An efficient production device for latex insoles and its production process

Abstract

The present invention provides an efficient production device for latex insoles. Its structure includes a frame. A table board is arranged on the top surface of the frame. It also includes a first conveying mechanism and a second conveying mechanism which are arranged at the front and rear ends of the top surface of the table board, and the other end extends outside the front and rear side surfaces of the table board, and a die pressing and steam mechanism which is horizontally arranged in the middle of the table board. It is arranged above the first conveying mechanism. Through the connection and rotation of the die pressing and steam mechanism with the first conveying mechanism and the second conveying mechanism for steam heating and forming, automatic mold opening and closing are realized, enabling a single worker to operate the latex insole forming operation of more than a dozen molds. Compared with the prior art, the output of the present invention can be increased by five or six times, and only manual operation is used for material taking, which saves time and effort and has high work efficiency. Through the more reasonable structure design of the present invention above, the operation is simple and convenient, and the efficiency is very high, having practical significance and promotion value, and is expected to generate good economic benefits.

Description

Technical Field

[0001] The present invention relates to an efficient production device for latex insoles and its production process, belonging to the field of production equipment for latex insoles. Background Art

[0002] During the production process of latex insoles, mold steam heating and foaming are required for forming.

[0003] However, the existing molds use manual mold opening and feeding. When the mold is steam-heated and foamed, the staff performs mold opening, material taking, and feeding operations on another mold. Generally, one staff member can only operate two molds, which is time-consuming and laborious, and the work efficiency is low. Therefore, in view of the above situation, the present invention proposes an efficient production device for latex insoles and its production process to solve the above problems. How to solve the above problems will have a positive significance for promoting the technological development in this field. Summary of the Invention

[0004] Aiming at the deficiencies of the existing technology, the purpose of the present invention is to provide an efficient production device for latex insoles and its production process to solve the existing problems.

[0005] To achieve the above purpose, the present invention is realized through the following technical solutions: An efficient production device for latex insoles, its structure includes a frame, a table board is arranged on the top surface of the frame, and further includes a first conveying mechanism and a second conveying mechanism arranged at the front and rear ends of the top surface of the table board, and the other end extends outside the front and rear side surfaces of the table board, a pressing mold steam mechanism transversely arranged in the middle of the table board, a first feeding mechanism arranged above the first conveying mechanism and installed at the front end of the table board, a second feeding mechanism arranged above the second conveying mechanism and installed at the rear end of the table board, a first protection board and a second protection board arranged on the front and rear side surfaces of the table board.

[0006] Further improvement is that the table board includes a table board body, a sliding groove arranged on the top surface of the table board body, a pushing groove longitudinally arranged in the middle of the sliding groove and penetrating through the front and rear ends of the table board body, a plurality of pushing seats arranged at the front and rear ends of the pushing groove and installed on the table board body, and a plurality of stable holes penetrating through the front and rear ends of the sliding groove.

[0007] Further improvement is that the first conveying mechanism includes a sliding plate, a plurality of bottom molds arranged at intervals on the top surface of the sliding plate, a connecting plate arranged in the middle of the front side surface of the sliding plate, a telescopic device longitudinally connected to the connecting plate and installed on the pushing seat, and a plurality of pushing and stabilizing rods longitudinally arranged at the left and right ends of the front side surface of the sliding plate. The first conveying mechanism has the same structure as the second conveying mechanism.

[0008] Further improvements are as follows. The die-pressing steam mechanism includes a bracket, a lifter vertically arranged in the middle of the bracket, a gas-adding plate arranged at the lower end of the lifter, a plurality of lifting stabilizing rods vertically arranged at both ends of the top surface of the gas-adding plate and penetrating through the bracket at the other end, and a gas-adding pipe penetrating through the front side of the gas-adding plate. The other end of the gas-adding pipe is connected with a gas-adding hose. A plurality of top dies are arranged at intervals on the bottom surface of the gas-adding plate. The gas-adding pipe communicates with each top die through the gas-adding plate.

[0009] Further improvements are as follows. A plurality of top die mounting grooves are arranged at intervals on the bottom surface of the gas-adding plate. A gas-adding chamber is arranged at the bottom surface of each top die mounting groove. A gas-adding hole is arranged through one side of each gas-adding chamber.

[0010] Further improvements are as follows. Each top die includes a top die body and an insole die groove arranged at the bottom surface of the top die body. A plurality of gas-adding through holes are arranged through the bottom surface of the insole die groove. An exhaust hole is arranged through one side of the insole die groove.

