Auxiliary device for installing automobile sensor rubber ring

By designing an auxiliary device that includes a frame, a fixing mechanism, and a tensioning mechanism, the rubber rings can be automatically opened and installed, solving the problems of high equipment investment and low manual installation efficiency in small processing plants, and achieving low-cost and high-efficiency rubber ring installation.

CN116353078BActive Publication Date: 2025-11-25DONGFENG MOTOR GRP
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Patent Information

Application Number
CN202310399071.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-04-13
Publication Date
2025-11-25
Estimated Expiration
2043-04-13

AI Technical Summary

Technical Problem

Small processing plants face challenges in installing rubber rings for automotive sensors, including high equipment costs and low manual installation efficiency.

Method used

An auxiliary device including a frame, a fixing mechanism, and a tensioning mechanism was designed. It automatically opens and installs the rubber ring by using a spreading component and a squeezing component. Combined with the coaxial arrangement of the moving plate driven by the power unit and the sensor, the automatic installation of the rubber ring is realized.

Benefits of technology

It reduced equipment investment costs, improved the efficiency of rubber ring installation, and reduced the labor intensity of workers.

✦ Generated by Eureka AI based on patent content.

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    Figure CN116353078B_ABST
Patent Text Reader

Abstract

The application relates to the technical field of rubber loop setting equipment, and discloses an auxiliary device for installing a rubber loop of an automobile sensor. A cylinder-shaped structure opening assembly composed of a plurality of arc segments is arranged, the opening assembly and the rubber loop are opened as a whole by the opening assembly, and the opening size of the opening assembly and the rubber loop as a whole is determined by the outer diameter of the sensor; the diameter of the circular hole arranged on the moving plate limits the maximum opening range of the opening assembly and the rubber loop. The sensor is clamped below the cylinder-shaped structure by a fixing mechanism, and the sensor and the cylinder-shaped structure are coaxially arranged. The height of the moving plate is adjusted by the power unit, so that the bottom end of the cylinder-shaped structure is attached to the top end of the sensor; then the rubber loop is extruded from the cylinder-shaped structure to the sensor by the extrusion assembly. Compared with manually setting the rubber sleeve on the sensor, the device does not need the staff to manually open the rubber loop frequently, so that the labor intensity of the staff is reduced, and the assembly efficiency of the rubber loop is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of rubber ring snaring device, in particular to an auxiliary device for installing rubber ring of automobile sensor. BACKGROUND

[0002] Automobile electronic control usually collects data through sensors. According to the function of the sensor, it can be classified as temperature, pressure, flow, position, gas concentration, speed, brightness, humidity, distance and other functions of the sensor, they each play their own role, once a sensor fails, the corresponding device will not work normally or even not work. Generally, the sensor is in the form of screw installation, and the rubber ring is configured to achieve sealing and stable connection, so that the measured data will not be inaccurate due to sealing or stable connection problems.

[0003] During the installation of the rubber ring of the automobile sensor, a special rubber ring assembly machine is usually used for assembly, but the current rubber ring assembly machine has high purchase cost, and the equipment investment cost is high for some small processing plants. Therefore, the rubber ring is usually filled manually to reduce the equipment investment cost, and the staff needs to frequently open the rubber ring when manually installing the rubber ring. The staff is laborious during the installation process, and the work efficiency is low. Therefore, an auxiliary device for installing rubber ring is needed to reduce the equipment investment cost and improve the work efficiency. SUMMARY

[0004] In view of the above defects in the prior art, an auxiliary device for installing rubber ring of automobile sensor is provided to improve the efficiency of installing rubber ring on the sensor and achieve the purpose of reducing cost.

[0005] The technical scheme adopted by the present application to solve the above technical problems is:

[0006] An auxiliary device for installing rubber ring of automobile sensor, characterized in that: it comprises a rack, a fixing mechanism and a tensioning mechanism, a moving plate and a power unit for driving the moving plate to slide up and down are arranged on the rack; the fixing mechanism is arranged at the bottom of the rack, and the fixing mechanism is located directly below the moving plate, and the fixing mechanism is used for clamping or releasing the sensor; the tensioning mechanism comprises a opening component, an opening component and an extrusion component;

[0007] A circular hole is arranged on the moving plate, the circular hole and the sensor clamped on the fixing mechanism are coaxially arranged, and the diameter of the circular hole is not less than the outer diameter of the sensor; the opening component presents a cylindrical structure composed of a plurality of arc segments, the outer diameter of the cylindrical structure is smaller than the inner diameter of the rubber ring, the opening component penetrates through the cylinder and extends downward, and the axis of the opening component and the axis of the circular hole are on the same straight line;

[0008] The opening assembly is connected with the expanding assembly, and the expanding assembly has two states of being separated in a scattered state and being combined in a cylindrical state under the action of the opening assembly;

[0009] One side of the extruding assembly is fixed below the moving plate, and the other side of the extruding assembly is sleeved on the lower outer wall of the expanding assembly; the rubber ring is sleeved on the expanding assembly and located at the lower part of the other end of the extruding assembly; under the action of the internal driving unit of the extruding assembly, the other end of the extruding assembly extrudes the rubber ring from the expanding assembly to the sensor.

