Rotatable scale plate alignment and docking device

The flip mechanism and docking mechanism of the rotatable scale plate alignment and docking device solve the problems of component position accuracy and multi-angle welding in scale plate processing, thereby improving the processing efficiency of the scale plate.

CN116275745BActive Publication Date: 2025-09-09HENAN TAIHANG QUANLI HEAVY IND
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Patent Information

Application Number
CN202310421957.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-04-19
Publication Date
2025-09-09
Estimated Expiration
2043-04-19

AI Technical Summary

Technical Problem

The existing scale plate processing has problems such as high component position accuracy, easy deformation, and difficulty in multi-angle welding, resulting in low processing efficiency.

Method used

A rotatable scale plate alignment and docking device is used, including a flipping mechanism and a scale plate docking mechanism. The docking fixture, end plate clamping structure and bottom plate clamping structure are used to achieve precise component alignment and multi-angle welding. The flipping mechanism is used to drive the scale plate to flip to a suitable welding angle.

Benefits of technology

The efficiency of scale plate docking and welding is improved, the rapid alignment and multi-angle welding of scale plate components are achieved, and the processing efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of scale plate processing equipment, and specifically to a rotatable scale plate alignment and docking device, including a flipping mechanism and a scale plate docking mechanism. The scale plate docking mechanism includes a docking clamp, an end plate pressing structure and a bottom plate pressing structure. The docking clamp includes a docking base plate, an alignment support and an end plate clamping member. The docking base plate is fixedly connected to the flipping part of the flipping mechanism. Two end plate clamping members for placing end plates are provided on the docking base plate. An alignment support for placing anti-slip strips and upper panels is provided on the docking base plate between the two end plate clamping members. The end plate pressing structure is arranged on the docking base plate for pressing the scale plate along the axial direction of the scale plate. The bottom plate pressing structure is arranged in front of the working end surface of the docking base plate for pressing the scale plate toward the docking base plate. After the scale plate is aligned and docked on the scale plate docking mechanism, the flipping mechanism adjusts the angle of the scale plate so that the scale plate can be quickly and conveniently fully welded.
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Description

Technical Field

[0001] The invention relates to the technical field of scale plate processing equipment, and in particular to a rotatable scale plate alignment and docking device. Background Art

[0002] The scale plate is a component of the conveyor belt. The scale plate 5 is made up of a bottom plate 51, an upper panel 52, two end plates 54 and two anti-slip strips 53. The cross-sectional structure of the scale plate along the end view is as follows: Figure 6 As shown, after the various components of the scale plate are precisely aligned and spliced, the joints are welded to form the scale plate, and then the scale plates are matched and connected to assemble into a conveyor belt.

[0003] At present, the following problems exist in scale plate processing: 1. The relative position accuracy between the various components of the scale plate is high. The current positioning speed of the relative positions of the components restricts the scale plate docking speed, which in turn restricts the scale plate processing efficiency; 2. The bottom plate and the upper panel are generally long and prone to deformation, which affects the relative position accuracy of the bottom plate and the upper panel and the adjacent components. During the scale plate docking process, the deformed bottom plate and the upper panel need to be corrected, which also affects the scale plate docking efficiency; 3. After the scale plates are aligned and docked, the adjacent components of the scale plates need to be welded at different angles. The scale plates need to be flipped while the scale plates are in a combined state to ensure that the scale plates are fully welded. Using the currently commonly used scale plate docking welding tooling, it is inconvenient to flip and adjust in the combined state of the scale plates, and it is difficult to improve the docking and welding efficiency of the scale plates. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to provide a rotatable scale plate alignment and docking device, which can facilitate the alignment and docking of various components during the scale plate processing process, and can also facilitate multi-angle welding of the scale plates. Reasonable use of the rotatable scale plate alignment and docking device of this application can also effectively improve the processing efficiency of the scale plates.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is as follows: a rotatable scale plate alignment and docking device, including a flip mechanism and a scale plate docking mechanism, the scale plate docking mechanism includes a docking clamp, an end plate pressing structure and a bottom plate pressing structure, the docking clamp includes a docking base plate, an alignment support and an end plate clamping member, the docking base plate is connected to the flip part of the flip mechanism and flips under the drive of the flip mechanism, two end plate clamping members for placing the end plates are provided on the working end surface of the docking base plate, and an alignment support for placing the anti-slip strip and the upper panel is provided on the working end surface of the docking base plate between the two end plate clamping members.

