Z-shaped bending mechanism for membrane keyboard lead-out wire

By designing a Z-shaped bending mechanism for the lead wires of membrane keyboards, and using mechanized operation to achieve the Z-shaped bending of the lead wires, the problems of low efficiency and poor consistency of manual operation are solved, thereby improving production efficiency and product consistency.

CN116329417BActive Publication Date: 2026-04-17KUNSHAN WOLFF INTELLIGENT TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
KUNSHAN WOLFF INTELLIGENT TECH CO LTD
Filing Date
2023-04-15
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

The Z-shaped bending of existing membrane keyboard lead wires mainly relies on manual operation, resulting in long assembly time, low efficiency and poor consistency.

Method used

A Z-shaped bending mechanism for membrane keyboard lead wires was designed, comprising a flipping mechanism, a lifting mechanism, a limiting mechanism, a rolling mechanism, and a pressing mechanism. The Z-shaped bending of the lead wires is achieved through mechanized operation, and a feeding and unloading mechanism is provided to improve the degree of automation.

Benefits of technology

This technology enables mechanized bending of keyboard leads, reducing manual labor intensity, improving work efficiency, and enhancing the consistency of the leads after bending.

✦ Generated by Eureka AI based on patent content.

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    Figure CN116329417B_ABST
Patent Text Reader

Abstract

The application discloses a Z-shaped bending mechanism for a film keyboard leading-out wire and relates to the technical field of keyboard production. The Z-shaped bending mechanism comprises a bottom plate, a placing plate fixedly arranged on the upper surface of the bottom plate, a turnover mechanism fixedly arranged on the upper surface of the bottom plate, the turnover mechanism being located on one side of the placing plate, a lifting mechanism fixedly arranged on the upper surface of the bottom plate, an output end of the lifting mechanism being fixedly connected with a mounting plate, the mounting plate being located above the placing plate, a limiting mechanism fixedly arranged on the upper surface of the mounting plate, the turnover mechanism, the lifting mechanism, the limiting mechanism, a roller pressing mechanism and a pressing mechanism being used in cooperation, the Z-shaped bending of the keyboard leading-out wire is realized, the Z-shaped bending mechanism is used to replace manual bending of the leading-out wire, the labor intensity is reduced, the working efficiency is improved, the consistency of the leading-out wire after bending is improved due to mechanical operation.
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Description

Technical Field

[0001] The invention relates to the field of keyboard manufacturing technology, and in particular to a Z-shaped bending mechanism for lead wires of a membrane keyboard. Background Technology

[0002] Membrane keyboards are a type of keyboard that has become popular internationally in recent years, combining aesthetics and functionality. They are aesthetically pleasing, novel in appearance, small in size, lightweight, and highly sealed, offering advantages such as moisture resistance, dust resistance, oil resistance, acid and alkali resistance, shock resistance, and long service life. They consist of a panel, upper circuitry, isolation layer, lower circuitry, and lead wires. The lead wires of flexible membrane keyboards are integrated with the switch body itself. When connecting multiple switches, they are gathered at a specific point on the membrane and extended outwards according to the designed position and standard line spacing, serving as flexible, bendable, and sealed lead wires that connect to the rear circuitry of the entire device. To reduce the overall size of the membrane keyboard, the lead wires need to be zig-bent before connecting to the rear circuitry for subsequent keyboard assembly.

[0003] Existing methods for Z-shaped bending of membrane keyboard leads mostly involve manual bending, and there is a lack of devices specifically designed for Z-shaped bending of keyboard leads on the market. Manual bending results in long assembly time, low work efficiency, and poor consistency of leads after manual bending. Therefore, we have invented a Z-shaped bending mechanism for membrane keyboard leads. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a Z-shaped bending mechanism for membrane keyboard lead wires.

