An automated processing equipment for half-shell mussels
By designing the half-shell mussel automated processing equipment and using integrated assembly line technology, the problem of single-sided meat shells not being separated and manually removing the foot wires in mussel processing is solved, efficient and safe automated processing is achieved, and wastewater discharge is reduced.
Patent Information
- Application Number
- CN202111546165.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-16
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2041-12-16
AI Technical Summary
During the existing mussel processing process, the single-sided meat shell is not separated and the foot thread is manually pulled out, resulting in low degree of automation and large amounts of steaming wastewater and polluting the environment.
An automated processing equipment for half-shell mussels is designed, using integrated assembly lines for heating, defoot wire and defoot wire. The automatic separation and collection of mussels is achieved through the conveying mechanism, track mechanism and hook mechanism. The heating mechanism is used to remove the cage muscle from the shell, the clamp movement mechanism separates the foot wire from the shell, the defoot wire mechanism cuts the shell, and the foot wire peeling mechanism collects the foot wire through an adsorption machine.
It realizes automatic processing of mussels, improves processing efficiency, reduces wastewater discharge, improves safety and automation, and forms integrated flow operation.
Smart Images

Figure CN116326631B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of mussel processing, and in particular relates to automated processing equipment for half-shell mussels. Background Art
[0002] Mussels, also known as clams, are cooked and processed into a dried product called clams. They are bivalve molluscs with dark brown shells that live on rocky shores. They are found along the coasts of the Yellow Sea, Bohai Sea, and East China Sea. Their shells are wedge-shaped, tapering at the front and broadening at the rear. The shells are equal and symmetrical, with a lustrous surface and distinct growth lines that extend in a circular pattern from the front. Mussels use their byssal threads to attach to their substrates and filter feed through their gills. They feed on microorganisms and organic debris in the seawater. Thick-shelled mussels are a highly nutritious marine commercial shellfish with high edible value, broad aquaculture prospects, and market development potential.
[0003] Currently, processing thick-shelled mussels into half-shell mussels often involves steaming them in boilers, a time-consuming and labor-intensive process. The shell and flesh remain intact on one side, requiring workers to use a peeling knife to separate the shell and flesh from one side, manually prying off the separated shell and plucking the mussel's byssus threads. The production of half-shell mussels generates a large amount of cooking wastewater and involves burning coal or biomass fuels, polluting the environment and limiting automation.
[0004] Therefore, a half-shell mussel automated processing equipment is designed to solve the above problems. Summary of the Invention
[0005] To solve the problems raised in the above-mentioned background technology, the present invention provides an automated processing equipment for half-shell mussels, which mainly solves the problems that current mussels are often steamed in boilers when opening the shells, and the meat and shell on one side are not separated. Workers need to use a peeling knife to separate the shell and meat on one side, and manually remove the separated shells and the mussel byssus by hand. In the process of producing half-shell mussel products, cooking wastewater is generated, and the combustion of coal or biomass fuels pollutes the environment, and the degree of automation in production and processing is low.
[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an automated processing equipment for half-shell mussels, comprising a conveying mechanism, an operating table and a half-shell conveying mechanism, the top of the operating table being connected in sequence with a first clamping auxiliary, a second clamping auxiliary, a heating mechanism, and a clamping movement mechanism through a sliding track, the top of the operating table being further provided with a track mechanism, a number of hook mechanisms being evenly installed on the track mechanism, a third clamping auxiliary being provided on the top of the operating table and located on one side of the half-shell conveying mechanism, a byssus shedding mechanism being provided on the side of the third clamping auxiliary, and an electrical cabinet being installed at the bottom of the operating table.
[0007] As a preferred embodiment of the automated processing equipment for half-shell mussels of the present invention, the conveying mechanism includes a first conveyor, a second conveyor, a rotating shaft mounting plate, a rotating shaft, a spacing adjustment wheel and a soft membrane. The first conveyor, the second conveyor and the rotating shaft mounting plate are all fixedly mounted on the front of the operating table. The rotating shaft mounting plate is located on one side of the first conveyor and the second conveyor. The rotating shaft is rotatably connected to the rotating shaft mounting plate. The spacing adjustment wheel is fixedly mounted on one end of the rotating shaft. Several soft membranes are evenly mounted on the side surface of the spacing adjustment wheel. The spacing adjustment wheel is located directly above the second conveyor.
[0008] As a preferred embodiment of the automated processing equipment for half-shell mussels of the present invention, the track mechanism includes a conveying mounting frame, a conveying rotating shaft, a track plate, a guide plate, a sprocket and a driving motor, the conveying mounting frame is fixedly mounted on the top of the operating table, the conveying rotating shaft is rotatably connected to the conveying mounting frame, the track plate is rotatably connected to the side surface of the conveying rotating shaft, the guide plate is fixedly mounted on one side of the track plate, the sprocket is fixedly connected to the side surface of the conveying rotating shaft, a chain is installed on the sprocket, the driving motor is fixedly mounted on the top of the operating table, and the conveying rotating shaft is transmission-connected to the output end of the driving motor through a synchronous wheel and a synchronous belt.
