A vibratory sandblaster

Abstract

The present application relates to sand blasting equipment technical field, specifically disclose a kind of vibration type sand blasting machine, comprising: air vent, air source intake part and first gas outlet are equipped on air vent;Sand blasting tank, sand blasting tank is equipped with containing cavity, sand outlet nozzle, first gas inlet and sand outlet;The first end of sand outlet nozzle is communicated with containing cavity, first gas inlet and sand outlet are all communicated with the second end of sand outlet nozzle;First gas path, one end of first gas path is connected with first gas outlet, the other end is connected with first gas inlet;Vibration device, vibration device is located on first gas path, for vibration adjustment gas in first gas path.The vibration type sand blasting machine can adjust the opening size of sand outlet nozzle and the sustained state of opening, and then realize the regulation of sand discharge size and sand discharge uniformity, without replacing sand outlet nozzle and adjusting air pressure, so that sand discharge size and sand discharge uniformity regulation is more convenient;And also can avoid static electricity jamming condition at sand outlet, so that sand is more smooth.

Description

Technical Field

[0001] This invention relates to the field of sandblasting equipment technology, and more particularly to a vibratory sandblasting machine. Background Technology

[0002] Sandblasting is a process that uses compressed air to create a high-speed jet of abrasive material, which is then propelled at high speed onto the surface of the workpiece. This alters the workpiece's appearance or shape. Due to the impact and cutting action of the abrasive on the workpiece surface, it achieves a certain level of cleanliness and varying roughness, thus improving the workpiece's mechanical properties. This enhances the workpiece's fatigue resistance and increases the adhesion between the workpiece surface and the coating, facilitating paint leveling and decoration, and extending the coating's durability. The required abrasive output during sandblasting varies depending on the workpiece.

[0003] In the existing technology, the sand output of a sandblasting machine is usually adjusted by changing the diameter of its sand outlet nozzle or by changing the air pressure of the sandblasting machine. However, changing the diameter of the sand outlet nozzle often requires replacing the nozzle, which is time-consuming, labor-intensive, and inconvenient to adjust. Adjusting the air pressure can easily cause uneven sand output from the nozzle, making it inconvenient to use. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this invention provides a vibratory sandblasting machine that solves the problems of inconvenient adjustment of sand output and uneven sand output in existing sandblasting machines.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A vibratory sandblasting machine, comprising:

[0007] A vent valve, wherein the vent valve is provided with an air source inlet and a first air outlet;

[0008] A sandblasting can is provided with a receiving cavity, a sand outlet nozzle, a first air inlet, and a sand outlet; the first end of the sand outlet nozzle is connected to the receiving cavity, and both the first air inlet and the sand outlet nozzle are connected to the second end of the sand outlet nozzle.

[0009] The first air passage has one end connected to the first air outlet and the other end connected to the first air inlet.

[0010] A vibration device is provided on the first gas path and is used to vibrate and regulate the gas in the first gas path.

[0011] Optionally, the vibratory sandblasting machine further includes a second air passage, and the sandblasting tank is provided with a second air inlet communicating with the receiving cavity, and the air valve is provided with a second air outlet; one end of the second air passage is connected to the second air inlet, and the other end is connected to the second air outlet.

[0012] Optionally, the first air path is provided with a first flow regulator, and the second air path is provided with a second flow regulator.

[0013] Optionally, the vibratory sandblasting machine further includes a first diverter and a third air passage; the first diverter is disposed on the second air passage and positioned between the second air inlet and the second flow regulating component; the first diverter is provided with a diverter outlet; one end of the third air passage is connected to the diverter outlet, and the other end is connected to the sand outlet.

[0014] Optionally, the vent valve is further provided with a pressure reducing valve and a positive pressure gauge connected to the pressure reducing valve, for stabilizing and displaying the air pressure inside the vent valve.