[0005] To achieve the above objectives, the invention adopts the following technical solution:

[0006] A Z-shaped bending mechanism for a membrane keyboard lead wire includes a base plate, a placement plate fixedly mounted on the upper surface of the base plate, a flipping mechanism fixedly mounted on the upper surface of the base plate located on one side of the placement plate, a lifting mechanism fixedly mounted on the upper surface of the base plate, an output end of the lifting mechanism fixedly connected to a mounting plate located above the placement plate, a limit mechanism fixedly mounted on the upper surface of the mounting plate, a roller pressing mechanism fixedly mounted on the lower surface of the mounting plate, and a pressing mechanism fixedly mounted on the outer side of the mounting plate.

[0007] Preferably, the flipping mechanism includes a first linear slide, the output end of which is fixedly connected to a mounting frame, a first motor is fixedly installed inside the mounting frame, the output end of the first motor is fixedly connected to an output shaft, the output shaft is connected to a drive shaft via a synchronous belt, the drive shaft is rotatably connected to the top of the mounting frame, both ends of the drive shaft are fixedly sleeved with first connecting members, the other end of the first connecting members is movably connected to a connecting rod, the top of the mounting frame is rotatably connected to a rotating shaft, both ends of the rotating shaft are fixedly sleeved with second connecting members, the other end of the connecting rod is movably connected to the other end of the second connecting member, and a flip plate is fixedly connected to the middle of the rotating shaft, the flip plate being close to the side of the placement plate and parallel to the upper surface of the placement plate.

[0008] Preferably, the lifting mechanism includes a slide rod, the bottom end of which is fixedly connected to the upper surface of the base plate, a top plate is fixedly connected to the top of the slide rod, a first cylinder is fixedly installed on the lower surface of the top plate, a mounting plate is fixedly connected to the output end of the first cylinder, and the mounting plate is slidably connected to the slide rod.

[0009] Preferably, the limiting mechanism includes a second motor, the output end of the second motor is fixedly connected to a lead screw, the outer wall of the lead screw is threadedly connected to a threaded sleeve, the outer wall of the threaded sleeve is fixedly connected to a connecting piece, the outer wall of the mounting plate has an opening, the other end of the connecting piece passes through the opening and extends to the lower surface of the mounting plate, the extended end of the connecting piece is fixedly connected to an upper mounting seat, the lower surface of the upper mounting seat is provided with a lower mounting seat, and the bottom of the lower mounting seat is fixedly connected to a limiting strip.

[0010] Preferably, a slide rail is fixedly installed on the lower surface of the mounting plate, the slide rail is slidably connected to the upper mounting base, and a second linear slide is fixedly installed on both sides of the upper mounting base, the output end of the second linear slide is fixedly connected to the outer wall of the lower mounting base.

[0011] Preferably, the roller pressing mechanism includes a slide cylinder, which is fixedly connected to the lower surface of the mounting plate. A connecting plate is fixedly connected to the output end of the slide cylinder, and a deflection plate is provided on the lower surface of the connecting plate. A pressure roller is rotatably connected to one end of the deflection plate near the pressing mechanism.

[0012] Preferably, a rotating shaft is sleeved on the upper surface of the middle part of the deflection plate, and the connecting plate and the deflection plate are rotatably connected by the rotating shaft. A torque spring is sleeved on the outer wall of the rotating shaft, and a second cylinder is fixedly installed on the outer wall of the end of the connecting plate away from the pressure roller. The output end of the second cylinder is in contact with the upper surface of the deflection plate.

[0013] Preferably, the pressing mechanism includes a fixed frame, which is fixedly connected to the outer wall of the mounting plate. A third cylinder is fixedly installed on the outer wall of the fixed frame, and a pressing plate is fixedly installed at the output end of the third cylinder.

[0014] Preferably, a feeding mechanism is fixedly installed on the upper surface of the base plate. The feeding mechanism includes a linear motor, and a fourth cylinder is fixedly installed at the output end of the linear motor. The output end of the fourth cylinder is fixedly connected to the lower surface of the placement plate.

[0015] Preferably, a feeding rack is provided on one side of the placement plate, and a receiving rack is provided on the other side of the placement plate. The feeding rack and the receiving rack have openings on the side of the placement plate.