[0009] As a preferred embodiment of the automated processing equipment for half-shell mussels of the present invention, the hook mechanism includes a clip main board, a clamping block, a hook piece, a first connecting rod, a clip connecting piece, a limiting roller, a second connecting rod, a second track piece, a second guide roller, a track limiting rod, a clamping block, a mounting seat and a clamping column. The two clip main boards are symmetrically arranged on both sides of the hook piece, and the two clamping blocks are respectively installed on the inner sides of the two clip main boards. The first track piece is fixedly connected to the hook piece through the first connecting rod, the transmission connecting shaft is fixedly installed on one side of the first track piece, the two first guide rollers are rotatably connected to one side of the first track piece, the clip connecting piece is fixedly installed on the top of the clip main board, and the two clip main boards are connected through the clip connecting piece. The two limiting rollers are movably connected to the outer side of the clip main board, the track limiting rod is fixedly installed on the inner side of the clip main board, two clip movable rails are symmetrically provided on both sides of the hook piece, the track limiting rod is located inside the clip movable track, the second connecting rod is fixedly installed on one side of the hook piece, the second track piece is rotatably connected to one end of the second connecting rod, the two second guide rollers are rotatably connected to one side of the second track piece, the clamping block is fixedly installed on the top of the clamping block on one side, and the two mounting seats are symmetrically installed on the top of the clamping block on the other side, a clamping spring is provided inside the mounting seat, the clamping column is movably connected to the mounting seat through the clamping spring, and the position between the clamping block and the two clamping columns corresponds to each other.
[0010] As a preferred half-shell mussel automated processing equipment of the present invention, the first clamp auxiliary part, the second clamp auxiliary part and the third clamp auxiliary part have the same structure, and the first clamp auxiliary part includes a support frame, a support plate, a baffle and a roller mounting plate. The support frame is fixedly installed on the top of the operating table, the support plate is fixedly installed on the top of the support frame, the baffle is fixedly installed on the top of the support plate, and the roller mounting plate is fixedly installed on the top of the baffle. A number of clamping rollers are arranged inside the roller mounting plate.
[0011] As a preferred half-shell mussel automated processing equipment of the present invention, the heating mechanism includes a first heating element, a second heating element, a connecting bracket, and a reflective heat insulation cover. The first heating element is fixedly connected to the second heating element through the connecting bracket. The reflective heat insulation cover is fixedly installed on the top of the operating table. The first heating element and the second heating element are both located on the inner side of the reflective heat insulation cover.
[0012] As a preferred embodiment of the half-shell mussel automated processing equipment of the present invention, the clip movement mechanism includes a clip movement block, a limiting roller track, a spring bead and a mussel movement track. The clip movement block is fixedly installed on the top of the operating table through a mounting block. The limiting roller track and the mussel movement track are symmetrically arranged on both sides of the clip movement block, and several spring beads are arranged on both sides of the clip movement block.
[0013] As a preferred automated processing equipment for half-shell mussels of the present invention, a half-shell removing mechanism is provided behind the clamp moving block, and the half-shell removing mechanism includes an inlet platform part, a fixing frame and a meat protecting part. The fixing frame is fixedly mounted on the top of the operating table, and the inlet platform part is movably connected to the fixing frame. A cutter is provided on the inner side of the inlet platform part, and a water spray gun is provided on the inner side wall of the inlet platform part and on one side of the cutter. The meat protecting part is fixedly mounted on one side of the top of the fixing frame, and a first water receiving hopper and a first drain pipe are provided at the bottom of the inlet platform part.
[0014] As a preferred automated processing equipment for half-shell mussels of the present invention, the half-shell conveying mechanism includes a sorting bucket and a shell conveyor, the sorting bucket is arranged on one side of the half-shell removing mechanism, the inner side wall of the sorting bucket is provided with a plurality of spray pipes, the shell conveyor is arranged at the bottom of the sorting bucket, and the bottom of the shell conveyor is provided with a second water receiving bucket and a second drainage pipe.
