A cigarette cartridge structure and its assembly method that prevents the outer shell from getting too hot.
By using a partitioned structure inside the cartridge and a labyrinthine atomization channel design, the problem of the cartridge shell getting too hot to handle has been solved, achieving rapid cooling and improving the user experience.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-10
- Publication Date
- 2026-03-10
AI Technical Summary
Existing ultra-thin e-cigarette cartridges are prone to overheating during continuous inhalation, causing burns to the touch and requiring a long cooling time, which affects the user experience.
The device adopts a structural design that divides the inner cavity into a first placement cavity, a second storage cavity, and a third atomization cavity. A heat insulation fin is set between the atomization device and the outer shell. The atomization channel is labyrinth-shaped. Cold air enters from the bottom air inlet and cools down after contacting the outer shell, quickly diverting heat.
It quickly reduces the temperature of the cartridge shell, preventing burns and improving the user experience.
Smart Images

Figure CN116326834B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of electronic atomization device manufacturing technology, specifically relating to a cartridge structure and its assembly method that can prevent the outer shell from getting too hot. Background Technology
[0002] Social progress and technological development have spurred rapid advancements in industrial production technology and residents' living standards. Consequently, the demands on production equipment technology and daily necessities have also increased. Many technological products are developing towards miniaturization and thinness; mobile phones are becoming thinner, televisions are becoming thinner, and e-cigarettes are also becoming thinner, giving rise to ultra-thin e-cigarette cartridges. However, e-cigarettes require heating devices to atomize e-liquid during use. While pursuing a thin and light design, features such as heat protection are also necessary. In existing ultra-thin e-cigarette cartridges, the cartridge shell easily heats up during continuous inhalation, causing burns to the consumer's hands and severely impacting the user experience. Moreover, the temperature increases with prolonged use.
[0003] Furthermore, in existing technology, after continuous use causes the cartridge shell temperature to become too high, it takes a relatively long time for it to cool down naturally to a normal temperature, which hinders consumers from using it again. Summary of the Invention
[0004] In order to solve the above-mentioned problems in the prior art, the present invention aims to provide a cartridge structure and its assembly method that can prevent the outer shell from getting too hot to handle. It can quickly exchange and divert the heat transferred from the heating element to the cartridge shell, quickly reduce the temperature of the cartridge shell, prevent burns, and improve the user experience.
[0005] The technical solution adopted in this invention is as follows:
[0006] A cigarette cartridge structure that can prevent the outer shell from getting too hot to handle includes an outer shell, the inner cavity of which is divided into a first placement cavity, a second storage cavity and a third atomization cavity;
[0007] The first mounting cavity is located in the lower section of the inner cavity of the outer shell, and the first mounting cavity is used to mount the atomizing device;
[0008] The second storage cavity is located in the upper section of the inner cavity of the outer shell, and the second storage cavity is used to store e-liquid;
[0009] The third mist chamber is disposed in the center of the second storage chamber. One end of the third mist chamber is connected to the nozzle at the top of the outer shell, and the other end of the third mist chamber is connected to the atomization channel of the atomizing device.
[0010] An air inlet is provided in the middle of the bottom surface of the atomizing device, an air outlet and an oil inlet are provided in the top of the atomizing device, and an atomizing chamber with an open bottom is provided in the middle of the atomizing device; at least one pair of heat insulation fins are provided between the atomizing chamber and the outer shell, and the atomizing channel is a labyrinthine channel that extends along the heat insulation fins.
[0011] The air inlet is connected to the third mist chamber via the atomization channel and the air outlet, and the atomization chamber is connected to the second storage chamber via the oil inlet.
[0012] Furthermore, the atomizing device includes an atomizing bracket, an oil separator, a heating element, and an atomizing base;
[0013] The air outlet is located in the middle of the top surface of the atomizing bracket, and the middle of the atomizing bracket is provided with an atomizing chamber with an open bottom. The oil separator and the heating element are limited and located in the atomizing chamber.
[0014] The top surface of the atomizing bracket is provided with oil inlets on both sides of the air outlet;
[0015] The atomizing base is located below the atomizing bracket, and the atomizing bracket is positioned and installed in the first placement cavity of the outer shell through the atomizing base; a pair of first heat insulation fins are symmetrically arranged on the upper part of the atomizing base, and each first heat insulation fin extends obliquely from the inside to the outside and upward, and the pair of first heat insulation fins are separated between the atomizing chamber and the outer shell.