[0016] The beneficial effects of the invention are:

[0017] 1. In this invention, the placement plate is used to hold a laptop keyboard by using a combination of a flipping mechanism, a lifting mechanism, a limiting mechanism, a rolling mechanism, and a pressing mechanism. The flipping mechanism flips the keyboard lead wire, the lifting mechanism drives the limiting mechanism, rolling mechanism, and pressing mechanism installed on the mounting plate to move vertically, the limiting mechanism limits the keyboard lead wire, the rolling mechanism rolls the keyboard lead wire, and the pressing mechanism presses the keyboard lead wire after the second bend, thereby achieving a Z-shaped bend of the keyboard lead wire. This Z-shaped bending mechanism replaces manual bending of the lead wire, reduces labor intensity, and improves work efficiency. Due to the mechanized operation, the consistency of the bent lead wire is improved.

[0018] 2. In this invention, the design of the feeding mechanism enables automatic feeding and unloading of keyboards, further reducing the intensity of manual labor and improving work efficiency. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of a Z-shaped bending mechanism for lead wires of a membrane keyboard, which is an invention.

[0020] Figure 2 This is a schematic diagram of the feeding mechanism of a Z-shaped bending mechanism for a membrane keyboard lead wire, which is an invention.

[0021] Figure 3 This is a schematic diagram of the lifting and flipping mechanisms of a Z-shaped bending mechanism for a membrane keyboard lead wire, which is an invention.

[0022] Figure 4 This is a schematic diagram of the base plate, placement plate, and flipping mechanism of a Z-shaped bending mechanism for lead wires of a membrane keyboard, which is an invention.

[0023] Figure 5This is a schematic diagram of the flipping mechanism of a Z-shaped bending mechanism for lead wires of a membrane keyboard, which is an invention.

[0024] Figure 6 This is a schematic diagram of the first connector, connecting rod, and second connector of a Z-shaped bending mechanism for a membrane keyboard lead wire, which is an invention.

[0025] Figure 7 This is a schematic diagram of the lifting mechanism of a Z-shaped bending mechanism for a membrane keyboard lead wire, which is an invention.

[0026] Figure 8 This is a schematic diagram of the mounting plate and lifting mechanism of a Z-shaped bending mechanism for lead wires of a membrane keyboard, which is an invention.

[0027] Figure 9 The side view of the mounting plate and lifting mechanism of the Z-shaped bending mechanism for the lead wire of a membrane keyboard, which is an invention.

[0028] Figure 10 This is a schematic diagram of the mounting plate and lifting mechanism of a Z-shaped bending mechanism for lead wires of a membrane keyboard, which is an invention.

[0029] Figure 11 This is a schematic diagram of the limiting mechanism of a Z-shaped bending mechanism for a membrane keyboard lead wire, which is an invention.

[0030] Figure 12 This is a schematic diagram of the lower mounting base, limit bar, and slide rail of a Z-shaped bending mechanism for lead wires of a membrane keyboard, which is an invention.

[0031] Figure 13 A side view of the roller pressing mechanism of a Z-shaped bending mechanism for a membrane keyboard lead wire of the invention.

[0032] Figure 14 This is a schematic diagram of the deflection plate and pressure roller of a Z-shaped bending mechanism for lead wires of a membrane keyboard, which is an invention.

[0033] Figure 15 This is a schematic diagram of the pressing mechanism of a Z-shaped bending mechanism for lead wires of a membrane keyboard, which is an invention.

[0034] Figure 16 This is a schematic diagram of the pressing piece of a Z-shaped bending mechanism for lead wires of a membrane keyboard, which is an invention.