[0015] As a preferred automated processing equipment for half-shell mussels of the present invention, the byssus thread falling mechanism includes a receiving hopper, an adsorption port, an air suction pipe, an adsorption machine, a mounting column, and a top block. The receiving hopper is installed on the top of the operating table, and the top of the receiving hopper is provided with an adsorption port. The receiving hopper is connected to the adsorption machine through the air suction pipe. The mounting column is fixedly installed on one side of the receiving hopper, and the top block is fixedly installed on the top of the mounting column.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] The automatic processing process of the integrated assembly line of heating, removing byssus and removing half shell is adopted to separate the single-side meat shell of mussels and remove the byssus to complete the processing of half-shell mussel products. The automatic processing equipment for half-shell mussels arranges the mussels in sequence according to a certain distance and arrives at the entrance of the sliding track under the action of the conveying mechanism. The track mechanism drives the hook mechanism to move, so that the hook mechanism pushes the mussels to move on the sliding track. Under the cooperation of the hook mechanism, the first clamping piece auxiliary part and the second clamping piece auxiliary part, the byssus is clamped. The mussels are heated by the heating mechanism to make the mussels heated. After the adductor muscle on the heated side is separated from the shell, the shell opens, and the byssus is separated from the mussel under the action of the clamping piece movement mechanism to complete the processing. To remove the byssus, a half-shell removal mechanism is provided so that the tool cuts the hinges between the shells of the mussels to complete the half-shell removal process of the mussels. After the mussels are half-shelled and the byssus are removed, they are collected by the half-shell conveying mechanism and then transferred to the subsequent processing steps. The byssus falling mechanism separates the clip main board of the hook mechanism, and the adsorption port generates negative pressure through the adsorption machine to suck the byssus into the inside of the receiving hopper to complete the centralized collection of the byssus. The hook mechanism forms a closed loop under the operation of the track mechanism, and this reciprocating process realizes the automated processing of half-shell mussels, forming an integrated flow operation with a high degree of automation, convenient processing, greatly improved processing efficiency, less wastewater and high safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2 It is a structural schematic diagram of the transmission mechanism in the present invention;
[0021] Figure 3 Schematic diagram of the structure of the track mechanism in the present invention;
[0022] Figure 4 Schematic diagram of the structure of the hook mechanism of the present invention;
[0023] Figure 5 It is a partial structural diagram of the hook mechanism in the present invention;
[0024] Figure 6 for Figure 5 Enlarged view of point A in the middle;
[0025] Figure 7Schematic diagram of the structure of the first clip auxiliary component in the present invention;
[0026] Figure 8 It is a structural schematic diagram of the heating mechanism in the present invention;
[0027] Figure 9 Schematic diagram of the structure of the clip motion mechanism in the present invention;
[0028] Figure 10 Schematic diagram of the structure of the half-shell stripping mechanism in the present invention;
[0029] Figure 11 Schematic diagram of the structure of the half-shell conveying mechanism of the present invention;
[0030] Figure 12 It is a structural schematic diagram of the byssal thread shedding mechanism in the present invention.
[0031] In the picture:
[0032] 1. Operating table; 11. Slide rail; 12. Electrical cabinet; 51. First clip accessory; 52. Second clip accessory; 53. Third clip accessory;
[0033] 2. Conveying mechanism; 21. First conveyor; 22. Second conveyor; 23. Rotating shaft mounting plate; 24. Rotating shaft; 25. Spacing adjustment wheel; 26. Soft diaphragm;
[0034] 3. Track mechanism; 31. Transmission mounting frame; 32. Transmission shaft; 33. Track plate; 34. Guide plate; 35. Sprocket; 36. Chain; 37. Drive motor;
[0035] 4. Hook mechanism; 41. Clip main plate; 42. Clamping block; 43. Hook member; 47. First connecting rod; 48. Clip connecting member; 49. Limit roller; 410. Second connecting rod; 411. Second track member; 412. Second guide roller; 413. Clip movable track; 414. Track limiting rod; 415. Clamping block; 416. Mounting seat; 417. Clamping spring; 418. Clamping column;
[0036] 501, support frame; 502, bracket plate; 503, baffle; 504, roller mounting plate; 505, clip clamping roller;
[0037] 6. Heating mechanism; 61. First heating element; 62. Second heating element; 63. Connecting bracket; 64. Reflective heat-insulating cover;
[0038] 7. Clip motion mechanism; 71. Clip motion block; 72. Limit roller track; 73. Spring bead; 74. Mussel motion track;
[0039] 8. Half-shell peeling mechanism; 81. Inlet platform; 82. Fixing frame; 83. Meat guard; 84. Cutting tool; 85. Water spray gun; 86. First water receiving hopper; 87. First drain pipe;
[0040] 9. Half-shell conveying mechanism; 91. Sorting bucket; 92. Spray pipe; 93. Shell conveyor; 94. Second water receiving bucket; 95. Second drain pipe;
[0041] 10. Byssus thread shedding mechanism; 101. Material receiving hopper; 102. Adsorption port; 103. Air suction pipe; 104. Adsorption machine; 105. Mounting column; 106. Top block. DETAILED DESCRIPTION
[0042] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0043] Example 1:
[0044] like Figures 1-12 As shown:
[0045] An automated processing equipment for half-shell mussels includes a conveying mechanism 2, an operating table 1 and a half-shell conveying mechanism 9. The top of the operating table 1 is connected in sequence with a first clamping auxiliary part 51, a second clamping auxiliary part 52, a heating mechanism 6, and a clamping movement mechanism 7 through a sliding track 11. The top of the operating table 1 is also provided with a track mechanism 3, and a plurality of hook mechanisms 4 are evenly installed on the track mechanism 3. A third clamping auxiliary part 53 is provided on the top of the operating table 1 and on one side of the half-shell conveying mechanism 9. A byssus thread shedding mechanism 10 is provided on the side of the third clamping auxiliary part 53. An electrical cabinet 12 is installed at the bottom of the operating table 1.
