unit includes a paper feeding roller D21 and a paper collecting roller D22 installed on the sealing frame D1, the sealing paper Z is output from the paper feeding roller D21, is bonded and cut when passing above the filling port of the cigarette rod, and is then sent into the paper collecting roller D22 for recycling. A plurality of adjusting rollers D23 (including a paper pressing roller) are arranged between the paper feeding roller D21 and the paper collecting roller D22, so that the sealing paper can basically maintain a horizontal state when passing above the filling port of the cigarette rod.
[0083] The lifting plate in the positioning and bonding unit is a horizontal plate D32 driven by a lifting cylinder D31, and a positioning assembly mounted on the horizontal plate D32 includes positioning blocks D33 and clamping shafts D34. The positioning blocks D33 are mounted on the bottom of the lifting plate D32 on both sides, and the distance between the two positioning blocks D33 is matched with the width of the sealing paper Z, so that the paper can be effectively prevented from being deviated. The clamping shafts D34 are columnar bodies with a sealing paper passage D35 in the middle, and are installed at the paper outlet end of the lifting plate D32 and located on the front and rear sides of the sealing cigarette rod, respectively. In the embodiment, the clamping shafts D34 are two, and the number of the clamping shafts D34 can be increased according to the actual working conditions. A pressing and fixing assembly is also mounted on the top surface of the lifting plate, and the pressing and fixing assembly includes a push-pull cylinder D36 and a pressing and fixing plate D37. The push-pull cylinder D36 is arranged near the paper inlet end of the horizontal plate D32, and the cylinder body is hingedly connected with the horizontal plate D32, and the piston rod is hingedly connected with the middle part of the pressing and fixing plate D37. The pressing and fixing plate D37 is an L-shaped structure, and is arranged near the paper outlet end of the horizontal plate D32, and one end is hingedly connected with the horizontal plate D32, and the other end extends to the position between the clamping shafts D34 and is arranged corresponding to the filling port of the cigarette rod. When the piston rod of the push-pull cylinder D36 is retracted, the pressing and fixing plate D37 can be pulled up and rotated backward, and is away from the area above the filling port of the cigarette rod, so that the cutting unit can cut the sealing paper.
[0084] The cutting unit is a laser cutter D4, which is usually mounted on the sealing machine frame D1 and is used for circular cutting of the sealing paper Z bonded on the filling port of the cigarette rod.
[0085] In order to prevent the cigarette rod Y from moving during the sealing operation, the application also provides a reinforcing unit, which includes a push cylinder D51 mounted on the sealing machine frame D1, a push plate D52 mounted on the push cylinder D51 and opposite to the side wall of the cigarette rod, and a buffer pad (such as a sponge block) mounted on the push plate D52 and abutting against the side wall of the cigarette rod.
[0086] The sealing machine frame D1 is also provided with a lifting type cigarette holder D6, and a plurality of cigarette supporting columns D61 are arranged on the cigarette holder D6.
[0087] In use, first, the sealing paper Z is installed in place, and after being drawn out from the paper feeding roller D21, positioned by the horizontal plate D32 and the clamping shaft D34, and returned to the paper collecting roller D22, then, the cigarette holder D6 is started, and the cigarette rod Z thereon is adjusted to a proper height, then, the lifting cylinder D31 is started, and the horizontal plate D32 drives the components thereon to descend simultaneously, after being positioned, the sealing paper Z is in micro-contact with the glue liquid coated on the filling port of the cigarette rod Z, then, the push-pull cylinder D36 is started, and the piston rod thereof is extended, and the pressing plate D37 connected with the piston rod pushes the sealing paper Z downwards, so that the sealing paper Z is in close contact with the glue liquid, after staying for a certain time, the piston rod of the push-pull cylinder D36 is retracted, and the pressing plate D37 is flipped backwards and away from the area above the filling port of the cigarette rod Z; at this time, the laser cutter D4 is started, and the sealing paper Z is cut according to the contour of the filling port of each cigarette rod Z, and one sealing operation is completed. After that, the paper feeding roller D21 and the paper collecting roller D22 are started, and the next batch of cigarette rods Z reaches the sealing position, and the above operations are repeated to perform the next sealing operation.
