Intelligent test tube labeling machine tube discharging mechanism, test tube posture detection and processing method
By designing a tube mechanism in the intelligent test tube labeling machine, including limiting components, detection components and flipped components, the problem that the test tube tube outgoing posture cannot be detected is solved, and the correct detection and correction of the test tube posture is achieved to ensure the smooth progress of the labeling operation.
Patent Information
- Application Number
- CN202310145237.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-21
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2043-02-21
AI Technical Summary
In the intelligent test tube labeling machine, when the test tube conveying system transports the test tube to the labeling mechanism, the posture of the test tubes that are discharged from the pipe outlet mechanism cannot be detected by the detection device of the labeling mechanism, resulting in the labeling mechanism being unable to perform the labeling operation, resulting in the problem of unlabeled test tubes.
An intelligent test tube labeling machine pipe outlet mechanism is designed, including a transfer module, a detection component and a flip component. The conveying module is provided with a limiting component for resisting or hanging the tube cap. The detection component detects the posture of the test tube through the first detection element and the second detection element, and the flipped component is used to flip the test tube to adjust the posture.
Through the coordination of the limiting components and detection elements, we ensure that the test tube is in a correct posture when it reaches the labeling mechanism. The use of the flipped components corrects the error of the test tube out of the tube, avoiding the problem that the test tube cannot be detected by the labeling mechanism and fails in the labeling operation.
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Figure CN116280564B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of test tube labeling, and in particular to a tube discharging mechanism of an intelligent test tube labeling machine, and a test tube posture detection and processing method. Background Art
[0002] At present, when the intelligent test tube labeling machine transports the test tube to the labeling mechanism for labeling operation through the test tube conveying system, the posture of the test tube may be opposite to the test tube posture direction preset by the labeling mechanism when performing the labeling operation, resulting in the test tube detection device arranged on the labeling mechanism being unable to detect the test tube signal with correct posture, thereby causing the labeling mechanism to be unable to perform the labeling action, resulting in the problem that the intelligent test tube labeling machine discharges the unlabeled test tube. Summary of the invention
[0003] In view of the shortcomings of the prior art described above, the object of the present invention is to provide a tube discharging mechanism, a test tube posture detection and processing method for an intelligent test tube labeling machine, which is used to solve the problem that when the test tube conveying system used in the prior art transports the test tube to the labeling mechanism, the posture of the test tube discharged from the tube discharging mechanism cannot be detected by the detection device of the labeling mechanism when the test tube arrives at the labeling mechanism, resulting in the labeling mechanism being unable to perform the labeling operation, thereby causing the intelligent test tube labeling machine to discharge unlabeled test tubes.
[0004] In order to achieve the above-mentioned purpose and other related purposes, the present invention provides a tube discharging mechanism of an intelligent test tube labeling machine, comprising:
[0005] A conveying module, used for conveying the test tube, wherein the conveying module is provided with a limiting component for resisting or hanging the test tube cap;
[0006] A detection assembly, used for detecting the posture of the test tube, the detection assembly at least comprising a first detection element and a second detection element, the first detection element and the second detection element being sequentially arranged on both sides of the limiting component along the transmission direction of the conveying module;
[0007] A flip assembly, used for flipping the test tube, the flip assembly comprises a flip driving component and a flip component, the flip component is used for holding the test tube, and the flip driving component is used for driving the flip component to rotate so that the test tube flips and adjusts its posture;
[0008] Wherein, when the first detection element has a signal and the second detection element has a signal, the flipping component performs a test tube flipping action.
[0009] Optionally, the conveying module includes a first conveying component and a second conveying component, the first conveying component includes a first driving component and a first transmission component, and the second conveying component includes a second driving component and a second transmission component.
[0010] Optionally, the limiting component is arranged between the transmission end of the first transmission component and the transmission start end of the second transmission component.
[0011] Optionally, the first detection element is arranged between the transmission end of the first transmission component and the limiting component, and the second detection element is arranged between the limiting component and the transmission start end of the second transmission component.
[0012] Optionally, the flipping component also includes a first position detection sensor and a second position detection sensor, and the first position detection sensor and the second position detection sensor are both arranged on the flipping driving component. When the flipping component is in the first position, the first position detection sensor has a signal, and when the flipping component is in the second position, the second position detection sensor has a signal.
[0013] Optionally, the flipping component includes a connecting part and a holding part, the connecting part is connected to the output shaft of the flipping driving component, the holding part is connected to the connecting part, the holding part is used to hold the test tube when the flipping driving component drives the flipping component to rotate, the initial position of the holding part is located at the transmission end of the second transmission component, and the flipping driving component is used to drive the flipping component to reciprocate between the first position and the second position.