[0006] The bottom plate pressing structure is installed on the docking base plate, and the bottom plate pressing head of the bottom plate pressing structure is located in front of the working end surface of the docking base plate. The alignment support is located between the bottom plate pressing structure and the docking base plate, and the bottom plate pressing head moves between the bottom plate pressing waiting position and the bottom plate pressing position.

[0007] An end plate clamping structure corresponds to the outer side of at least one end plate clamping member, and the end plate clamping structure is installed on the docking base plate. The end plate pressure head of the end plate clamping structure moves between the end plate clamping waiting position and the end plate clamping position, and the moving direction of the end plate pressure head is perpendicular to the moving direction of the bottom plate pressure head.

[0008] The docking mechanism can realize the rapid alignment and docking of scale plates, which is beneficial to improving the efficiency of scale plate docking. The flipping mechanism can drive the scale plate docking mechanism to flip, so that the scale plates after docking are at an angle suitable for welding, which is beneficial to improving the scale plate processing efficiency.

[0009] Furthermore, the flip mechanism includes an in-situ rotating structure, and the rotating portion of the in-situ rotating structure is fixedly connected to the docking substrate and drives the docking substrate to rotate.

[0010] Furthermore, the flip mechanism includes a flip shaft, a flip push rod, and a flip reciprocating motion structure. The flip shaft is hinged to the frame and fixedly connected to the docking base plate. The flip push rod is fixed to the flip shaft. The free end of the flip push rod is hinged to the reciprocating motion portion of the flip reciprocating motion structure. The reciprocating motion portion of the flip reciprocating motion structure drives the flip shaft and the docking base plate to flip up and down via the flip push rod. The flip reciprocating motion structure drives the flip shaft to drive the entire scale plate docking mechanism up and down, thereby adjusting the scale plates on the scale plate docking mechanism to an angle suitable for welding.

[0011] Furthermore, the end plate clamping structure includes an end plate pressure head and an end plate clamping reciprocating motion structure. The reciprocating motion part of the end plate clamping reciprocating motion structure is connected to the end plate pressure head and drives the end plate pressure head to move between the end plate clamping waiting position and the end plate clamping position.

[0012] Furthermore, an end plate pressing arm is provided between the reciprocating portion of the end plate pressing reciprocating motion structure and the end plate pressing head. The end plate pressing arm is fixedly connected to the end plate pressing head. One end of the end plate pressing arm is hinged to the docking base plate via a pin. The end plate pressing arm is hinged to the reciprocating portion of the end plate pressing reciprocating motion structure. The reciprocating portion of the end plate pressing reciprocating motion structure drives the end plate pressing arm and the end plate pressing head to rotate around the pin. The axial direction of the pin intersects with the movement direction of the reciprocating portion of the end plate pressing reciprocating motion structure. The end plate pressing reciprocating motion structure drives the end plate pressing head to press the end plate of the scale plate along the axial direction of the scale plate, so that the ends of the bottom plate and the upper panel can be tightly attached to the end plate.

[0013] Furthermore, the bottom plate pressing structure includes a bottom plate pressing head and a bottom plate pressing reciprocating motion structure. The reciprocating motion part of the bottom plate pressing reciprocating motion structure is connected to the bottom plate pressing head and drives the bottom plate pressing head to move between the bottom plate pressing waiting position and the bottom plate pressing position.