[0015] Optionally, the vibratory sandblasting machine also includes a pressure regulating component, and the vent valve is provided with a third air outlet. The pressure regulating component is connected to the third air outlet and is used to regulate the air pressure inside the vent valve.

[0016] Optionally, the vibratory sandblasting machine also includes a pressure relief component, and the sandblasting tank is provided with a pressure relief port communicating with the receiving cavity. The air outlet of the pressure regulating component and the pressure relief port are both connected to the pressure relief component.

[0017] Optionally, the vibratory sandblasting machine also includes a nozzle connected to the sand outlet.

[0018] Optionally, the vibratory sandblasting machine further includes a second diverter and a clamp valve; one end of the clamp valve is connected to the nozzle and the other end is connected to the sand outlet, and the clamp valve is provided with a vent; the second diverter is provided with a third air inlet, a fourth air outlet and a fifth air outlet; the third air inlet is connected to the air outlet of the pressure regulating component, the fourth air outlet is connected to the pressure relief component, and the fifth air outlet is connected to the vent.

[0019] Optionally, the vibratory sandblasting machine also includes a flow detector, one end of which is connected to the nozzle and the other end of which is connected to the clamp valve.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] This invention provides a vibratory sandblasting machine. In use, the air inlet is connected to an external air source for air supply. Gas entering the vent valve then passes through the first outlet into the first air path. A vibration device adjusts the gas to a preset fluctuation state. This fluctuating gas is then transmitted through the first inlet to the second end of the sand outlet nozzle, creating a pressure difference between the first and second ends. This pressure difference controls the opening and closing of the sand outlet nozzle, meeting sand output control requirements. Sand is then discharged through the outlet for sandblasting. Furthermore, by adjusting the vibration frequency and amplitude of the fluctuating gas, the opening size and duration of the sand outlet nozzle can be adjusted, thereby regulating the sand output and uniformity without replacing the outlet nozzle or adjusting the external air source's inlet pressure. This makes adjusting the sand output and uniformity more convenient. The fluctuating gas also prevents static electricity blockage at the outlet, resulting in smoother and more convenient sand output, facilitating sandblasting operations and improving sandblasting quality. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is a schematic diagram of the overall structure of the vibratory sandblasting machine provided by the present invention;

[0024] Figure 2 This is a schematic diagram showing the connections of the various structures of the vibratory sandblasting machine provided by the present invention;

[0025] Figure 3 A cross-sectional view of the sandblasting tank provided by the present invention.

[0026] In the above diagram: 2. Vent valve; 21. Air source inlet; 22. First air outlet; 23. Second air outlet; 24. Pressure reducing valve; 25. Positive pressure gauge; 26. Third air outlet; 3. Sandblasting can; 31. Receiving cavity; 32. Sand outlet nozzle; 33. First air inlet; 34. Sand outlet; 35. Second air inlet; 36. Pressure relief port; 4. First air path; 41. First flow regulator; 5. Vibration device; 6. Second air path; 61. Second flow regulator; 7. First diverter; 71. Diverter outlet; 8. Third air path; 9. Pressure regulating component; 10. Pressure relief component; 11. Nozzle; 12. Second diverter; 121. Third air inlet; 122. Fourth air outlet; 123. Fifth air outlet; 13. Pinch valve; 131. Vent; 14. Flow detector. Detailed Implementation

[0027] To make the objectives, features, and advantages of this invention more apparent and understandable, the technical solutions of the embodiments of this invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described below are only some embodiments of this invention, and not all embodiments. Based on the embodiments of this invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this invention.

[0028] It should be understood that in the description of this invention, specific embodiments are merely used to explain the invention and not to limit it. The exemplary embodiments are described as processes or methods depicted as flowcharts; although the flowcharts describe the operations or steps in a certain order, many of these operations or steps can be performed in parallel, concurrently, or simultaneously, and the order of the operations can be rearranged. When an operation or step is completed, the corresponding process can be terminated, and additional steps not included in the drawings may also be included. The processes described above can correspond to methods, functions, procedures, subroutines, subroutines, etc., and the embodiments and features in the embodiments of this invention can be combined with each other without conflict.

