A stamping die

By introducing a shell and sound insulation board into the stamping die to reduce noise, and using alcohol spray to cool the stamping head, the problems of high noise and high temperature of traditional stamping dies are solved, and safety and service life are improved.

CN116372024BActive Publication Date: 2025-09-19YANCHENG ZHUOYANG AUTO PARTS CO LTD
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Patent Information

Application Number
CN202310201985.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-06
Publication Date
2025-09-19
Estimated Expiration
2043-03-06

AI Technical Summary

Technical Problem

Traditional stamping dies produce loud noises during use and the temperature of the stamping head is too high, which affects the service life.

Method used

The shell and soundproof board design are used to reduce noise, alcohol spray is used to cool the punch head, and the safety and efficiency of the punching process are controlled by a rotary punching mechanism and servo motor.

Benefits of technology

Effectively reduce noise, extend the service life of the punch head, and improve the safety and efficiency of the stamping process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a stamping die, comprising a base, wherein a mounting cavity is provided in the base, an upper end of the base is fixedly connected to an L-shaped mounting frame, wherein the L-shaped mounting frame is composed of a horizontal plate and a vertical plate; a stamping mechanism, wherein the stamping mechanism comprises a hydraulic telescopic rod installed at the lower end of the horizontal plate, the telescopic end of the hydraulic telescopic rod is fixedly connected to a lifting plate, the lower end of the lifting plate is fixedly connected to a connecting block, and the lower end of the connecting block is fixedly connected to a punching head; a shell, wherein the shell is located below the lifting plate, and the upper end of the shell is elastically connected to the lower end of the lifting plate via two springs. The die is safer during actual use. In addition, the arrangement of the shell and the sound insulation board can reduce the noise generated during the use of the die. In combination with the use of alcohol, the stamping head part can be quickly cooled to ensure its service life for continuous use.
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Description

Technical Field

[0001] The present invention relates to the field of dies, and in particular to a stamping die. Background Art

[0002] Stamping occupies a very important position in the existing process production. The process is to use the power of conventional or special stamping equipment to make the sheet metal directly subjected to deformation force in the die and deformed to obtain a certain shape. Compared with stamping parts, castings and forgings, they are thin, uniform, light and strong. In the stamping process, sometimes only the middle part of the sheet metal needs to be stamped to form the cavity.

[0003] During the use of traditional stamping dies, especially metal stamping, a loud noise will be generated at the moment the punch head contacts the metal plate, causing a loud noise in the entire workshop. In addition, the surface temperature of the punch head will be high during the continuous stamping process, affecting the actual service life. Therefore, how to solve this problem is what we need to consider. Summary of the Invention

[0004] The purpose of the present invention is to solve the shortcomings existing in the prior art and to propose a stamping die. The die is safer during actual use. In addition, the setting of the shell and the sound insulation board can reduce the noise generated during the use of the die. Combined with the use of alcohol, the punching head part can be quickly cooled to ensure its continuous service life.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A stamping mold comprises a base, a mounting cavity is provided in the base, the upper end of the base is fixedly connected to an L-shaped mounting frame, and the L-shaped mounting frame consists of a horizontal plate and a vertical plate; a stamping mechanism, the stamping mechanism comprises a hydraulic telescopic rod installed at the lower end of the horizontal plate, the telescopic end of the hydraulic telescopic rod is fixedly connected to the lifting plate, the lower end of the lifting plate is fixedly connected to a connecting block, and the lower end of the connecting block is fixedly connected to a punching head; a shell, the shell is located below the lifting plate, the upper end of the shell is elastically connected to the lower end of the lifting plate by two springs, the upper end of the shell is fixedly connected to a plurality of vertical rods, the upper ends of the plurality of vertical rods all pass through the lifting plate and are slidably connected to the lifting plate; a rotary stamping mechanism is provided above the base.

[0007] Preferably, a guide block is fixedly connected to the right side of the lifting plate, a guide rod is fixedly connected between the base and the transverse plate, and the guide rod passes through the guide block and is slidably connected to the guide block.

[0008] Preferably, the rotary stamping mechanism includes a rotating plate arranged at the upper end of the base, the upper end of the rotating plate is symmetrically fixedly connected to two mounting seats, and the upper end of each mounting seat is provided with a stamping groove.