[0010] According to the technical scheme, the expanding assembly includes a cylindrical structure composed of a plurality of independent arc-shaped plates, a plurality of annular grooves arranged on the outer wall surface of the cylindrical structure, a first contraction rod arranged between the outer wall surface of the arc-shaped plate and the inner wall surface of the circular hole, a first spring sleeved on the first contraction rod, and an O-shaped spring arranged in the annular groove; the cylindrical structure is coaxially arranged with the circular hole, and the outer diameter of the cylindrical structure is not greater than the inner diameter of the rubber ring; at least one first contraction rod is arranged between each arc-shaped plate and the inner wall of the circular hole, and the first contraction rod is horizontally arranged and located on a straight line where the radius of the circular hole is located; a first cylindrical groove is arranged on the inner wall of the circular hole, one end of the first contraction rod is fixed on the outer wall surface of the arc-shaped plate, the other end of the first contraction rod is fixed in the first cylindrical groove, and the first contraction rod is completely arranged in the first cylindrical groove when the first contraction rod is in a compressed state; the first spring is sleeved on the first contraction rod in a compressed state; the O-shaped spring is sleeved in the annular groove in a stretched state, and the initial state of the plurality of independent arc-shaped plates is combined into a cylindrical structure through the cooperation between the first spring and the O-shaped spring.

[0011] According to the technical scheme, at least two arc-shaped plates are arranged, and the sizes of the arc-shaped plates are the same.

[0012] According to the technical scheme, an annular shallow groove is arranged on the lower outer wall surface of the cylindrical structure, and the annular shallow groove is located in the sliding interval range of the extruding assembly on the outer wall of the cylindrical structure; the rubber ring in the expanded state is sleeved in the annular shallow groove region.

[0013] According to the technical scheme, the opening assembly includes a door-shaped support fixed on the top of the moving plate, a first pneumatic telescopic rod vertically arranged, and a top support located at the bottom end of the first pneumatic telescopic rod; the top end of the first pneumatic telescopic rod is fixed on the bottom end of the horizontal section of the door-shaped support, and the bottom end of the first pneumatic telescopic rod and the top of the top support are fixedly connected; the top support adopts a rotary body structure, the cross-sectional size of the top support gradually decreases from top to bottom, and the bottom surface size of the top support is smaller than the inner diameter of the cylindrical structure.

[0014] According to the technical scheme, the top support adopts a circular truncated cone structure; the diameter of the small-diameter surface of the circular truncated cone is smaller than the inner diameter of the cylindrical structure, so that the small-diameter surface of the circular truncated cone can smoothly enter the inside of the cylindrical structure composed of the plurality of arc-shaped plates; the diameter of the large-diameter surface of the circular truncated cone is not smaller than the diameter of the circular hole, so that the four arc-shaped plates can be opened to the maximum, that is, the outer wall of the arc-shaped plate is attached to the inner wall surface of the circular hole.

[0015] According to the technical scheme, the extrusion assembly includes two symmetrical pressing plates, a second pneumatic telescopic rod connecting the pressing plates and the moving plate, a second contraction rod connecting the two pressing plates, and a second spring sleeved on the second contraction rod and in a stretched state; a semicircular notch is arranged on the adjacent end of each of the two pressing plates, and the diameter of the semicircular notch is equal to the outer diameter of the cylindrical structure; a second cylindrical groove is arranged on each side of the semicircular notch of each of the two pressing plates, and the two ends of the second contraction rod are fixed in the second cylindrical grooves of the two pressing plates; when the second contraction rod is in a compressed state, the second contraction rod and the second spring are completely placed in the second cylindrical grooves; a sliding groove is arranged on the pressing plate, the top end of the second pneumatic telescopic rod is fixed to the bottom of the moving plate, the bottom end of the second pneumatic telescopic rod is clamped in the sliding groove, and the second pneumatic telescopic rod can only slide in the sliding groove; the length direction of the sliding groove is perpendicular to the symmetry axis of the two pressing plates. Further, a fillet is arranged at the top edge of the semicircular notch, so that the outer wall of the arc-shaped plate is tightly attached to the pressing plate during the lifting process of the pressing plate under the action of the second pneumatic telescopic rod.

[0016] According to the technical scheme, the fixing mechanism includes a shell, a driving part arranged in the shell, and a plurality of T-shaped arc plates; the shell is fixed to the rack below the moving plate; a plurality of grooves matched with the T-shaped arc plates are arranged at the top of the shell, and the T-shaped arc plates are connected to the driving part through the grooves; the inner wall surfaces of the plurality of T-shaped arc plates constitute a cylindrical inner cavity coaxial with the circular hole; the length of the groove is arranged along the radial direction of the cylinder; under the action of the driving part, the plurality of T-shaped arc plates are close to each other to clamp the sensor or are away from each other to release the sensor.

[0017] According to the technical scheme, the number of the T-shaped arc plates is four; the driving part comprises a first screw rod arranged horizontally, a second screw rod and a third screw rod arranged vertically on the left and right sides of the first screw rod, a first motor for driving the first screw rod to rotate, and a gear set connecting the first screw rod and the second screw rod and the first screw rod and the third screw rod; the two ends of the first screw rod are arranged on the side wall of the shell through bearings, and one end of the first screw rod penetrates the side wall of the shell and is connected with the first motor arranged outside; two fixed blocks are arranged on the inner bottom surface of the shell, the fixed blocks are arranged close to the first screw rod, and the two ends of the second screw rod or the third screw rod are arranged on the fixed blocks and the side wall of the shell through bearings respectively; the first screw rod, the second screw rod and the third screw rod all penetrate the axis of the round hole, and the two sides of the first screw rod are provided with external threads with different rotation directions; the gear set comprises a driving gear fixed on the first screw rod and two driven gears fixed on the second screw rod and the third screw rod respectively, the driving gear and the driven gears are meshed with each other, and the two gears have the same specifications; a first threaded hole matched with the external thread is arranged at the bottom of the T-shaped arc plate, and four T-shaped arc plates are respectively sleeved on the first screw rod, the second screw rod and the third screw rod according to the specifications of the sensor.

