New energy automobile motor electric control shell forming die and forming process thereof

By designing a molding die for the housing of a new energy vehicle motor and electronic control unit that adjusts the feeding speed, the problem of sticking to the mold during the molding of molten metal was solved, ensuring product quality and achieving a highly efficient molding process.

CN116274942BActive Publication Date: 2026-02-03JIANGSU FAVOUR AUTOMOTIVE NEW STUFF SCI TECH
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Patent Information

Application Number
CN202310250328.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-16
Publication Date
2026-02-03
Estimated Expiration
2043-03-16

AI Technical Summary

Technical Problem

The size of the feed inlet of the existing mold for forming the housing of electric motors and electronic control units for new energy vehicles cannot be changed, which makes it easy for the molten metal to stick to the mold during molding, resulting in unqualified products.

Method used

A molding die for the housing of a new energy vehicle motor and electronic control unit was designed, including a base, a lower mold assembly, a middle mold assembly, and an upper mold assembly. By adjusting the interlocking length between the feed pipe and the boss, the feeding speed of the molten metal can be changed, thus avoiding the sticking phenomenon.

Benefits of technology

By adjusting the feeding speed, sticking to the mold during the molding process of the motor and electronic control housing is avoided, ensuring that the product quality is up to standard.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of forming dies, and provides a new energy automobile motor electric control forming die and a forming process thereof, which comprises a base, uniform through grooves are arranged in the bottom of the base, a lower die assembly is arranged on the top of the base, a middle die assembly is arranged on the top of the lower die assembly, an upper die assembly is arranged on the top of the middle die assembly, buffer assemblies are arranged on the top and the bottom of the middle die assembly, a forming assembly is arranged on the abutting middle part of the middle die assembly and the upper die assembly, and a feeding assembly is arranged on the top of the upper die assembly. The device solves the problem that the size of the feeding opening of the forming die cannot be changed, the opening and the speed of the metal solution entering the forming die are the same, the different metal solutions are used for forming, the die sticking easily occurs, and then the formed products are unqualified, the flow channel can be adjusted, the feeding speed of the metal solution is changed, and the die sticking of the products at the feeding opening position is avoided.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of forming die, more particularly, it relates to a new energy automobile motor electric control shell forming die and a forming process thereof. BACKGROUND

[0002] The electric power assembly system of the new energy automobile includes a battery, a motor and an electric control, wherein the motor and the electric control system are used to replace the function of the traditional engine, and the performance thereof directly determines the main performance indexes of the electric automobile such as climbing, acceleration and maximum speed, therefore, the electric control system needs to be carried and protected by the motor electric control shell, and the shell is made according to the required forming die, the size of the feeding opening of the existing forming die cannot be changed, so that the opening and the speed of the metal solution entering the forming die are the same, and the use of different metal solutions for forming can easily cause the problem of sticking to the die, and then cause the problem of unqualified forming products. SUMMARY

[0003] In view of the problems in the prior art, the present application aims to provide a new energy automobile motor electric control shell forming die and a forming process thereof.

[0004] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a new energy automobile motor electric control shell forming die, comprising a base, a through slot is uniformly arranged on the bottom of the base, a lower die assembly is installed on the top of the base, a middle die assembly is arranged on the top of the lower die assembly, an upper die assembly is installed on the top of the middle die assembly, a buffer assembly is installed on the top and the bottom of the middle die assembly, a forming assembly is installed on the joint of the middle die assembly and the upper die assembly, a feeding assembly is installed on the top of the upper die assembly, the bottom end of the feeding assembly extends to the inside of the forming assembly, and a positioning assembly is installed on one side of the joint of the middle die assembly and the upper die assembly.

[0005] The present application is further provided: the lower die assembly comprises two supporting blocks, the two supporting blocks are installed on the top of the base, two top blocks are installed on the top of the base between the two supporting blocks, two I-shaped plates are arranged between the two supporting blocks, the two I-shaped plates are sleeved on the outer sidewall of the top block, the top of the I-shaped plate is attached to the bottom of the middle die assembly, a vertical block is installed on the top of the base, the height of the vertical block is consistent with the height of the supporting block, vertical columns are uniformly connected to the top of the base, and the top of the vertical column extends to the inside of the middle die assembly.