[0014] Furthermore, a pressure head flip shaft is provided between the reciprocating portion of the bottom plate pressing reciprocating motion structure and the bottom plate pressure head. The pressure head flip shaft is hinged on the docking base plate. A first connection portion and a second connection portion are fixed on the pressure head flip shaft. The first connection portion is hinged to the reciprocating portion of the bottom plate pressing reciprocating motion structure, and the second connection portion is hinged to the bottom plate pressure head. The reciprocating portion of the bottom plate pressing reciprocating motion structure drives the bottom plate pressure head to approach and move away from the docking fixture through the rotation of the pressure head flip shaft. The axis of the pressure head flip shaft intersects with the movement direction of the reciprocating portion of the bottom plate pressing reciprocating motion structure. The bottom plate pressing reciprocating motion structure drives the bottom plate pressure head to press the bottom plate and the upper panel toward the working end face of the docking base plate. On the one hand, this ensures full contact between the bottom plate and the upper panel and between the upper panel and the anti-slip strip. On the other hand, it straightens the bottom plate and the upper panel through extrusion, further improving the position accuracy of the various components of the scale plate.

[0015] Furthermore, the alignment support includes an upper panel support and an anti-slip strip support, an upper panel placement position is set on the upper panel support, and an anti-slip strip placement position is set on the anti-slip strip support, and the distance from the upper panel placement position to the working end surface of the docking substrate is greater than the distance from the anti-slip strip placement position to the working end surface of the docking substrate.

[0016] Furthermore, the upper panel support and the anti-slip strip support are formed into a single support plate, which is provided with two anti-slip strip placement positions and one upper panel placement position. The upper panel placement position and the two anti-slip strip placement positions are vertically distributed from bottom to top. The upper panel support and the anti-slip strip support are integrated into a single support plate, streamlining the structure of the scale plate docking mechanism.

[0017] Furthermore, there is only one end plate clamping piece corresponding to the end plate pressing structure, and the docking base plate reserves a moving space for the end plate pressure head at the end plate clamping piece, and an anti-slip strip alignment stop head is provided between the end plate clamping piece where the end plate pressing structure is not provided and the anti-slip strip support piece.

[0018] Beneficial effects: 1. The alignment supports, end plate clamps and anti-slip strip alignment stops provided on the docking base plate can realize accurate and rapid alignment between the scale plate components; 2. The end plate pressing structure and the bottom plate pressing structure cooperate with the docking fixture to improve the docking effect of the scale plates and can realize the clamping of the assembled scale plates; 3. The bottom plate pressing structure can not only improve the docking effect between the bottom plate and the upper panel, and between the upper panel and the anti-slip strip by pressing the bottom plate, but also have a straightening effect on the bottom plate and the upper panel; 4. The flipping mechanism can drive the scale plate docking mechanism and the scale plates that are docked on the scale plate docking mechanism to flip, thereby facilitating the welding of the scale plates at multiple angles, which is beneficial to improving the welding speed of the scale plates; 5. During the scale plate processing process, the flipping mechanism and the scale plate docking mechanism are used to first fully spot weld the scale plates. After the adjacent components of the scale plates are connected, the scale plates are removed from the device for subsequent reinforcement welding, and the next scale plate can be aligned and docked and spot welded on the device, which is beneficial to improving the overall processing efficiency of the scale plates. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0020] Figure 1 It is a schematic diagram of the top view of the scale plate alignment and docking device;

[0021] Figure 2 It is a side structural diagram of the scale plate alignment and docking device;

[0022] Figure 3 Schematic diagram of the top view of the scale plate docking mechanism;

[0023] Figure 4 It is a side structural diagram of the scale plate docking mechanism;

[0024] Figure 5 Schematic diagram of the cross-sectional structure of the scale plate docking mechanism along the scale plate axis;

[0025] Figure 6 Schematic diagram of the cross-sectional structure of the scale along the axial direction;

[0026] In the picture:

[0027] 11. Flip shaft, 12. Flip push rod, 13. Flip reciprocating motion structure,