[0029] The term "comprising" and its variations used in this invention are open-ended, meaning "including but not limited to". The term "based on" means "at least partially based on". The technical solutions of this invention will be further described below with reference to the accompanying drawings and specific embodiments; it should be understood that, for ease of description, only the parts related to this invention are shown in the drawings, not the entire structure.

[0030] Please refer to the attached reference. Figure 1 To be continued Figure 3 This invention provides a vibratory sandblasting machine, comprising:

[0031] Vent valve 2, which is provided with an air source inlet 21 and a first air outlet 22;

[0032] The sandblasting tank 3 is provided with a receiving cavity 31, a sand outlet nozzle 32, a first air inlet 33 and a sand outlet 34; the first end of the sand outlet nozzle 32 is connected to the receiving cavity 31, and the first air inlet 33 and the sand outlet 34 are both connected to the second end of the sand outlet nozzle 32.

[0033] The first air passage 4 has one end connected to the first air outlet 22 and the other end connected to the first air inlet 33.

[0034] Vibration device 5 is installed on the first air passage 4 and is used to vibrate and regulate the gas in the first air passage 4 so that the gas in the first air passage 4 fluctuates and is transmitted according to the preset vibration frequency and vibration amplitude. The vibration parameter values ​​can be selected according to the air intake pressure and the density, particle size and other values ​​of the sand material in the receiving cavity 31 of the sandblasting tank 3.

[0035] According to the above scheme, during use, the air inlet 21 is connected to an external air source for air supply. The gas entering the vent valve 2 then enters the first air passage 4 via the first outlet 22. The vibration device 5 vibrates and adjusts the gas to a preset fluctuation state. This fluctuating gas is then transmitted through the first inlet 33 to the second end of the sand outlet 32, creating a pressure difference between the first and second ends of the sand outlet 32. This allows for the opening or closing control of the sand outlet 32, meeting the requirements for sand discharge control. The sand is then discharged through the sand outlet 34. Sandblasting operation; simultaneously, by adjusting the vibration frequency and amplitude of the fluctuating gas to different values, the opening size and duration of the sand outlet 32 ​​can be adjusted, thereby achieving adjustment of the sand output and uniformity without replacing the sand outlet 32 ​​or adjusting the intake air pressure of the external air source, making the adjustment of the sand output and uniformity more convenient; moreover, the fluctuating gas can also prevent static electricity blockage at the sand outlet 34, making the sand output smoother and more convenient, facilitating the sandblasting operation and improving the sandblasting quality.

[0036] Furthermore, in order to more effectively adjust the sand output to meet the requirements of sandblasting, the vibratory sandblasting machine also includes a second air passage 6, and the sandblasting tank 3 is also provided with a second air inlet 35 that communicates with the receiving cavity 31, and the air valve 2 is also provided with a second air outlet 23; one end of the second air passage 6 is connected to the second air inlet 35, and the other end is connected to the second air outlet 23.

[0037] In this embodiment, by adjusting the gas flow rates of the first air passage 4 and the second air passage 6, the pressure difference inside and outside the receiving cavity 31 can be adjusted, thereby regulating the sand output of the sand outlet 32 ​​to meet the sandblasting requirements of different workpieces. Simultaneously, when the sand outlet 32 ​​is open, sand flows out from it; when the sand outlet 32 ​​is closed, the gas in the first air passage 4 drives the sand to be discharged from the sand outlet 34.

[0038] Specifically, the first air passage 4 is equipped with a first flow regulator 41 to accurately control the gas flow rate of the first air passage 4, and the second air passage 6 is equipped with a second flow regulator 61 to accurately control the gas flow rate of the second air passage 6; thereby meeting the usage requirements of sand output.