[0014] Optionally, the first transmission component and the second transmission component include a plurality of transmission wheels evenly arranged along a transmission direction of the conveying module, and a distance between two adjacent transmission wheels is greater than a tube cap of a test tube.
[0015] A test tube posture detection and processing method for an intelligent test tube labeling machine, comprising:
[0016] When the first detection element has a signal and the second detection element has no signal, the test tube outgoing posture is correct, and the test tube enters the next test tube transportation process of the intelligent test tube labeling machine;
[0017] When the first detection element has a signal and the second detection element has a signal, the test tube outgoing posture is wrong, and the flipping component performs the test tube flipping action;
[0018] When the first detection element has no signal and the second detection element has a signal, the test tube discharge is abnormal, the second conveying component discharges the abnormal test tube, and the abnormal test tube falls from the conveying end of the second conveying component.
[0019] In an exemplary embodiment of the present invention, when the first detection element has a signal and the second detection element has a signal, the test tube out of the tube posture is wrong, and the flip assembly performs a test tube flipping action, including:
[0020] The first transmission component stops working, and the second transmission component maintains the forward transmission working state;
[0021] The first conveying assembly drives in reverse, and the first conveying assembly stops after driving in reverse for a preset time;
[0022] The turning driving component drives the turning component to rotate in the forward direction and lifts the test tube to turn from the first position to the second position and stop;
[0023] The flip driving component drives the flip component to rotate in the opposite direction, and the flip component flips from the second position to the first position and stops.
[0024] As described above, the present invention has the following beneficial effects: the present application blocks or hangs the tube cap of the test tube by a limiting component, and adopts a first detection element and a second detection element to cooperate in detecting whether the posture of the test tube when it is out of the tube meets the test tube posture preset when the labeling mechanism performs the labeling operation; when the tube cap of the test tube is blocked by the limiting component, the first detection element detects the tube cap signal of the test tube, and the second detection element does not detect the tube body signal of the test tube, then it is judged that the tube exit posture of the test tube is correct, and the test tube can smoothly enter the next conveying process of the intelligent test tube labeling machine; the next conveying mechanism of the tube exit mechanism of the intelligent test tube labeling machine extracts the test tube with the correct posture on the tube exit mechanism and conveys it to the printing and labeling mechanism for printing and labeling operation; the printer used by the printing and labeling mechanism proposed in the present application is an RFID printer, and the label is provided with IC chip card, RFID printer can write the diagnosis and treatment information of a specific user into the IC chip card, so that medical staff can quickly check the diagnosis and treatment information of the current user; when the cap of the test tube is caught by the limiting component, the first detection element detects the cap signal of the test tube, and the second detection element detects the body signal of the test tube, then it is judged that the test tube outgoing posture is reversed, and the flipping drive component is triggered to drive the flipping component to rotate, and the flipping component is used to support the test tube to flip, so as to flip the test tube to the correct outgoing posture; when the first detection element does not detect the cap signal, and the second detection element detects the body signal, it is judged that the current test tube is a capless test tube, and the current test tube no longer performs the flipping action or enters the next transportation process, and the conveying module proposed by the present application drops the current test tube from the conveying end of the conveying module. Through the technical solution of the present application, it is ensured that the posture of the test tube discharged from the tube discharging mechanism when it arrives at the labeling mechanism can be detected by the detection device of the labeling mechanism, and the labeling operation can be carried out smoothly. It has the beneficial effect of avoiding the test tube arriving at the labeling mechanism but not being detected by the detection device of the labeling mechanism, thereby avoiding the inability to carry out the labeling operation and invalid tube discharge.
[0025] The tube discharging mechanism, test tube posture detection and processing method of the intelligent test tube labeling machine described in the present invention, other advantages, objectives and features of the present invention will be partially reflected through the following description, and partly will be understood by technicians in this field through research and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 Shown is a schematic diagram of the structure of an embodiment of the present invention;
[0027] Figure 2 Display as Figure 1 A side view of the embodiment structure;
[0028] Figure 3 Display as Figure 1 Schematic diagram of the structure of the middle transmission wheel.
[0029] Part Number Description
[0030] The first driving component 1, the first transmission component 2, the transmission wheel 3, the matching part 301, the bearing part 302, the second driving component 4, the second transmission component 5, the limiting component 6, the first detection element 7, the second detection element 8, the flipping component 9, the connecting part 901, the trusteeship part 902, the flipping driving component 10, the first position detection sensor 11, the second position detection sensor 12, the test tube 13, and the fixing plate 14. DETAILED DESCRIPTION
[0031] The following describes the embodiments of the present invention through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention.