[0016] The air inlet is located in the middle of the bottom surface of the atomizing base. The roots of the pair of first heat insulation fins are separated from each other. The atomizing channel extends from the air inlet along the hollow inner cavity of the atomizing base to the bottom of the atomizing chamber, and then extends along the space on both sides of the atomizing chamber to the air outlet.
[0017] Furthermore, the atomizing bracket includes a horizontal main support plate, with lower support feet respectively provided at both ends of the lower part of the main support plate, and the atomizing chamber is located in the middle of the space between the two lower support feet;
[0018] The upper section of the pair of first heat insulation fins extends above the atomizing base and extends upward along the edge of the space between the two lower support feet.
[0019] Furthermore, a pair of second heat-insulating fins are symmetrically arranged in the inner cavity of the atomizing base below the first heat-insulating fin. Each second heat-insulating fin extends obliquely from the inside out and upward, so that the upper part of each second heat-insulating fin extends to the top of the atomizing base. The roots of the pair of second heat-insulating fins are fixedly connected together by a connecting part, so that the pair of second heat-insulating fins have a V-shaped structure. There is a through channel between the bottom end of the pair of first heat-insulating fins and the upper surface of the pair of second heat-insulating fins, and there is also a through channel between the bottom end of the pair of second heat-insulating fins and the side wall of the atomizing base. The atomizing channel extends tortuously along the lower and upper surfaces of the pair of second heat-insulating fins, so that the atomizing channel forms a maze-like channel.
[0020] Furthermore, the atomizing base has a first limiting plate protruding outward around its opening edge, and the atomizing base is fixedly engaged in the first mounting cavity by interference fit between the first limiting plate and the inner surface of the outer shell; the lower outer surface of the atomizing base has a second limiting plate protruding outward.
[0021] Furthermore, the atomizing device also includes an electrode base and a pair of electrodes; the lower section of the atomizing base is provided with a transverse limiting groove, the electrode base is limited and set in the transverse limiting groove, the air inlet is set through the middle of the electrode base in a vertical direction, and the pair of electrodes are symmetrically set on the electrode base at positions on both sides of the air inlet; the top ends of the pair of electrodes pass through the atomizing base and are pressed against the bottom surface of the heating element.
[0022] Furthermore, the lower end of each electrode is a square column structure, the transverse limiting groove is a stepped groove structure, and the electrode seat is also a stepped structure.
[0023] Furthermore, a silicone sealing element is provided above the atomizing bracket. The upper section of the sealing element is sealed between the main support plate of the atomizing bracket and the inner surface of the outer shell through a sealing plate. The middle part of the upper section of the sealing element is sealed between the air outlet of the atomizing bracket and the second storage chamber through an upper sealing spacer and a limiting step at the lower end of the second storage chamber. The upper section of the sealing element also has through holes corresponding to each oil inlet. The lower section of the sealing element has lower sealing spacers at both ends, and the sealing element is sealed to the outer side of the middle part of the atomizing bracket through the lower sealing spacers.
[0024] Finally, the heating element is a rectangular ceramic heating element, and the oil separator is a rectangular frame structure made of silicone material. The oil separator is sealed between the heating element and the inner top surface of the atomizing chamber.
[0025] The present invention also relates to a method for assembling a cartridge structure that prevents the outer shell from getting too hot, for assembling the aforementioned cartridge structure that prevents the outer shell from getting too hot, comprising the following steps:
[0026] S01, take the atomizer bracket, seal, oil separator and ceramic heating element, and fit the seal onto the atomizer bracket from top to bottom;
[0027] S02, invert the atomizer holder with the lower support foot facing up and the air outlet and oil inlet facing down, so that the atomizer chamber is open and facing upwards;
[0028] S03, fill the oil separator into the atomizing chamber;
[0029] S04, stack the ceramic heating element in the atomizing chamber and press the oil separator pad tightly;
[0030] S05, assembled to form an atomizing component, continuously inverted, ready for use;
[0031] S06 Take the atomizing base, electrode holder and a pair of electrodes. Invert the electrode holder with the larger top and smaller bottom. Insert the pair of electrodes into the electrode holder from top to bottom to form the electrode assembly.