[0011] Further improvements are as follows. The first feeding mechanism includes a feeding frame and a plurality of sliding tracks arranged horizontally on the feeding frame. The number of each sliding track is two. Sliders are arranged on the two sliding tracks. A connecting seat is installed on the bottom surface of the slider. A double-headed discharging pipe is installed on one side of the connecting seat. An automatic solenoid valve is arranged at the upper end of the double-headed discharging pipe. The first feeding mechanism has the same structure as the second feeding mechanism.

[0012] Further improvements are as follows. Each pushing stabilizing rod is adapted to each stabilizing hole.

[0013] Further improvements are as follows. A sealing gasket is arranged between each top die and each top die mounting groove.

[0014] Further improvements are as follows. The lifter is a hydraulic lifter, and the telescopic device is a hydraulic telescopic device.

[0015] Further improvements are as follows. The slider is a servo slider.

[0016] Further improvements are as follows. The other end of the gas-adding hose is connected with an external steam device.

[0017] Further improvements are as follows. The feeding end of the double-headed discharging pipe is connected with an external feeding device through a feeding hose.

[0018] In addition, the present invention also provides a production process for the above-mentioned high-efficiency production equipment for latex insoles. First, the slider on the first feeding mechanism servo-slides on the two sliding tracks to drive the double-head discharging pipe to perform feeding operations on each bottom mold on the sliding plate. When the double-head discharging pipe is in the feeding state, the automatic solenoid valve is open. When the sliding plate drives the double-head discharging pipe to slide, the automatic solenoid valve is in the closed state. After the feeding is completed, the telescopic device on the first conveying mechanism extends to push the sliding plate and each bottom mold to slide towards the middle on the sliding groove, so that each bottom mold is vertically aligned with each top mold on the mold pressing and steaming mechanism. Then, the lifting device extends downward to drive the air adding plate, air adding pipe, air adding hose and the top mold as a whole to slide downward on the bracket through each lifting stabilizing rod, so that each top mold fits with each bottom mold. Then, the external steam equipment passes through the air adding pipe, air adding hose and air adding plate to add steam to the insole mold grooves on each top mold for foaming and forming. During this process, the staff performs the operation of taking materials from each bottom mold on the second conveying mechanism, and the second feeding mechanism performs the feeding operation on the second conveying mechanism. The working modes of the first conveying mechanism and the first feeding mechanism are the same as those of the second conveying mechanism and the second feeding mechanism. Through the coordinated rotation operation of the first conveying mechanism and the second conveying mechanism and the mold pressing and steaming mechanism, the high-efficiency production of latex insoles is realized.

[0019] The beneficial effects of the present invention are:

[0020] The present invention provides a high-efficiency production equipment for latex insoles and its production process. Through the structural design of the first conveying mechanism, the first feeding mechanism, the second conveying mechanism and the second feeding mechanism at the front and rear ends of the frame, each bottom mold can automatically perform the feeding operation, and through the coordinated rotation of the mold pressing and steaming mechanism with the first conveying mechanism and the second conveying mechanism for steam heating and forming, automatic mold opening and closing are realized, enabling a single worker to operate the forming operation of a dozen molds for latex insoles. Compared with the prior art, the output of the present invention can be increased by five or six times, and only manual operation is used for taking materials, which saves time and effort and has high work efficiency. Through the more reasonable structure design of the present invention above, the operation is simple and convenient, and the efficiency is very high, which has practical significance and promotion value, and is expected to generate good economic benefits. Brief Description of the Drawings

[0021] Figure 1 It is a schematic structural diagram of a high-efficiency production equipment for latex insoles of the present invention;

[0022] Figure 2 It is a partial structural schematic diagram of a high-efficiency production equipment for latex insoles of the conveying mechanism of the present invention;

[0023] Figure 3 It is a schematic structural diagram of the table board of the present invention;

[0024] Figure 4 It is a schematic structural diagram of the first conveying mechanism of the present invention;

[0025] Figure 5 Schematic diagram of the die pressing steam mechanism of the present invention;

[0026] Figure 6 Schematic diagram of the first feeding mechanism of the present invention;

[0027] Figure 7 Schematic diagram of the aerated concrete board of the present invention;

[0028] Figure 8 Schematic diagram of the bottom surface of the top die of the present invention;

[0029] Figure 9 Schematic diagram of the top surface of the top die of the present invention. Detailed implementation manners

[0030] In order to make the technical means, creative features, achieved purposes and functions of the present invention easy to understand, the present invention will be further described below in conjunction with specific implementation manners.