[0028] 21. Docking base plate, 22. End plate clamping piece, 23. Support plate, 24. Anti-slip strip placement position, 25. Upper panel placement position, 26. Anti-slip strip alignment stopper,

[0029] 31. End plate pressure head, 32. End plate pressing reciprocating motion structure, 33. End plate pressure arm,

[0030] 41. Bottom plate pressure head, 42. Bottom plate pressing reciprocating motion structure, 43. Pressure head turning axis,

[0031] 5. Scale plate, 51. Bottom plate, 52. Upper panel, 53. Anti-slip strip, 54. End plate. DETAILED DESCRIPTION

[0032] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without creative work are within the scope of protection of the present invention.

[0033] Example 1

[0034] Rotatable scale plate alignment and docking device Figure 1 and Figure 2 As shown, it includes a turning mechanism and a scale plate docking mechanism. The scale plate docking mechanism is used to align and dock the various components of the scale plate, and the turning mechanism is used to drive the scale plate docking mechanism and the docked scale plate to turn over, so as to facilitate welding the scale plate from multiple angles.

[0035] The scale plate docking mechanism includes a docking fixture, an end plate clamping structure, and a bottom plate clamping structure. The docking fixture includes a docking base plate 21, an alignment support, and an end plate clamping member 22. The docking base plate 21 is connected to the flipping portion of the flipping mechanism, which can drive the docking base plate 21 to flip. Two end plate clamping members 22 are provided on the working end surface of the docking base plate 21, which are used to place the end plate. An alignment support is provided between the two end plate clamping members 22 on the working end surface of the docking base plate 21, which is used to place the anti-slip strip and the upper panel.

[0036] The end plate clamping member 22 is provided with an end plate placement position, and the end plate is placed in the end plate placement position when the scale plates are aligned and docked. As a specific example, please refer to Figure 1 and Figure 3 The end plate placement position is an end plate slot provided on the end plate clamping member 22, and the end plate is embedded in the end plate slot to achieve alignment.

[0037] The alignment support includes an upper panel support and an anti-slip strip support. The upper panel support is provided with an upper panel placement position 25, and the anti-slip strip support is provided with an anti-slip strip placement position 24. When the scale plates are aligned and docked, the upper panel is placed in the upper panel placement position 25, and the anti-slip strip is placed in the anti-slip strip placement position 24. In order to make the relative position of the anti-slip strip and the upper panel meet the requirements of scale plate docking, the distance from the upper panel placement position 25 to the working end surface of the docking substrate 21 is greater than the distance from the anti-slip strip placement position 24 to the working end surface of the docking substrate 21. When the anti-slip strip and the upper panel are respectively placed in the anti-slip strip placement position 24 and the upper panel placement position 25, the upper panel contacts the anti-slip strip, which facilitates welding between the upper panel and the anti-slip strip.

[0038] Furthermore, the upper panel support and the anti-slip strip support are the same support plate 23, and the structure of the support plate 23 is as follows: Figure 5 As shown, the support plate 23 is provided with two anti-slip strip placement positions 24 and an upper panel placement position 25. The anti-slip strip placement position 24 and the upper panel placement position 25 are both located on the side of the support plate 23 away from the docking base plate 21. The upper panel placement position 25 and the two anti-slip strip placement positions 24 are distributed from bottom to top in the vertical direction. The anti-slip strip placement position 24 is an anti-slip strip bracket or an anti-slip strip support, and the upper panel placement position 25 is an upper panel support. Preferably, there are two support plates 23, and both support plates 23 are located between the two end plate clamps 22. The upper panel and the anti-slip strip are supported by the two support plates 23, and the structure is more stable. The positions of the two support plates 23 are as shown in FIG. Figure 1 and Figure 3 shown.

[0039] In some embodiments, in order to enable the anti-slip strip to be quickly aligned in the axial direction, an anti-slip strip alignment stop 26 is provided on the docking base plate 21. The anti-slip strip alignment stop 26 is located between the anti-slip strip support and the corresponding side end plate clamping member 22. The anti-slip strip is placed on the anti-slip strip placement groove and one end of the anti-slip strip contacts the anti-slip strip alignment stop 26, so that the anti-slip strip can be aligned.