[0018] According to the technical scheme, the rack comprises a bottom plate and a Z-shaped frame fixed vertically on the bottom plate, a vertical limiting sliding groove is arranged on the Z-shaped frame, and the fixing mechanism is arranged on the bottom plate; the power unit comprises a threaded rod arranged vertically on the limiting sliding groove of the Z-shaped frame and a second motor for driving the threaded rod to rotate; a second threaded hole matched with the threaded rod is arranged on the moving plate; the two ends of the threaded rod are arranged on the bottom of the Z-shaped frame and the bottom through bearings respectively, the top end of the threaded rod penetrates the Z-shaped frame and is connected with the output shaft of the second motor, the moving plate is sleeved on the threaded rod, and the moving plate is attached to the inner wall of the limiting sliding groove.

[0019] The present application has the following advantages:

[0020] In this embodiment, the opening assembly of the cylindrical structure composed of a plurality of arc segments is provided, wherein the size of the cylindrical structure is smaller than the inner diameter of the rubber ring, so that the rubber ring can be easily sleeved on the opening assembly. Then the opening assembly and the rubber ring are opened as a whole by the opening assembly, wherein the opening size of the opening assembly and the rubber ring as a whole is determined by the outer diameter of the sensor; in addition, the diameter of the round hole limits the maximum opening range of the opening assembly and the rubber ring, only the diameter of the round hole is larger than the maximum diameter in the sensor, and the opening range of the opening assembly can be adjusted by the opening assembly, so that the opening work of the rubber ring of various outer diameter sensors can be applied. The sensor is clamped below the cylindrical structure coaxially.

[0021] There are two ways to extrude the rubber ring to the sensor after the rubber ring is caught on the extrusion assembly. The first way is that the bottom of the opening assembly is placed on the upper part of the sensor, and the extrusion assembly directly extrudes the rubber ring to the sensor. The second way is that the opening assembly needs to be sleeved on the sensor, and then the extrusion assembly extrudes the rubber ring to the sensor.

[0022] In the first way, the height of the moving plate is adjusted by the power unit first, so that the bottom end of the cylindrical structure is fitted with the top end of the sensor. Then the rubber ring is extruded from the cylindrical structure to the sensor by the extrusion assembly, that is, the installation of the rubber ring on the sensor is completed.

[0023] In the second way, the height of the moving plate is adjusted by the power unit first, so that the bottom end of the cylindrical structure is fitted with the top end of the sensor. Then the opening assembly is opened by the opening assembly, and the height of the moving plate is adjusted to make the cylindrical structure sleeved outside the sensor. Then the rubber ring is extruded from the cylindrical structure to the sensor by the extrusion assembly, that is, the installation of the rubber ring on the sensor is completed.

[0024] Based on the above measures, the device has the characteristics of simple structure and low investment, and is suitable for early use in small processing plants. In addition, compared with manually sleeving the rubber sleeve on the sensor, the device does not need the workers to manually open the rubber ring frequently, thereby reducing the labor intensity of the workers and improving the assembly efficiency of the rubber ring.

[0025] 2. The movement direction of the arc-shaped plate is limited by the first contraction rod and the first spring, and the initial state of the arc-shaped plate is presented as a cylindrical structure by cooperating with the arc-shaped groove and the O-shaped spring. The rotating body with gradually decreasing cross-sectional size from top to bottom is used as a top support, so that all arc-shaped plates can overcome the resistance of the O-shaped spring and the first spring and expand outward synchronously. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 is the overall structure schematic diagram of the embodiment provided by the present application;

[0027] Figure 2 is the connection relationship diagram of the rack and the power unit of the embodiment provided by the present application;

[0028] Figure 3 is the structure schematic diagram of the tensioning mechanism of the embodiment provided by the present application;

[0029] Figure 4 is the structure schematic diagram of the opening assembly of the embodiment provided by the present application;

[0030] Figure 5 is the structure schematic diagram of the opening assembly of the embodiment provided by the present application;

[0031] Figure 6 is the schematic diagram of the arc-shaped plate of the embodiment provided by the present application;

[0032] Figure 7 is a schematic diagram of the structure of the extrusion assembly provided by the present application;

[0033] Figure 8 is a schematic diagram of the structure of the fixing mechanism provided by the present application;

[0034] In the figure, 1, rack; 1-1, bottom plate; 1-2, L-shaped frame; 1-3, limiting sliding slot; 2, fixing mechanism; 2-1, shell; 2-2, driving part; 2-21, first lead screw; 2-22, second lead screw; 2-23, third lead screw; 2-24, first motor; 2-25, gear set; 2-26, fixed block; 2-3, T-shaped arc plate; 2-4, groove; 3, tensioning mechanism; 3-1, opening assembly; 3-11, door-shaped support; 3-12, first pneumatic telescopic rod; 3-13, top support; 3-2, opening assembly; 3-21, arc plate; 3-22, annular groove; 3-23, first contraction rod; 3-24, first spring; 3-25, O-shaped spring; 3-26, annular shallow groove; 3-3, extrusion assembly; 3-31, pressing plate; 3-32, second pneumatic telescopic rod; 3-33, second contraction rod; 3-34, second spring; 3-35, semicircular notch; 3-36, sliding slot; 3-37, round corner; 4, moving plate; 4-1, circular hole; 4-2, second threaded hole; 5, power unit; 5-1, threaded rod; 5-2, second motor; 6, sensor; 7, rubber ring. DETAILED DESCRIPTION

[0035] The present application will be described in detail below with reference to the accompanying drawings and examples.