[0088] According to the filling process of all two, the filling machine described in the embodiment is operated according to the following steps:
[0089] The cigarette rod transported in a horizontal posture from the compound machine is flipped by 90° by the turning module at the receiving position of the first filling unit, so that the filling port at one end of the cigarette rod faces upwards, and then is placed in a group of vertical storage slots of the suction and transfer module, and sequentially reaches the filling position, the glue applying position and the sealing position to perform the filling, glue applying and sealing operations, and then reaches the output position; at this time, the cigarette rod after the filling, glue applying and sealing operations at one end is flipped by 180° by the turning module installed between the output position of the first filling unit and the receiving position of the second filling unit, so that the filling port at the other end of the cigarette rod faces upwards, and then is placed in a group of vertical storage slots of the suction and transfer module of the second filling unit, and sequentially reaches the filling position, the glue applying position and the sealing position to perform the filling, glue applying and sealing operations, at this time, the cigarette rod after the filling operations at both ends can be obtained, and then reaches the output position of the second filling unit, and is flipped by 90° by the turning module installed at the output position of the second filling unit, and is sent into the horizontal conveyor, and is transported to the subsequent wrapping tipping paper station and the all two cutting station, and then the finished cigarette rod is obtained.
[0090] In the description of the present application, it should be noted that the terms "left", "right", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
Claims
1. A cartridge filling machine comprising at least one filling unit, characterized in that: The filling unit comprises A suction and transfer module for storing and transferring the tobacco rods, comprising a plurality of groups of vertical storage slots, each group of vertical storage slots being rotated circumferentially and sequentially passing through a receiving position, a filling position, a glue applying position, a sealing position and an output position; Two turning modules for placing the tobacco rods in the vertical storage slots at the receiving position in an attitude with the filling ports upward, and for taking the tobacco rods out of the vertical storage slots at the output position; A filling module arranged at the filling position for feeding the tobacco particles from the filling ports of the tobacco rods into the inner cavities of the tobacco rods; A glue applying module arranged at the glue applying position for applying glue to the filling ports of the tobacco rods; A sealing module arranged at the sealing position for sealing the filling ports of the tobacco rods; The sealing module comprises a sealing rack, and the sealing rack is provided with A paper feeding unit for continuously feeding sealing paper; A positioning and adhering unit for positioning the sealing paper and adhering the sealing paper to the filling ports of the tobacco rods, comprising a lifting plate, and the lifting plate is provided with a positioning assembly and a pressing assembly; A cutting unit for cutting the sealing paper adhered to the filling ports of the tobacco rods; The paper feeding unit comprises a paper feeding roller and a paper collecting roller arranged on the rack, and a plurality of adjusting rollers are arranged between the paper feeding roller and the paper collecting roller; and the lifting plate is a horizontal plate; The positioning assembly comprises Positioning blocks arranged on both sides of the bottom of the lifting plate, and the spacing of the positioning blocks is adapted to the width of the sealing paper; Clamping shafts arranged at the paper outlet end of the lifting plate, and the clamping shafts are correspondingly arranged on the front and back sides of the tobacco rods, and each clamping shaft is provided with a sealing paper passage in the middle part; The pressing assembly comprises A push-pull air cylinder, and the cylinder body of the push-pull air cylinder is hingedly connected to the lifting plate; A pressing plate in an L-shaped structure, one end of the pressing plate is hingedly connected to the lifting plate, the other end of the pressing plate is correspondingly arranged at the filling port of the tobacco rod, and the middle part of the pressing plate is hingedly connected to the piston rod of the push-pull air cylinder; The cutting unit is a laser cutter for annular cutting of the sealing paper adhered to the filling ports of the tobacco rods.