[0040] When docking the scale plates using a docking fixture, place the two end plates in the two end plate placement positions, the two anti-slip strips in the two anti-slip strip placement positions 24, the upper panel in the upper panel placement position 25, and use the bottom plate's own structure to hang the bottom plate on the side of the upper panel.

[0041] The bottom plate pressing structure is used to press the bottom plate and the upper panel toward the working end surface of the docking base plate 21, so that the bottom plate and the upper panel, and the upper panel and the anti-slip strip fit together. Figure 1-5The bottom plate pressing structure is installed on the docking base plate 21. The bottom plate pressing structure includes a bottom plate pressing head 41 and a bottom plate pressing reciprocating motion structure 42. The bottom plate pressing head 41 is located in front of the working end surface of the docking base plate 21. The alignment support is located between the bottom plate pressing head 41 of the bottom plate pressing structure and the docking base plate 21. The reciprocating motion portion of the bottom plate pressing reciprocating motion structure 42 is connected to the bottom plate pressing head 41 and drives the bottom plate pressing head 41 to move between the bottom plate pressing waiting position and the bottom plate pressing position. When the bottom plate pressing head 41 is in the bottom plate pressing position, the bottom plate pressing head 41 is attached to the bottom plate, and the bottom plate and the upper panel are both pressed toward the docking base plate 21. When the bottom plate pressing head 41 is in the bottom plate pressing waiting position, the bottom plate pressing head 41 is located away from the docking base plate 21 and does not contact the bottom plate.

[0042] The bottom plate pressing reciprocating motion structure 42 is composed of a telescopic cylinder, a motor screw and other components. A pressure head flip shaft 43 is provided between the reciprocating motion part of the bottom plate pressing reciprocating motion structure 42 and the bottom plate pressure head 41. The pressure head flip shaft 43 is hinged on the alignment substrate. The pressure head flip shaft 43 can rotate relative to the alignment substrate. A first connecting part and a second connecting part are fixed on the pressure head flip shaft 43. The first connecting part is hinged to the reciprocating motion part of the bottom plate pressing reciprocating motion structure 42. The bottom plate pressing reciprocating motion structure 42 can drive the pressure head flip shaft 43 to rotate. The second connecting part is hinged to the bottom plate pressure head 41. The rotation of the pressure head flip shaft 43 can drive the bottom plate pressure head 41 to approach and move away from the docking fixture, so that the bottom plate pressure head 41 can be moved to the bottom plate pressing waiting position and the bottom plate pressing position. The axis of the pressure head flip shaft 43 intersects with the movement direction of the reciprocating motion part of the bottom plate pressing reciprocating motion structure 42. Preferably, the axis of the pressure head flip shaft 43 and the movement direction of the reciprocating motion part of the bottom plate pressing reciprocating motion structure 42 are perpendicular to each other.

[0043] The outer side of at least one end plate clamping member 22 on the docking base plate 21 corresponds to an end plate clamping structure, and the end plate clamping structure is installed on the docking base plate 21. The end plate clamping structure is used to press the end plate along the axial direction of the scale plate so that the two ends of the bottom plate and the upper panel are tightly fitted with the two end plates respectively. As a preferred embodiment, only one end plate clamping member 22 corresponds to the end plate clamping structure, and a moving space is reserved on the docking base plate 21 at the end plate clamping member 22 corresponding to the end plate clamping structure. Furthermore, a reinforcing rib plate structure is provided at the end plate clamping member 22 on the docking base plate 21 where the end plate clamping structure is not provided. At this time, in order to reasonably arrange the positions of the various components of the docking fixture, the anti-slip strip alignment stop 26 is provided between the end plate clamping member 22 where the end plate clamping structure is not provided and the anti-slip strip support.