[0032] S07, Invert the atomizing base, insert the electrode assembly into the atomizing base from top to bottom, and lock the electrode holder in the horizontal limiting groove so that the bottom surface of the electrode holder is flush with the bottom surface of the atomizing base.
[0033] S08, assembled into electrical components, spare;
[0034] S09, invert the outer casing with the mouthpiece facing down and the opening of the second storage cavity facing up.
[0035] S10, inject e-liquid into the second storage chamber;
[0036] S11, insert the atomizing component into the housing with the seal facing down and the open bottom of the atomizing chamber facing up;
[0037] S12, pressing, so that the sealing spacer on the sealing element and the limiting step at the end of the second storage cavity cooperate with each other to limit the position, and are clamped to the inner surface of the outer shell by the sealing plate of the sealing element;
[0038] S13, Insert the electrical components into the housing;
[0039] S14, Press tightly so that the end of the electrode presses against the ceramic heating element, and the opening of the atomizing base presses against the lower support foot of the atomizing bracket.
[0040] S15, continue to compress, so that the atomizing base is fixed in the inner cavity of the outer shell by the first limiting plate, and the oil separator and the seal have a certain amount of pre-compression force.
[0041] S16, resulting in a cartridge structure that prevents the outer shell from getting too hot to handle.
[0042] The beneficial effects of this invention are as follows:
[0043] A tobacco cartridge structure and its assembly method are disclosed to prevent the outer shell from becoming too hot to handle. The inner cavity of the outer shell is divided into a first placement chamber, a second storage chamber, and a third atomization chamber. The second storage chamber is used to store e-liquid. The third atomization chamber connects the mouthpiece and the atomization channel. The first placement chamber is used to place the atomizing device. At least one pair of heat-insulating fins are provided between the heating element of the atomizing device and the outer shell. The atomization channel is a labyrinthine channel that extends along the heat-insulating fins. The heat-insulating fins block the outside of the atomization chamber, preventing the heat from the atomization chamber from being directly dissipated to the outer shell. Furthermore, cold air enters from the bottom air inlet of the atomizing device in the first placement chamber and rises, first contacting the outer shell to reduce its temperature, and then flowing through the heating element to the third atomization chamber. This allows for rapid heat exchange and diversion of the heat transferred from the heating element to the outer shell of the tobacco cartridge, quickly reducing the temperature of the outer shell, preventing burns, and improving the user experience. Attached Figure Description
[0044] Figure 1 This is a schematic diagram of the three-dimensional structure of the cigarette cartridge structure that can prevent the outer shell from getting too hot and exploding, according to Embodiment 1 of the present invention.
[0045] Figure 2 This is a partial cross-sectional schematic diagram of the three-dimensional structure of the cigarette cartridge structure that can prevent the outer shell from getting hot in Embodiment 1 of the present invention;
[0046] Figure 3 yes Figure 2 A magnified schematic diagram of a local structure;
[0047] Figure 4 This is a schematic diagram of the planar structure of the cigarette cartridge structure that can prevent the outer shell from getting hot in Embodiment 1 of the present invention;
[0048] Figure 5 yes Figure 4 Enlarged schematic diagram of the CC cross-sectional structure;
[0049] Figure 6 yes Figure 5 Left view;
[0050] Figure 7 yes Figure 6 Enlarged schematic diagram of the AA cross-sectional structure;
[0051] Figure 8 yes Figure 7 Enlarged schematic diagram of a local structure;
[0052] The arrows in the diagram all point in the direction of airflow. Detailed Implementation
[0053] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0054] The terms "first," "second," and "third" used in this application are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number or order of the indicated technical features. All directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of this application are only used to explain the relative positional relationship or movement of components in a specific posture (as shown in the accompanying drawings). It should be noted that when an element is described as "fixed to" another element, it can be directly on the other element or there may be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element, or there may be one or more intermediate elements present simultaneously. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.