[0031] Please refer to Figures 1-9, the present invention provides a schematic technical solution of an efficient production device for latex insoles: its structure includes a frame 1, on the top surface of the frame 1 there is a table board 2, and further includes a first conveying mechanism 3 and a second conveying mechanism 4 which are arranged at the front and rear ends of the top surface of the table board 2 and the other end extends outside the front and rear side surfaces of the table board 2, a die pressing and steam mechanism 5 which is horizontally arranged in the middle of the table board 2, a first feeding mechanism 6 which is arranged above the first conveying mechanism 3 and is installed at the front end of the table board 2, a second feeding mechanism 7 which is arranged above the second conveying mechanism 4 and is installed at the rear end of the table board 2, a first protection board 8 and a second protection board 9 which are arranged on the front and rear side surfaces of the table board 2. The table board 2 includes a table board body 21, a sliding groove 22 arranged on the top surface of the table board body 21, a pushing groove 23 which is longitudinally arranged in the middle of the sliding groove 22 and penetrates through the table board body 21 at the front and rear ends, a plurality of pushing seats 24 which are arranged at the front and rear ends of the pushing groove 23 and are installed on the table board body 21. A plurality of stable holes 25 are penetrated through the front and rear ends of the sliding groove 22. The first conveying mechanism 3 includes a sliding plate 31, a plurality of bottom molds 32 which are arranged at intervals on the top surface of the sliding plate 31, a connecting plate 33 arranged in the middle of the front side surface of the sliding plate 31, a telescopic device 34 which is longitudinally connected to the connecting plate 33 and is installed on the pushing seat 24. A plurality of pushing and stabilizing rods 35 are longitudinally arranged at the left and right ends of the front side surface of the sliding plate 31. The first conveying mechanism 3 has the same structure as the second conveying mechanism 4. The die pressing and steam mechanism 5 includes a bracket 51, a lifter 52 vertically arranged in the middle of the bracket 51, an air adding plate 53 arranged at the lower end of the lifter 52, a plurality of lifting and stabilizing rods 54 which are vertically arranged at both ends of the top surface of the air adding plate 53 and the other end penetrates through the bracket 51, an air adding pipe 55 which is penetrated through the front side surface of the air adding plate 53. The other end of the air adding pipe 55 is connected with an air adding hose 56. A plurality of top molds 57 are arranged at intervals on the bottom surface of the air adding plate 53. The air adding pipe 55 is communicated with each top mold 57 through the air adding plate 53. A plurality of top mold installation grooves 531 are arranged at intervals on the bottom surface of the air adding plate 53. An air adding chamber 532 is arranged at the bottom surface of each top mold installation groove 531. An air adding hole 533 is penetrated through one side of each air adding chamber 532. Each top mold 57 includes a top mold body 571 and an insole mold groove arranged on the bottom surface of the top mold body 571. A plurality of air adding through holes 572 are penetrated through the bottom surface of the insole mold groove. An exhaust hole 573 is penetrated through one side of the insole mold groove. The first feeding mechanism 6 includes a feeding rack 61, a plurality of sliding tracks 62 which are horizontally arranged on the feeding rack 61 and the number of each sliding track 62 is two, a slider 63 is arranged on the two sliding tracks 62. A connecting seat 64 is installed on the bottom surface of the slider 63. A double-headed discharging pipe 65 is installed on one side of the connecting seat 64. An automatic solenoid valve 66 is arranged at the upper end of the double-headed discharging pipe 65. The first feeding mechanism 6 has the same structure as the second feeding mechanism 7.

[0032] The foregoing has shown and described the basic principles, main features and advantages of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and without departing from the spirit or basic features of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, it is intended to embrace all changes within the meaning and scope of the equivalent elements of the claims in the present invention. Any reference signs in the claims should not be construed as limiting the claims involved.