[0039] Furthermore, in order to facilitate the rapid discharge of sand from the sand outlet 34 and to adjust the sand output of the sand outlet 32 ​​to meet the requirements of sandblasting, the vibratory sandblasting machine also includes a first diverter 7 and a third air passage 8; the first diverter 7 is located on the second air passage 6 and between the second air inlet 35 and the second flow rate regulator 61; the first diverter 7 is provided with a diverter outlet 71; one end of the third air passage 8 is connected to the diverter outlet 71, and the other end is connected to the sand outlet 34.

[0040] In this embodiment, the gas discharged from the diversion outlet 71 enters the sand outlet 34 through the third air passage 8, thereby adjusting the sand discharge speed at the sand outlet 34, which in turn adjusts the obstruction effect of the sand at the sand outlet 34 on the sand at the sand nozzle 32. Then, through the combined action with the air pressure in the receiving cavity 31, it can also help to adjust the sand discharge volume of the sand nozzle 32.

[0041] Furthermore, in order to facilitate real-time monitoring of the gas pressure value inside the vent valve 2 and to fine-tune the gas pressure value to stabilize it, the vent valve 2 is also equipped with a pressure reducing valve 24 and a positive pressure gauge 25 connected to the pressure reducing valve 24, which are used to stabilize and display the gas pressure inside the vent valve 2.

[0042] In this embodiment, the pressure reducing valve 24 can automatically fine-tune the air pressure in the vent valve 2 so that it remains within the preset pressure range under conditions of minimal fluctuation. Simultaneously, the positive pressure gauge 25 can be connected to an alarm; when the displayed value on the positive pressure gauge 25 is outside the preset range, an alarm signal is issued to alert personnel in a timely manner.

[0043] Furthermore, to facilitate manual adjustment of the pressure value within the vent valve 2 to meet usage requirements, the vibratory sandblasting machine also includes a pressure regulating component 9. The vent valve 2 is also equipped with a third air outlet 26, and the pressure regulating component 9 communicates with the third air outlet 26 to regulate the air pressure within the vent valve 2. In this embodiment, the regulating component 9 is preferably a pressure regulating valve.

[0044] Furthermore, in order to facilitate the stable adjustment of the pressure value in the receiving cavity 31 to meet the requirements of sandblasting; or to adjust the pressure value in the receiving cavity 31 to a normal pressure state to meet the requirements of sand addition; the vibratory sandblasting machine also includes a pressure relief component 10, and the sandblasting tank 3 is also provided with a pressure relief port 36 communicating with the receiving cavity 31. The air outlet end of the pressure regulating component 9 and the pressure relief port 36 are both connected to the pressure relief component 10.

[0045] In this embodiment, an automatic sand filling port that connects to an external sand filling device can be provided at the top of the receiving cavity 31. When the pressure value inside the receiving cavity 31 is adjusted to a normal pressure state through the pressure relief port 36 and the pressure relief component 10, the receiving cavity 31 can be automatically filled with sand, thereby facilitating the sandblasting operation.

[0046] Furthermore, in order to facilitate the uniform spraying of abrasive material onto the workpiece to be processed and thus improve the sandblasting quality, the vibratory sandblasting machine also includes a nozzle 11, which is connected to the sand outlet 34.

[0047] Furthermore, the vibratory sandblasting machine also includes a second diverter 12 and a clamp valve 13; one end of the clamp valve 13 is connected to the nozzle 11, and the other end is connected to the sand outlet 34 to control the on / off state between the sand outlet 34 and the nozzle 11, thereby facilitating the commencement and termination of sandblasting operations. The clamp valve 13 is provided with a venting section 131; the second diverter 12 is provided with a third air inlet 121, a fourth air outlet 122, and a fifth air outlet 123; the third air inlet 121 is connected to the air outlet end of the pressure regulating component 9, the fourth air outlet 122 is connected to the pressure relief component 10, and the fifth air outlet 123 is connected to the venting section 131, so as to facilitate the adjustment of the sand spraying speed.

