Socket jack grinding equipment
By designing a socket socket grinding equipment that uses a combination of transmission rollers and positioning mechanisms, the problems of low efficiency and waste of resources are solved, and flexible positioning and efficient grinding of socket panels of different specifications are achieved.
Patent Information
- Application Number
- CN202310296657.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-24
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2043-03-24
AI Technical Summary
The existing socket panel jack grinding equipment is inefficient and wastes resources, making it difficult to flexibly adapt to socket panels of different specifications.
A socket socket grinding equipment is designed, using a combination of transmission rollers and positioning mechanisms. The position of the grinding mechanism is automatically adjusted through optical sensors to achieve flexible positioning and efficient grinding of socket panels of different specifications.
Improves the efficiency and flexibility of socket panel jack grinding, saves resources, and combines the flexibility of hand polishing and efficient mechanical polishing.
Smart Images

Figure CN116352550B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of socket processing, and in particular relates to a socket jack grinding device. Background Art
[0002] The socket panel is generally injection molded, and the socket holes of the injection molded socket panel have burrs, which need to be polished by grinding. Since the sizes of the socket panels are not uniform and the positions of the socket holes on the panels are not fixed, the clamping of the socket panel during mechanical polishing is difficult due to the need for adjustment, and the polishing efficiency is low.
[0003] In order to save the clamping and grinding head hole alignment process, sandblasting is usually used to improve efficiency. However, sandblasting is a technology that grinds all surfaces. For socket panels that only need to grind the sockets, it is a waste of resources and inefficient.
[0004] Manual grinding of the socket holes using a grinder is more flexible but less efficient.
[0005] The present invention designs a socket jack grinding device to solve the above problems. Summary of the invention
[0006] In order to solve the defects in the prior art, the present invention discloses a socket jack grinding device, which is implemented by adopting the following technical scheme.
[0007] A socket jack grinding device comprises a bracket, a transmission roller, a motor A, a positioning mechanism, a grinding mechanism, a pressure seat, a spring C, a shell, a hydraulic cylinder, a cam, and a motor D, wherein two octagonal transmission rollers driven by the motor A are installed on the bracket, and a transmission belt formed by a plurality of positioning mechanisms hinged in sequence is installed on the two octagonal transmission rollers; a pressure seat slides in a vertical direction in a shell above the transmission belt and is equipped with two springs C for resetting the pressure seat, and the pressure seat cooperates with a cam driven by the motor D in the shell; a plurality of grinding mechanisms are installed on the lower surface of the pressure seat along the distribution direction of the two transmission rollers, and the center distance between any two adjacent grinding mechanisms is equal to the center distance between any two adjacent positioning mechanisms.
[0008] The positioning mechanism includes a square frame A, a convex seat A, a concave seat A, a positioning column, and a spring A, wherein the concave seat A and the convex seat A are horizontally movable in the square frame A and have a structure for locking the position of the convex seat A and the concave seat A; three slide grooves B on the convex seat A corresponding to the three holes on the socket panel that match the three-pin plug and two slide grooves B on the concave seat A corresponding to the two holes on the socket panel that match the two-pin plug both have positioning columns that vertically slide in them that match the socket holes on the socket panel and are installed with a spring A for resetting the positioning columns; both the concave seat A and the convex seat A have a structure for locking the positioning column that is completely pressed down into the slide groove B.
[0009] The grinding mechanism includes a square frame B, a motor B, a convex seat B, a motor C, a concave seat B, an optical sensor, a round rod, a sleeve, bristles, and a vortex spring, wherein the square frame B has a concave seat B driven by motors B and motors C and a convex seat B driven by motors B and motors C that move horizontally and has a structure for locking the positions of the convex seat B and the concave seat B; the convex seat B has three round rods corresponding to the three holes on the socket panel that match the three-pin plug, and the concave seat B has two round rods corresponding to the two holes on the socket panel that match the two-pin plug; a sleeve that matches the corresponding positioning column is rotatably matched in the circular groove at the lower end of each round rod and a vortex spring is installed to rotate and reset the sleeve; each sleeve is densely covered with bristles for grinding the corresponding socket on the socket panel; the concave seat B has an optical sensor for sensing the position of the concave seat A, and the convex seat B has an optical sensor for sensing the position of the convex seat A.