[0035] Labels in the diagram: 1. Base plate; 2. Placement plate; 3. Tilting mechanism; 301. First linear slide; 302. Mounting bracket; 303. First motor; 304. Drive shaft; 305. First connecting piece; 306. Connecting rod; 307. Second connecting piece; 308. Rotating shaft; 309. Flip plate;

[0036] 4. Lifting mechanism; 401. Slide rod; 402. Top plate; 403. First cylinder; 5. Mounting plate;

[0037] 6. Limiting mechanism; 601. Second motor; 602. Lead screw; 603. Threaded sleeve; 604. Connecting piece; 605. Upper mounting base; 606. Second linear slide; 607. Lower mounting base; 608. Limiting strip; 609. Slide rail;

[0038] 7. Roller pressing mechanism; 701. Slide table cylinder; 702. Connecting plate; 703. Deflection plate; 704. Pressure roller; 705. Second cylinder;

[0039] 8. Pressing mechanism; 801. Fixing frame; 802. Third cylinder; 803. Pressing plate;

[0040] 9. Feeding mechanism; 901. Linear motor; 902. Fourth cylinder; 903. Feeding rack; 904. Receiving rack. Detailed Implementation

[0041] The technical solutions in the embodiments of the invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the invention, and not all embodiments.

[0042] Example:

[0043] As attached Figure 3 To be continued Figure 10 As shown, a Z-shaped bending mechanism for a membrane keyboard lead wire includes a base plate 1, a placement plate 2 fixedly mounted on the upper surface of the base plate 1, a flipping mechanism 3 fixedly mounted on the upper surface of the base plate 1, the flipping mechanism 3 being located on one side of the placement plate 2, a lifting mechanism 4 fixedly mounted on the upper surface of the base plate 1, a mounting plate 5 fixedly connected to the output end of the lifting mechanism 4, the mounting plate 5 being located above the placement plate 2, a limiting mechanism 6 fixedly mounted on the upper surface of the mounting plate 5, a roller pressing mechanism 7 fixedly mounted on the lower surface of the mounting plate 5, and a pressing mechanism 8 fixedly mounted on the outer side of the mounting plate 5.

[0044] In the above technical solution, the placement plate 2 is used to place the laptop keyboard. The keyboard lead wire is flipped by the flipping mechanism 3. The lifting mechanism 4 drives the limiting mechanism 6, the rolling mechanism 7, and the pressing mechanism 8 installed on the mounting plate 5 to move vertically. The limiting mechanism 6 limits the keyboard lead wire, the rolling mechanism 7 rolls the keyboard lead wire, and the pressing mechanism 8 presses the keyboard lead wire after the second turn.

[0045] As attached Figure 4 To be continued Figure 6As shown, the flipping mechanism 3 includes a first linear slide 301. The output end of the first linear slide 301 is fixedly connected to a mounting bracket 302. A first motor 303 is fixedly installed inside the mounting bracket 302. The output end of the first motor 303 is fixedly connected to an output shaft. The output shaft is connected to a transmission shaft 304 via a synchronous belt. The transmission shaft 304 is rotatably connected to the top of the mounting bracket 302. Both ends of the transmission shaft 304 are fixedly sleeved with first connecting pieces 305. The other end of the first connecting piece 305 is movably connected to a connecting rod 306. The top of the mounting bracket 302 is rotatably connected to a rotating shaft 308. Both ends of the rotating shaft 308 are fixedly sleeved with second connecting pieces 307. The other end of the connecting rod 306 is movably connected to the other end of the second connecting piece 307. A flip plate 309 is fixedly connected to the middle of the rotating shaft 308. The flip plate 309 is close to the side of the placement plate 2 and parallel to the upper surface of the placement plate 2.

[0046] In the above technical solution, the first linear slide 301 is activated, which drives the mounting bracket 302 to move closer to the placement plate 2. The mounting bracket 302 drives the flip plate 309 to the placement plate 2. At this time, the keyboard lead wire is located on the upper surface of the flip plate 309. The first motor 303 is activated, which drives the output shaft to rotate. The output shaft drives the transmission shaft 304 to rotate through the synchronous belt. The transmission shaft 304 drives the rotating shaft 308 to rotate through the first connector 305, the connecting rod 306, and the second connector 307. The rotating shaft 308 drives the flip plate 309 to flip to one side of the placement plate 2. The flip plate 309 drives the keyboard lead wire to flip and rotate. At this time, the end of the keyboard lead wire is tilted upward.