[0048] Furthermore, to facilitate real-time monitoring of the sand output of the vibratory sandblasting machine, thereby enabling control of its sandblasting speed and volume to meet sandblasting requirements, the vibratory sandblasting machine also includes a flow detector 14. One end of the flow detector 14 is connected to the nozzle 11, and the other end is connected to the clamp valve 13. In this embodiment, the flow detector 14 is preferably a powder flow meter.

[0049] The above-described embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A vibratory sandblasting machine, characterized in that, include: Vent valve (2), the vent valve (2) is provided with an air source inlet (21) and a first air outlet (22); A sandblasting canister (3) is provided with a receiving cavity (31), a sand outlet nozzle (32), a first air inlet (33) and a sand outlet (34); the first end of the sand outlet nozzle (32) is connected to the receiving cavity (31), and the first air inlet (33) and the sand outlet (34) are both connected to the second end of the sand outlet nozzle (32); The first air passage (4) has one end connected to the first air outlet (22) and the other end connected to the first air inlet (33); Vibration device (5) is provided on the first air passage (4) and is used to vibrate and regulate the gas in the first air passage (4) so ​​that the gas in the first air passage (4) is transmitted in a wavy manner according to a preset vibration frequency and vibration amplitude.

2. The vibratory sandblasting machine according to claim 1, characterized in that, It also includes a second air passage (6), and the sandblasting tank (3) is also provided with a second air inlet (35) communicating with the receiving cavity (31), and the air valve (2) is also provided with a second air outlet (23); one end of the second air passage (6) is connected to the second air inlet (35), and the other end is connected to the second air outlet (23).

3. The vibratory sandblasting machine according to claim 2, characterized in that, The first air passage (4) is provided with a first flow regulator (41), and the second air passage (6) is provided with a second flow regulator (61).

4. The vibratory sandblasting machine according to claim 3, characterized in that, It also includes a first diverter (7) and a third air passage (8); the first diverter (7) is disposed on the second air passage (6) and placed between the second air inlet (35) and the second flow regulating component (61); the first diverter (7) is provided with a diverter outlet (71); one end of the third air passage (8) is connected to the diverter outlet (71) and the other end is connected to the sand outlet (34).

5. The vibratory sandblasting machine according to claim 1, characterized in that, The vent valve (2) is also equipped with a pressure reducing valve (24) and a positive pressure gauge (25) connected to the pressure reducing valve (24) for stabilizing and displaying the air pressure inside the vent valve (2).

6. The vibratory sandblasting machine according to claim 1, characterized in that, It also includes a pressure regulating component (9), and the vent valve (2) is also provided with a third vent (26). The pressure regulating component (9) is connected to the third vent (26) and is used to regulate the air pressure inside the vent valve (2).

7. The vibratory sandblasting machine according to claim 6, characterized in that, It also includes a pressure relief component (10), and the sandblasting tank (3) is also provided with a pressure relief port (36) that communicates with the receiving cavity (31). The air outlet of the pressure regulating component (9) and the pressure relief port (36) are both connected to the pressure relief component (10).

8. The vibratory sandblasting machine according to claim 7, characterized in that, It also includes a nozzle (11) connected to the sand outlet (34).

9. The vibratory sandblasting machine according to claim 8, characterized in that, It also includes a second diverter (12) and a clamp valve (13); one end of the clamp valve (13) is connected to the nozzle (11) and the other end is connected to the sand outlet (34), and the clamp valve (13) is provided with a vent (131); the second diverter (12) is provided with a third air inlet (121), a fourth air outlet (122) and a fifth air outlet (123); the third air inlet (121) is connected to the air outlet of the pressure regulating component (9), the fourth air outlet (122) is connected to the pressure relief component (10), and the fifth air outlet (123) is connected to the vent (131).

10. The vibratory sandblasting machine according to claim 9, characterized in that, It also includes a flow detector (14), one end of which is connected to the nozzle (11) and the other end of which is connected to the pinch valve (13).

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