[0046] In this embodiment: the first clamping piece auxiliary part 51, the second clamping piece auxiliary part 52, the heating mechanism 6, and the clamping piece movement mechanism 7 are all connected through the slide track 11, the conveying mechanism 2 arranges the mussels in sequence according to a certain distance and arrives at the entrance of the slide track 11, and drives the hook mechanism 4 to move through the track mechanism 3, so that the hook mechanism 4 pushes the mussels to move on the slide track 11, and the hook mechanism 4 cooperates with the first clamping piece auxiliary part 51 and the second clamping piece auxiliary part 52 to complete the clamping of the byssus, and the mussels are heated by the heating mechanism 6. After the adductor muscle on the heated side is separated from the shell, the shell is opened, and the byssus is separated from the mussel under the action of the clamping piece movement mechanism 7, and the byssus is removed. By providing a half-shell removal mechanism 8, the tool 84 cuts off the hinges between the shells of the mussels to complete the half-shelling process of the mussels. After the mussels are half-shelled and the byssus are removed, they are collected by the half-shell conveying mechanism 9 and then transferred to the subsequent processing steps. The byssus falling mechanism 10 separates the clip main board 41 of the hook mechanism 4, and the adsorption port 102 generates negative pressure through the adsorption machine 104 to suck the byssus into the inside of the receiving hopper 101 to complete the centralized collection of the byssus. The hook mechanism 4 forms a closed loop under the operation of the track mechanism 3 to complete the automatic operation of the equipment. An electrical cabinet 12 is installed at the bottom of the operating table 1. The electrical cabinet 12 is connected to an external power supply. A controller is provided inside the electrical cabinet 12. The controller is electrically connected to the electrical components of the equipment to complete the automatic control of the equipment.
[0047] Based on the existing automated processing equipment for half-shell mussels, the present invention adopts an integrated assembly line automatic processing process of heating, removing byssus and removing half shells to separate the single-side meat shell of mussels and remove the byssus, thereby completing the processing of half-shell mussel products. The automated processing equipment for half-shell mussels arranges the mussels in sequence at a certain distance and arrives at the entrance of the sliding track 11 under the action of the conveying mechanism 2, and drives the hook mechanism 4 to move through the track mechanism 3, so that the hook mechanism 4 pushes the mussels to move on the sliding track 11. With the cooperation of the hook mechanism 4 and the first clamping auxiliary 51 and the second clamping auxiliary 52, the byssus is clamped, and the mussels are heated by the heating mechanism 6 to heat the mussels. After the adductor muscle on the heated side is separated from the shell, the shell opens, and the foot is moved under the action of the clamping movement mechanism 7. The silk is separated from the mussels to complete the removal of the byssus. By providing a half-shell removal mechanism 8, the tool 84 cuts off the hinge between the shells of the mussels to complete the half-shell removal process of the mussels. After the mussels are half-shelled and the byssus is removed, they are collected by the half-shell conveying mechanism 9 and then conveyed to the subsequent processing steps. The clip main board 41 of the hook mechanism 4 is separated by the byssus falling mechanism 10, and the adsorption port 102 is made to generate negative pressure by the adsorption machine 104 to suck the byssus into the inside of the receiving hopper 101 to complete the centralized collection of the byssus. The hook mechanism 4 forms a closed loop under the operation of the track mechanism 3, and this reciprocating process realizes the automated processing of half-shell mussels and forms an integrated flow operation with a high degree of automation, convenient processing, greatly improved processing efficiency, less wastewater and high safety.
[0048] like Figure 1 and Figure 2 As shown;
[0049] In combination with the above content, the conveying mechanism 2 includes a first conveyor 21, a second conveyor 22, a rotating shaft mounting plate 23, a rotating shaft 24, a spacing adjustment wheel 25 and a soft film 26. The first conveyor 21, the second conveyor 22 and the rotating shaft mounting plate 23 are all fixedly mounted on the front of the operating table 1. The rotating shaft mounting plate 23 is located on one side of the first conveyor 21 and the second conveyor 22. The rotating shaft 24 is rotatably connected to the rotating shaft mounting plate 23. The spacing adjustment wheel 25 is fixedly mounted on one end of the rotating shaft 24. Several soft film sheets 26 are evenly mounted on the side surface of the spacing adjustment wheel 25. The spacing adjustment wheel 25 is located directly above the second conveyor 22.
[0050] In this embodiment, fresh mussels that have been cleaned and sorted are then placed on the first conveyor 21 after being oriented. The mussels are moved by the first and second conveyors 21 and 22, and the soft membrane 26 is rotated by the rotating shaft 24. When the mussels are transported directly below the spacing adjustment wheel 25, the soft membrane 26 separates the mussels at equal distances from each other and arranges them in sequence at a certain distance to the entrance of the slide track 11. The mussels are then pushed forward on the slide track 11 by the hook mechanism 4.
[0051] It should be noted that the speed and spacing of the first conveyor 21 and the second conveyor 22 can be adjusted, the rotating shaft 24 is driven by a servo motor, and the servo motor is installed on the rear side of the rotating shaft mounting plate 23. The first conveyor 21 is a conveyor with a screening function.
[0052] like Figure 1 and Figure 3 As shown;
[0053] In combination with the above content, the track mechanism 3 includes a conveying mounting frame 31, a conveying shaft 32, a track plate 33, a guide plate 34, a sprocket 35 and a drive motor 37. The conveying mounting frame 31 is fixedly mounted on the top of the operating table 1, the conveying shaft 32 is rotatably connected to the conveying mounting frame 31, the track plate 33 is rotatably connected to the side surface of the conveying shaft 32, the guide plate 34 is fixedly mounted on one side of the track plate 33, the sprocket 35 is fixedly connected to the side surface of the conveying shaft 32, a chain 36 is installed on the sprocket 35, and the drive motor 37 is fixedly mounted on the top of the operating table 1, and the conveying shaft 32 is transmission-connected to the output end of the drive motor 37 through a synchronous wheel and a synchronous belt.