[0006] The mould assembly further comprises a middle mould block, the top of the column extends to the inside of the middle mould block, the top side of the middle mould block is provided with a boss, the top of the boss is provided with an arc part, the outer side wall of the boss is provided with a first gap, and the top end of the first gap extends to the position of the arc part of the boss.

[0007] The mould assembly further comprises an upper mould block, the top of the upper mould block is located at the top of the middle mould block, the middle part of the bottom surface of the upper mould block is provided with an upper placing groove, the inside of the upper placing groove is provided with a damping block, and the top of the forming assembly is located in the inside of the upper placing groove.

[0008] The forming assembly further comprises a lower placing groove, the lower placing groove is arranged in the middle part of the top surface of the middle mould block, the inside of the lower placing groove is provided with a lower forming die, the inside of the upper placing groove is provided with an upper forming die, the lower forming die and the upper forming die are provided with a product, the inside of the lower placing groove is provided with a thimble, the bottom of the lower forming die is provided with a thimble insertion hole corresponding to the thimble, the top end of the thimble extends to the inside of the lower forming die through the thimble insertion hole, and the first gap is communicated with the lower forming die.

[0009] The positioning assembly further comprises a first positioning block and a second positioning block, the first positioning block is inlaidly arranged at the top of the middle mould block, the second positioning block is inlaidly arranged at the bottom of the upper mould block, the first positioning block and the second positioning block are attached to each other, the top of the first positioning block is provided with a groove, the bottom of the second positioning block is provided with an insertion block, the insertion block is inserted into the inside of the groove, the inside of the groove is uniformly provided with a positioning groove, the bottom of the insertion block is uniformly provided with a clamping block, and the clamping block is inserted into the inside of the positioning groove.

[0010] The feeding assembly further comprises a feeding pipe, the feeding pipe is located at the top of the upper mould block, the bottom of the feeding pipe extends to the inside of the upper placing groove, the bottom end of the feeding pipe is provided with a second gap, the bottom end of the feeding pipe is sleeved with the outer side wall of the boss, and the first gap is communicated with the second gap.

[0011] The buffering assembly further comprises a first buffering hole and a first pagoda insertion rod, the first buffering hole is arranged at the top of the I-shaped plate, the first pagoda insertion rod is arranged at the bottom of the middle mould block, the bottom end of the first pagoda insertion rod extends to the inside of the first buffering hole, the bottom of the upper mould block is uniformly connected with a second pagoda insertion rod, the bottom of the middle mould block is provided with a second buffering hole, the second pagoda insertion rod is inserted into the inside of the second buffering hole, the top of the two supporting blocks is provided with an air channel, the air channel corresponds to the second buffering hole, and the bottom of the second buffering hole is attached to the air channel.

[0012] A molding process for a new energy vehicle motor and electronic control housing, using the aforementioned molding die for a new energy vehicle motor and electronic control housing, comprises the following steps:

[0013] S1. The staff connects the upper mold assembly to the external drive device. The external drive device drives the upper mold assembly to move down as a whole. The upper mold assembly and the middle mold assembly complete the mold closing. At the same time, the upper mold assembly drives the upper forming mold and the lower forming mold to fit together. The lower forming mold and the upper forming mold cooperate to form a cavity.

[0014] S2. When the upper mold assembly and the middle mold assembly are closed, the upper mold assembly first drives the second pagoda insert rod to be inserted into the second buffer hole. The gas in the second buffer hole is discharged through the air passage, and the bottom end of the first pagoda insert rod is inserted into the first buffer hole.

[0015] S3. The upper mold assembly drives the second positioning block to fit against the top of the first positioning block, the insert block is inserted into the inside of the groove, and the insert block drives the locking block to slide into the inside of the positioning groove for limiting.

[0016] S4. The molten metal flows into the cavity through the feed pipe, the second notch and the first notch and accumulates. The molten metal cools and solidifies in the cavity. After the motor and electronic control housing is die-cast, the external drive equipment drives the upper mold assembly to move up as a whole to complete the mold opening.

[0017] S5. After the upper mold assembly and the middle mold assembly are opened, the staff can remove the die-cast motor and electrical control housing.