[0010] As a further improvement of the present technology, the pressure seat is provided with two guide rods, which slide in two circular grooves on the top of the shell respectively; two springs C are respectively nested on the two guide rods; spring C is a compression spring; one end of spring C is connected to the compression spring block at the upper end of the corresponding guide rod, and the other end is connected to the shell; spring A nested in the positioning column is a tension spring; one end of spring A is connected to the tension spring block at the lower end of the corresponding positioning column, and the other end is connected to the convex seat A or the concave seat A; the positioning column is provided with a limit block that cooperates with the concave seat A or the convex seat A.
[0011] As a further improvement of the present technology, there are two slides A in the frame A that move along the direction in which the two transmission rollers are distributed; the convex seat A and the concave seat A move horizontally in the slide grooves A on the two slides A along the direction perpendicular to the movement of the slides A respectively.
[0012] As a further improvement of the present technology, the guide block A on the slide A slides in the guide groove A on the inner wall of the frame A, and a bolt A that cooperates with the guide block A is screwed into the threaded hole on the side wall of the frame A; the two guide blocks B on the recessed seat A or the convex seat A slide respectively in the two guide grooves B on the inner wall of the slide groove A on the corresponding slide A; a lock bar that cooperates with the guide block B on the recessed seat A or the convex seat A moves horizontally in the direction parallel to its movement, and the bolt B with threads on the slide A cooperates with the driving inclined surface of the lock bar.
[0013] As a further improvement of the present technology, there are three limit rods that correspond one-to-one to the positioning columns on the convex seat A and cooperate with the upper limit grooves of the corresponding positioning columns for horizontal sliding in the slide groove C at one end of the convex seat A, and a spring B for resetting it is nested on the pull rod fixedly connected to the three limit rods; the spring B is a tension spring; one end of the spring B is connected to the tension spring ring on the pull rod, and the other end is connected to the convex seat A; there are two limit rods that correspond one-to-one to the positioning columns on the recess A and cooperate with the upper limit grooves of the corresponding positioning columns for horizontal sliding in the slide groove D at one end of the recess A, and a spring B for resetting it is nested on the pull rod fixedly connected to the two limit rods; the spring B is a tension spring; one end of the spring B is connected to the tension spring ring on the pull rod, and the other end is connected to the recess A.
[0014] As a further improvement of the present technology, the frame A has scales showing the positions of the two slides A, and the slide A has scales showing the positions of the convex seat A or the concave seat A.
[0015] As a further improvement of the present technology, two rows of support rollers are mounted on the bracket to support the positioning mechanism that moves horizontally between the two transmission rollers from both sides of the conveyor belt.
[0016] As a further improvement of the present technology, there are two slides B in the frame B that move along the direction in which the two transmission rollers are distributed; the convex seat B and the concave seat B move horizontally in the slide grooves E on the two slides B along the direction perpendicular to the movement of the slides B respectively.
[0017] As a further improvement of the present technology, the guide block C on the slide B slides in the guide groove C on the inner wall of the square frame B, and a screw A that is threadedly matched with the guide block C on the slide B rotates in the circular groove on the side wall of the square frame B; the two guide blocks D on the recessed seat B or the convex seat B slide respectively in the two guide grooves D on the inner wall of the slide groove E on the corresponding slide B, and a screw B that is threadedly matched with the guide block D on the recessed seat B or the convex seat B rotates in the circular groove on the side wall of the slide B.
[0018] As a further improvement of the present technology, the bristles are densely covered with protrusions to enhance the polishing effect.
[0019] Compared with traditional socket jack polishing equipment, the present invention can adjust the relative positions of the recessed seat A and the convex seat A in the positioning mechanism on the conveyor belt according to the relative positions of the five sockets on the five-hole socket panel, so that the three positioning posts on the convex seat A correspond one-to-one with the three sockets on the socket panel corresponding to the three-pin plug, and the two positioning posts on the recessed seat A correspond one-to-one with the two sockets on the socket panel corresponding to the two-pin plug, so that each positioning mechanism on the conveyor belt can position the five-hole socket panels of different specifications through the five positioning posts thereon, without the need for a special clamping structure, and the flexibility of clamping and positioning the socket panel is better, and the efficiency of clamping and positioning the socket panel is higher.