[0036] Referring to Figures 1-8 the accompanying drawings, the present application provides an auxiliary device for installing a rubber ring of an automobile sensor.

[0037] Example 1

[0038] The device comprises a rack 1, a fixing mechanism 2, and a tensioning mechanism 3. The moving plate 4 and the power unit 5 for driving the moving plate to slide up and down are arranged on the rack. The fixing mechanism is arranged at the bottom of the rack and is located directly below the moving plate. The fixing mechanism is used for clamping or releasing the sensor 6. The tensioning mechanism comprises the opening assembly 3-1, the opening assembly 3-2, and the extrusion assembly 3-3.

[0039] The circular hole 4-1 is arranged on the moving plate. The circular hole and the sensor clamped on the fixing mechanism are coaxially arranged, and the diameter of the circular hole is greater than the outer diameter of the sensor. The opening assembly presents a cylindrical structure composed of a plurality of arc segments. The outer diameter of the cylindrical structure is smaller than the inner diameter of the rubber ring. The opening assembly extends downward through the cylinder, and the axis of the opening assembly is in the same straight line as the axis of the circular hole.

[0040] The opening assembly is connected with the expanding assembly, and under the action of the expanding assembly, the opening assembly has two states of being separated and dispersed in an arc segment and being combined in a cylindrical shape;

[0041] One side of the extrusion assembly is fixed below the moving plate, and the other side of the extrusion assembly is sleeved on the lower outer wall of the opening assembly; the rubber ring 7 is sleeved on the opening assembly, and the rubber ring is located at the lower part of the other end of the extrusion assembly; under the action of the driving unit inside the extrusion assembly, the other end of the extrusion assembly extrudes the rubber ring from the opening assembly to the sensor.

[0042] In this embodiment, the opening assembly of the cylindrical structure composed of a plurality of arc segments is provided, wherein the size of the cylindrical structure is smaller than the inner diameter of the rubber ring, so as to facilitate the sleeving of the rubber ring on the opening assembly. Then the opening assembly and the rubber ring are expanded as a whole by the expanding assembly, and the size of the overall expansion of the opening assembly and the rubber ring is determined by the outer diameter of the sensor; in addition, the diameter of the circular hole limits the maximum expansion range of the expanding assembly and the rubber ring, and only the diameter of the circular hole needs to be larger than the maximum diameter in the sensor, so that the expansion range of the opening assembly can be adjusted by the expanding assembly, thereby being suitable for the expansion work of the rubber ring of various outer diameter sensors. The sensor is clamped by the fixing mechanism directly below the cylindrical structure, and the two are coaxially arranged.

[0043] After the rubber ring is sleeved on the extrusion assembly, there are two ways to extrude the rubber ring to the sensor. The first way is that the bottom of the opening assembly is placed on the upper part of the sensor, and the extrusion assembly directly extrudes the rubber ring to the sensor; the second way is that the opening assembly needs to be sleeved on the sensor, and then the extrusion assembly extrudes the rubber ring to the sensor.

[0044] In the first way, the height of the moving plate is first adjusted by the power unit, so that the bottom end of the cylindrical structure is fitted with the top end of the sensor; then the rubber ring is extruded from the cylindrical structure to the sensor by the extrusion assembly, that is, the installation work of the rubber ring on the sensor is completed.

[0045] In the second way, the height of the moving plate is adjusted by the power unit, so that the bottom end of the cylindrical structure is fitted with the top end of the sensor; secondly, the opening assembly is expanded by the expanding assembly, and the height of the moving plate is continuously adjusted, so that the cylindrical structure is sleeved on the outside of the sensor; then the rubber ring is extruded from the cylindrical structure to the sensor by the extrusion assembly, that is, the installation work of the rubber ring on the sensor is completed.

[0046] Based on the above measures, the device has the characteristics of simple structure and low investment, and is suitable for early use in small processing plants; in addition, compared with manually sleeving the rubber sleeve on the sensor, the device does not need the workers to manually expand the rubber ring frequently, thereby reducing the labor intensity of the workers and improving the assembly efficiency of the rubber ring.

[0047] Embodiment 2

[0048] The structure and principle of Embodiment 2 are similar to those of Embodiment 1, except that a preferred open assembly is given, which can better cooperate with the expansion assembly to expand the rubber ring and with the extrusion assembly to extrude the rubber ring.

[0049] Specifically, the open assembly includes a cylindrical structure composed of a plurality of independent arc-shaped plates 3-21, a plurality of annular grooves 3-22 arranged on the outer wall surface of the cylindrical structure, a first contraction rod 3-23 connected between the outer wall surface of the arc-shaped plate and the inner wall surface of the circular hole, a first spring 3-24 sleeved on the first contraction rod, and an O-shaped spring 3-25 arranged in the annular groove. One arc-shaped plate can be provided with one or more first contraction rods.