[0032] See also Figures 1 to 3 It should be noted that the diagrams provided in the present embodiment only illustrate the basic concept of the present invention in a schematic manner, so the diagrams only show the components related to the present invention rather than drawing according to the number, shape and size of the components in actual implementation. The type, quantity and proportion of each component in actual implementation can be changed at will, and the component layout type may also be more complicated. The structure, proportion, size, etc. shown in the drawings attached to this specification are only used to match the content disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions that the present invention can be implemented, so they have no technical substantive significance. Any modification of the structure, change of the proportional relationship or adjustment of the size should still fall within the scope of the technical content disclosed by the present invention without affecting the effect and purpose that the present invention can produce. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description, and are not used to limit the scope of the implementation of the present invention. The change or adjustment of the relative relationship should also be regarded as the scope of the implementation of the present invention without substantially changing the technical content.
[0033] Before describing the embodiments of the present invention in detail, the application environment of the present invention is described first. The technology of the present invention is mainly applied to the field of test tube labeling technology. The present invention solves the problem that when the test tube conveying system used in the prior art transports the test tube to the labeling mechanism, the posture of the test tube discharged from the tube discharging mechanism when arriving at the labeling mechanism cannot be detected by the detection device of the labeling mechanism, resulting in the labeling mechanism being unable to perform the labeling operation, thereby causing the intelligent test tube labeling machine to discharge the unlabeled test tube.
[0034] Please combine Figures 1 to 3 As shown, the present invention provides a tube discharging mechanism of an intelligent test tube labeling machine, comprising:
[0035] In an exemplary embodiment of the present application, a conveying module is used to transport a test tube 13, and the conveying module includes a driving component and a transmission component. The transmission component is provided with a limiting component 6 for resisting or hanging a tube cap; a detection component is used to detect the posture of the test tube 13, and the detection component includes a first detection element 7 and a second detection element 8. The first detection element 7 and the second detection element 8 are sequentially arranged on both sides of the limiting component 6 along the transmission direction of the conveying module, the first detection element 7 is used to detect the tube cap signal of the test tube 13, and the second detection element 8 is used to detect the tube body signal of the test tube 13; a flipping component is used to flip the test tube 13, and the flipping component includes a flipping driving component 10 and a flipping component 9. The flipping component 9 is used to hold the test tube 13, and the flipping driving component 10 is used to drive the flipping component 9 to rotate so that the test tube 13 is flipped and adjusted in posture; wherein, when the first detection element 7 has a signal and the second detection element 8 has a signal, the flipping component performs a flipping action of the test tube 13.
[0036] In this embodiment, the present application uses the limiting component 6 to block or hang the tube cap of the test tube 13, and uses the first detection element 7 and the second detection element 8 to cooperate to detect whether the posture of the test tube 13 when it is out of the tube meets the preset test tube 13 posture when the labeling mechanism performs the labeling operation. When the tube cap of the test tube 13 is blocked by the limiting component 6, the first detection element 7 detects the tube cap signal of the test tube 13, and the second detection element 8 does not detect the tube body signal of the test tube 13, then it is judged that the tube posture of the test tube 13 is correct, and the test tube 13 can smoothly enter the next transportation process of the intelligent test tube labeling machine. The next conveying mechanism of the tube outlet mechanism of the intelligent test tube labeling machine extracts the test tube 13 with the correct posture on the tube outlet mechanism and conveys it to the printing and labeling mechanism for printing and labeling. The printer used by the printing and labeling mechanism proposed in this application is an RFID printer, and the label is provided with an IC chip card, and the RF The ID printer can write the diagnosis and treatment information of a specific user into the IC chip card, so that medical staff can quickly check the diagnosis and treatment information of the current user; when the cap of the test tube 13 is caught by the limiting component 6, the first detection element 7 detects the cap signal of the test tube 13, and the second detection element 8 detects the body signal of the test tube 13, then it is judged that the test tube 13 is in the reverse position when it comes out of the tube, and at this time, the flipping drive component 10 is triggered to drive the flipping component 9 to rotate, and the flipping component 9 is used to support the test tube 13 and flip it, so as to flip the test tube 13 to the correct position when it comes out of the tube; when the first detection element 7 does not detect the cap signal, and the second detection element 8 detects the body signal, then it is judged that the current test tube 13 is a test tube 13 without a cap, and the current test tube 13 no longer performs the flipping action or enters the next transportation process, and the conveying module proposed by the present application drops the current test tube 13 from the conveying end of the conveying module. Through the technical solution of the present application, it is ensured that the posture of the test tube 13 discharged from the tube discharging mechanism when arriving at the labeling mechanism can be detected by the detection device of the labeling mechanism, and the labeling operation can be carried out smoothly. It has the beneficial effect of preventing the test tube 13 from arriving at the labeling mechanism but not being detected by the detection device of the labeling mechanism, thereby avoiding the inability to carry out the labeling operation and invalid tube discharge.