[0020] In the present invention, the grinding mechanism on the pressure seat automatically adjusts the relative positions of the corresponding convex seat B and concave seat B through an optical sensor, so that the convex seat B and concave seat B on the grinding mechanism correspond one-to-one with the convex seat A and concave seat A in the corresponding positioning mechanism on the conveyor belt, and the bristles on the five sleeves on the grinding mechanism grind the socket holes on the socket panel where the positioning columns on the convex seat B and concave seat B are located, thereby realizing efficient grinding of the socket panels in batches.
[0021] Compared with the traditional sandblasting and grinding technology, the present invention has the advantages of saving resources and high grinding efficiency. The present invention has the advantages of flexibility of manual grinding and high grinding efficiency at the same time.
[0022] The invention has a simple structure and good use effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is an overall schematic diagram of the present invention.
[0024] Figure 2 It is an overall cross-sectional schematic diagram of the present invention.
[0025] Figure 3 It is a cross-sectional diagram of the cooperation of the pressure seat, grinding mechanism, socket panel and positioning mechanism.
[0026] Figure 4 It is a schematic diagram of the positioning mechanism.
[0027] Figure 5 It is a cross-sectional schematic diagram of the positioning mechanism from two perspectives.
[0028] Figure 6 It is a side view cross-sectional schematic diagram of the coordination of a cam, a pressure seat, a grinding mechanism, a socket panel and a positioning mechanism.
[0029] Figure 7 It is a top view cross-sectional schematic diagram of the coordination of a cam, a pressure seat, a grinding mechanism, a socket panel and a positioning mechanism.
[0030] Figure 8 It is a schematic cross-sectional view of the limiting structure of the convex seat A or the concave seat A.
[0031] Fig. 9 It is a schematic diagram of the grinding mechanism.
[0032] Fig.10 It is a schematic side view of the grinding mechanism.
[0033] Fig.11 It is a top view cross-sectional schematic diagram of the grinding mechanism.
[0034] Fig.12 It is a schematic diagram of the structure on the casing.
[0035] Fig.13It is a cross-sectional schematic diagram of the coordination of the bristles on the sleeve in the grinding mechanism, the socket hole of the socket panel and the positioning column on the positioning mechanism.
[0036] Fig.14 It is a schematic diagram of the concave seat A and the convex seat A from two perspectives.
[0037] Names of the numbers in the figure: 1. bracket; 2. transmission roller; 3. motor A; 4. transmission belt; 5. positioning mechanism; 6. frame A; 7. guide groove A; 8. bolt A; 9. slide seat A; 10. slide groove A; 11. guide groove B; 12. guide block A; 13. convex seat A; 14. slide groove B; 15. slide groove C; 16. recessed seat A; 17. slide groove D; 18. positioning column; 19. limit groove; 20. tension spring block; 21. limit block; 22. spring A; 23. limit rod; 24. pull rod; 25. spring B; 26. tension spring ring; 27. guide block B; 28. lock bar; 29. driving inclined plane; 30. bolt B; 31 , support roller; 32, socket panel; 33, socket; 34, grinding mechanism; 35, frame B; 36, guide groove C; 37, slide seat B; 38, slide groove E; 39, guide groove D; 40, guide block C; 41, screw A; 42, motor B; 43, convex seat B; 44, guide block D; 45, screw B; 46, motor C; 47, concave seat B; 48, optical sensor; 49, round rod; 50, sleeve; 51, bristles; 52, protrusion; 53, vortex spring; 54, pressure seat; 55, guide rod; 56, spring C; 57, housing; 58, hydraulic cylinder; 59, cam; 60, motor D; 61, compression spring block. DETAILED DESCRIPTION
[0038] The accompanying drawings are schematic diagrams of the present invention, which are provided to facilitate understanding of the operating principle of the structure. The specific product structure and proportional dimensions can be determined according to the use environment combined with conventional technology.