2. The cartridge filling machine of claim 1, wherein: The turning module comprises a turning rack, and further comprises A transmission unit having a continuous input end for connecting a driving mechanism, and an output end moving intermittently in a circumferential direction; A containing unit arranged at the output end, comprising a plurality of tobacco rod storage positions, and the tobacco rod storage positions are arranged in groups, and the tobacco rod storage positions of adjacent groups are sequentially arranged in the rotation direction of the output end; A suction unit having an access end for connecting a negative pressure mechanism, and a suction end in communication with the tobacco rod storage positions; Wherein, the number of groups of the tobacco rod storage positions is equal to the number of times of stopping the output end in one circumferential rotation.
3. The cartridge filling machine of claim 2, wherein: The transmission unit comprises a driving wheel and a driven wheel of a Malta mechanism, the driving wheel of the Malta mechanism is provided with an input shaft, the driven wheel of the Malta mechanism is provided with an output shaft, and the input shaft and the output shaft are rotationally connected to the turning rack; The containing unit comprises a turning block arranged on the output shaft, the turning block is provided with a tangential through hole as the tobacco rod storage position, and the top of the tangential through hole is provided with a gas supplement hole in communication with the atmosphere; the turning block is further provided with a radially hole with one-side opening, and the radially hole is in communication with the bottom of the tangential through hole. The solid suction unit is a ring-shaped suction chamber sleeved on the output shaft, which is fixedly connected with the reversing frame, and is provided with an inlet connected with the negative pressure mechanism and a suction port communicated with the radial hole.
4. The cartridge filling machine of claim 3, wherein: The inlet side of the cigarette rod storage position is provided with a pushing unit, and the outlet side is provided with a pushing-out unit.
5. The cartridge filling machine of claim 4, wherein: The gluing module comprises a gluing frame, a gluing clamping unit and a gluing unit are arranged on the gluing frame, the gluing unit is used for gluing the filling port of the cigarette rod, and has the following characteristics: The lifting support is provided with a gluing frame; The glue tank is used for storing glue and is arranged on the lifting support and has a glue supply end; The gluing assembly comprises a gluing belt arranged between the glue tank and the cigarette rod, one end of the gluing belt is connected with the glue supply end of the glue tank, and the other end is arranged above the filling port of the cigarette rod.
6. The cartridge filler of claim 5, wherein: The lifting support comprises a lifting cylinder and a mounting bracket, the lifting cylinder is arranged on the gluing frame, the horizontal support plate of the mounting bracket is connected with the lifting cylinder, and the back plate of the mounting bracket is connected with the gluing frame through a vertical sliding rail; The glue tank is arranged on the horizontal support plate of the mounting bracket, a glue supply roller driven by a rotating motor is arranged in the glue tank, the contact surface of the glue supply roller with the gluing belt is the glue supply end, and a scraper for controlling the thickness of the glue layer on the surface of the glue supply roller is arranged in the glue tank; The gluing assembly comprises a supporting frame arranged above the glue tank, a first rotating shaft located at the front end of the gluing belt and a second rotating shaft located at the rear end of the gluing belt are arranged on the supporting frame, the first rotating shaft is located outside the glue tank, and a gear transmission mechanism is arranged between the second rotating shaft and the glue supply roller; The middle part of the supporting frame is provided with a hinged support connected with the glue tank, height adjusting bolts for fixing the supporting frame are arranged on the glue tank on the front and rear sides of the hinged support, and a locking buckle is arranged between the rear end of the supporting frame and the glue tank; The glue tank and the lifting support are connected through a quick clamp.
7. The cartridge filler of claim 1, wherein: The filling unit comprises a first filling unit and a second filling unit, the output position of the first filling unit and the receiving position of the second filling unit are correspondingly arranged, and a reversing module is arranged between the two, which is used for taking out the cigarette rod in the vertical storage slot of the first filling unit and placing it into the second filling unit after being turned by 180°.
Citation Information
Patent Citations
Tubular workpiece tube opening packaging equipment
CN112772966A
Tobacco bale turnover mechanism
CN214776921U
Cigarette overturning system, cigarette filling system and cigarette production system
CN218418377U