[0044] See also Figure 1-4 , Figure 1-4The dotted part in the figure refers to the scale plate. The end plate clamping structure includes an end plate pressure head 31 and an end plate clamping reciprocating motion structure 32. The end plate clamping reciprocating motion structure 32 provides a driving force for the end plate pressure head 31, driving the end plate pressure head 31 to move between the end plate clamping waiting position and the end plate clamping position. When the end plate pressure head 31 is in the end plate clamping waiting position, the end plate pressure head 31 is located away from the end plate clamping part 22, and the end plate pressure head 31 does not contact the end plate on the end plate clamping part 22. When the end plate pressure head 31 is in the end plate clamping position, the end plate pressure head 31 is located close to the end plate clamping part 22 and the end plate pressure head 31 contacts the end plate set on the end plate clamping part 22. The scale plates of the docking combination are squeezed by the end plate clamping structure.

[0045] An end plate pressing arm 33 is provided between the reciprocating part of the end plate pressing reciprocating structure 32 and the end plate pressing head 31. The end plate pressing arm 33 is fixedly connected to the end plate pressing head 31. One end of the end plate pressing arm 33 is hinged to the docking base plate 21 through a pin shaft. The end plate pressing arm 33 is hinged to the reciprocating part of the end plate pressing reciprocating structure 32. The end plate pressing reciprocating structure 32 drives the end plate pressing head 31 to move between the end plate pressing position and the end plate pressing waiting position by driving the end plate pressing arm 33 to flip around the pin shaft. The axial direction of the pin shaft intersects with the movement direction of the reciprocating part of the end plate pressing reciprocating structure 32. Preferably, the axial direction of the pin shaft is perpendicular to the movement direction of the reciprocating part of the end plate pressing reciprocating structure 32.

[0046] As a preferred embodiment, the axial direction of the pin shaft in the end plate clamping structure is perpendicular to the axial direction of the flip shaft 11 in the bottom plate clamping structure, so that the moving direction of the end plate pressure head 31 is perpendicular to the moving direction of the bottom plate pressure head 41, and the end plate clamping structure and the bottom plate clamping structure press the scale plate from two directions.

[0047] The flipping mechanism is used to drive the scale plate docking mechanism to flip, so as to facilitate the scale plate welding operation at multiple angles.

[0048] As a specific example of the flipping mechanism, the flipping mechanism includes an in-situ rotation structure. The in-situ rotation structure adopts a more mature structure in the existing technology, mainly including a mounting frame and an in-situ driving component. The mounting frame is rotatably mounted on the frame through a bearing component. The in-situ driving component is a motor or other power device that can drive the mounting frame to rotate. The mounting frame is the rotating part of the in-situ rotation structure, and the docking substrate 21 is mounted on the mounting frame and rotates with the mounting frame.

[0049] As another specific example of the flipping mechanism, the flipping mechanism includes a flipping shaft 11, a flipping push rod 12 and a flipping reciprocating motion structure 13. The flipping shaft 11 is hinged on the frame. The flipping shaft 11 can rotate around the hinge point between the flipping shaft 11 and the frame. A flipping push rod 12 is fixed on the flipping shaft 11. The flipping reciprocating motion structure 13 is a telescopic cylinder, a motor screw and other structures. The flipping reciprocating motion structure 13 is installed on the frame. The reciprocating motion part of the flipping reciprocating motion structure 13 is hinged to the free end of the flipping push rod 12. The flipping reciprocating motion structure 13 can drive the flipping shaft 11 to flip. The docking base plate 21 is fixedly connected to the flipping shaft 11. The flipping of the flipping shaft 11 can drive the docking base plate 21 to flip up and down, thereby driving the scale docking mechanism as a whole to flip up and down.

[0050] After the scale plates are aligned and docked using the scale plate docking mechanism, the adjacent parts of the scale plates can be welded. Since the scale plates cannot be welded in all directions at one angle, the flipping mechanism is used to flip and adjust the scale plate docking mechanism to a suitable angle to weld the unwelded positions.

