A convexity stamping die apparatus
By using a convex stamping die to form convex bulges on the back panel of white home appliance parts, the problems of complicated assembly and high cost in the existing technology are solved, and a high-efficiency and low-cost processing process is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- 江苏金利美工业科技有限公司
- Filing Date
- 2021-12-17
- Publication Date
- 2026-05-12
AI Technical Summary
The existing connection method for the back panel of white goods accessories requires disassembling the panel for nut installation, which makes assembly troublesome and costly.
By using a convex stamping die, a convex shape is formed on the sheet metal through an upper and lower moving plate and a support plate structure, and by using a lifting and pressing mechanism, the processing is simplified and the cost is reduced.
It improves the processing efficiency of back panels for white goods accessories, reduces production costs, and simplifies the assembly process.
Smart Images

Figure CN116329392B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of white goods, and in particular to a set of stamping dies for processing the convex bulges of sheet metal parts for white goods. Background Technology
[0002] In the white goods industry, back panels and other accessories typically require the connection of an upper and lower panel. Between these panels are multiple protrusions of varying heights, necessitating sufficient space. Current methods involve installing column nuts between the panels, with one end attached to one panel and the other secured with bolts and the column nut. However, this method requires removing the upper and lower panels and placing them on a separate processing platform for the column nut installation. It also necessitates purchasing additional standard parts, making assembly cumbersome and costly. Therefore, a more convenient and cost-effective approach is needed. Summary of the Invention
[0003] This invention provides a convex stamping die equipment for convex processing of back plate sheet metal parts. The stamping die set can be installed on the processing platform to perform convex processing on the sheet metal, thereby improving processing efficiency and reducing production costs.
[0004] An embodiment of the present invention provides a punching die device for a convex hull, including an upper movable plate, a lower movable plate, and a support plate placed between the upper movable plate and the lower movable plate. An upper pressure plate for pressing the sheet metal to be punched and a lower pressure mechanism for supporting the upper die assembly of the punching die kit are installed below the upper movable plate. A lifting mechanism is installed on the lower movable plate and the lifting mechanism is connected to the lower die assembly of the punching die kit. The sheet metal to be punched is placed on the support plate.
[0005] The sheet metal to be stamped is placed at a predetermined position on the support plate. The upper moving plate presses down, and the lower pressing mechanism presses down accordingly, gradually pressing the upper die assembly of the stamping die kit. At the same time, the lower pressing plate also gradually presses the sheet metal to be stamped. When the upper moving plate is ready to press down, the sheet metal to be stamped on the support plate is pressed into place. The lower moving plate moves upward, driving the lifting mechanism to lift upward. The lifting mechanism lifts the lower die assembly of the stamping die kit upward, forming a contoured protrusion on the sheet metal to be stamped.
[0006] Furthermore, the lower die assembly of the stamping die kit includes a first lower die and a second lower die that is slidably installed in the first lower die through hole of the first lower die. The upper die assembly of the stamping die kit includes a first upper die disposed above the first lower die and the second lower die, a second upper die that is slidably installed in the first upper die through hole of the first upper die, and a third upper die that is slidably installed in the second upper die through hole of the second upper die. The upper part of the first lower die is a frustum-shaped structure, and the lower part is a cylindrical structure. The upper part of the second lower die is a frustum-shaped structure, and the lower part is a cylindrical structure. The first upper die is a cylindrical structure with a first upper die through hole inside, and the lower part of the first upper die through hole has a connection with the first lower die. The upper die has an inner frustum structure that matches the frustum structure of the first upper die. The upper cavity of the first upper die through hole is a cylindrical cavity. The second upper die is nested in the first upper die through hole. The lower part of the second upper die through hole is a frustum cavity that matches the frustum structure of the second lower die. The upper part of the second upper die through hole is a cylindrical cavity. The third upper die is nested in the upper cylindrical cavity of the second upper die through hole. The pressing mechanism presses the first upper die, the second upper die, and the third upper die together to ensure stability during the stamping process. The lifting mechanism is divided into two parts: one part is used to lift the first lower die and the second lower die to form a first protrusion, and the other part is used to further lift the second lower die to form a second protrusion.