[0018] The advantages of this invention are,

[0019] (1) The upper mold assembly squeezes the middle mold assembly, causing the upper forming mold and the lower forming mold to squeeze each other. The upper forming mold squeezes the damping block in the upper placement groove. By changing the squeezing force of the forming assembly on the damping block, the degree of the forming assembly embedded in the upper placement groove is adjusted. At this time, the distance between the upper mold assembly and the middle mold assembly is reduced, that is, the length of the feed pipe and the boss is adjusted. The flow channel formed by the second notch and the first notch is reduced, thereby changing the feed speed of the molten metal and avoiding the product sticking to the mold at the feed port position. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 This is a schematic diagram of the rear view structure of the present invention;

[0022] Figure 3 This is a schematic diagram of the exploded structure of the present invention;

[0023] Figure 4 for Figure 3 A schematic diagram of the structure viewed from below;

[0024] Figure 5 This is a schematic diagram of the lower mold assembly structure of the present invention;

[0025] Figure 6 This is a schematic diagram of the middle module component structure of the present invention;

[0026] Figure 7 This is an exploded view of the molding component of the present invention;

[0027] Figure 8 This is a schematic diagram of the upper mold assembly structure of the present invention;

[0028] In the diagram: 1. Base; 2. Lower mold assembly; 21. Support block; 22. Top block; 23. I-beam plate; 24. Column; 25. Stand block; 3. Middle mold assembly; 31. Middle module; 32. Boss; 33. First notch; 4. Upper mold assembly; 41. Upper module; 42. Upper placement slot; 43. Damping block; 5. Molding assembly; 51. Lower placement slot; 52. Lower molding mold; 53. Upper molding mold; 54. Product; 55. Ejector pin; 6. Positioning assembly; 61. First positioning block; 62. Second positioning block; 63. Groove; 64. Positioning slot; 65. Insert block; 66. Locking block; 7. Feeding assembly; 71. Feeding pipe; 72. Second notch; 8. Buffer assembly; 81. First buffer hole; 82. Air passage; 83. First pagoda insert rod; 84. Second buffer hole; 85. Second pagoda insert rod; 9. Through slot. Detailed Implementation

[0029] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0030] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0031] In this invention, unless otherwise stated, the directional terms such as "up" and "down" generally refer to the directions shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" generally refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not intended to limit this invention.

[0032] Please see Figures 1-8 The present invention provides the following technical solutions:

[0033] Example

[0034] A molding die for a new energy vehicle motor and electronic control housing includes a base 1. The bottom of the base 1 has evenly spaced through slots 9. The base 1 is placed on a worktable. To improve the stability of the base 1, an external clamping fixture cooperates with the through slots 9 to evenly clamp and fix the base 1. A lower mold assembly 2 is installed on the top of the base 1. A middle mold assembly 3 is installed on the top of the lower mold assembly 2. An upper mold assembly 4 is installed on the top of the middle mold assembly 3. The lower mold assembly 2, middle mold assembly 3, and upper mold assembly 4 cooperate to form a molding die, and the three are spliced ​​together. Buffer components 8 are installed at the top and bottom of the middle mold assembly 3. The lower mold assembly 2, middle mold assembly 3, and upper mold assembly 8... When components 4 are fitted together, buffer component 8 provides buffering force to prevent collisions. A forming component 5 is installed in the middle of the mating part of the middle mold component 3 and the upper mold component 4. The forming component 5 is used to form the motor control housing. A feeding component 7 is installed on the top of the upper mold component 4. The bottom end of the feeding component 7 extends into the interior of the forming component 5. A positioning component 6 is installed on one side of the mating part of the middle mold component 3 and the upper mold component 4. The feeding component 7 is used for feeding, allowing the molten metal to flow into the interior of the forming component 5. The positioning component 6 provides positioning and guiding function when the middle mold component 3 and the upper mold component 4 are closed.

[0035] The lower mold assembly 2 includes two support blocks 21, both of which are installed on the top of the base 1. Two top blocks 22 are installed on the top of the base 1 between the two support blocks 21. Two I-shaped plates 23 are arranged between the two support blocks 21. The two I-shaped plates 23 are fitted onto the outer wall of the top blocks 22, and the top of the I-shaped plates 23 is attached to the bottom of the middle mold assembly 3. A vertical block 25 is installed on the top of the base 1. The height of the vertical block 25 is the same as the height of the support blocks 21. Columns 24 are evenly connected to the top of the base 1. The top of the columns 24 extends into the interior of the middle mold assembly 3. The two support blocks 21, the two top blocks 22, and the vertical blocks 25 cooperate to limit the position of the middle mold assembly 3. The I-shaped plates 23 and the columns 24 cooperate to support and guide the middle mold assembly 3. The number of I-shaped plates 23 can be placed or removed according to the actual situation to adjust the distance between the lower mold assembly 2 and the middle mold assembly 3.