[0054] In this embodiment: there are two track plates 33, which are symmetrically arranged on the side surfaces of the transmission shaft 32. A certain gap is left between the guide plates 34 installed on the two track plates 33. The first track member 44 and the second track member 411 are located between the gap. The two first guide rollers 46 and the second guide rollers 412 are respectively arranged on the upper and lower sides of the guide plate 34 to limit the hook mechanism 4 so that the hook mechanism 4 moves along the guide plate 34. There are two sprockets 35 and two chains 36, which are symmetrically arranged on both sides of the two track plates 33. The transmission connecting shaft 45 on the first track member 44 is connected to the chain 36. The movement of the chain 36 can drive the hook mechanism 4 to perform a circular motion.
[0055] like Figure 1 、 Figure 4 、 Figure 5 and Figure 6 As shown;
[0056] In combination with the above content, the hook mechanism 4 includes a clip main board 41, a clamping block 42, a hook member 43, a first connecting rod 47, a clip connecting member 48, a limiting roller 49, a second connecting rod 410, a second track member 411, a second guide roller 412, a track limiting rod 414, a clamping block 415, a mounting seat 416 and a clamping column 418. The two clip main boards 41 are symmetrically arranged on both sides of the hook member 43. The two clamping blocks 42 are respectively installed on the inner sides of the two clip main boards 41. The first track member 44 is fixedly connected to the hook member 43 through the first connecting rod 47. The transmission connecting shaft 45 is fixedly installed on one side of the first track member 44. The two first guide rollers 46 are rotatably connected to one side of the first track member 44. The clip connecting member 48 is fixedly installed on the top of the clip main board 41. The two clip main boards 41 are connected through the clip connecting member 48. The two limiting The positioning roller 49 is movably connected to the outer side of the clip main board 41, and the track limiting rod 414 is fixedly installed on the inner side of the clip main board 41. Two clip movable rails 413 are symmetrically arranged on both sides of the hook member 43. The track limiting rod 414 is located inside the clip movable rail 413. The second connecting rod 410 is fixedly installed on one side of the hook member 43. The second track member 411 is rotatably connected to one end of the second connecting rod 410. The two second guide rollers 412 are rotatably connected to one side of the second track member 411. The clamping block 415 is fixedly installed on the top of the clamping block 42 on one side, and the two mounting seats 416 are symmetrically installed on the top of the clamping block 42 on the other side. A clamping spring 417 is provided inside the mounting seat 416. The clamping column 418 is movably connected to the mounting seat 416 through the clamping spring 417. The position between the clamping block 415 and the two clamping columns 418 corresponds to each other.
[0057] In this embodiment: a push hook is provided at the bottom of the hook member 43, and the mussel is pushed to move on the sliding track 11 by the push hook. The two clip main boards 41 are symmetrically arranged on both sides of the hook member 43 and connected by a clip connecting member 48. Two clip movable tracks 413 are symmetrically provided on both sides of the hook member 43. The hook member 43 limits the track limiting rods 414 on the two clip main boards 41 through the clip movable track 413 to prevent the two clip main boards 41 from separating from the hook member 43. A transmission connecting shaft 45 is installed on the second track member 411. The two groups The transmission connecting shafts 45 are connected to the chains 36, and the inner sides of the two clip main boards 41 are installed with clamping blocks 42. The two clamping blocks 42 are respectively installed with clamping blocks 415 and mounting seats 416. The interiors of the two mounting seats 416 are movably connected with clamping columns 418 through clamping springs 417. Under the action of the first clip auxiliary part 51, the two clip main boards 41 are brought close to each other, so that the clamping block 415 enters between the two clamping columns 418. The two clamping columns 418 can clamp the clamping block 415, so that the two clamping blocks 42 clamp the foot threads.
[0058] It should be noted that: the clamping block 415 matches the top block 106, and the hook piece 43 and the second connecting rod 410 are formed by merging two identical plates. The hook piece 43 and the second connecting rod 410 are both provided with through holes, and a spring is provided inside the through hole. Under the action of the top block 106, the hook piece 43 and the second connecting rod 410 are separated from the merged state, so that the clamping block 415 is pulled out from between the two clamping columns 418, and the clamping block 42 is separated, which is convenient for collecting the foot thread. When the hook piece 43 is separated from the second connecting rod 410, it is supported by the spring.
[0059] like Figure 1 and Figure 7 As shown;
[0060] In combination with the above content, the first clip auxiliary part 51, the second clip auxiliary part 52 and the third clip auxiliary part 53 have the same structure. The first clip auxiliary part 51 includes a support frame 501, a bracket plate 502, a baffle 503 and a roller mounting plate 504. The support frame 501 is fixedly installed on the top of the operating table 1, the bracket plate 502 is fixedly installed on the top of the support frame 501, the baffle 503 is fixedly installed on the top of the bracket plate 502, and the roller mounting plate 504 is fixedly installed on the top of the baffle 503. A number of clip clamping rollers 505 are arranged inside the roller mounting plate 504.