[0047] As attached Figure 7 As shown, the lifting mechanism 4 includes a slide rod 401. The bottom end of the slide rod 401 is fixedly connected to the upper surface of the base plate 1. The top of the slide rod 401 is fixedly connected to a top plate 402. A first cylinder 403 is fixedly installed on the lower surface of the top plate 402. The mounting plate 5 is fixedly connected to the output end of the first cylinder 403. The mounting plate 5 is slidably connected to the slide rod 401.

[0048] In the above technical solution, the first cylinder 403 is activated, and the first cylinder 403 drives the limiting mechanism 6, the roller pressing mechanism 7, and the pressing mechanism 8 to move vertically through the mounting plate 5.

[0049] As attached Figure 11 To be continued Figure 12As shown, the limiting mechanism 6 includes a second motor 601. The output end of the second motor 601 is fixedly connected to a lead screw 602. The outer wall of the lead screw 602 is threadedly connected to a threaded sleeve 603. The outer wall of the threaded sleeve 603 is fixedly connected to a connecting piece 604. The outer wall of the mounting plate 5 has an opening. The other end of the connecting piece 604 passes through the opening and extends to the lower surface of the mounting plate 5. The extended end of the connecting piece 604 is fixedly connected to an upper mounting base 605. The lower surface of the upper mounting base 605 is provided with a lower mounting base 607. The bottom of the lower mounting base 607 is fixedly connected to a limiting strip 608.

[0050] In the above technical solution, the second motor 601 is started, the second motor 601 drives the lead screw 602 to rotate, the lead screw 602 drives the threaded sleeve 603 to move, and the threaded sleeve 603 drives the limit strip 608 to move horizontally through the connecting piece 604 and the upper mounting base 605, thereby adjusting the position of the limit strip 608.

[0051] As attached Figure 12 As shown, a slide rail 609 is fixedly installed on the lower surface of the mounting plate 5. The slide rail 609 is slidably connected to the upper mounting base 605. A second linear slide 606 is fixedly installed on both sides of the upper mounting base 605. The output end of the second linear slide 606 is fixedly connected to the outer wall of the lower mounting base 607.

[0052] In the above technical solution, the second linear slide 606 is activated, and the second linear slide 606 drives the limiting strip 608 to move downward through the lower mounting base 607. The limiting strip 608 contacts the keyboard lead wire and limits the keyboard lead wire.

[0053] As attached Figure 13 To be continued Figure 14 As shown, the roller pressing mechanism 7 includes a slide cylinder 701, which is fixedly connected to the lower surface of the mounting plate 5. A connecting plate 702 is fixedly connected to the output end of the slide cylinder 701. A deflection plate 703 is provided on the lower surface of the connecting plate 702. A pressure roller 704 is rotatably connected to one end of the deflection plate 703 near the pressing mechanism 8. A rotating shaft is sleeved on the upper surface of the middle part of the deflection plate 703. The connecting plate 702 and the deflection plate 703 are rotatably connected through the rotating shaft. A torque spring is sleeved on the outer wall of the rotating shaft. A second cylinder 705 is fixedly installed on the outer wall of the connecting plate 702 away from the pressure roller 704. The output end of the second cylinder 705 is in contact with the upper surface of the deflection plate 703.

[0054] In the above technical solution, the slide cylinder 701 is activated, and the slide cylinder 701 drives the pressure roller 704 to move towards the end of the keyboard lead wire through the connecting plate 702 and the deflection plate 703. The second cylinder 705 is activated and retracts. The deflection plate 703 drives the pressure roller 704 to move downward under the action of the torque spring. At this time, the pressure roller 704 contacts the end of the keyboard lead wire. Then the slide cylinder 701 drives the pressure roller 704 to move back and forth, and the pressure roller 704 rolls the keyboard lead wire.