[0036] The middle mold assembly 3 includes a middle module 31, which is located on top of two support blocks 21. The top of the column 24 extends into the interior of the middle module 31. A boss 32 is installed on one side of the top of the middle module 31. The top of the boss 32 is provided with an arc-shaped part. A first notch 33 is opened on the outer wall of the boss 32. The top of the first notch 33 extends to the position of the arc-shaped part of the boss 32. The middle module 31 is mainly a load-bearing module, that is, the middle module 31 is a sandwich between the lower mold assembly 2 and the upper mold assembly 4, mainly used to separate the lower mold assembly 2 and the upper mold assembly 4.

[0037] The upper mold assembly 4 includes an upper module 41, which is located on top of the middle module 31. An upper placement groove 42 is provided in the middle of the bottom surface of the upper module 41. The top of the molding assembly 5 is located inside the upper placement groove 42. A damping block 43 is provided inside the upper placement groove 42. The damping block 43 fills the space between the top of the molding assembly 5 and the inner wall of the upper placement groove 42. By changing the squeezing force of the molding assembly 5 on the damping block 43, the degree to which the molding assembly 5 is embedded in the upper placement groove 42 can be adjusted.

[0038] The feeding assembly 7 includes a feeding pipe 71, which is located at the top of the upper module 41. The bottom of the feeding pipe 71 extends into the interior of the upper placement groove 42. A second notch 72 is provided at the bottom end of the feeding pipe 71. The bottom end of the feeding pipe 71 is sleeved on the outer wall of the boss 32. The first notch 33 and the second notch 72 are connected. The upper mold assembly 4 is located above the middle mold assembly 3, and the feeding assembly 7 is installed on the upper module 41. Therefore, when the upper mold assembly 4 and the middle mold assembly 3 are closed, the upper module 41 is attached to the middle module 31, and the bottom end of the feeding pipe 71 is connected to the arc-shaped part of the boss 32. At the same time, the first notch 33 is connected to the second notch 72, so that the molten metal can be fed through the top end of the feeding pipe 71, flow along the extension direction of the feeding pipe 71, and then flow out through the positions of the first notch 33 and the second notch 72.

[0039] The molding component 5 includes a lower placement groove 51, which is located in the middle of the top surface of the middle module 31. A lower molding mold 52 is installed inside the lower placement groove 51, and an upper molding mold 53 is installed inside the upper placement groove 42. A product 54 is placed between the lower molding mold 52 and the upper molding mold 53. The first notch 33 is connected to the lower molding mold 52. The lower placement groove 51 and the upper placement groove 42 cooperate to support and place the molding component 5 as a whole. When the upper mold component 4 and the middle mold component 3 are closed, the lower molding mold 52 and the upper molding mold 53 merge, and a cavity is formed between the lower molding mold 52 and the upper molding mold 53. The molten metal flowing out from the first notch 33 and the second notch 72 continuously flows into the cavity. When the amount of molten metal flowing in reaches the target, the solution accumulates in the feed pipe 71.

[0040] like Figure 7 As shown, the molten metal in the lower mold 52 and the upper mold 53 will solidify to form product 54;

[0041] The lower placement groove 51 is equipped with an ejector pin 55. The bottom of the lower forming mold 52 is provided with an ejector pin insertion hole, which corresponds to the ejector pin 55. The top end of the ejector pin 55 passes through the ejector pin insertion hole and extends into the lower forming mold 52. The ejector pin 55 extends into the lower forming mold 52 through the ejector pin insertion hole. When the product 54 is formed, holes of various diameters are formed at different positions of the product 54 in one go according to the requirements.

[0042] The positioning component 6 includes a first positioning block 61 and a second positioning block 62. The first positioning block 61 is embedded in the top of the middle module 31, and the second positioning block 62 is embedded in the bottom of the upper module 41. The first positioning block 61 and the second positioning block 62 are in contact with each other. The top of the first positioning block 61 has a groove 63, and the bottom of the second positioning block 62 has an insert block 65. The insert block 65 is inserted into the inside of the groove 63. The inside of the groove 63 has evenly distributed positioning grooves 64. The bottom of the insert block 65 has evenly distributed locking blocks 66. The locking blocks 66 are inserted into the inside of the positioning grooves 64. When the upper mold component 4 and the middle mold component 3 are closed, the upper mold component 4 drives the corresponding second positioning block 62 to fit against the surface of the first positioning block 61, and the insert block 65 is inserted into the inside of the groove 63.