[0039] like Figure 1 , 2 As shown, it includes a bracket 1, a transmission roller 2, a motor A3, a positioning mechanism 5, a grinding mechanism 34, a pressure seat 54, a spring C56, a housing 57, a hydraulic cylinder 58, a cam 59, and a motor D60, wherein Figure 1 , 2 As shown, two octagonal transmission rollers 2 driven by a motor A3 are installed on the bracket 1, and a transmission belt 4 formed by a plurality of positioning mechanisms 5 hinged in sequence is installed on the two octagonal transmission rollers; Figure 2 , 3As shown, above the conveyor belt 4, a pressure seat 54 slides in the vertical direction in a shell 57 that moves vertically driven by two hydraulic cylinders 58 and is equipped with two springs C56 for resetting the pressure seat 54. The pressure seat 54 cooperates with a cam 59 driven by a motor D60 in the shell 57. A plurality of grinding mechanisms 34 are installed on the lower surface of the pressure seat 54 along the distribution direction of the two conveyor rollers 2, and the center distance between any two adjacent grinding mechanisms 34 is equal to the center distance between any two adjacent positioning mechanisms 5.
[0040] like Figure 4 , 5 As shown, the positioning mechanism 5 includes a frame A6, a convex seat A13, a concave seat A16, a positioning column 18, and a spring A22. Figure 5 , 6 As shown in FIG. 8 , the box A6 has a recess A16 and a convex seat A13 that move horizontally and has a structure for locking the position of the convex seat A13 and the recess A16; Figure 6 , 14 As shown, three slide grooves B14 on the convex seat A13 corresponding to the three holes on the socket panel 32 that match the three-pin plug and two slide grooves B14 on the concave seat A16 corresponding to the two holes on the socket panel 32 that match the two-pin plug are vertically slid with positioning columns 18 that match the socket holes 33 on the socket panel 32 and are installed with springs A22 for resetting the positioning columns 18; Figure 5 , 6 As shown in FIG. 7 , both the recess A16 and the protrusion A13 have structures for locking the positioning column 18 that is fully pressed into the slide groove B14.
[0041] like Fig. 9 , 10 As shown, the grinding mechanism 34 includes a frame B35, a motor B42, a convex seat B43, a motor C46, a concave seat B47, an optical sensor 48, a round rod 49, a sleeve 50, bristles 51, and a vortex spring 53, wherein Fig. 9 , 10 As shown in 11, the box B35 has a recess B47 driven by the motor B42 and the motor C46 and a convex seat B43 driven by the motor B42 and the motor C46, and has a structure for locking the position of the convex seat B43 and the recess B47; the convex seat B43 has three round rods 49 corresponding to the three holes on the socket panel 32 that match the three-pin plug, and the recess B47 has two round rods 49 corresponding to the two holes on the socket panel 32 that match the two-pin plug; Fig.10 , 13 As shown, a sleeve 50 that is rotatably matched with the corresponding positioning column 18 is rotatably fitted in the circular groove at the lower end of each round rod 49, and a vortex spring 53 is installed to rotate and reset the sleeve 50; Fig.12 , 13As shown, each sleeve 50 is densely covered with bristles 51 for grinding the corresponding sockets 33 on the socket panel 32; Fig. 9 , 10 As shown, the recess B47 has an optical sensor 48 for sensing the position of the recess A16, and the protrusion B43 has an optical sensor 48 for sensing the position of the protrusion A13.
[0042] like Figure 1 , 2 As shown, the pressure seat 54 has two guide rods 55, and the two guide rods 55 slide in the two circular grooves at the top of the housing 57 respectively; two springs C56 are respectively nested on the two guide rods 55; the spring C56 is a compression spring; one end of the spring C56 is connected to the compression spring block 61 at the upper end of the corresponding guide rod 55, and the other end is connected to the housing 57; Figure 6 As shown, the spring A22 nested in the positioning column 18 is a tension spring; one end of the spring A22 is connected to the tension spring block 20 at the lower end of the corresponding positioning column 18, and the other end is connected to the convex seat A13 or the concave seat A16; the positioning column 18 has a limit block 21 that cooperates with the concave seat A16 or the convex seat A13.
[0043] like Figure 4 , 5 As shown, there are two slides A9 moving in the direction of the two transmission rollers 2 in the frame A6; the convex seat A13 and the concave seat A16 move horizontally in the slide grooves A10 on the two slides A9 along the direction perpendicular to the movement of the slides A9.