[0050] The cylindrical structure is coaxially arranged with the circular hole, and the outer diameter of the cylindrical structure is not greater than the inner diameter of the rubber ring. At least one first contraction rod is arranged between each arc-shaped plate and the inner wall of the circular hole, and the first contraction rod is horizontally arranged and located on a straight line where the radius of the circular hole is located. A first cylindrical groove is arranged on the inner wall of the circular hole, one end of the first contraction rod is fixed to the outer wall surface of the arc-shaped plate, and the other end of the first contraction rod is fixed in the first cylindrical groove. When the first contraction rod is in a compressed state, the first contraction rod and the first spring are completely arranged in the first cylindrical groove; and the first spring is sleeved on the first contraction rod in a compressed state. The O-shaped spring is sleeved in the annular groove in a stretched state. Through the cooperation between the first spring and the O-shaped spring, the initial state of the plurality of independent arc-shaped plates is combined into a cylindrical structure.

[0051] In this embodiment, the composition of the open assembly is refined, and the arc-shaped plate serves as an arc-shaped structure. First contraction rods and first springs are arranged between the arc-shaped plates and the moving plate to limit the arc-shaped plates to move only in the direction away from or close to the inner wall of the circular hole. In addition, annular grooves and O-shaped springs are arranged on the outer wall surface of the arc-shaped plate to limit the initial state of the arc-shaped plate to be combined into a cylindrical shape in cooperation with the first contraction rods and the first springs.

[0052] In addition, the composition of the open assembly is not limited to the above structure, as long as the cylindrical structure composed of arc-shaped plates, the initial state of the arc-shaped plates being combined into a cylindrical shape, and a certain resistance being required to be overcome when the arc-shaped plates are expanded.

[0053] Embodiment 3

[0054] The structure and principle of Embodiment 3 are similar to those of Embodiment 2, except that the number and shape of the arc-shaped plates are limited, and a preferred number of arc-shaped plates is given.

[0055] Specifically, at least two arc-shaped plates are provided, and the sizes of the arc-shaped plates are the same (in the above embodiment, the sizes of the arc-shaped plates can be different, but in order to achieve a better opening effect, the arc-shaped plates adopt the same size) ; In the figure, four arc-shaped plates with the same size are adopted.

[0056] Embodiment 4

[0057] The structure and principle of embodiment 4 are close to those of embodiment 2 or 3, and the difference lies in that in order to facilitate the placement of the rubber ring on the opening assembly and prevent the rubber ring from sliding during the opening process of the opening assembly, an annular shallow groove 3-26 is arranged on the lower outer wall surface of the cylindrical structure, and the annular shallow groove is located in the sliding range of the extrusion assembly on the outer wall of the cylindrical structure; The rubber ring in the opened state is sleeved in the annular shallow groove area.

[0058] Embodiment 5

[0059] The structure and principle of embodiment 5 are close to those of embodiments 1-4, and the difference lies in that a preferred opening assembly is given, and the structure of the opening assembly is not limited to the following measures, as long as the opening assembly has the two states of arc-shaped segment separation and dispersion and arc-shaped segment combination in a cylindrical shape.

[0060] Specifically, the opening assembly includes a door-shaped support 3-11 fixed on the top of the moving plate, a first pneumatic telescopic rod 3-12 arranged vertically, and a top support 3-13 located at the bottom end of the first pneumatic telescopic rod, the top end of the first pneumatic telescopic rod is fixed at the bottom end of the horizontal section of the door-shaped support, and the bottom end of the first pneumatic telescopic rod and the top of the top support are fixed and connected; The top support adopts a rotary body structure, the cross-sectional size of the top support gradually decreases from top to bottom, and the bottom surface size of the top support is smaller than the inner diameter of the cylindrical structure.

[0061] In this embodiment, a top support is arranged at the top end of the cylindrical structure, and the top support has a gradually decreasing cross-sectional size from top to bottom; During the downward movement of the top support, the top support contacts the inner wall surface of the arc-shaped plate, gradually pushing each arc-shaped plate in the radial direction, thereby achieving the opening of the opening assembly. In addition, by controlling the length of the top support pushed into the cylindrical structure, the opening state range of the opening assembly can be controlled.

[0062] Embodiment 6

[0063] The structure and principle of embodiment 6 are close to those of embodiment 5, and the difference lies in that a preferred top support of a circular truncated cone structure is given, but the protection form of the top support is not limited to this; A conical structure can also be used.

[0064] Specifically, the top support adopts a circular truncated cone structure; the diameter of the small-diameter surface of the circular truncated cone is smaller than the inner diameter of the cylindrical structure, so that the small-diameter surface of the circular truncated cone can smoothly enter the inside of the cylindrical structure composed of a plurality of arc-shaped plates; the diameter of the large-diameter surface of the circular truncated cone is not less than the diameter of the circular hole (in the embodiment shown in the figure, the diameter of the large-diameter surface of the circular truncated cone is equal to the diameter of the circular hole), so that the four arc-shaped plates can be opened to the maximum, that is, the outer wall of the arc-shaped plate is attached to the inner wall surface of the circular hole.