[0055] As attached Figure 15 To be continued Figure 16 As shown, the pressing mechanism 8 includes a fixed frame 801, which is fixedly connected to the outer wall of the mounting plate 5. A third cylinder 802 is fixedly installed on the outer wall of the fixed frame 801, and a pressing plate 803 is fixedly installed at the output end of the third cylinder 802.

[0056] In the above technical solution, the third cylinder 802 is activated, which drives the pressing plate 803 to move downward. The end of the pressing plate 803 presses the keyboard lead wire after the second bend, thereby completing the Z-shaped bend of the keyboard lead wire.

[0057] As attached Figure 1 To be continued Figure 2 As shown, a feeding mechanism 9 is fixedly installed on the upper surface of the base plate 1. The feeding mechanism 9 includes a linear motor 901. A fourth cylinder 902 is fixedly installed at the output end of the linear motor 901. The output end of the fourth cylinder 902 is fixedly connected to the lower surface of the placement plate 2. A feeding rack 903 is provided on one side of the placement plate 2, and a receiving rack 904 is provided on the other side of the placement plate 2. The feeding rack 903 and the receiving rack 904 have openings on the side near the placement plate 2.

[0058] In the above technical solution, the keyboard to be bent is placed on the upper surface of the loading rack 903. The linear motor 901 is started, and the linear motor 901 drives the placement plate 2 to move below the loading rack 903 through the fourth cylinder 902. The fourth cylinder 902 is started, and the fourth cylinder 902 drives the placement plate 2 to rise. The placement plate 2 lifts the keyboard placed on the loading rack 903, and then the linear motor 901 drives the keyboard to move below the mounting plate 5, thereby completing the automatic loading.

[0059] Start the linear motor 901. The linear motor 901 drives the placement plate 2 to move above the receiving rack 904 via the fourth cylinder 902. Start the fourth cylinder 902. The fourth cylinder 902 drives the placement plate 2 to descend. The placement plate 2 places the bent keyboard on the upper surface of the receiving rack 904, thus completing the automatic unloading.

[0060] The specific usage and function of this embodiment are as follows:

[0061] When using the invention, the keyboard to be bent is placed on the upper surface of the loading rack 903. The linear motor 901 is started, and the linear motor 901 drives the placement plate 2 to move below the loading rack 903 through the fourth cylinder 902. The fourth cylinder 902 is started, and the fourth cylinder 902 drives the placement plate 2 to rise. The placement plate 2 lifts the keyboard placed on the loading rack 903, and then the linear motor 901 drives the keyboard to move below the mounting plate 5, thereby completing the automatic loading.

[0062] Please refer to the above structure and process. Figure 1-2 .

[0063] The first linear slide 301 is activated, causing the mounting bracket 302 to move closer to the placement plate 2. The mounting bracket 302 then moves the flip plate 309 to the placement plate 2, at which point the keyboard lead wire is positioned on the upper surface of the flip plate 309. The first cylinder 403 is activated, causing the limiting mechanism 6 to move downwards via the mounting plate 5. The limiting strip 608 on the limiting mechanism 6 moves above the keyboard lead wire. The second linear slide 606 is activated, causing the limiting strip 608 to move downwards via the lower mounting base 607. 08 moves downwards, and the limiting strip 608 contacts the bottom of the keyboard lead wire, limiting the bottom of the keyboard lead wire. The first motor 303 is started, and the first motor 303 drives the output shaft to rotate. The output shaft drives the transmission shaft 304 to rotate through the synchronous belt. The transmission shaft 304 drives the rotating shaft 308 to rotate through the first connector 305, the connecting rod 306, and the second connector 307. The rotating shaft 308 drives the flip plate 309 to flip to one side of the placement plate 2. The flip plate 309 drives the keyboard lead wire to flip and rotate. At this time, the end of the keyboard lead wire is raised upwards.