[0055] like Figures 1-8 As shown, in order to provide a cartridge structure and its assembly method that can prevent the outer shell from getting hot, the present invention is designed as follows: First, a structure for a cartridge structure that can prevent the outer shell from getting hot is conceived. The basic structure is a thin and light outer shell 1. The inner cavity of the outer shell 1 is divided into a first placement cavity 11, a second storage cavity 12 and a third atomizing cavity 13. The first placement cavity 11 is located in the lower section of the inner cavity of the outer shell 1. The atomizing device can be placed in the first placement cavity 11 to refill the e-liquid and atomize it into smoke, which is convenient for consumers to vape.
[0056] The second storage chamber 12 is located in the upper part of the inner cavity of the outer shell 1. The second storage chamber 12 can store e-liquid, thereby maintaining the continuous atomization of e-liquid during the use of the e-liquid cartridge so that consumers can continue to vape for a period of time.
[0057] The third mist chamber 13 is disposed in the center of the second storage chamber 123. One end of the third mist chamber 13 is connected to the mouthpiece at the top of the outer shell 1, and the other end of the third mist chamber 13 is connected to the atomization channel of the atomizing device. The atomizing device heats and atomizes the e-liquid, and the resulting smoke is transported to the third mist chamber 13 through the atomization channel. Consumers can then inhale through the mouthpiece.
[0058] An air inlet 16 is provided at the center of the bottom surface of the atomizing device, and an air outlet 31 and an oil inlet 32 are provided at the top of the atomizing device. An atomizing chamber 33 with an open bottom is provided in the middle of the atomizing device. The atomizing chamber 33 is connected to the second storage chamber 12 through the oil inlet 32. The e-liquid stored in the second storage chamber 12 can flow into the atomizing chamber 33 through the oil inlet 32 and be heated and atomized by the heating element inside the atomizing chamber 33. The air inlet 16 is connected to the third mist chamber 13 through the atomizing channel and the air outlet 31. At least one pair of heat insulation fins are provided between the atomizing chamber 33 and the outer shell 1. This design allows the atomization channel to bend and extend along the heat insulation fins, forming a labyrinthine channel. Cold air enters the atomization channel through the air inlet 16 and flows along the channel. The heat insulation fins block the heat from being directly dissipated to the outer shell of the atomization chamber. Furthermore, the cold air enters from the bottom air inlet of the atomization device in the first mounting cavity and rises, first contacting the outer shell to reduce its temperature, and then flowing through the heating element to the third atomization chamber. This design enables rapid heat exchange and diversion of the heat transferred from the heating element to the cartridge shell, quickly reducing the temperature of the cartridge shell, preventing burns, and improving the user experience.
[0059] In actual operation, the specific structure of the atomizing device is first composed of an atomizing bracket 3, an oil-separating pad 4, a heating element 5, and an atomizing base 6. The air outlet 31 is located in the middle of the top surface of the atomizing bracket 3. An atomizing chamber 33 with an open bottom is set in the middle of the atomizing bracket 3. The oil-separating pad 4 and the heating element 5 are both limited and installed in the inner cavity of the atomizing chamber 33. Oil inlets 32 are respectively set on both sides of the air outlet 31 on the top surface of the atomizing bracket 3. The two ends of the atomizing chamber extend upward and connect to the two oil inlets 32. The e-liquid stored in the second storage chamber 12 can flow into the atomizing chamber 33 simultaneously through the two oil inlets 32 and soak into the heating element 5.
[0060] Furthermore, the atomizing base 6 is positioned below the atomizing bracket 3, allowing the atomizing bracket 3 to be positioned and installed in the first mounting cavity 11 of the outer shell via the atomizing base 6. Firstly, a pair of first heat-insulating fins 61 are symmetrically arranged on the upper part of the atomizing base 6. Each first heat-insulating fin 61 extends obliquely from the inside out and upward. The pair of first heat-insulating fins 61 are positioned between the outer sides of the atomizing chamber 5 and the outer shell 1, so that the heat in the space on both sides of the atomizing chamber 5 does not directly contact the outer shell 1.
[0061] The air inlet 16 is located in the middle of the bottom surface of the atomizing base 6. The roots of the pair of first heat insulation fins 61 are separated from each other. The atomizing channel extends from the air inlet 16 along the hollow inner cavity of the atomizing base 6 to the bottom of the atomizing chamber 33, then extends upward along the space on both sides of the atomizing chamber 33, and then converges and connects to the air outlet along the top surface of the atomizing chamber 33 to the middle.