[0061] In this embodiment: the mussels entering the sliding track 11 enter the first clamp auxiliary part 51 under the push of the hook mechanism 4, the limiting roller 49 can be limited by the baffle 503, so that the hook mechanism 4 can smoothly enter the first clamp auxiliary part 51, and the roller mounting plate 504 is used to facilitate the installation of the clamp clamping roller 505. The clamp clamping roller 505 can make the two clamp main boards 41 close to each other, so that the two clamping blocks 42 clamp the byssus, which facilitates the mussels to enter the clamp movement mechanism 7 to separate the byssus from the shell.
[0062] It should be noted that the height of the support frame 501 can be adjusted, and the position of the roller mounting plate 504 can be adjusted.
[0063] like Figure 1 and Figure 8 As shown;
[0064] In combination with the above content, the heating mechanism 6 includes a first heating element 61, a second heating element 62, a connecting bracket 63, and a reflective heat insulation cover 64. The first heating element 61 is fixedly connected to the second heating element 62 through the connecting bracket 63. The reflective heat insulation cover 64 is fixedly installed on the top of the operating table 1. The first heating element 61 and the second heating element 62 are both located on the inner side of the reflective heat insulation cover 64.
[0065] In this embodiment: the hook mechanism 4 pushes the mussels into the heating mechanism 6, and the mussels are heated by the first heating element 61 and the second heating element 62. After the mussels are heated, the adductor muscle on the heated side detaches from the shell, causing the shell to open. The distance between the first heating element 61 and the second heating element 62 is adjustable, and the heating temperature is adjustable and controllable. The reflective insulation cover 64 can reflect the temperature of the first heating element 61 and the second heating element 62 to prevent the temperature from being lost too quickly and reduce losses.
[0066] It should be noted that the first heating element 61 and the second heating element 62 can be steam pipes, electric hot air pipes, infrared lamp heating pipes, laser heating pipes, etc.
[0067] like Figure 1 and Figure 9 As shown;
[0068] In combination with the above content, the clip movement mechanism 7 includes a clip movement block 71, a limiting roller track 72, a spring bead 73 and a mussel movement track 74. The clip movement block 71 is fixedly installed on the top of the operating table 1 through a mounting block. The limiting roller track 72 and the mussel movement track 74 are symmetrically arranged on both sides of the clip movement block 71, and several spring beads 73 are arranged on both sides of the clip movement block 71.
[0069] In this embodiment: the hook mechanism 4 pushes the mussel into the clamp movement mechanism 7, and the mussel enters the mussel movement track 74 for smooth movement. When the limiting roller 49 on the hook mechanism 4 enters the limiting roller track 72, it will drive the two clamp main boards 41 to move up and down, thereby driving the two clamping blocks 42 that clamp the byssus to move up and down, separating the byssus from the shell, and completing the removal of the byssus.
[0070] It should be noted that the limiting roller track 72 has two curved slopes. When the limiting roller 49 enters the limiting roller track 72, it will drive the two clip main boards 41 to move up and down twice, so as to achieve a better removal effect of the byssus.
[0071] like Figure 1 and Figure 10 As shown;
[0072] In combination with the above content, a half-shell removing mechanism 8 is provided behind the clamp moving block 71. The half-shell removing mechanism 8 includes an inlet platform part 81, a fixing frame 82 and a meat protecting part 83. The fixing frame 82 is fixedly installed on the top of the operating table 1. The inlet platform part 81 is movably connected to the fixing frame 82. A tool 84 is provided on the inner side of the inlet platform part 81. A water spray gun 85 is provided on the inner side wall of the inlet platform part 81 and on one side of the tool 84. The meat protecting part 83 is fixedly installed on the top side of the fixing frame 82. A first water receiving bucket 86 and a first drain pipe 87 are provided at the bottom of the inlet platform part 81.
[0073] In this embodiment, the inlet platform 81 is V-shaped. The mussel enters the V-shaped inlet under the push of the hook mechanism 4, and then continues to push the mussel so that the cutter 84 enters between the two shells of the mussel. As the hook mechanism 4 is pushed, the cutter 84 cuts off the hinge between the shells of the mussel. During this process, the meat guard 83 separates the mussel meat from the cutter 84 to prevent the mussel meat from being cut by the cutter 84. At the same time, the water spray gun 85 sprays water at the cutter 84 to wash away the cut debris, keep the cutter 84 clean, and keep the mussel clean. The water sprayed from the water spray gun 85 is collected and discharged through the first water receiving bucket 86 and the first drain pipe 87 provided at the bottom of the inlet platform 81.
[0074] It should be noted that the inlet platform 81 can move slightly on the fixed frame 82, one side of the meat guard 83 is arc-shaped, and the tool 84 can be a pneumatic ultrasonic cutting knife, an electro-ultrasonic cutting knife, a rotary raw slice knife, a rotary serrated knife, etc.