[0044] like Figure 5 , 6 As shown in , 7, the guide block A12 on the slide A9 slides in the guide groove A7 on the inner wall of the frame A6, and a bolt A8 that cooperates with the guide block A12 is screwed into the threaded hole on the side wall of the frame A6; the two guide blocks B27 on the recess A16 or the convex seat A13 slide respectively in the two guide grooves B11 on the inner wall of the slide groove A10 on the corresponding slide A9; Figure 8 As shown, a lock bar 28 is provided in the slide A9 to move horizontally in a direction parallel to its movement and cooperates with a guide block B27 on the recess A16 or the protrusion A13, and a threaded bolt B30 on the slide A9 cooperates with a driving inclined surface 29 of the lock bar 28.
[0045] like Figure 6 , 7As shown in 14, there are three limit rods 23 corresponding to the positioning columns 18 on the convex seat A13 and cooperating with the upper limit grooves 19 of the corresponding positioning columns 18, which slide horizontally in the slide groove C15 at one end of the convex seat A13. A spring B25 for resetting the three limit rods 23 is embedded in the pull rod 24 fixedly connected to the three limit rods 23; the spring B25 is a tension spring; one end of the spring B25 is connected to the tension spring ring 26 on the pull rod 24, and the other end is connected to the convex seat A13; there are two limit rods 23 corresponding to the positioning columns 18 on the concave seat A16 and cooperating with the upper limit grooves 19 of the corresponding positioning columns 18, which slide horizontally in the slide groove D17 at one end of the concave seat A16; a spring B25 for resetting the two limit rods 23 is embedded in the pull rod 24 fixedly connected to the two limit rods 23; the spring B25 is a tension spring; one end of the spring B25 is connected to the tension spring ring 26 on the pull rod 24, and the other end is connected to the concave seat A16.
[0046] like Figure 4 , 5 As shown, the frame A6 has scales showing the positions of the two slides A9, and the slide A9 has scales showing the positions of the convex seat A13 or the concave seat A16.
[0047] As shown in the figure, two rows of support rollers 31 are installed on the bracket 1 to support the positioning mechanism 5 that moves horizontally between the two transmission rollers 2 from both sides of the transmission belt 4.
[0048] like Fig. 9 , 10 As shown, there are two slides B37 moving in the direction of distribution of the two transmission rollers 2 in the box B35; the convex seat B43 and the concave seat B47 move horizontally in the slide grooves E38 on the two slides B37 along the direction perpendicular to the movement of the slides B37.
[0049] like Fig. 9 , 10 As shown in 11, the guide block C40 on the slide B37 slides in the guide groove C36 on the inner wall of the frame B35, and a screw A41 that is threadedly matched with the guide block C40 on the slide B37 rotates in the circular groove on the side wall of the frame B35; the two guide blocks D44 on the recessed seat B47 or the convex seat B43 slide in the two guide grooves D39 on the inner wall of the corresponding slide groove E38 on the slide B37, and a screw B45 that is threadedly matched with the guide block D44 on the recessed seat B47 or the convex seat B43 rotates in the circular groove on the side wall of the slide B37.
[0050] like Fig.12 As shown, the bristles 51 are densely covered with protrusions 52 for enhancing the polishing effect.
[0051] The working process of the present invention is as follows: in the vertical state, the pressure seat 54 is against the small radius arc surface of the cam 59 under the action of two springs C56 in a compressed state, and the sleeve 50 on each grinding mechanism 34 is at a certain distance from the positioning column 18 in the positioning mechanism 5 of the conveyor belt 4 in the vertical direction. The upper end of each positioning column 18 in the positioning mechanism 5 protrudes to the longest limit of the slide groove B14, and the cylindrical surface of each positioning column 18 is evenly against the corresponding limit rod 23, and the spring A22 and the spring B25 are in a stretched state. The two slide seats A9, the convex seat A13 and the concave seat A16 in each positioning mechanism 5 are in an unlocked state.
[0052] When the present invention is used to deburr and polish the socket 33 of the five-hole socket panel 32, the position of the convex seat A13 and the concave seat A16 in each positioning mechanism 5 on the conveyor belt 4 in the corresponding frame A6 is adjusted according to the relative positions of the two sockets 33 corresponding to the two-pin plug and the three sockets 33 corresponding to the three-pin plug on the five-hole socket panel 32. The adjustment process is as follows:
[0053] The two slides A9 and the convex seats A13 and concave seats A16 on the two slides A9 in each positioning mechanism 5 are manually moved so that the three positioning posts 18 on the convex seat A13 and the two positioning posts 18 on the concave seat A16 in each positioning mechanism 5 correspond one-to-one to the five sockets 33 on the socket panel 32.