[0007] During operation, the first upper die, the second upper die, and the third upper die press down on the sheet metal. After the first lower die and the second lower die are lifted in sequence by the lifting mechanism, the first lower die is ejected first, forming the first convex bud corresponding to the first lower die. Then, based on the first convex bud, the second lower die is ejected, forming the second convex bud corresponding to the second lower die. When the first convex bud is ejected, the upper surface of the second lower die and the upper surface of the first lower die remain flat, so that the upper surface of the formed first convex bud is flat. Afterward, the second lower die continues to eject, forming the second convex bud. The lower surface of the third upper die and the upper surface of the second lower die work together to make the top surface of the second convex bud flat.
[0008] Furthermore, the angle of the frustum-shaped structure of the first lower mold is 35-55 degrees, the angle of the frustum-shaped inner cavity of the through hole of the first upper mold is 35-55 degrees, and the angle of the frustum-shaped structure of the first lower mold is the same as the angle of the frustum-shaped inner cavity of the through hole of the first upper mold.
[0009] Furthermore, the angle of the frustum-shaped structure of the second lower mold is 35-55 degrees, the angle of the frustum-shaped inner cavity of the through hole of the second upper mold is 35-55 degrees, and the angle of the frustum-shaped structure of the second lower mold is the same as the angle of the frustum-shaped inner cavity of the through hole of the second upper mold.
[0010] Furthermore, the lower part of the first lower die has a flange shoulder, the lower part of the second lower die has a flange shoulder, and the inner cavity of the first lower die and the flange shoulder of the second lower die slide in a vertically sliding fit.
[0011] Furthermore, the upper part of the second upper mold has a flange shoulder, and the inner cavity of the first upper mold and the flange shoulder of the second upper mold slide together vertically.
[0012] Furthermore, the third upper mold is a combination structure of two columnar shapes, one larger than the other, with the inner cavity of the second upper mold and the upper columnar structure of the third upper mold sliding together vertically.
[0013] Furthermore, the first lower die and the second lower die are independently connected to the lifting mechanism. By connecting to the lifting mechanism, the first lower die and the second lower die can be independently lifted to form a protrusion on the plate corresponding to the first lower die and the second lower die.
[0014] Furthermore, an elastomer is installed between the lower pressure plate and the upper moving plate. This elastomer is a urethane rubber structure, and the urethane rubber acts as a buffer when the lower pressure plate is pressed down.
[0015] Furthermore, according to some embodiments of the present invention, the pressing mechanism includes an elastic body, the pressing mechanism includes a pressing elastic body, the pressing elastic body is placed at the rear end of the pressing mechanism, and the front end of the pressing mechanism is a metal material structure. When the pressing mechanism gradually presses down to the bottom and presses the upper die assembly of the stamping die kit onto the upper surface of the plate to be stamped on the support plate, during this process, the pressing mechanism gradually presses the plate to be stamped. Here, the elastic body can be a spring, and the elastic force is pre-adjusted.
[0016] Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the present invention installed on the device;
[0018] Figure 2 This is a schematic diagram of the upper and lower mold assembly of the present invention, i.e. Figure 1 Enlarged view of section A;
[0019] Figure 3 This is a schematic diagram of the plate structure with a convex bulge formed by the present invention.
[0020] Among them, 0 is the sheet metal to be stamped, 1 is the first lower die, 2 is the second lower die, 3 is the first upper die, 4 is the second upper die, 5 is the third upper die, 6 is the support plate, 7 is the lifting mechanism, 8 is the upper moving plate, 81 is the elastic body, 82 is the upper pressure plate, 83 is the lower pressing mechanism, 9 is the lower moving plate, and 91 is the support plate. Detailed Implementation
[0021] To make the technical problems, technical solutions and advantages of the present invention clearer, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0022] In the description of this invention, the terms "upper," "lower," "left," "right," "inner," "outer," "longitudinal," "horizontal," "vertical," "front," and "rear," etc., indicate the orientation and positional relationship based on the orientation and positional relationship shown in the front view of the accompanying drawings. They are used only for describing the invention and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0023] As shown in the figure, the present invention provides a convex stamping die device, including an upper movable plate, a lower movable plate, and a support plate placed between the upper movable plate and the lower movable plate. An upper pressure plate for pressing the sheet metal to be stamped and a lower pressure mechanism for supporting the upper die assembly of the stamping die kit are installed below the upper movable plate. A lifting mechanism is installed on the lower movable plate, and the lifting mechanism is connected to the lower die assembly of the stamping die kit. The sheet metal to be stamped is placed on the support plate.