[0075] like Figure 1 and Figure 11 As shown;
[0076] In combination with the above content, the half-shell conveying mechanism 9 includes a sorting bucket 91 and a shell conveyor 93. The sorting bucket 91 is arranged on one side of the half-shell removing mechanism 8. The inner wall of the sorting bucket 91 is provided with several spray pipes 92. The shell conveyor 93 is arranged at the bottom of the sorting bucket 91. The bottom of the shell conveyor 93 is provided with a second water receiving bucket 94 and a second drainage pipe 95.
[0077] In this embodiment, after the mussels are shed from their half shells and byssus threads, the fleshy half-shell mussels and the other valve shell will fall into a sorting bucket 91, thereby separating the fleshy half-shell mussels from the other valve shell. The half-shell mussels are sprayed and cleaned through a plurality of spray pipes 92, and then the fleshy half-shell mussels and the other valve shell are brought to subsequent processing steps through a shell conveyor 93. The water sprayed from the spray pipe 92 can be collected and discharged through a second water receiving bucket 94 and a second drain pipe 95.
[0078] It should be noted that: the half shells with meat and the half shells without meat are transported separately through the sorting bucket 91 and the shell conveyor 93.
[0079] like Figure 1 and Figure 12 As shown;
[0080] In combination with the above content, the byssus thread shedding mechanism 10 includes a receiving hopper 101, a suction port 102, a suction pipe 103, an adsorption machine 104, a mounting column 105, and a top block 106. The receiving hopper 101 is installed on the top of the operating platform 1. The top of the receiving hopper 101 is provided with a suction port 102. The receiving hopper 101 is connected to the adsorption machine 104 through the suction pipe 103. The mounting column 105 is fixedly installed on one side of the receiving hopper 101, and the top block 106 is fixedly installed on the top of the mounting column 105.
[0081] In this embodiment, the top block 106 is located between the two clamping blocks 42. The byssus threads shed from the mussels are clamped by the clamping blocks 42 and brought into the byssus thread shedding mechanism 10. Under the action of the top block 106, the hook member 43 and the second connecting rod 410 are separated from the combined state, so that the clamping block 415 is pulled out from between the two clamping columns 418, and the clamping block 42 is separated. At this time, the clamping block 42 is directly above the suction port 102. The suction port 102 generates negative pressure under the action of the adsorption machine 104 and the suction pipe 103, and the byssus threads are sucked into the receiving hopper 101. At this point, the fresh mussels complete the entire process of half-shell removal and byssus thread removal. The hook mechanism 4 is connected to the operation of the track mechanism 3 to form a closed loop, and this reciprocating process is used to realize the automated processing process of half-shell mussels.
[0082] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. An automated processing device for half-shell mussels, comprising a conveying mechanism (2), an operating table (1) and a half-shell conveying mechanism (9), characterized in that: The top of the operating table (1) is connected in sequence with a first clip auxiliary part (51), a second clip auxiliary part (52), a heating mechanism (6), and a clip movement mechanism (7) through a sliding track (11). The top of the operating table (1) is also provided with a track mechanism (3), and a plurality of hook mechanisms (4) are evenly installed on the track mechanism (3). The top of the operating table (1) and one side of the half-shell conveying mechanism (9) are provided with a third clip auxiliary part (53), and the side of the third clip auxiliary part (53) is provided with a foot thread shedding mechanism (10). The bottom of the operating table (1) is provided with an electrical cabinet (12); the track mechanism (3) includes a conveying mounting frame (31), a conveying shaft (32), a track The conveying mounting frame (31) is fixedly mounted on the top of the operating table (1), the conveying shaft (32) is rotatably connected to the conveying mounting frame (31), the track plate (33) is rotatably connected to the side surface of the conveying shaft (32), the guide plate (34) is fixedly mounted on one side of the track plate (33), the sprocket (35) is fixedly connected to the side surface of the conveying shaft (32), a chain (36) is mounted on the sprocket (35), the driving motor (37) is fixedly mounted on the top of the operating table (1), and the conveying shaft (32) is transmission-connected to the output end of the driving motor (37) through a synchronous wheel and a synchronous belt;The hook mechanism (4) includes a clip main plate (41), a clamping block (42), a hook member (43), a first connecting rod (47), a clip connecting member (48), a limiting roller (49), a second connecting rod (410), a second track member (411), a second guide roller (412), a track limiting rod (414), a clamping block (415), a mounting seat (416) and a clamping column (418), wherein the two clip main plates (41) are symmetrically arranged on both sides of the hook member (43), and the two clamping blocks (42 ) are respectively mounted on the inner sides of the two clip main boards (41), the first track member (44) is fixedly connected to the hook member (43) through the first connecting rod (47), the transmission connecting shaft (45) is fixedly mounted on one side of the first track member (44), the two first guide rollers (46) are rotatably connected to one side of the first track member (44), the clip connecting member (48) is fixedly mounted on the top of the clip main board (41), the two clip main boards (41) are connected through the clip connecting member (48), the two limiting rollers ( 49) is movably connected to the outside of the clip main board (41), the track limiting rod (414) is fixedly installed on the inside of the clip main board (41), two clip movable tracks (413) are symmetrically provided on both sides of the hook member (43), the track limiting rod (414) is located inside the clip movable track (413), the second connecting rod (410) is fixedly installed on one side of the hook member (43), the second track member (411) is rotatably connected to one end of the second connecting rod (410), and the two second guide rods are symmetrically arranged on both sides of the hook member (43). The roller (412) is rotatably connected to one side of the second track member (411), the clamping block (415) is fixedly mounted on the top of the clamping block (42) on one side, and the two mounting seats (416) are symmetrically mounted on the top of the clamping block (42) on the other side. A clamping spring (417) is provided inside the mounting seat (416), and the clamping column (418) is movably connected to the mounting seat (416) via the clamping spring (417). The position of the clamping block (415) corresponds to the position between the two clamping columns (418).