[0054] After the position adjustment of the two slides A9, the convex seat A13 and the concave seat A16 on one positioning mechanism 5 is completed, the starting motor A3 drives the conveyor belt 4 to move one positioning mechanism 5 position through the two conveyor rollers 2, and the position of the two slides A9, the convex seat A13 and the concave seat A16 in the next positioning mechanism 5 is adjusted, and the adjustment steps are the same as above.
[0055] After the positions of the two slides A9, the recess A16 and the convex seat A13 in the positioning mechanism 5 are adjusted, the two bolts A8 in each positioning mechanism 5 are tightened to lock the positions of the two slides A9, and the bolts B30 on the convex seat A13 and the recess A16 are tightened so that the bolts B30 press the locking bar 28 against the guide block B27 of the recess A16 or the convex seat A13 to move the position of the convex seat A13 or the recess A16.
[0056] After all the positioning mechanisms 5 are adjusted, all the grinding mechanisms 34 are kept corresponding to one positioning mechanism 5 in the vertical direction, and the two optical sensors 48 on the convex seat B43 and the concave seat B47 on each grinding mechanism 34 are started. The two optical sensors 48 on each grinding mechanism 34 sense each other with the convex seat A13 and the concave seat A16 on the corresponding positioning mechanism 5, so that the two motors B42 and the two motors C46 in each grinding mechanism 34 are running. The two motors B42 in each grinding mechanism 34 The corresponding slide B37 is driven to move a certain range through the corresponding screw A41, and the two motors C46 drive the convex seat B43 or the concave seat B47 to move a certain range through the corresponding screw B45, so that the three sleeves 50 on the convex seat B43 on each grinding mechanism 34 correspond to the three positioning columns 18 on the convex seat A13 on the corresponding positioning mechanism 5, and the two sleeves 50 on the concave seat B47 on each grinding mechanism 34 correspond to the two positioning columns 18 on the concave seat B47 on the corresponding positioning mechanism 5.
[0057] Then, the starting motor A3 drives the conveyor belt 4 to run through the two conveyor rollers 2, and places the socket panels 32 on the positioning mechanisms 5 in turn, so that the five positioning columns 18 on each positioning mechanism 5 are respectively inserted into the five socket holes 33 on the corresponding socket panel 32 to complete the positioning and fixation of the socket panel 32.
[0058] When the socket panels 32 having the same number as the grinding mechanisms 34 are positioned and fixed and just move under the pressure seat 54 and correspond one to one with the grinding mechanisms 34, the motor A3 is stopped to keep the socket panels 32 on the positioning mechanism 5 vertically corresponding to the corresponding grinding mechanisms 34 above.
[0059] Next, the two hydraulic cylinders 58 are started to drive the housing 57 to move downward by a certain amplitude, and then the motor D60 is started. The motor D60 drives the cam 59 to rotate, and the pressure seat 54 reciprocates vertically under the joint action of the cam 59 and the two springs C56. The pressure seat 54 drives all the grinding mechanisms 34 thereon to move synchronously, and the three sleeves 50 on the convex seat B43 of each grinding mechanism 34 are reciprocatingly inserted into the three positioning columns 18 on the convex seat A13 of the corresponding positioning mechanism 5 and drive the corresponding brushes 51 to enter and exit the three sockets 33 corresponding to the three-pin plug on the socket panel 32 and perform deburring and grinding on the three sockets 33, and the two sleeves 50 on the concave seat B47 of each grinding mechanism 34 are reciprocatingly inserted into the two positioning columns 18 on the concave seat A16 of the corresponding positioning mechanism 5 and drive the corresponding brushes 51 to enter and exit the two sockets 33 corresponding to the two-pin plug on the socket panel 32 and perform deburring and grinding on the two sockets 33.