[0037] In an exemplary embodiment of the present application, the conveying module includes a first conveying assembly and a second conveying assembly. The first conveying assembly includes a first driving component 1 and a first transmission component 2 , and the second conveying assembly includes a second driving component 4 and a second transmission component 5 .
[0038] In this embodiment, a fixed plate 14 for mounting a conveying module is provided on the support of the labeling machine. The first conveying assembly drives the first transmission component 2 to rotate through the first driving component 1. The first conveying assembly is used to transport the test tube 13 to the position on the fixed plate 14 where the detection component is located to detect the test tube 13 and determine whether the posture of the test tube 13 when it is out of the tube is correct. The first transmission component 2 includes a plurality of transmission wheels 3 uniformly arranged on the fixed plate 14 along the transmission direction of the transmission module. The transmission wheel 3 is rotatably connected to the fixed plate 14. The transmission wheel 3 includes a matching portion 301 for cooperating with the output shaft of the first driving component 1 through a belt for transmission, and a bearing portion 302 for carrying the test tube 13. The second transmission assembly includes a second driving component 4 and a second transmission component 5. The second driving component 4 is used to drive the second transmission component 5 to rotate. The second transmission component 5 includes two transmission wheels 3 uniformly arranged on the fixed plate 14 along the transmission direction of the transmission module. The transmission wheel 3 described in the second transmission component 5 has the same specifications as the transmission wheel 3 described in the first transmission component 2. The second transmission component 5 is used to drop the test tube 13 without a tube cap, that is, the abnormal test tube 13, from the conveying module into the abnormal tube recovery bucket.
[0039] In an exemplary embodiment of the present application, the limiting component 6 is disposed between the transmission end of the first transmission component 2 and the transmission start end of the second transmission component 5 .
[0040] In this embodiment, the limiting component 6 is fixedly arranged on the fixed plate 14, and the limiting component 6 is arranged between the transmission end of the first transmission component 2 and the transmission start end of the second transmission component 5. An arc-shaped groove for the test tube 13 to pass through is opened on the limiting component 6, and the limiting component 6 also includes a limiting plane for resisting or hanging the cap of the test tube 13.
[0041] In an exemplary embodiment of the present application, the first driving component 1 is a stepping motor, and the first driving component 1 is used to drive the first transmission component 2 to transmit in a forward direction or a reverse direction.
[0042] In this embodiment, the first driving component 1 is a stepping motor having forward and reverse rotation functions. When the tube cap of the test tube 13 is caught by the limiting component 6, the first detecting element 7 detects the tube cap signal of the test tube 13, and the second detecting element 8 detects the tube body signal of the test tube 13, the first driving component 1 and the second driving component 4 both stop forward rotation, the first driving component 1 starts reverse rotation and stops reverse rotation after a preset reverse rotation time. While the first driving component 1 rotates in the reverse direction, it drives the first transmission component 2 in the reverse direction through a belt. The reverse transmission of the first transmission component 2 reversely transmits the tube 13 to be tested on the first transmission component 2, and sufficient test tube 13 accommodating space is reserved on the first transmission component 2 for the current test tube 13. After the first driving component 1 stops reversing, the flipping driving component 10 drives the flipping component 9 to rotate, and the test tube 13 is flipped to the test tube 13 storage space reserved on the first transmission component 2 through the flipping component 9.
[0043] In an exemplary embodiment of the present application, the second driving component 4 is a stepping motor, and the second driving component 4 is used to drive the second transmission component 5 to transmit in a forward direction.
[0044] In this embodiment, the second driving component 4 is a stepping motor, and the second driving component 4 only has a unidirectional rotation function. When the cap of the test tube 13 is caught by the limiting component 6, the first detection element 7 detects the cap signal of the test tube 13, and the second detection element 8 detects the body signal of the test tube 13, the second driving component 4 maintains the working state of forward rotation, and the first driving component 1 stops forward rotation. When the first detection element 7 does not detect the cap signal of the test tube 13, but the second detection element 8 detects the body signal of the test tube 13, the second driving component 4 is used to drop the test tube 13 without the cap from the transmission end on the second transmission component 5 into the abnormal tube recovery bucket.
[0045] In an exemplary embodiment of the present application, the first detection element 7 is arranged between the transmission end of the first transmission component 2 and the limiting component 6 , and the second detection element 8 is arranged between the limiting component 6 and the transmission start end of the second transmission component 5 .