[0062] The specific structure of the atomizing bracket 3 is as follows:
[0063] The main structure of the atomizing bracket 3 is a horizontal main support plate 34. A lower support foot 35 is set at each of the two lower support feet 35. The atomizing chamber 33 is set in the middle of the space between the two lower support feet 35. The upper sections of a pair of first heat insulation fins 61 extend to the top of the atomizing base 6 and extend upward along the edge of the space between the two lower support feet 35. The structure is simple and compact, and the shape of the pair of first heat insulation fins 61 can be adapted to the shape of the space between the two lower support feet 35.
[0064] Furthermore, a pair of second heat-insulating fins 62 are symmetrically arranged in the inner cavity of the atomizing base 6 below the first heat-insulating fin 61. Each second heat-insulating fin 62 extends obliquely from the inside out and upward, so that the upper part of each second heat-insulating fin 62 also extends to the top of the atomizing base 6. The pair of second heat-insulating fins 62 further shield the outside of the pair of first heat-insulating fins 61, further preventing the heat emitted from the bottom opening of the atomizing chamber from contacting the outer shell. The roots of the pair of second heat-insulating fins 62 are fixedly connected together by a connecting part, so that the pair of second heat-insulating fins 62 have an integral V-shaped structure. There is a through channel between the bottom end of the pair of first heat-insulating fins 61 and the upper surface of the pair of second heat-insulating fins 62, and there is also a through channel between the bottom end of the pair of second heat-insulating fins 62 and the side wall 64 of the atomizing base 6. The atomizing channel extends tortuously along the lower and upper surfaces of the pair of second heat-insulating fins 62, so that the atomizing channel forms a labyrinthine channel.
[0065] Specifically, the atomizing channel extends vertically upward from the air inlet to the root of a pair of second heat insulation fins, then extends outward and upward along the lower surface of the pair of second heat insulation fins to the top of the pair of second heat insulation fins, then extends inward and downward along the upper surface of the pair of second heat insulation fins to the upper surface of the connection part of the pair of second heat insulation fins, continues to extend vertically upward to the bottom surface of the atomizing chamber, then extends obliquely upward along the space between the pair of first heat insulation fins and the atomizing chamber, and finally extends along the upper surface of the atomizing chamber and converges to the air outlet.
[0066] A first limiting plate 63 protruding outward is provided around the perimeter of the opening of the atomizing base 6. The atomizing base 6 is fixedly mounted in the first placement cavity 11 by interference fit with the inner surface of the outer shell 1 through the first limiting plate 63. A second limiting plate 65 protruding outward is provided on the lower outer surface of the atomizing base 6. The atomizing base can cooperate with the pressure cap structure of the outer shell 1 through the second limiting plate 65, thereby limiting and fixing the pressure cap structure of the outer shell.
[0067] A guide pin structure 38 is also provided at the lower end of the lower support foot 35 of the atomizing bracket 3. The atomizing bracket 3 is inserted into the inner cavity of the atomizing base 6 through the pin structure 38 to further limit and fix the atomizing bracket.
[0068] Furthermore, the atomizing device is equipped with an electrode holder 7 and a pair of electrodes 8, forming an electrical assembly; a transverse limiting groove 66 is provided in the lower section of the atomizing base 6, and the electrode holder 7 is limited and positioned in the transverse limiting groove 66. The air inlet 16 is vertically inserted through the middle of the electrode holder 7, and the pair of electrodes 8 are symmetrically arranged on the electrode holder 7 at positions on both sides of the air inlet 16; the tops of the pair of electrodes 7 pass through the atomizing base 6 and press against the bottom surface of the heating element 5, providing electrical energy to the heating element 5.
[0069] Furthermore, the lower end of each electrode 8 is a square column structure, the transverse limiting groove 66 is a stepped groove structure, and the electrode seat 7 is also a stepped structure, which can prevent radial rotation during the assembly process.