[0051] Example 2

[0052] This embodiment provides a method for processing slabs using the rotatable slab alignment and docking device of embodiment 1, comprising the following steps:

[0053] Step 1: Place one end plate in the end plate placement position of the end plate clamping piece 22 without the end plate pressing structure; Place the two anti-slip strips in the two anti-slip strip placement positions 24 respectively, and move the two anti-slip strips axially so that one end of the two anti-slip strips contacts the anti-slip strip alignment stop 26 to achieve axial alignment of the anti-slip strips; Place the upper panel in the upper panel placement position 25, and move the upper panel axially so that one end of the upper panel contacts the end plate; Hang the bottom plate on the upper panel, and move the bottom plate axially so that one end of the bottom plate contacts the end plate; Place the other end plate in the end plate placement position of the end plate clamping piece 22 with the end plate pressing structure;

[0054] Step 2: The end plate pressing head 31 moves from the end plate pressing waiting position to the end plate pressing position, so that the two ends of the bottom plate and the upper panel respectively contact the two end plates. The bottom plate pressing head 41 moves from the bottom plate pressing waiting position to the bottom plate pressing position, so that the bottom plate contacts the upper panel, and the upper panel contacts the two anti-slip strips.

[0055] Step 3: Spot welding is performed at suitable locations between the bottom plate and the upper panel, between the upper panel and the anti-slip strip, and between the bottom plate, the upper panel and the two end plates, under the angle state of the scale plate docking mechanism;

[0056] Step 4: The reciprocating motion structure 13 of the flipping mechanism drives the scale plate docking mechanism to flip, adjusts the angle of the scale plate docking mechanism, and spot welds the suitable unwelded positions between the bottom plate and the upper panel, between the upper panel and the anti-slip strip, and between the bottom plate and the upper panel and the two end plates again;

[0057] Step 5: Repeat step 4 until the adjacent components of the scale plate are fully spot welded;

[0058] Step 6: Remove the spot-welded scale plate from the scale plate docking mechanism for additional welding, and repeat steps 1 to 5 to process a new scale plate.

[0059] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0060] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. Rotatable scale plate alignment and docking device, characterized by: The invention comprises a flip mechanism and a scale plate docking mechanism, wherein the scale plate docking mechanism comprises a docking fixture, an end plate pressing structure and a bottom plate pressing structure, wherein the docking fixture comprises a docking base plate (21), an alignment support and an end plate clamping member (22), wherein the docking base plate (21) is connected to the flip part of the flip mechanism and is flipped under the drive of the flip mechanism, wherein two end plate clamping members (22) for placing the end plates are provided on the working end surface of the docking base plate (21), wherein an alignment support for placing the anti-slip strip and the upper panel is provided at a position between the two end plate clamping members (22), The bottom plate pressing structure is mounted on the docking base plate (21), and the bottom plate pressing head (41) of the bottom plate pressing structure is located in front of the working end face of the docking base plate (21). The alignment support is located between the bottom plate pressing structure and the docking base plate (21), and the bottom plate pressing head (41) moves between a bottom plate pressing waiting position and a bottom plate pressing position. An end plate pressing structure is correspondingly provided on the outer side of at least one end plate clamping member (22), the end plate pressing structure being mounted on the docking base plate (21), an end plate pressing head (31) of the end plate pressing structure moving between an end plate pressing waiting position and an end plate pressing position, and a moving direction of the end plate pressing head (31) being perpendicular to a moving direction of the bottom plate pressing head (41); The end plate pressing structure comprises an end plate pressing head (31) and an end plate pressing reciprocating motion structure (32), wherein the reciprocating motion portion of the end plate pressing reciprocating motion structure (32) is connected to the end plate pressing head (31) and drives the end plate pressing head (31) to move between an end plate pressing waiting position and an end plate pressing position; The bottom plate pressing structure comprises a bottom plate pressing head (41) and a bottom plate pressing reciprocating motion structure (42), wherein the reciprocating motion portion of the bottom plate pressing reciprocating motion structure (42) is connected to the bottom plate pressing head (41) and drives the bottom plate pressing head (41) to move between a bottom plate pressing waiting position and a bottom plate pressing position; A pressure head flip shaft (43) is provided between the reciprocating motion part of the bottom plate pressing reciprocating motion structure (42) and the bottom plate pressure head (41), the pressure head flip shaft (43) is hinged on the docking base plate (21), and a first connecting part and a second connecting part are fixedly provided on the pressure head flip shaft (43), the first connecting part is hinged to the reciprocating motion part of the bottom plate pressing reciprocating motion structure (42), and the second connecting part is hinged to the bottom plate pressure head (41), the reciprocating motion part of the bottom plate pressing reciprocating motion structure (42) drives the bottom plate pressure head (41) to approach and move away from the docking fixture through the rotation of the pressure head flip shaft (43), and the axis of the pressure head flip shaft (43) intersects with the motion direction of the reciprocating motion part of the bottom plate pressing reciprocating motion structure (42); The alignment support comprises an upper panel support and an anti-slip strip support, wherein an upper panel placement position (25) is provided on the upper panel support, and an anti-slip strip placement position (24) is provided on the anti-slip strip support, and a distance from the upper panel placement position (25) to the working end surface of the docking substrate (21) is greater than a distance from the anti-slip strip placement position (24) to the working end surface of the docking substrate (21).