[0046] In this embodiment, the distance between the two adjacent transmission wheels 3 proposed in the present application is greater than the tube cap of the test tube 13, the first detection element 7 is fixedly arranged on the fixed plate 14, and the first detection element 7 is arranged between the transmission end of the first transmission component 2 and the limiting component 6, the second detection element 8 is fixedly arranged on the fixed plate 14, and the second detection element 8 is arranged between the two transmission wheels 3 of the second transmission component 5, the heights of the first detection element 7 and the second detection element 8 are consistent with the height of the bearing portion 302 of the transmission wheel 3, when the first transmission component transfers the test tube 13 to the test tube 13, the first detection element 7 is fixedly arranged on the fixed plate 14, and the second detection element 8 is arranged between the two transmission wheels 3 of the second transmission component 5, and the heights of the first detection element 7 and the second detection element 8 are consistent with the height of the bearing portion 302 of the transmission wheel 3. When the tube 13 is transported to the position where the limiting component 6 is located, if the limiting component 6 blocks the tube cap of the test tube 13, and the first detection element 7 detects the tube cap signal of the test tube 13, and the second detection element 8 does not detect the tube body signal of the test tube 13, then the test tube 13 is in a correct posture when it comes out of the tube, and the test tube 13 is taken away from the first conveying component by the next conveying mechanism of the intelligent test tube labeling machine, and the test tube 13 enters the next conveying process; if the limiting component 6 hangs the tube cap of the test tube 13, and the first detection element 7 detects the tube cap signal of the test tube 13, and the second detection element 8 detects the tube body signal of the test tube 13 When the tube body signal of the test tube 13 is detected, the posture of the test tube 13 out of the tube is reversed, the first driving component 1 stops rotating, the second driving component 4 keeps rotating, the first driving component 1 starts to rotate in the reverse direction and drives the first transmission component 2 to transmit in the reverse direction. Since the distance between the transmission wheels 3 is greater than the height of the cap of the test tube 13, when the first transmission component 2 is transmitting in the reverse direction, the current test tube 13 will not be transmitted back with the first transmission component 2. The first driving component 1 stops after the preset reverse rotation time, and the first transmission component 2 reserves enough accommodation space for the current test tube 13. , the flip component starts to work, and the flip driving component 10 drives the flip component 9 to rotate, and the flip component 9 holds the tail of the test tube 13 to flip the test tube 13. After the flip component 9 stops working, the first transmission component is restarted to drive forward, and the posture of the test tube 13 is checked again. Whether it is correct; when the first detection element 7 does not detect the tube cap signal of the test tube 13, and the second detection element 8 detects the tube body signal of the test tube 13, the abnormal test tube 13 without a tube cap is dropped from the transmission end of the second transmission component 5 to the abnormal tube recovery bucket through the second transmission component 5.
[0047] In an exemplary embodiment of the present application, the flipping assembly also includes a first position detection sensor 11 and a second position detection sensor 12. The first position detection sensor 11 and the second position detection sensor 12 are both arranged on the flipping driving component 10. When the flipping component 9 is in the first position, the first position detection sensor 11 has a signal. When the flipping component 9 is in the second position, the second position detection sensor 12 has a signal.
[0048] In this embodiment, the second position detection sensor 12 is at the same level as the limit component 6, the first transmission component 2 and the second transmission component 5. The second position detection sensor 12 is fixed to the flip drive component 10 by a fastener and is arranged opposite to the limit component 6. The first position detection sensor 11 and the second position detection sensor 12 are offset in both vertical height and horizontal distance. The first position detection sensor 11 is fixed to the flip drive component 10 by a fastener. When the first position detection sensor 11 detects a signal from the flip component 9, the flip component 9 is in the first position, that is, the initial position of the flip component 9 performing the flipping action of the test tube 13. When the first detection element 7 detects the cap signal of the test tube 13 and the second detection element 8 detects the tube body signal of the test tube 13, the first transmission component 2 stops forward transmission and the second transmission component 5 maintains the current forward transmission working state, triggering the first drive component 1 to drive the first transmission component 2 to reverse transmission, and reserve the accommodation space for the current test tube 13 after flipping. The first drive component 1 stops after the preset time of reverse rotation, and the flip drive component 10 drives the flip component 9 to flip from the first position to the second position. The detection sensor 12 has a signal. At this time, the flip component 9 is in the second position, that is, the end position of the flip component 9 completing the flipping action of the test tube 13. The first position detection sensor 11 and the second position detection sensor 12 provide control signals to the system by detecting the position signal of the flip component 9, and the system issues a control instruction to control the flip drive component 10 to perform forward or reverse rotation.