[0065] Embodiment 7

[0066] The structure and principle of embodiment 7 are close to those of embodiments 1-6, and the difference lies in that a preferred structure of the extrusion assembly is given.

[0067] Specifically, the extrusion assembly includes two mutually symmetrical pressing plates 3-31, a second pneumatic telescopic rod 3-32 connecting the pressing plates and the moving plate, a second contraction rod 3-33 connecting the two pressing plates, and a second spring 3-34 sleeved on the second contraction rod and in a stretched state; a semicircular notch 3-35 is arranged on the adjacent end of each of the two pressing plates, and the diameter of the semicircular notch is equal to the outer diameter of the cylindrical structure; a second cylindrical groove is arranged on each side of the semicircular notch of each of the two pressing plates, and the two ends of the second contraction rod are fixed in the second cylindrical grooves of the two pressing plates.

[0068] When the second contraction rod is in a compressed state, the second contraction rod and the second spring are completely placed in the second cylindrical grooves; a sliding groove 3-36 is arranged on the pressing plate, the top end of the second pneumatic telescopic rod is fixed at the bottom of the moving plate, the bottom end of the second pneumatic telescopic rod is clamped in the sliding groove, and the second pneumatic telescopic rod can only slide in the sliding groove; the length direction of the sliding groove is perpendicular to the symmetry axis of the two pressing plates.

[0069] In this embodiment, the pressing plate serves as an execution component for extruding the rubber ring, and the pressing plate is powered by the second pneumatic telescopic rod; in order to adapt to the opening state of the opening assembly, the pressing plate is designed in blocks, and a sliding groove is arranged on the pressing plate; the pressing plate is tightly attached to the outer wall of the opening assembly under the action of the second contraction rod and the second spring.

[0070] On the basis of this embodiment, further optimization is made, because the pressing plate will be extruded from the arc-shaped rod to the sensor, in order to facilitate the pressing plate to slide from the sensor to the arc-shaped plate again; a rounded corner 3-37 is arranged at the top edge of the semicircular notch, so that the pressing plate is tightly attached to the outer wall of the arc-shaped plate during the lifting process under the action of the second pneumatic telescopic rod.

[0071] Embodiment 8

[0072] The structure and principle of embodiment 8 are close to those of embodiments 1-7, and the difference lies in that a preferred fixing mechanism is given.

[0073] Specifically, the fixing mechanism includes a shell 2-1, a driving part 2-2 arranged inside the shell, and a plurality of T-shaped arc plates 2-3. The shell is fixed to a rack below a moving plate, and a plurality of grooves 2-4 matching the T-shaped arc plates are arranged at the top of the shell. The T-shaped arc plates pass through the grooves and are connected to the driving part.

[0074] The inner walls of the plurality of T-shaped arc plates are coaxial with the cylindrical inner cavity and the circular hole. The length of the grooves is arranged along the radial direction of the cylinder. Under the action of the driving part, the plurality of T-shaped arc plates are close to each other to clamp the sensor or are away from each other to release the sensor.

[0075] In this embodiment, the T-shaped arc plates are simultaneously close to or away from the axis of the circular hole by using the driving part, so as to clamp and release the sensor.

[0076] Embodiment 9

[0077] Embodiment 9 has a structure and principle similar to those of embodiment 8, except that a specific form of the driving part is given according to the number of T-shaped arc plates.

[0078] Specifically, the number of T-shaped arc plates is four. The driving part includes a first lead screw 2-21 arranged horizontally, a second lead screw 2-22 and a third lead screw 2-23 arranged on the left and right sides of the first lead screw and perpendicular to the first lead screw, a first motor 2-24 for driving the first lead screw to rotate, and a gear set 2-25 connecting the first lead screw and the second lead screw and the first lead screw and the third lead screw. Both ends of the first lead screw are arranged on the side wall of the shell through bearings, and one end of the first lead screw penetrates the side wall of the shell and is connected to the first motor arranged outside. Two fixing blocks 2-26 are arranged on the inner bottom surface of the shell, close to the first lead screw. Both ends of the second lead screw or the third lead screw are arranged on the fixing blocks and the side wall of the shell through bearings, respectively. The first lead screw, the second lead screw, and the third lead screw all penetrate the axis of the circular hole, and the two sides of the first lead screw are provided with external threads with different rotation directions. The gear set includes a driving gear fixed on the first lead screw and two driven gears fixed on the second lead screw and the third lead screw, respectively. The driving gear and the driven gears are meshed with each other and have the same specifications. First thread holes matching the external threads are arranged at the bottom of the T-shaped arc plates. Four T-shaped arc plates are respectively sleeved on the first, second, and third lead screws according to the specifications of the sensor.

[0079] This embodiment gives a structure form of the driving part for driving the T-shaped arc plates to simultaneously close to or away from the axis of the circular hole. Other structure forms of the driving part can also be used, such as two motors driving two lead screws with the same rotation speed, the lead screws being arranged at different heights but perpendicular to each other.

[0080] Embodiment 10

[0081] The structure and principle of embodiment 10 are close to those of embodiments 1-9, with the difference that a preferred rack structure and power unit composition are given.