[0070] Furthermore, a silicone sealing element 2 is installed above the atomizing bracket 3. The specific structure of the sealing element 2 is as follows:
[0071] The upper section of the seal 2 is sealed and blocked between the main support plate 34 of the atomizing bracket 3 and the inner surface of the outer shell 1 by the sealing plate 21; the middle part of the upper section of the seal 2 is limited and blocked between the air outlet 31 of the atomizing bracket 3 and the second storage chamber 12 by the upper sealing spacer 20 and the limiting step at the lower end of the second storage chamber 12. The upper section of the seal 2 is also provided with through holes corresponding to each oil inlet 32 to facilitate the flow of e-liquid; the lower section of the seal 2 is provided with lower sealing spacers 22 at both ends, and the seal 2 is sealed and connected to the outer side of the middle part of the atomizing bracket 3 by the lower sealing spacers 22 to ensure sealing performance.
[0072] The upper end of the atomizing base is pressed tightly against the lower support foot of the atomizing bracket, thereby limiting the atomizing bracket to be placed in the first mounting cavity through the atomizing base and the sealing element, which is stable and reliable.
[0073] Finally, the heating element 5 is a rectangular ceramic heating element, and the oil separator 4 is a rectangular frame structure made of silicone. The oil separator 4 is sealed between the heating element 5 and the inner top surface of the atomizing chamber 33, which is safe and reliable; this is a conventional setting method in the prior art.
[0074] This invention also relates to a method for assembling a cartridge structure that prevents the outer shell from getting too hot, for assembling the aforementioned cartridge structure that prevents the outer shell from getting too hot, specifically performed according to the following steps:
[0075] S01, take the atomizer bracket, seal, oil separator and ceramic heating element, and fit the seal onto the atomizer bracket from top to bottom;
[0076] S02, invert the atomizer holder with the lower support foot facing up and the air outlet and oil inlet facing down, so that the atomizer chamber is open and facing upwards;
[0077] S03, fill the oil separator into the atomizing chamber;
[0078] S04, stack the ceramic heating element in the atomizing chamber and press the oil separator pad tightly; the technical solution of this application does not involve the detailed structural features of the ceramic heating element and the oil separator pad. The specific structure of the ceramic heating element and the oil separator pad can adopt the conventional structure of the ceramic heating element and the oil separator pad in the prior art. The filling and pressing of the ceramic heating element and the oil separator pad can be carried out in accordance with conventional operations.
[0079] S05, assembled to form an atomizing component, continuously inverted, ready for use;
[0080] S06 Take the atomizing base, electrode holder and a pair of electrodes. Invert the electrode holder with the larger top and smaller bottom. Insert the pair of electrodes into the electrode holder from top to bottom to form the electrode assembly.
[0081] S07, Invert the atomizing base, insert the electrode assembly into the atomizing base from top to bottom, and lock the electrode holder in the horizontal limiting groove so that the bottom surface of the electrode holder is flush with the bottom surface of the atomizing base.
[0082] S08, assembled into electrical components, spare;
[0083] S09, invert the outer casing with the mouthpiece facing down and the opening of the second storage cavity facing up.
[0084] S10, inject e-liquid into the second storage chamber;
[0085] S11, insert the atomizing component into the housing with the seal facing down and the open bottom of the atomizing chamber facing up;
[0086] S12, pressing, so that the sealing spacer on the sealing element and the limiting step at the end of the second storage cavity cooperate with each other to limit the position, and are clamped to the inner surface of the outer shell by the sealing plate of the sealing element;
[0087] S13, Insert the electrical components into the housing;
[0088] S14, Press tightly so that the end of the electrode presses against the ceramic heating element, and the opening of the atomizing base presses against the lower support foot of the atomizing bracket.
[0089] S15, continue to compress, so that the atomizing base is fixed in the inner cavity of the outer shell by the first limiting plate, and the oil separator and the seal have a certain amount of pre-compression force.
[0090] S16, resulting in a cartridge structure that prevents the outer shell from getting too hot to handle.
[0091] This invention relates to a cartridge structure and assembly method that prevents the outer shell from getting too hot. The inner cavity of the outer shell is divided into a first placement cavity, a second storage cavity, and a third atomization cavity. The second storage cavity is used to store e-liquid. The third atomization cavity connects the mouthpiece and the atomization channel. The first placement cavity is used to place the atomizing device. At least one pair of heat-insulating fins are provided between the heating element of the atomizing device and the outer shell. The atomization channel is a labyrinthine channel that extends along the heat-insulating fins. The heat-insulating fins are located outside the atomization chamber, preventing the heat from the atomization chamber from being directly dissipated to the outer shell. Furthermore, cold air enters from the bottom air inlet of the atomizing device in the first placement cavity and rises, first contacting the outer shell to reduce its temperature, and then flowing through the heating element to the third atomization cavity. This allows for rapid heat exchange and diversion of the heat transferred from the heating element to the cartridge shell, quickly reducing the temperature of the cartridge shell, preventing burns, and improving the user experience.