[0060] After the socket 33 on the socket panel 32 is polished, the motor D60 is stopped so that the small diameter arc surface of the cam 59 abuts against the pressure seat 54, and the two hydraulic cylinders 58 are started to drive the shell 57 and the structure on the shell 57 to move vertically upward and reset, so that the five sleeves 50 in each polishing mechanism 34 are disengaged from the five positioning columns 18 on the corresponding positioning mechanism 5.
[0061] Then, the motor A3 is started to drive the conveyor belt 4 to run, and the conveyor belt 4 drives all the polished socket panels 32 to move and finally automatically fall into the collection box.
[0062] Next, an equal number of socket panels 32 are installed on the conveyor belt 4 according to the above process and the polishing of the socket holes 33 on the socket panels 32 is finally completed.
[0063] To sum up, the beneficial effects of the present invention are as follows: the present invention can adjust the relative positions of the recess A16 and the protrusion A13 in the positioning mechanism 5 on the conveyor belt 4 according to the relative positions of the five sockets 33 on the five-hole socket panel 32, so that the three positioning columns 18 on the protrusion A13 correspond one-to-one to the three sockets 33 corresponding to the triangular plug on the socket panel 32, and the two positioning columns 18 on the recess A16 correspond one-to-one to the two sockets 33 corresponding to the two-pin plug on the socket panel 32, so that each positioning mechanism 5 on the conveyor belt 4 can position the five-hole socket panels 32 of different specifications through the five positioning columns 18 thereon, without the need for a special clamping structure, and the flexibility of clamping and positioning the socket panel 32 is better, and the efficiency of clamping and positioning the socket panel 32 is higher.
[0064] In the present invention, the grinding mechanism 34 on the pressure seat 54 automatically adjusts the relative positions of the corresponding protrusions B43 and recesses B47 through the optical sensor 48, so that the protrusions B43 and recesses B47 on the grinding mechanism 34 correspond one-to-one with the protrusions A13 and recesses A16 in the corresponding positioning mechanism 5 on the conveyor belt 4, and the bristles 51 on the five sleeves 50 on the grinding mechanism 34 grind the sockets 33 on the socket panel 32 where the positioning columns 18 on the protrusions B43 and recesses B47 are located, thereby realizing efficient grinding of the socket panels 32 in batches.
[0065] Compared with the traditional sandblasting and grinding technology, the present invention has the advantages of saving resources and high grinding efficiency. The present invention has the advantages of flexibility of manual grinding and high grinding efficiency at the same time.
Claims
1. A socket jack grinding device, characterized in that: It includes a bracket, a transmission roller, a motor A, a positioning mechanism, a grinding mechanism, a pressure seat, a spring C, a shell, a hydraulic cylinder, a cam, and a motor D. Two octagonal transmission rollers driven by the motor A are installed on the bracket, and a transmission belt formed by a plurality of positioning mechanisms hinged in sequence is installed on the two octagonal transmission rollers; a pressure seat slides in a vertical direction in a shell driven by two hydraulic cylinders above the transmission belt and is equipped with two springs C for resetting the pressure seat, and the pressure seat cooperates with a cam driven by the motor D in the shell; a plurality of grinding mechanisms are installed on the lower surface of the pressure seat along the distribution direction of the two transmission rollers, and the center distance between any two adjacent grinding mechanisms is equal to the center distance between any two adjacent positioning mechanisms; The positioning mechanism comprises a square frame A, a convex seat A, a concave seat A, a positioning column, and a spring A, wherein the concave seat A and the convex seat A are horizontally movable in the square frame A and have a structure for locking the positions of the convex seat A and the concave seat A; three slide grooves B on the convex seat A corresponding to the three holes on the socket panel that match the three-pin plug and two slide grooves B on the concave seat A corresponding to the two holes on the socket panel that match the two-pin plug are vertically slid with positioning columns that match the socket holes on the socket panel and are installed with a spring A for resetting the positioning columns; the concave seat A and the convex seat A both have a structure for locking the positioning column that is completely pressed down into the slide groove B; The grinding mechanism includes a square frame B, a motor B, a convex seat B, a motor C, a concave seat B, an optical sensor, a round rod, a sleeve, bristles, and a vortex spring, wherein the square frame B has a concave seat B driven by motors B and motors C and a convex seat B driven by motors B and motors C that move horizontally and has a structure for locking the positions of the convex seat B and the concave seat B; the convex seat B has three round rods corresponding to the three holes on the socket panel that match the three-pin plug, and the concave seat B has two round rods corresponding to the two holes on the socket panel that match the two-pin plug; a sleeve that matches the corresponding positioning column is rotatably matched in the circular groove at the lower end of each round rod and a vortex spring is installed to rotate and reset the sleeve; each sleeve is densely covered with bristles for grinding the corresponding socket on the socket panel; the concave seat B has an optical sensor for sensing the position of the concave seat A, and the convex seat B has an optical sensor for sensing the position of the convex seat A.