[0082] Specifically, the rack comprises a bottom plate 1-1 and a U-shaped frame 1-2 fixed vertically on the bottom plate, a vertical limiting sliding groove 1-3 is arranged on the U-shaped frame, and a fixing mechanism is arranged on the bottom plate. The power unit comprises a threaded rod 5-1 arranged vertically on the limiting sliding groove of the U-shaped frame, and a second motor 5-2 for driving the threaded rod to rotate; a second threaded hole 4-2 matched with the threaded rod is arranged on the moving plate; the two ends of the threaded rod are arranged on the bottom and the bottom of the U-shaped frame through bearings respectively, the top end of the threaded rod penetrates through the U-shaped frame and is connected with the output shaft of the second motor, and the moving plate is sleeved on the threaded rod and abuts against the inner wall of the limiting sliding groove.

[0083] The working process of the present application (taking four arc-shaped plates and the opening assembly sleeved on the sensor as an example):

[0084] Mainly includes the following steps:

[0085] 1. In operation, align the rubber ring with the annular shallow groove, start the first pneumatic telescopic rod, lower the circular table support, open the four arc-shaped plates, and make the rubber ring open and embed in the annular shallow groove. When the four arc-shaped plates are opened, the two pressing plates are pushed to the two sides, and the two pressing plates are tightly attached to the outer walls of the four arc-shaped plates under the action of the second spring.

[0086] 2. Put the sensor between the four T-shaped arc plates of the fixed structure, and start the first motor to complete the fixing work of the sensor.

[0087] 3. Start the second motor to drive the threaded rod to rotate, thereby driving the moving plate and the tensioning mechanism to move downward as a whole until the bottom end of the cylindrical structure abuts against the top of the sensor. Then, continue to lower the circular table support until the four arc-shaped plates wrap the top end of the sensor.

[0088] 4. Start the second pneumatic telescopic rod to move the two pressing plates downward, so that the two pressing plates can extrude the rubber ring downward to the outer wall of the sensor.

[0089] 5. After installation, start the second pneumatic telescopic rod again to make the two pressing plates rise and be sleeved on the outer walls of the four arc-shaped plates.

[0090] The above is only a preferred embodiment of the present application, and of course cannot limit the scope of the present application, therefore equivalent changes made within the scope of the present application patent application are still within the protection scope of the present application.

Claims

1. An auxiliary device for mounting a rubber ring of an automobile sensor, characterized by: The device comprises a rack, a fixing mechanism and a tensioning mechanism, a moving plate and a power unit for driving the moving plate to slide up and down are arranged on the rack, the fixing mechanism is arranged at the bottom of the rack and is located directly below the moving plate, and the fixing mechanism is used for clamping or releasing the sensor, the tensioning mechanism comprises a spreading component, an opening component and a pressing component; A circular hole is arranged on the moving plate, the circular hole and the sensor clamped on the fixing mechanism are coaxially arranged, and the diameter of the circular hole is not less than the outer diameter of the sensor, the opening component has a cylindrical structure composed of a plurality of arc segments, the outer diameter of the cylindrical structure is less than the inner diameter of the rubber ring, the opening component extends downward through the cylinder, and the axis of the opening component is on the same straight line as the axis of the circular hole, The spreading component is connected with the opening component, and the opening component has two states of being separated in a scattered state and being combined in a cylindrical state under the action of the spreading component, One side of the pressing component is fixed below the moving plate, and the other side of the pressing component is sleeved on the lower outer wall of the opening component, the rubber ring is sleeved on the opening component, and the rubber ring is located at the lower part of the other end of the pressing component, and the other end of the pressing component extrudes the rubber ring from the opening component to the sensor under the action of the driving unit in the pressing component, The opening component comprises a cylindrical structure composed of a plurality of independent arc plates, a plurality of annular grooves arranged on the outer wall surface of the cylindrical structure, a first contraction rod connected between the outer wall surface of the arc plate and the inner wall surface of the circular hole, a first spring sleeved on the first contraction rod, and an O-shaped spring arranged in the annular groove, the cylindrical structure is coaxially arranged with the circular hole, and the outer diameter of the cylindrical structure is not greater than the inner diameter of the rubber ring, at least one first contraction is arranged between each arc plate and the inner wall of the circular hole, the first contraction rod is horizontally arranged and located on the straight line where the radius of the circular hole is located, a first cylindrical groove is arranged on the inner wall of the circular hole, one end of the first contraction rod is fixed on the outer wall surface of the arc plate, the other end of the first contraction rod is fixed in the first cylindrical groove, and the first contraction rod and the first spring are completely arranged in the first cylindrical groove when the first contraction rod is in a compressed state, the first spring is sleeved on the first contraction rod in a compressed state, and the O-shaped spring is sleeved in the annular groove in a stretched state, and the initial state of the plurality of independent arc plates is combined in a cylindrical structure through the cooperation between the first spring and the O-shaped spring.

2. The automobile sensor rubber ring mounting auxiliary device according to claim 1, characterized in that: At least two arc plates are arranged, and the sizes of the arc plates are the same.

3. The automobile sensor rubber ring mounting auxiliary device according to claim 1, characterized in that: An annular shallow groove is arranged on the lower outer wall surface of the cylindrical structure, the annular shallow groove is located in the sliding range of the pressing component on the outer wall surface of the cylindrical structure, and the rubber ring in the spread state is sleeved in the annular shallow groove region.