[0092] This invention is not limited to the above-described optional embodiments. Anyone can derive other various forms of products under the guidance of this invention. However, regardless of any changes made in their shape or structure, any technical solution that falls within the scope of the claims of this invention shall be protected by this invention.
Claims
1. A cartridge structure capable of preventing the outer case from being hot to the touch, characterized by: The application relates to an atomizing device for an electronic cigarette, which comprises an outer shell, and the inner cavity of the outer shell is divided into a first installation cavity, a second storage cavity and a third atomizing cavity. The first installation cavity is arranged at the lower section of the inner cavity of the outer shell, and is used for installing an atomizing device. The second storage cavity is arranged at the upper section of the inner cavity of the outer shell, and is used for storing tobacco tar. The third atomizing cavity is arranged at the central position of the second storage cavity, one end of the third atomizing cavity is communicated with the suction nozzle at the top end of the outer shell, and the other end of the third atomizing cavity is communicated with the atomizing channel of the atomizing device. The middle part of the bottom surface of the atomizing device is provided with an air inlet, the top of the atomizing device is provided with an air outlet and an oil inlet, and the middle part of the atomizing device is provided with an atomizing chamber with an open bottom; at least one pair of heat insulation fins is arranged between the atomizing chamber and the outer shell, and the atomizing channel is a labyrinth-shaped channel which is bent and extends along the heat insulation fins. The air inlet is communicated with the third atomizing cavity through the atomizing channel and the air outlet, and the atomizing chamber is communicated with the second storage cavity through the oil inlet. The atomizing device comprises an atomizing support, an oil separation pad, a heating body and an atomizing base. The air outlet is arranged at the middle part of the top surface of the atomizing support, the middle part of the atomizing support is provided with an atomizing chamber with an open bottom end, and the oil separation pad and the heating body are arranged in the atomizing chamber. The oil inlets are arranged at the positions on both sides of the air outlet on the top surface of the atomizing support. The atomizing base is arranged below the atomizing support, the atomizing support is positioned and installed in the first installation cavity of the outer shell through the atomizing base; the upper parts of the atomizing base are symmetrically provided with a pair of first heat insulation fins, each of the first heat insulation fins is inclined and extends along the direction from inside to outside and upwards, and the pair of first heat insulation fins are arranged between the atomizing chamber and the outer shell. The air inlet is arranged at the middle part of the bottom surface of the atomizing base, the roots of the pair of first heat insulation fins are separated from each other, the atomizing channel extends from the air inlet to the bottom end of the atomizing chamber through the hollow inner cavity of the atomizing base, and then extends to the air outlet through the spaces on both sides of the atomizing chamber. 2.The cartridge structure capable of preventing the case from being hot according to claim 1, wherein: The atomizing support comprises a horizontal main support plate, the lower ends of the main support plate are respectively provided with lower support feet, and the atomizing chamber is arranged in the middle part of the space between the two lower support feet. The upper sections of the pair of first heat insulation fins extend upwards along the edge positions of the space between the two lower support feet and above the atomizing base. 3.The cartridge structure capable of preventing the case from being hot according to claim 1, wherein: The inner cavity of the atomizing base is also symmetrically provided with a pair of second heat insulation fins below the first heat insulation fins, each of the second heat insulation fins is also inclined and extends along the direction from inside to outside and upwards, so that the upper sections of the second heat insulation fins also extend above the atomizing base; the roots of the pair of second heat insulation fins are fixedly connected together through connecting parts, so that the pair of second heat insulation fins form a V-shaped structure, there is a through channel between the bottom ends of the pair of first heat insulation fins and the upper surfaces of the pair of second heat insulation fins, and there is also a through channel between the bottom ends of the pair of second heat insulation fins and the side walls of the atomizing base; the atomizing channel is tortuously extended along the lower surfaces and the upper surfaces of the pair of second heat insulation fins, so that the atomizing channel forms a labyrinth-shaped channel. 4.The cartridge structure capable of preventing the case from being scalded according to claim 1, wherein: The edge of the mouth of the atomization base is provided with a first limiting clamping table outwardly protruding, and the atomization base is clamped in the first installation cavity through interference fit of the first limiting clamping table and the inner surface of the outer shell. 