2. The automated processing equipment for half-shell mussels according to claim 1, characterized in that: The conveying mechanism (2) includes a first conveyor (21), a second conveyor (22), a rotating shaft mounting plate (23), a rotating shaft (24), a spacing adjustment wheel (25) and a soft film (26). The first conveyor (21), the second conveyor (22) and the rotating shaft mounting plate (23) are all fixedly mounted on the front of the operating table (1). The rotating shaft mounting plate (23) is located on one side of the first conveyor (21) and the second conveyor (22). The rotating shaft (24) is rotatably connected to the rotating shaft mounting plate (23). The spacing adjustment wheel (25) is fixedly mounted on one end of the rotating shaft (24). A plurality of soft film sheets (26) are evenly mounted on the side surface of the spacing adjustment wheel (25). The spacing adjustment wheel (25) is located directly above the second conveyor (22).
3. The automated processing equipment for half-shell mussels according to claim 1, characterized in that: The first clip auxiliary component (51), the second clip auxiliary component (52) and the third clip auxiliary component (53) have the same structure. The first clip auxiliary component (51) includes a support frame (501), a bracket plate (502), a baffle (503) and a roller mounting plate (504). The support frame (501) is fixedly mounted on the top of the operating table (1). The bracket plate (502) is fixedly mounted on the top of the support frame (501). The baffle (503) is fixedly mounted on the top of the bracket plate (502). The roller mounting plate (504) is fixedly mounted on the top of the baffle (503). A plurality of clip clamping rollers (505) are arranged inside the roller mounting plate (504).
4. The automated processing equipment for half-shell mussels according to claim 1, characterized in that: The heating mechanism (6) comprises a first heating element (61), a second heating element (62), a connecting bracket (63), and a reflective heat-insulating cover (64); the first heating element (61) is fixedly connected to the second heating element (62) via the connecting bracket (63); the reflective heat-insulating cover (64) is fixedly mounted on the top of the operating table (1); and the first heating element (61) and the second heating element (62) are both located on the inner side of the reflective heat-insulating cover (64).
5. The automated processing equipment for half-shell mussels according to claim 1, characterized in that: The clip motion mechanism (7) includes a clip motion block (71), a limiting roller track (72), a spring bead (73) and a mussel motion track (74). The clip motion block (71) is fixedly mounted on the top of the operating table (1) through a mounting block. The limiting roller track (72) and the mussel motion track (74) are symmetrically arranged on both sides of the clip motion block (71). A plurality of spring beads (73) are arranged on both sides of the clip motion block (71).
6. The automated processing equipment for half-shell mussels according to claim 5, characterized in that: A half-shell stripping mechanism (8) is provided behind the clip moving block (71), and the half-shell stripping mechanism (8) comprises an inlet platform member (81), a fixing frame (82) and a meat protection member (83), wherein the fixing frame (82) is fixedly mounted on the top of the operating table (1), the inlet platform member (81) is movably connected to the fixing frame (82), a cutter (84) is provided on the inner side of the inlet platform member (81), a water spray gun (85) is provided on the inner side wall of the inlet platform member (81) and on one side of the cutter (84), the meat protection member (83) is fixedly mounted on one side of the top of the fixing frame (82), and a first water receiving bucket (86) and a first drainage pipe (87) are provided on the bottom of the inlet platform member (81).
7. The automated processing equipment for half-shell mussels according to claim 1, characterized in that: The half-shell conveying mechanism (9) comprises a sorting bucket (91) and a shell conveyor (93); the sorting bucket (91) is arranged on one side of the half-shell stripping mechanism (8); a plurality of spray pipes (92) are arranged on the inner side wall of the sorting bucket (91); the shell conveyor (93) is arranged at the bottom of the sorting bucket (91); a second water receiving bucket (94) and a second drainage pipe (95) are arranged at the bottom of the shell conveyor (93).
8. The automated processing equipment for half-shell mussels according to claim 1, characterized in that: The byssus thread shedding mechanism (10) includes a receiving hopper (101), an adsorption port (102), an air suction pipe (103), an adsorption machine (104), a mounting column (105), and a top block (106). The receiving hopper (101) is mounted on the top of the operating table (1). The top of the receiving hopper (101) is provided with an adsorption port (102). The receiving hopper (101) is connected to the adsorption machine (104) via the air suction pipe (103). The mounting column (105) is fixedly mounted on one side of the receiving hopper (101). The top block (106) is fixedly mounted on the top of the mounting column (105).
Citation Information
Patent Citations
Automatic processing equipment for half-shell mussels
CN216983393U