2. The rotatable scale plate alignment and docking device according to claim 1, characterized in that: The flip mechanism comprises an in-situ rotating structure, wherein a rotating portion of the in-situ rotating structure is fixedly connected to the docking substrate (21) and drives the docking substrate (21) to rotate.

3. The rotatable scale plate alignment and docking device according to claim 1, characterized in that: The flip mechanism comprises a flip shaft (11), a flip push rod (12), and a flip reciprocating motion structure (13). The flip shaft (11) is hinged on the frame and fixedly connected to the docking base plate (21). The flip push rod (12) is fixed on the flip shaft (11). The free end of the flip push rod (12) is hinged to the reciprocating motion part of the flip reciprocating motion structure (13). The reciprocating motion part of the flip reciprocating motion structure (13) drives the flip shaft (11) and the docking base plate (21) to flip up and down through the flip push rod (12).

4. The rotatable scale plate alignment and docking device according to claim 1, characterized in that: An end plate pressing arm (33) is provided between the reciprocating motion part of the end plate pressing reciprocating motion structure (32) and the end plate pressing head (31). The end plate pressing arm (33) is fixedly connected to the end plate pressing head (31). One end of the end plate pressing arm (33) is hinged to the docking base plate (21) through a pin shaft. The end plate pressing arm (33) is hinged to the reciprocating motion part of the end plate pressing reciprocating motion structure (32). The reciprocating motion part of the end plate pressing reciprocating motion structure (32) drives the end plate pressing arm (33) and the end plate pressing head (31) to rotate around the pin shaft. The axial direction of the pin shaft intersects with the motion direction of the reciprocating motion part of the end plate pressing reciprocating motion structure (32).

5. The rotatable scale plate alignment and docking device according to claim 1, characterized in that: The upper panel support and the anti-slip strip support are the same support plate (23), and the support plate (23) is provided with two anti-slip strip placement positions (24) and one upper panel placement position (25), and the upper panel placement position (25) and the two anti-slip strip placement positions (24) are distributed from bottom to top in the vertical direction.

6. The rotatable scale plate alignment and docking device according to claim 1, characterized in that: There is only one end plate clamping member (22) corresponding to the end plate pressing structure, and a moving space for the end plate pressing head (31) is reserved at the end plate clamping member (22) of the docking base plate (21), and an anti-slip strip alignment stopper (26) is provided between the end plate clamping member (22) where the end plate pressing structure is not provided and the anti-slip strip support member.

Citation Information

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