5.The cartridge structure capable of preventing the case from being scalded according to claim 1, wherein: The atomization device further comprises an electrode seat and a pair of electrodes; the lower section of the atomization base is provided with a transverse limiting groove, the electrode seat is limitedly arranged in the transverse limiting groove, the air inlet is arranged in the middle of the electrode seat in the vertical direction, and the pair of electrodes are symmetrically arranged on the electrode seat at positions on both sides of the air inlet; the top ends of the pair of electrodes are tightly pressed on the bottom surface of the heating element after penetrating through the atomization base. 6.The cartridge structure capable of preventing the case from being scalded according to claim 5, characterized in that: The lower end of each electrode is a square column structure, the transverse limiting groove is a stepped groove structure, and the electrode seat is also a stepped structure. 7.The cartridge structure capable of preventing the case from being scalded according to claim 2, wherein: The upper part of the atomization support is further provided with a sealing element made of silica gel, the upper section of the sealing element is sealed and blocked between the main support plate of the atomization support and the inner surface of the outer shell through a sealing clamping table; the upper section of the sealing element is limitedly and blocked between the air outlet of the atomization support and the second storage cavity through mutual cooperation of the upper sealing spacer and the limiting step of the lower end of the second storage cavity, and the upper section of the sealing element is also respectively provided with a through hole corresponding to the position of each oil inlet; the lower section of the sealing element is respectively provided with a lower sealing spacer at both ends, and the sealing element is sealed and sleeved to the outer side of the middle part of the atomization support through the lower sealing spacer. 8.The cartridge structure capable of preventing the case from being scalded according to claim 1, wherein: The heating element is a ceramic heating element of a rectangular structure, and the oil separation pad is a rectangular frame structure made of silica gel, and the oil separation pad is sealingly arranged between the heating element and the inner top surface of the atomization chamber.
9. A method for assembling a cigarette cartridge structure that prevents the outer shell from getting too hot to handle, characterized in that: The steps for assembling the cartridge structure capable of preventing the outer shell from being hot to the touch according to any one of claims 1-8 comprise: S01, taking the atomization support, the sealing element, the oil separation pad and the ceramic heating element, clamping the sealing element on the atomization support in the direction from top to bottom; S02, inverting the atomization support in the direction of the lower support foot upward, the air outlet downward and the oil inlet upward, so that the atomization chamber is open upward; S03, filling the oil separation pad into the atomization chamber; S04, stacking the ceramic heating element in the atomization chamber and pressing the oil separation pad; S05, assembling the atomization assembly, continuing to invert, standby; S06, taking the atomization base, the electrode seat and the pair of electrodes, inverting the electrode seat in the direction of large upward and small downward, and inserting the pair of electrodes into the electrode seat from top to bottom, to form an electrode assembly; S07, inverting the atomization base, inserting the electrode assembly into the atomization base from top to bottom, and clamping the electrode seat in the transverse limiting groove, so that the bottom surface of the electrode seat is flush with the bottom surface of the atomization base; S08, assembling the electrical assembly, standby; S09, inverting the outer shell in the direction of the outer shell body mouth downward and the opening of the second storage cavity upward, S10, injecting tobacco tar into the second storage cavity; S11, inserting the atomization assembly into the inside of the outer shell in the direction of the sealing element downward and the open bottom end of the atomization chamber upward; S12, pressing, so that the upper sealing spacer of the sealing element and the limiting step of the end of the second storage cavity are limitedly matched with each other, and the sealing clamping table of the sealing element is clamped on the inner surface of the outer shell; S13, inserting the electrical assembly into the outer shell; S14, the end of the electrode is pressed against the ceramic heating element, and the mouth of the atomizing base is pressed against the lower support leg of the atomizing support; S15, the atomizing base is further pressed against the first limiting clamping table in the inner cavity of the outer shell, and the oil separation pad and the sealing element have a certain amount of pre-pressing force; S16, the cigarette cartridge structure can prevent the outer shell from being hot.
Citation Information
Patent Citations
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