[0024] The sheet metal to be stamped is placed at a predetermined position on the support plate. The upper moving plate presses down, and the lower pressing mechanism presses down accordingly, gradually pressing the upper die assembly of the stamping die kit. At the same time, the lower pressing plate also gradually presses the sheet metal to be stamped. When the upper moving plate is ready to press down, the sheet metal to be stamped on the support plate is pressed into place. The lower moving plate moves upward, driving the lifting mechanism to lift upward. The lifting mechanism lifts the lower die assembly of the stamping die kit upward, forming a contoured protrusion on the sheet metal to be stamped.
[0025] According to some embodiments of the present invention, the lower die assembly of the stamping die kit includes a first lower die and a second lower die slidably mounted on a first lower die through hole in the first lower die; the upper die assembly of the stamping die kit includes a first upper die disposed above the first lower die and the second lower die, a second upper die slidably mounted on a first upper die through hole in the first upper die, and a third upper die slidably mounted on a second upper die through hole in the second upper die; the upper part of the first lower die has a frustum-shaped structure, and the lower part has a cylindrical structure; the upper part of the second lower die has a frustum-shaped structure. The upper mold has a cylindrical structure at the bottom; the first upper mold is cylindrical with a first upper mold through hole inside, and the lower part of the first upper mold through hole has an inner frustum structure that matches the frustum structure of the first lower mold. The upper inner cavity of the first upper mold through hole is a cylindrical inner cavity. The second upper mold is nested in the first upper mold through hole, and the lower part of the second upper mold through hole is a frustum-shaped inner cavity that matches the frustum structure of the second lower mold. The upper part of the second upper mold through hole is a cylindrical inner cavity. The third upper mold is nested in the upper cylindrical inner cavity of the second upper mold through hole.
[0026] According to some embodiments of the present invention, the angle of the frustum-shaped structure of the first lower mold is 35-55 degrees, the angle of the frustum-shaped inner cavity of the through hole of the first upper mold is 35-55 degrees, and the angle of the frustum-shaped structure of the first lower mold is the same as the angle of the frustum-shaped inner cavity of the through hole of the first upper mold.
[0027] According to some embodiments of the present invention, the angle of the frustum-shaped structure of the second lower mold is 35-55 degrees, the angle of the frustum-shaped inner cavity of the through hole of the second upper mold is 35-55 degrees, and the angle of the frustum-shaped structure of the second lower mold is the same as the angle of the frustum-shaped inner cavity of the through hole of the second upper mold.
[0028] According to some embodiments of the present invention, the lower part of the first lower die has a flange shoulder, the lower part of the second lower die has a flange shoulder, and the inner cavity of the first lower die and the flange shoulder of the second lower die slide in a vertically sliding fit.
[0029] According to some embodiments of the present invention, the upper part of the second upper mold has a flange shoulder, and the inner cavity of the first upper mold and the flange shoulder of the second upper mold slide together vertically.
[0030] According to some embodiments of the present invention, the third upper mold is a combination structure of two columnar structures, one larger than the other, and the inner cavity of the second upper mold and the upper columnar structure of the third upper mold slide together vertically.
[0031] According to some embodiments of the present invention, the first lower die and the second lower die are independently connected to the lifting mechanism. By connecting to the lifting mechanism, the first lower die and the second lower die can be independently lifted to form a protrusion on the plate corresponding to the first lower die and the second lower die.
[0032] According to some embodiments of the present invention, an elastic body is further installed between the lower pressure plate and the upper moving plate.
[0033] According to some embodiments of the present invention, the pressing mechanism includes an elastic body, and as the pressing mechanism gradually presses down to the bottom and presses the upper die assembly of the stamping die kit onto the upper surface of the sheet metal to be stamped disposed on the support plate, the pressing mechanism gradually presses the sheet metal to be stamped.