[0064] Start the slide cylinder 701. The slide cylinder 701 drives the pressure roller 704 to move towards the end of the keyboard lead wire through the connecting plate 702 and the deflection plate 703. Start the second cylinder 705. The second cylinder 705 retracts. Under the action of the torque spring, the deflection plate 703 drives the pressure roller 704 to move downward. At this time, the pressure roller 704 contacts the end of the keyboard lead wire. Then the slide cylinder 701 drives the pressure roller 704 to move back and forth. The pressure roller 704 performs the first rolling pressure on the back of the keyboard lead wire. After the first rolling pressure is completed, the pressure roller 704 and the flip plate 309 are reset.

[0065] The second linear slide 606 is started, and the second linear slide 606 drives the limit bar 608 to move upward through the lower mounting base 607. The limit bar 608 separates from the keyboard lead wire. The second motor 601 is started, and the second motor 601 drives the lead screw 602 to rotate. The lead screw 602 drives the threaded sleeve 603 to move. The threaded sleeve 603 drives the limit bar 608 to move closer to the middle of the keyboard lead wire through the connecting piece 604 and the upper mounting base 605. At this time, the limit bar 608 is located above the middle of the keyboard lead wire. The second linear slide 606 is started, and the second linear slide 606 drives the limit bar 608 to move downward through the lower mounting base 607. The limit bar 608 contacts the middle of the keyboard lead wire and limits the middle of the keyboard lead wire.

[0066] The second cylinder 705 is activated and retracts. Under the action of the torque spring, the deflection plate 703 drives the pressure roller 704 to move downward. Then, the slide cylinder 701 is activated. The slide cylinder 701 drives the pressure roller 704 to move towards the end of the keyboard lead wire through the connecting plate 702 and the deflection plate 703. At this time, the pressure roller 704 contacts the end of the keyboard lead wire. Then, the slide cylinder 701 drives the pressure roller 704 to move back and forth. The pressure roller 704 performs a second rolling press on the front side of the keyboard lead wire. After the second rolling press is completed, the pressure roller 704 and the limit bar 608 are reset.

[0067] The third cylinder 802 is activated, which drives the pressing plate 803 to move downward. The end of the pressing plate 803 presses the keyboard lead wire after the second bend, thereby completing the Z-shaped bend of the keyboard lead wire.

[0068] Please refer to the above structure and process. Figure 3-16 .

[0069] Start the linear motor 901. The linear motor 901 drives the placement plate 2 to move above the receiving rack 904 via the fourth cylinder 902. Start the fourth cylinder 902. The fourth cylinder 902 drives the placement plate 2 to descend. The placement plate 2 places the bent keyboard on the upper surface of the receiving rack 904, thus completing the automatic unloading.

[0070] Please refer to the above structure and process. Figure 1-2 .

[0071] The above are merely preferred embodiments of the invention, but the scope of protection of the invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the invention, based on the technical solution and inventive concept of the invention, should be included within the scope of protection of the invention.