[0043] The inner walls of the groove 63 are all set as inclined surfaces with a certain slope. The side wall of the insert block 65 slides into the groove 63 along the inclined surface of the groove 63. At the same time, the locking block 66 is inserted into the positioning groove 64, thereby avoiding the situation where the second positioning block 62 and the first positioning block 61 are misaligned in the horizontal direction.

[0044] The buffer assembly 8 includes a first buffer hole 81 and a first pagoda-shaped insert 83. The first buffer hole 81 is opened at the top of the I-shaped plate 23, and the first pagoda-shaped insert 83 is installed at the bottom of the middle module 31. The bottom end of the first pagoda-shaped insert 83 extends into the interior of the first buffer hole 81. The bottom four corners of the upper module 41 are evenly connected with second pagoda-shaped inserts 85. The bottom of the middle module 31 is provided with a second buffer hole 84, and the second pagoda-shaped insert 85 is inserted into the interior of the second buffer hole 84. The top of the two support blocks 21 is provided with an air passage 82, which corresponds to the second buffer hole 84. The bottom of the second buffer hole 84 fits into the air passage 82. The first pagoda-shaped insert 83 corresponds to the first buffer hole 81, and the bottom end of the first pagoda-shaped insert 83 is inserted into the first buffer hole 81, thereby ensuring the connection stability between the middle module 31 and the I-shaped plate 23.

[0045] The second pagoda insert 85 corresponds to the second buffer hole 84. When the upper mold assembly 4 and the middle mold assembly 3 are closed, the upper mold assembly 4 drives the second pagoda insert 85 to be inserted into the second buffer hole 84. The gas in the second buffer hole 84 is discharged through the air passage 82, which facilitates the insertion and removal of the second pagoda insert 85. If the gas cannot be discharged, negative pressure is easily generated in the second buffer hole 84, which affects the insertion and removal of the second pagoda insert 85 and is prone to wear.

[0046] A molding process for the housing of a new energy vehicle motor and electronic control unit, using the aforementioned molding die for the housing of a new energy vehicle motor and electronic control unit, comprises the following steps:

[0047] Step 1: The staff connects the upper mold assembly 4 to the external driving device. The external driving device drives the upper mold assembly 4 to move down as a whole. The upper mold assembly 4 and the middle mold assembly 3 complete the mold closing. At the same time, the upper mold assembly 4 drives the upper forming mold 53 to fit with the lower forming mold 52. The lower forming mold 52 and the upper forming mold 53 cooperate to form a cavity.

[0048] Step 2: When the upper mold assembly 4 and the middle mold assembly 3 are closed, the upper mold assembly 4 first drives the second pagoda insert rod 85 to be inserted into the second buffer hole 84. The gas in the second buffer hole 84 is discharged through the air passage 82, and the bottom end of the first pagoda insert rod 83 is inserted into the first buffer hole 81.

[0049] Step 3: The upper mold assembly 4 drives the second positioning block 62 to fit against the top of the first positioning block 61, and the insert block 65 is inserted into the inside of the groove 63. The insert block 65 drives the locking block 66 to slide into the inside of the positioning groove 64 for limiting.

[0050] Step 4: The molten metal flows into the cavity through the feed pipe 71, the second notch 72 and the first notch 33 and accumulates. The molten metal cools and solidifies in the cavity. After the motor and electronic control housing is die-cast, the external drive equipment drives the upper mold assembly 4 to move upward as a whole to complete the mold opening.

[0051] Step 5: After the upper mold assembly 4 and the middle mold assembly 3 are opened, the staff can remove the die-cast motor and electrical control housing.

[0052] Specifically, the staff connects the upper mold assembly 4 to the external driving device. The external driving device drives the upper mold assembly 4 to move down as a whole. At this time, the upper mold assembly 4 drives the upper forming mold 53 to squeeze the lower forming mold 52. The upper forming mold 53 and the lower forming mold 52 fit together, and the lower forming mold 52 and the upper forming mold 53 cooperate to form a cavity.