[0033] In addition, it should be understood that although this specification is described in terms of embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An efficient production device for latex insoles, the structure of which includes a frame (1), and is characterized in that: A table board (2) is arranged on the top surface of the frame (1). It further includes a first conveying mechanism (3) and a second conveying mechanism (4) which are arranged at the front and rear ends of the top surface of the table board (2) and the other ends of which extend outside the front and rear side surfaces of the table board (2), a die pressing steam mechanism (5) which is horizontally arranged in the middle of the table board (2), a first feeding mechanism (6) which is arranged above the first conveying mechanism (3) and installed at the front end of the table board (2), a second feeding mechanism (7) which is arranged above the second conveying mechanism (4) and installed at the rear end of the table board (2), a first protection plate (8) and a second protection plate (9) which are arranged on the front and rear side surfaces of the table board (2); The table board (2) includes a table board body (21), a sliding groove (22) arranged on the top surface of the table board body (21), a pushing groove (23) which is longitudinally arranged in the middle of the sliding groove (22) and penetrates through the table board body (21) at the front and rear ends, and a plurality of pushing seats (24) which are arranged at the front and rear ends of the pushing groove (23) and installed on the table board body (21). A plurality of stable holes (25) are arranged through the front and rear ends of the sliding groove (22); The first conveying mechanism (3) includes a sliding plate (31), a plurality of bottom dies (32) which are arranged at intervals on the top surface of the sliding plate (31), a connecting plate (33) arranged in the middle of the front side surface of the sliding plate (31), and a telescopic device (34) which is longitudinally connected to the connecting plate (33) and installed on the pushing seat (24). A plurality of pushing stable rods (35) are longitudinally arranged at the left and right ends of the front side surface of the sliding plate (31). The first conveying mechanism (3) has the same structure as the second conveying mechanism (4); The die pressing steam mechanism (5) includes a bracket (51), a lifter (52) vertically arranged in the middle of the bracket (51), an air adding plate (53) arranged at the lower end of the lifter (52), a plurality of lifting stable rods (54) which are vertically arranged at both ends of the top surface of the air adding plate (53) and the other ends of which penetrate through the bracket (51), and an air adding pipe (55) which is arranged through the front side surface of the air adding plate (53). The other end of the air adding pipe (55) is connected with an air adding hose (56). A plurality of top dies (57) are arranged at intervals on the bottom surface of the air adding plate (53). The air adding pipe (55) is communicated with each top die (57) through the air adding plate (53); A plurality of top die installation grooves (531) are arranged at intervals on the bottom surface of the air adding plate (53). An air adding chamber (532) is arranged on the bottom surface of each top die installation groove (531). An air adding hole (533) is arranged through one side of each air adding chamber (532); Each top die (57) includes a top die body (571) and an insole die groove arranged on the bottom surface of the top die body (571). A plurality of air adding through holes (572) are arranged through the bottom surface of the insole die groove. An exhaust hole (573) is arranged through one side of the insole die groove; The first feeding mechanism (6) includes a feeding machine frame (61) and a plurality of sliding tracks (62) arranged horizontally on the feeding machine frame (61). The number of each of the sliding tracks (62) is two, and sliders (63) are arranged on the two sliding tracks (62). A connecting seat (64) is installed on the bottom surface of the slider (63), a double-head discharge pipe (65) is installed on one side of the connecting seat (64), an automatic solenoid valve (66) is arranged at the upper end of the double-head discharge pipe (65), and the first feeding mechanism (6) has the same structure as the second feeding mechanism (7).

2. A production process using the high-efficiency production equipment for latex insoles described in claim 1, characterized in that, First, the slider (63) on the first feeding mechanism (6) servo-slides on the two sliding tracks (62) to drive the double-head discharge pipe (65) to feed each bottom mold (32) on the sliding plate (31). When the double-head discharge pipe (65) is in the feeding state, the automatic solenoid valve (66) is open. When the sliding plate (31) drives the double-head discharge pipe (65) to slide, the automatic solenoid valve (66) is in the closed state. After the feeding is completed, the telescopic device (34) on the first conveying mechanism (3) extends to push the sliding plate (31) and each bottom mold (32) to slide towards the middle on the sliding groove (22), so that each bottom mold (32) is vertically aligned with each top mold (57) on the mold pressing and steaming mechanism (5). Then, the lifter (52) extends downward to drive the air adding plate (53), the air adding pipe (55), the air adding hose (56), and the top mold (57) as a whole to slide downward on the bracket (51) through each lifting stabilizer bar (54), so that each top mold (57) fits with each bottom mold (32). Then, an external steam device adds steam to the insole mold grooves on each top mold (57) through the air adding pipe (55), the air adding hose (56), and the air adding plate (53) for foaming and forming. During this process, the staff performs the operation of taking materials from each bottom mold on the second conveying mechanism (4), and the second feeding mechanism (7) performs the feeding operation on the second conveying mechanism (4). The working modes of the first conveying mechanism (3) and the first feeding mechanism (6) are the same as those of the second conveying mechanism (4) and the second feeding mechanism (7). Through the coordinated rotation operation of the first conveying mechanism (3) and the second conveying mechanism (4) with the mold pressing and steaming mechanism (5), the efficient production of latex insoles is realized.

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