[0049] In an exemplary embodiment of the present application, the flipping component 9 includes a connecting portion 901 and a trustee portion 902, the connecting portion 901 is connected to the output shaft of the flipping driving component 10, the trustee portion 902 is connected to the connecting portion 901, the trustee portion 902 is used to hold the test tube 13 when the flipping driving component 10 drives the flipping component 9 to rotate, the initial position of the trustee portion 902 is located at the transmission end of the second transmission component 5, and the flipping driving component 10 is used to drive the flipping component 9 to reciprocate between the first position and the second position.
[0050] In this embodiment, the connecting portion 901 is configured as an arc-shaped sheet structure, one end of the connecting portion 901 is connected to the output shaft of the flip driving component 10, and the end of the connecting portion 901 away from the flip driving component 10 is connected to the trustee portion 902, and the trustee portion 902 is provided with an arc-shaped groove for abutting against the tube body of the test tube 13. The arc-shaped groove is provided on the trustee portion 902 so that when the flipping component 9 lifts the test tube 13 to flip, it can reduce the sliding deviation of the test tube 13 on the trustee portion 902, thereby reducing the risk of the test tube 13 falling from the trustee portion 902 during the flipping process. When the flipping component 9 is in the first position, that is, when the first position detection sensor 11 has a signal, the trustee portion 902 is located at the transmission end of the second transmission component 5. When the test tube 13 is flipped, the first position detection sensor 11 has a signal. When the test tube 13 is in an incorrect tube-out posture, that is, the tube cap of the test tube 13 is caught by the limiting component 6, the first detection element 7 detects the tube cap signal of the test tube 13 and the second detection element 8 detects the tube body signal of the test tube 13, the tube body of the test tube 13 abuts and cooperates with the groove on the trusteeship portion 902, and the flipping drive component 10 drives the flipping component 9 to rotate from the first position to the second position, completing the flipping correction action of the incorrect posture of the test tube 13; the flipping drive component 10 is configured as a two-phase stepping motor with forward and reverse rotation functions. When rotating forward, the flipping component 9 is rotated from the first position to the second position for flipping the test tube 13, and when rotating reversely, the flipping component 9 is rotated from the second position to the first position, waiting for the next test tube 13 flipping instruction.
[0051] In an exemplary embodiment of the present application, the first transmission component 2 and the second transmission component 5 include a plurality of transmission wheels 3 evenly arranged along the transmission direction of the conveying module, and the distance between two adjacent transmission wheels 3 is greater than the cap of the test tube 13 .
[0052] In this embodiment, the distance between two adjacent transmission wheels 3 is larger than the cap of the test tube 13, which has the beneficial effect of allowing the cap of the test tube 13 that falls off the conveying module to fall out of the system during the conveying process without causing control interference to the system.
[0053] The method for detecting and processing the test tube 13 posture of the intelligent test tube labeling machine shown in the embodiment of the present application includes at least steps S110 to S130, which are described in detail as follows:
[0054] Step S110, when the first detection element 7 has a signal and the second detection element 8 has no signal, the test tube 13 is in a correct posture when it is taken out of the test tube, and the test tube 13 enters the next test tube 13 transportation process of the intelligent test tube labeling machine.
[0055] Exemplarily, when the first detection element 7 detects the cap signal of the test tube 13, but the second detection element 8 does not detect the body signal of the test tube 13, the conveying system on the intelligent test tube labeling machine removes the test tube 13 on the conveying module of the present application and enters the next test tube 13 transportation process.
[0056] Step S120, when the first detection element 7 has a signal and the second detection element 8 has a signal, the test tube 13 is in an incorrect posture when it is taken out of the tube, and the flipping assembly performs a flipping action on the test tube 13.
[0057] Exemplarily, when the tube cap of the test tube 13 is caught by the limiting component 6, and the first detection element 7 detects the tube cap signal of the test tube 13 and the second detection element 8 detects the tube body signal of the test tube 13, the system determines that the tube outlet posture of the test tube 13 is reversed, and the first detection element 7 and the second detection element 8 provide control signals for the system, and the system issues control instructions to control the flipping component to execute the flipping action of the test tube 13, thereby realizing the flipping correction action of the wrong tube outlet posture of the test tube 13.
[0058] Step S130, when the first detection element 7 has no signal and the second detection element 8 has a signal, the test tube 13 is abnormal, and the second conveying component discharges the abnormal test tube 13, and the abnormal test tube 13 falls from the conveying end of the second conveying component.