Claims

1. A Z-shaped bending mechanism for film keyboard lead-out line, comprising a bottom plate (1), characterized in that, A placement plate (2) is fixedly installed on the upper surface of the base plate (1). A flipping mechanism (3) is fixedly installed on the upper surface of the base plate (1). The flipping mechanism (3) is located on one side of the placement plate (2). A lifting mechanism (4) is fixedly installed on the upper surface of the base plate (1). An installation plate (5) is fixedly connected to the output end of the lifting mechanism (4). The installation plate (5) is located above the placement plate (2). A limiting mechanism (6) is fixedly installed on the upper surface of the installation plate (5). A roller pressing mechanism (7) is fixedly installed on the lower surface of the installation plate (5). A pressing mechanism (8) is fixedly installed on the outer side of the installation plate (5). The flipping mechanism (3) includes a first linear slide (301), the output end of which is fixedly connected to a mounting bracket (302). A first motor (303) is fixedly installed inside the mounting bracket (302). The output end of the first motor (303) is fixedly connected to an output shaft. The output shaft is connected to a drive shaft (304) via a synchronous belt. The drive shaft (304) is rotatably connected to the top of the mounting bracket (302). Both ends of the drive shaft (304) are fixedly sleeved with first connecting pieces (304). 5) The other end of the first connector (305) is movably connected to a connecting rod (306), the top of the mounting bracket (302) is rotatably connected to a rotating shaft (308), both ends of the rotating shaft (308) are fixedly sleeved with second connectors (307), the other end of the connecting rod (306) is movably connected to the other end of the second connector (307), the middle of the rotating shaft (308) is fixedly connected to a flap (309), the flap (309) is close to the side of the placement plate (2) and parallel to the upper surface of the placement plate (2); The limiting mechanism (6) includes a second motor (601), the output end of the second motor (601) is fixedly connected to a lead screw (602), the outer wall of the lead screw (602) is threadedly connected to a threaded sleeve (603), the outer wall of the threaded sleeve (603) is fixedly connected to a connecting piece (604), the outer wall of the mounting plate (5) has an opening, the other end of the connecting piece (604) passes through the opening and extends to the lower surface of the mounting plate (5), the extended end of the connecting piece (604) is fixedly connected to an upper mounting seat (605), the lower surface of the upper mounting seat (605) is provided with a lower mounting seat (607), and the bottom of the lower mounting seat (607) is fixedly connected to a limiting strip (608). The roller pressing mechanism (7) includes a slide cylinder (701), which is fixedly connected to the lower surface of the mounting plate (5). The output end of the slide cylinder (701) is fixedly connected to a connecting plate (702). A deflection plate (703) is provided on the lower surface of the connecting plate (702). A pressure roller (704) is rotatably connected to one end of the deflection plate (703) near the pressing mechanism (8). The pressing mechanism (8) includes a fixed frame (801), which is fixedly connected to the outer wall of the mounting plate (5). A third cylinder (802) is fixedly installed on the outer wall of the fixed frame (801), and a pressing piece (803) is fixedly installed at the output end of the third cylinder (802).

2. The Z-shaped bending mechanism for the thin film keyboard lead-out line according to claim 1, characterized in that, The lifting mechanism (4) includes a slide rod (401), the bottom end of which is fixedly connected to the upper surface of the base plate (1), the top of which is fixedly connected to a top plate (402), the bottom surface of which is fixedly mounted with a first cylinder (403), the mounting plate (5) is fixedly connected to the output end of the first cylinder (403), and the mounting plate (5) is slidably connected to the slide rod (401).

3. The Z-shaped bending mechanism for the thin film keyboard lead-out line according to claim 1, characterized in that, A slide rail (609) is fixedly installed on the lower surface of the mounting plate (5). The slide rail (609) is slidably connected to the upper mounting base (605). A second linear slide (606) is fixedly installed on both sides of the upper mounting base (605). The output end of the second linear slide (606) is fixedly connected to the outer wall of the lower mounting base (607).

4. The Z-shaped bending mechanism for the thin film keyboard lead-out line according to claim 1, characterized in that, A rotating shaft is sleeved on the upper surface of the middle part of the deflection plate (703). The connecting plate (702) and the deflection plate (703) are rotatably connected by the rotating shaft. A torque spring is sleeved on the outer wall of the rotating shaft. A second cylinder (705) is fixedly installed on the outer wall of the end of the connecting plate (702) away from the pressure roller (704). The output end of the second cylinder (705) is in contact with the upper surface of the deflection plate (703).

5. The Z-shaped bending mechanism for the thin film keyboard lead-out line according to claim 1, characterized in that, A feeding mechanism (9) is fixedly installed on the upper surface of the base plate (1). The feeding mechanism (9) includes a linear motor (901). A fourth cylinder (902) is fixedly installed at the output end of the linear motor (901). The output end of the fourth cylinder (902) is fixedly connected to the lower surface of the placement plate (2).

6. The Z-shaped bending mechanism for the thin film keyboard lead-out line according to claim 5, characterized in that, A feeding rack (903) is provided on one side of the placement plate (2), and a receiving rack (904) is provided on the other side of the placement plate (2). The feeding rack (903) and the receiving rack (904) have openings on the side of the placement plate (2).

Citation Information

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