[0053] When the upper mold assembly 4 and the middle mold assembly 3 are closed, the upper mold assembly 4 first drives the second pagoda insert 85 to be inserted into the second buffer hole 84. The gas in the second buffer hole 84 is discharged through the air passage 82, which facilitates the insertion and removal of the second pagoda insert 85. If the gas cannot be discharged, negative pressure is easily generated in the second buffer hole 84, which affects the insertion and removal of the second pagoda insert 85 and is prone to wear. The bottom end of the first pagoda insert 83 is inserted into the first buffer hole 81, thereby ensuring the connection stability between the middle module 31 and the I-shaped plate 23.

[0054] The upper mold assembly 4 drives the second positioning block 62 to fit against the top of the first positioning block 61, the insert block 65 is inserted into the inside of the groove 63, and the insert block 65 drives the locking block 66 to slide into the inside of the positioning groove 64 for limiting.

[0055] The molten metal flows into the cavity and accumulates through the feed pipe 71, the second notch 72 and the first notch 33.

[0056] To adjust the feeding speed of the molten metal, an external drive device drives the upper mold assembly 4 to squeeze the middle mold assembly 3. The upper forming mold 53 and the lower forming mold 52 squeeze each other, causing the upper forming mold 53 to squeeze the damping block 43 in the upper placement groove 42. By changing the squeezing force of the forming assembly 5 on the damping block 43, the degree to which the forming assembly 5 is embedded in the upper placement groove 42 is adjusted. At this time, the distance between the upper mold assembly 4 and the middle mold assembly 3 is reduced, that is, the interlocking length of the feed pipe 71 and the boss 32 is adjusted. The flow channel formed by the second notch 72 and the first notch 33 is reduced, thereby changing the feeding speed of the molten metal and preventing the product 54 from sticking to the mold at the feed port position.

[0057] The molten metal cools and solidifies in the cavity. After the motor and electronic control housing is die-cast, the external drive equipment drives the upper mold assembly 4 to move upward as a whole to complete the mold opening. After the upper mold assembly 4 and the middle mold assembly 3 are opened, the workers can remove the die-cast motor and electronic control housing.

[0058] Obviously, the embodiments described above are merely some, not all, embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort should fall within the scope of protection of the present invention.

[0059] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0060] It should be noted that the terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in sequences other than those illustrated or described herein.

[0061] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

Claims

1. A molding die for the housing of a new energy vehicle motor and electronic control unit, comprising a base (1), wherein the bottom of the base (1) is provided with uniformly spaced through slots (9), characterized in that: The base (1) is equipped with a lower mold assembly (2) on top, a middle mold assembly (3) is provided on top of the lower mold assembly (2), an upper mold assembly (4) is installed on top of the middle mold assembly (3), a buffer assembly (8) is installed on the top and bottom of the middle mold assembly (3), a forming assembly (5) is installed at the joint between the middle mold assembly (3) and the upper mold assembly (4), a feeding assembly (7) is installed on top of the upper mold assembly (4), the bottom end of the feeding assembly (7) extends into the interior of the forming assembly (5), and a positioning assembly (6) is installed on one side of the joint between the middle mold assembly (3) and the upper mold assembly (4). The lower mold assembly (2) includes two support blocks (21), both of which are installed on the top of the base (1). Two top blocks (22) are installed on the top of the base (1) and between the two support blocks (21). Two I-shaped plates (23) are provided between the two support blocks (21). The two I-shaped plates (23) are fitted onto the outer side wall of the top blocks (22), and the top of the I-shaped plates (23) is attached to the bottom of the middle mold assembly (3). A vertical block (25) is installed on the top of the base (1). The height of the vertical block (25) is the same as the height of the support block (21). Columns (24) are evenly connected to the top of the base (1). The top of the columns (24) extends into the interior of the middle mold assembly (3). The middle module assembly (3) includes a middle module (31), which is located on top of the two support blocks (21). The top of the column (24) extends into the interior of the middle module (31). A boss (32) is installed on one side of the top of the middle module (31). An arc-shaped part is provided on the top of the boss (32). A first notch (33) is provided on the outer side wall of the boss (32). The top of the first notch (33) extends to the arc-shaped part of the boss (32). The upper mold assembly (4) includes an upper module (41), which is located on top of the middle module (31). An upper placement groove (42) is provided in the middle of the bottom surface of the upper module (41), and a damping block (43) is provided inside the upper placement groove (42). The top of the molding assembly (5) is located inside the upper placement groove (42). The molding component (5) includes a lower placement groove (51), which is located in the middle of the top surface of the middle module (31). A lower molding mold (52) is installed inside the lower placement groove (51), and an upper molding mold (53) is installed inside the upper placement groove (42). A product (54) is disposed between the lower molding mold (52) and the upper molding mold (53). A ejector pin (55) is installed inside the lower placement groove (51). An ejector pin insertion hole is provided at the bottom of the lower molding mold (52). The ejector pin insertion hole corresponds to the ejector pin (55). The top end of the ejector pin (55) passes through the ejector pin insertion hole and extends into the lower molding mold (52). The first notch (33) is connected to the lower molding mold (52). The positioning component (6) includes a first positioning block (61) and a second positioning block (62). The first positioning block (61) is embedded in the top of the middle module (31), and the second positioning block (62) is embedded in the bottom of the upper module (41). The first positioning block (61) and the second positioning block (62) are in contact with each other. The top of the first positioning block (61) is provided with a groove (63), and the bottom of the second positioning block (62) is provided with an insert (65). The insert (65) is inserted into the inside of the groove (63). The inside of the groove (63) is provided with positioning grooves (64). The bottom of the insert (65) is provided with locking blocks (66), and the locking blocks (66) are inserted into the inside of the positioning grooves (64).