[0059] Exemplarily, when the test tube 13 passes through the limiting component 6, the first detection element 7 does not detect the cap signal of the test tube 13, but the second detection element 8 detects the body signal of the test tube 13, the system records once whether there is a test tube 13 with a cap passing through, that is, an abnormal test tube 13. The cap dropped from the abnormal test tube 13 is adjusted out of the conveying system from the distance interval between the transmission wheels 3 to avoid control interference to the system. The second transmission component drops the abnormal test tube 13 from the end of the conveying and enters the abnormal test tube 13 recovery bucket.
[0060] In an exemplary embodiment, when the first detection element 7 has a signal and the second detection element 8 has a signal, the test tube 13 has an incorrect posture when it comes out of the tube, and the flipping assembly performs a flipping action of the test tube 13 including at least steps S210 to S240.
[0061] Step S210: the first transmission assembly stops working, and the second transmission assembly maintains a forward transmission working state.
[0062] Exemplarily, the first conveying assembly stops working, and the second conveying assembly maintains the current forward transmission working state, so as to prevent the test tubes 13 to be inspected on the conveying system from being stacked on the tube discharging mechanism and causing control interference to the system.
[0063] Step S220, the first conveying component drives in the reverse direction, and the first conveying component stops after driving in the reverse direction for a preset time.
[0064] Exemplarily, the first conveying assembly stops after a preset time of reverse transmission, and the tubes 13 to be tested on the first conveying assembly are reversely transmitted, and storage space is reserved on the first transmission component 2 for the test tubes 13 with the current wrong posture.
[0065] Step S230, the flip driving component 10 drives the flip component 9 to rotate forward and lift the test tube 13 to flip from the first position to the second position and stop.
[0066] Exemplarily, the flipping drive component 10 starts forward rotation, driving the flipping component 9 to rotate from the first position to the second position, thereby realizing the flipping correction action of the incorrect tube-out posture of the test tube 13. After the flipping component 9 flips to the second position and the second position detection sensor 12 has a signal, the flipping drive component 10 stops forward rotation.
[0067] Step S240: the flip driving component 10 drives the flip component 9 to rotate in the opposite direction, and the flip component 9 flips from the second position to the first position and stops.
[0068] Exemplarily, the second position detection sensor 12 provides a control signal to the system, and the system issues instructions to control the flipping drive component 10 to rotate in the opposite direction, and the flipping component 9 rotates in the opposite direction from the second position to the first position. That is, when the first position detection sensor 11 has a signal, the flipping drive component 10 stops rotating in the opposite direction, and the flipping component waits for the next flipping operation.
[0069] Working principle: the present application transmits the test tube 13 to the position where the detection component is located through the first transmission component to detect whether the tube outlet posture of the test tube 13 is correct. When the test tube 13 is transported to the limiting component 6, the test tube 13 with the tube cap is blocked by the limiting component 6 or the tube cap of the test tube 13 is hung. When the tube cap of the test tube 13 is blocked by the limiting component 6, the first detection element 7 detects the tube cap signal of the test tube 13, and the second detection element 8 does not detect the tube body signal of the test tube 13, then it is judged that the current tube outlet posture of the test tube 13 is correct, and the transmission system of the intelligent labeling machine takes away the test tube 13 on the tube outlet mechanism transmission module proposed in the present application, and enters the next test tube 13 transportation process. The transmission system transmits the test tube 13 to the printing and labeling mechanism for The printing and labeling operation is performed. The printer used by the printing and labeling mechanism proposed in the present application is an RFID printer. An IC chip card is provided on the label. The RFID printer can write the diagnosis and treatment information of a specific user into the IC chip card, so that medical staff can quickly check the diagnosis and treatment information of the current user; when the tube cap of the test tube 13 is hung by the limiting component 6, and the first detection element 7 detects the tube cap signal of the test tube 13, and the second detection element 8 detects the tube body signal of the test tube 13, it is determined that the current test tube 13 is out of the tube in the reverse position, and the first drive component 1 and the second drive component 4 both stop forward rotation, and the first drive component 1 starts reverse rotation, and the first transmission component 2 is driven to reversely transmit through the reverse rotation of the first drive component 1, The remaining test tubes 13 to be tested on the first transmission component 2 are driven in the reverse direction to reserve a storage space for the current test tube 13 after flipping and adjusting. The first driving component 1 stops rotating in the reverse direction after a preset time of the reverse rotation system, and the flip assembly starts working. The flip driving component 10 rotates forward to drive the flip component 9 to rotate from the first position to the second position. After the flip component 9 signal is detected by the second position detection sensor 12, the flip driving component 10 stops rotating forward, that is, the flipping action of the test tube 13 is completed. The second position detection sensor 12 provides a control signal to the system, and the system issues a control instruction to control the flip driving component 10 to rotate in the reverse direction. The flip driving component 10 drives the flip component 9 to rotate in the reverse direction from the second position. When the first detection element 7 does not detect the cap signal of the test tube 13 and the second detection element 8 detects the body signal of the test tube 13, it is determined that the current test tube 13 is a test tube 13 without a cap, and the limiting component 6 will not resist or hang the test tube 13. The test tube 13 falls from the transmission end of the second transmission component 5 into the abnormal test tube 13 recovery bucket. The test tube 13 cap of the abnormal test tube 13 that falls on the transmission module falls out of the system through the distance interval set between the transmission wheels 3, and does not cause control interference to the system.Through the technical solution of the present application, it is ensured that the posture of the test tube 13 discharged from the tube discharging mechanism when arriving at the labeling mechanism can be detected by the detection device of the labeling mechanism, and the labeling operation can be carried out smoothly. It has the beneficial effect of preventing the test tube 13 from arriving at the labeling mechanism but not being detected by the detection device of the labeling mechanism, thereby avoiding the inability to carry out the labeling operation and invalid tube discharge.