[0034] The above description represents a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. A punching die equipment for convex bulges, characterized in that, It includes an upper movable plate, a lower movable plate, and a support plate placed between the upper movable plate and the lower movable plate. An upper pressure plate for pressing down the sheet metal to be stamped and a lower pressure mechanism for supporting the upper die assembly of the stamping die kit are installed below the upper movable plate. A lifting mechanism is installed on the lower movable plate and the lifting mechanism is connected to the lower die assembly of the stamping die kit. The sheet metal to be stamped is placed on the support plate. The sheet metal to be stamped is placed at a predetermined position on the support plate. The upper moving plate presses down, and the pressing mechanism presses down accordingly, gradually pressing the upper die assembly of the stamping die kit. At the same time, the upper pressure plate also gradually presses the sheet metal to be stamped. When the upper moving plate is ready to press down, the sheet metal to be stamped on the support plate is pressed into place. The lower moving plate moves upward, driving the lifting mechanism to lift upward. The lifting mechanism lifts the lower die assembly of the stamping die kit upward, forming a contoured protrusion on the sheet metal to be stamped. The stamping die kit includes a lower die assembly comprising a first lower die and a second lower die slidably mounted on a first lower die through hole in the first lower die. The stamping die kit also includes an upper die assembly comprising a first upper die positioned above the first and second lower dies, a second upper die slidably mounted on a first upper die through hole in the first upper die, and a third upper die slidably mounted on a second upper die through hole in the second upper die. The first lower die has a frustum-shaped upper part and a cylindrical lower part; the second lower die has a frustum-shaped upper part and a cylindrical lower part. The first upper mold is a cylindrical structure with a first upper mold through hole inside. The lower part of the first upper mold through hole has an inner frustum structure that matches the frustum structure of the first lower mold. The upper inner cavity of the first upper mold through hole is a cylindrical inner cavity. The second upper mold is nested in the first upper mold through hole. The lower part of the second upper mold through hole is a frustum-shaped inner cavity that matches the frustum structure of the second lower mold. The upper part of the second upper mold through hole is a cylindrical inner cavity. The third upper mold is nested in the upper cylindrical inner cavity of the second upper mold through hole. An elastic body is also installed between the upper pressure plate and the upper moving plate.
2. The punching die equipment for convex bulges according to claim 1, characterized in that, The angle of the frustum-shaped structure of the first lower mold is 35-55 degrees, the angle of the frustum-shaped inner cavity of the through hole of the first upper mold is 35-55 degrees, the angle of the frustum-shaped structure of the first lower mold is the same as the angle of the frustum-shaped inner cavity of the through hole of the first upper mold, the angle of the frustum-shaped structure of the second lower mold is 35-55 degrees, the angle of the frustum-shaped inner cavity of the through hole of the second upper mold is 35-55 degrees, and the angle of the frustum-shaped structure of the second lower mold is the same as the angle of the frustum-shaped inner cavity of the through hole of the second upper mold.
3. The punching die equipment for convex bulges according to claim 2, characterized in that, The lower part of the first lower die has a flange shoulder, and the lower part of the second lower die has a flange shoulder. The inner cavity of the first lower die and the flange shoulder of the second lower die slide together vertically.
4. The punching die equipment for convex bulges according to claim 1, characterized in that, The upper part of the second upper mold has a flange shoulder, and the inner cavity of the first upper mold and the flange shoulder of the second upper mold slide together vertically.
5. The punching die equipment for convex bulges according to claim 1, characterized in that, The third upper mold is a combination of two columnar structures, one larger than the other, with the inner cavity of the second upper mold and the upper columnar structure of the third upper mold sliding together vertically.
6. The punching die equipment for convex bulges according to claim 1, characterized in that, The first lower mold and the second lower mold are independently connected to the lifting mechanism.
7. The convex stamping die equipment according to claim 1, characterized in that, The pressing mechanism includes an elastic body, and the pressing mechanism includes a pressing elastic body. The pressing elastic body is placed at the rear end of the pressing mechanism, and the front end of the pressing mechanism is a metal material structure. When the pressing mechanism gradually presses down to the bottom and presses the upper die assembly of the stamping die kit onto the upper surface of the plate to be stamped on the support plate, the pressing mechanism gradually presses the plate to be stamped during this process.