2. The molding die for the housing of a new energy vehicle motor and electronic control unit according to claim 1, characterized in that: The feeding assembly (7) includes a feeding pipe (71), which is located at the top of the upper module (41). The bottom of the feeding pipe (71) extends into the interior of the upper placement groove (42). A second notch (72) is provided at the bottom end of the feeding pipe (71). The bottom end of the feeding pipe (71) is sleeved on the outer wall of the boss (32). The first notch (33) and the second notch (72) are connected.

3. The molding die for the housing of a new energy vehicle motor and electronic control unit according to claim 2, characterized in that: The buffer assembly (8) includes a first buffer hole (81) and a first pagoda insert (83). The first buffer hole (81) is opened on the top of the I-shaped plate (23). The first pagoda insert (83) is installed on the bottom of the middle module (31). The bottom end of the first pagoda insert (83) extends into the interior of the first buffer hole (81). The bottom four corners of the upper module (41) are evenly connected with second pagoda inserts (85). The bottom of the middle module (31) is provided with a second buffer hole (84). The second pagoda insert (85) is inserted into the interior of the second buffer hole (84). The tops of the two support blocks (21) are provided with air passages (82). The air passages (82) correspond to the second buffer hole (84). The bottom of the second buffer hole (84) is in contact with the air passage (82).

4. A molding process for the housing of a new energy vehicle motor and electronic control unit, characterized in that, Using any one of the new energy vehicle motor and electronic control housing molding dies as described in claims 1-3, the following steps are performed: S1. The staff connects the upper mold assembly (4) to the external driving device. The external driving device drives the upper mold assembly (4) to move down as a whole. The upper mold assembly (4) and the middle mold assembly (3) complete the mold closing. At the same time, the upper mold assembly (4) drives the upper forming mold (53) to fit with the lower forming mold (52). The lower forming mold (52) and the upper forming mold (53) cooperate to form a cavity. S2. When the upper mold assembly (4) and the middle mold assembly (3) are closed, the upper mold assembly (4) first drives the second pagoda insert rod (85) to be inserted into the second buffer hole (84). The gas in the second buffer hole (84) is discharged through the air passage (82), and the bottom end of the first pagoda insert rod (83) is inserted into the first buffer hole (81). S3, the upper mold assembly (4) drives the second positioning block (62) to fit against the top of the first positioning block (61), the insert block (65) is inserted into the inside of the groove (63), and the insert block (65) drives the locking block (66) to slide into the inside of the positioning groove (64) for limiting; S4. The molten metal flows into the cavity through the feed pipe (71), the second notch (72) and the first notch (33) and accumulates. The molten metal cools and solidifies in the cavity. After the motor and electrical control housing is die-cast, the external drive device drives the upper mold assembly (4) to move upward as a whole to complete the mold opening. S5. After the upper mold assembly (4) and the middle mold assembly (3) are opened, the staff can remove the die-cast motor control housing.

Citation Information

Patent Citations

  • Die-casting die for end plate

    CN115647326A