2. The socket jack grinding device according to claim 1, characterized in that: The pressure seat is provided with two guide rods, which slide in two circular grooves on the top of the shell respectively; two springs C are respectively nested on the two guide rods; spring C is a compression spring; one end of spring C is connected to the compression spring block at the upper end of the corresponding guide rod, and the other end is connected to the shell; spring A nested in the positioning column is a tension spring; one end of spring A is connected to the tension spring block at the lower end of the corresponding positioning column, and the other end is connected to the convex seat A or the concave seat A; the positioning column is provided with a limit block that cooperates with the concave seat A or the convex seat A.
3. The socket jack grinding device according to claim 1, characterized in that: There are two slides A moving in the direction of the two transmission rollers in the frame A; the convex seat A and the concave seat A move horizontally in the slide grooves A on the two slides A along the direction perpendicular to the movement of the slides A respectively.
4. The socket jack grinding device according to claim 3, characterized in that: The guide block A on the slide A slides in the guide groove A on the inner wall of the frame A, and a bolt A that cooperates with the guide block A is screwed into the threaded hole on the side wall of the frame A; the two guide blocks B on the recessed seat A or the convex seat A slide respectively in the two guide grooves B on the inner wall of the slide groove A on the corresponding slide A; a lock bar that cooperates with the guide block B on the recessed seat A or the convex seat A moves horizontally in the direction parallel to its movement, and the bolt B with threaded cooperation on the slide A cooperates with the driving inclined surface of the lock bar.
5. The socket jack grinding device according to claim 3, characterized in that: There are three limit rods that correspond one-to-one with the positioning posts on the convex seat A and cooperate with the upper limit grooves of the corresponding positioning posts for horizontal sliding in the slide groove C at one end of the convex seat A, and a spring B for resetting it is nested on the pull rod fixedly connected to the three limit rods; the spring B is a tension spring; one end of the spring B is connected to the tension spring ring on the pull rod, and the other end is connected to the convex seat A; there are two limit rods that correspond one-to-one with the positioning posts on the concave seat A and cooperate with the upper limit grooves of the corresponding positioning posts for horizontal sliding in the slide groove D at one end of the concave seat A, and a spring B for resetting it is nested on the pull rod fixedly connected to the two limit rods; the spring B is a tension spring; one end of the spring B is connected to the tension spring ring on the pull rod, and the other end is connected to the concave seat A.
6. The socket jack grinding device according to claim 3, characterized in that: The frame A has scales for displaying the positions of the two slides A, and the slide A has scales for displaying the positions of the convex seat A or the concave seat A.
7. The socket jack grinding device according to claim 1, characterized in that: The bracket is provided with two rows of supporting rollers for supporting the positioning mechanism which horizontally moves between two transmission rollers from both sides of the transmission belt.
8. The socket jack grinding device according to claim 1, characterized in that: There are two slides B in the frame B that move along the direction in which the two transmission rollers are distributed; the convex seat B and the concave seat B move horizontally in the slide grooves E on the two slides B along the direction perpendicular to the movement of the slides B respectively.
9. The socket jack grinding device according to claim 8, characterized in that: The guide block C on the slide B slides in the guide groove C on the inner wall of the square frame B, and a screw A that is threadedly matched with the guide block C on the slide B rotates in the circular groove on the side wall of the square frame B; the two guide blocks D on the recessed seat B or the convex seat B slide respectively in the two guide grooves D on the inner wall of the slide groove E on the corresponding slide B, and a screw B that is threadedly matched with the guide block D on the recessed seat B or the convex seat B rotates in the circular groove on the side wall of the slide B.
10. The socket jack grinding device according to claim 1, characterized in that: The bristles are densely covered with protrusions for enhancing the polishing effect.
Citation Information
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