[0070] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the art may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed by the present invention shall still be covered by the claims of the present invention.
Claims
1. A test tube posture detection and processing method for an intelligent test tube labeling machine, characterized in that: Applied to the tube discharging mechanism of intelligent test tube labeling machine. The institutions include: A conveying module, used for conveying the test tube, the conveying module is provided with a limiting component for resisting or hanging the test tube cap; a detection assembly, used for detecting the posture of the test tube, the detection assembly at least comprising a first detection element and a second detection element, the first detection element and the second detection element are sequentially arranged on both sides of the limiting component along the transmission direction of the conveying module; A flip assembly, used for flipping the test tube, the flip assembly comprises a flip driving component and a flip component, the flip component is used for holding the test tube, and the flip driving component is used for driving the flip component to rotate so that the test tube flips and adjusts its posture; The conveying module comprises a first conveying assembly and a second conveying assembly, the first conveying assembly comprises a first driving component and a first transmission component, and the second conveying assembly comprises a second driving component and a second transmission component; The limiting component is arranged between the transmission end of the first transmission component and the transmission start end of the second transmission component; The first transmission component and the second transmission component include a plurality of transmission wheels evenly arranged along the transmission direction of the transmission module, and the distance between two adjacent transmission wheels is greater than the cap of the test tube; The method comprises: When the tube cap of the test tube is blocked by the limiting component, the first detection element has a signal, and the second detection element has no signal, the test tube outgoing posture is correct, and the test tube enters the next test tube transportation process of the intelligent test tube labeling machine; When the tube cap of the test tube is caught by the limiting component, the first detection element has a signal, and the second detection element has a signal, the test tube out of the tube posture is wrong, the flip component performs the test tube flipping action, the first conveying component stops working, and the second conveying component maintains the forward transmission working state; the first conveying component reverses, and the first conveying component stops after the preset reverse transmission time; the flip driving component drives the flip component to rotate forward and lifts the test tube to flip from the first position to the second position and stops; the flip driving component drives the flip component to rotate reversely, and the flip component flips from the second position to the first position and stops; When the first detection element has no signal and the second detection element has a signal, the test tube discharge is abnormal, the second conveying component discharges the abnormal test tube, and the abnormal test tube falls from the conveying end of the second conveying component.
2. The test tube posture detection and processing method of the intelligent test tube labeling machine according to claim 1 is characterized in that: The first detection element is arranged between the transmission end of the first transmission component and the limiting component, and the second detection element is arranged between the limiting component and the transmission start end of the second transmission component.
3. The test tube posture detection and processing method of the intelligent test tube labeling machine according to claim 2 is characterized in that: The flip assembly also includes a first position detection sensor and a second position detection sensor. The first position detection sensor and the second position detection sensor are both arranged on the flip drive component. When the flip component is in the first position, the first position detection sensor has a signal. When the flip component is in the second position, the second position detection sensor has a signal.
4. The test tube posture detection and processing method of the intelligent test tube labeling machine according to claim 3 is characterized in that: The flipping component includes a connecting part and a holding part, the connecting part is connected to the output shaft of the flipping driving component, the holding part is connected to the connecting part, the holding part is used to hold the test tube when the flipping driving component drives the flipping component to rotate, the initial position of the holding part is located at the transmission end of the second transmission component, and the flipping driving component is used to drive the flipping component to reciprocate between the first position and the second position.
Citation Information
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Needle tube conveying detection and correction equipment
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CN204508126U