4. The auxiliary device for mounting a rubber ring of an automobile sensor according to claim 1, characterized in that: The spreading component comprises a door-shaped support fixed on the top of the moving plate, a first pneumatic telescopic rod arranged vertically, and a top support located at the bottom end of the first pneumatic telescopic rod, the top end of the first pneumatic telescopic rod is fixed on the bottom end of the horizontal section of the door-shaped support, and the bottom end of the first pneumatic telescopic rod and the top of the top support are fixed and connected, the top support adopts a rotary body structure, the cross-sectional size of the top support gradually decreases from top to bottom, and the bottom surface size of the top support is less than the inner diameter of the cylindrical structure.

5. The auxiliary device for mounting the rubber ring of an automobile sensor according to claim 4, characterized in that: The top support adopts a circular truncated cone structure; the diameter of the small-diameter surface of the circular truncated cone is smaller than the inner diameter of the cylindrical structure, so that the small-diameter surface of the circular truncated cone can smoothly enter the inside of the cylindrical structure composed of a plurality of arc-shaped plates; the diameter of the large-diameter surface of the circular truncated cone is not smaller than the diameter of the circular hole, so that the four arc-shaped plates can be opened to the maximum, that is, the outer wall of the arc-shaped plate is attached to the inner wall surface of the circular hole.

6. The automobile sensor rubber ring mounting aid device according to claim 1, characterized by: The extrusion assembly comprises two mutually symmetrical pressing plates, a second pneumatic telescopic rod connecting the pressing plates and the moving plate, a second contraction rod connecting the two pressing plates, and a second spring sleeved on the second contraction rod and in a stretched state, a semicircular notch is arranged on the adjacent end of each of the two pressing plates, and the diameter of the semicircular notch is equal to the outer diameter of the cylindrical structure; second cylindrical grooves are arranged on both sides of the semicircular notch of each of the two pressing plates, the two ends of the second contraction rod are fixed in the second cylindrical grooves of the two pressing plates, and the second contraction rod and the second spring are completely arranged in the second cylindrical grooves when the second contraction rod is in a compressed state; a sliding groove is arranged on the pressing plate, the top end of the second pneumatic telescopic rod is fixed to the bottom of the moving plate, the bottom end of the second pneumatic telescopic rod is clamped in the sliding groove, and the second pneumatic telescopic rod can only slide in the sliding groove; the length direction of the sliding groove is perpendicular to the symmetry axis of the two pressing plates, and a round corner is arranged at the top edge line of the semicircular notch, so that the outer wall of the arc-shaped plate is closely attached to the pressing plate during the rising process of the pressing plate under the action of the second pneumatic telescopic rod.

7. The auxiliary device for mounting the rubber ring of the automobile sensor according to any one of claims 1 to 6, characterized in that: The fixing mechanism comprises a shell, a driving part arranged in the shell, and a plurality of T-shaped arc plates, the shell is fixed to the rack below the moving plate, a plurality of grooves matched with the T-shaped arc plates are arranged at the top of the shell, and the T-shaped arc plates are connected with the driving part by penetrating through the grooves; the inner wall surface of the plurality of T-shaped arc plates forms a cylindrical inner cavity coaxial with the circular hole, the length of the groove is arranged along the radial direction of the cylinder, and under the action of the driving part, the plurality of T-shaped arc plates are close to each other to clamp the sensor or are away from each other to release the sensor.

8. The auxiliary device for mounting a rubber ring of an automobile sensor according to claim 7, characterized in that: The number of T-shaped arc plates is four; the driving part comprises a first lead screw arranged horizontally, a second lead screw and a third lead screw arranged on the left and right sides of the first lead screw and perpendicular to the first lead screw, a first motor driving the first lead screw to rotate, and a gear set connecting the first lead screw, the second lead screw and the third lead screw; the two ends of the first lead screw are arranged on the side wall of the shell through bearings, and one end of the first lead screw penetrates through the side wall of the shell and is connected with the first motor arranged outside; two fixed blocks are arranged on the inner bottom surface of the shell, the fixed blocks are arranged close to the first lead screw, and the two ends of the second lead screw or the third lead screw are arranged on the fixed blocks and the side wall of the shell through bearings; the first lead screw, the second lead screw and the third lead screw all penetrate through the axis of the circular hole, and the two sides of the first lead screw are provided with external threads with different rotation directions; the gear set comprises a driving gear fixed on the first lead screw and two driven gears fixed on the second lead screw and the third lead screw, the driving gear and the driven gears are meshed with each other and have the same specifications; a first threaded hole matched with the external thread is arranged at the bottom of the T-shaped arc plate, and four T-shaped arc plates are respectively sleeved on the first, second and third lead screws according to the specifications of the sensor.

9. The automobile sensor rubber ring mounting aid device according to claim 1, characterized in that: The rack comprises a bottom plate and a U-shaped frame fixed vertically on the bottom plate, a vertical limiting sliding groove is arranged on the U-shaped frame, and a fixing mechanism is arranged on the bottom plate; the power unit comprises a threaded rod arranged vertically on the limiting sliding groove of the U-shaped frame and a second motor for driving the threaded rod to rotate; a second threaded hole matched with the threaded rod is arranged on the moving plate; the two ends of the threaded rod are arranged at the bottom and the bottom of the U-shaped frame through bearings respectively, the top end of the threaded rod penetrates through the U-shaped frame and is connected with the output shaft of the second motor, and the moving plate is sleeved on the threaded rod and is attached to the inner wall of the limiting sliding groove.

Citation Information

Patent Citations

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