[0009] Preferably, a rotating shaft is rotatably connected between the upper and lower inner walls of the mounting cavity, the upper end of the rotating shaft passes through the inner top of the mounting cavity and is fixedly connected to the lower end of the rotating plate, a motor is installed at the inner bottom of the mounting cavity, the output shaft of the motor is fixedly connected to the second gear, and the upper end of the rotating shaft is fixedly connected to the first gear that meshes with the second gear.

[0010] Preferably, a rotating shaft is rotatably connected between the upper and lower inner walls of the mounting cavity, the upper end of the rotating shaft passes through the inner top of the mounting cavity and is fixedly connected to the lower end of the rotating plate, a motor is installed at the inner bottom of the mounting cavity, the output shaft of the motor is fixedly connected to the second gear, and the upper end of the rotating shaft is fixedly connected to the first gear that meshes with the second gear.

[0011] Preferably, the lower end of the piston plate on the right is fixedly connected to a U-shaped connecting rod, the other end of the U-shaped connecting rod is fixedly connected to the lower end of the lifting plate, a liquid storage tank is installed at the upper end of the base, the top space of the rectangular box on the right is connected to the liquid storage tank through a liquid inlet pipe, and the top space of the rectangular box on the right is connected to the hollow ring through a liquid outlet pipe.

[0012] Preferably, the upper end of the piston plate on the left is fixedly connected to the lower end of the lifting plate through a connecting rod, the bottom space of the rectangular box on the left is connected to the outside world through an air inlet pipe, and the bottom space of the rectangular box on the left is connected to the hollow ring through an air outlet pipe.

[0013] Preferably, one-way valves are installed in the air inlet pipe, air outlet pipe, liquid inlet pipe and liquid outlet pipe.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. During stamping, the shell will first contact the mounting seat. At this time, the shell will move up relative to the lifting plate and compress the spring. During the overall stamping, the contact between the punching head and the metal plate is located in the closed space formed by the shell and the mounting seat, which has a certain sound insulation effect. In addition, the setting of the sound insulation board further improves the sound insulation effect.

[0016] 2. After the stamping is completed, alcohol is sprayed from the multiple connecting holes on the hollow ring. After the alcohol comes into contact with the high-temperature punch head, it will quickly evaporate and absorb heat, thereby reducing the temperature of the punch head and avoiding high temperature during continuous stamping. During stamping, gas is sprayed through the multiple connecting holes on the hollow ring, so that the residual alcohol on the punch head evaporates quickly, thereby avoiding the occurrence of residual alcohol.

[0017] 3. After the stamping is completed, the starter motor is started, and then the mounting seats on the left and right sides are swapped. The stamped workpiece on the left side is taken out, and then the metal plate to be stamped is placed. Compared with the existing technology, the entire taking out and placing operation is not located directly under the punching head. Using this method, the safety of actual use can be guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic structural diagram of a stamping die proposed by the present invention;

[0019] Figure 2 for Figure 1 A magnified view of point A;

[0020] Figure 3 for Figure 1 Enlarged view of point B;

[0021] Figure 4 This is an enlarged view of the rotating structure;

[0022] Figure 5 It is a top cross-sectional view of the hollow ring.

[0023] In the figure: 1 base, 2 L-shaped mounting frame, 3 hydraulic telescopic rod, 4 lifting plate, 5 connecting block, 6 guide rod, 7 rotating plate, 8 mounting cavity, 9 motor, 10 rotating shaft, 11 liquid storage tank, 12 shell, 13 connecting block, 14 vertical rod, 15 punching head, 16 hollow ring, 17 mounting seat, 18 punching groove, 19 rectangular box, 20 piston plate, 21 air outlet pipe, 22 air inlet pipe, 23 connecting rod, 24 liquid inlet pipe, 25 liquid outlet pipe, 26 spring, 27 sound insulation board, 28 first gear, 29 second gear, 30 connecting hole, 31 U-shaped connecting rod. Implementation Method

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.

[0025] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.

[0026] Reference Figure 1-5 , a stamping die, comprising a base 1, a mounting cavity 8 is provided in the base 1, an upper end of the base 1 is fixedly connected to an L-shaped mounting frame 2, and the L-shaped mounting frame 2 is composed of a horizontal plate and a vertical plate;

[0027] As an embodiment of the present invention, it also includes a stamping mechanism, which includes a hydraulic telescopic rod 3 installed at the lower end of the horizontal plate, the telescopic end of the hydraulic telescopic rod 3 is fixedly connected to the lifting plate 4, the right side of the lifting plate 4 is fixedly connected to the guide block 5, a guide rod 6 is fixedly connected between the base 1 and the horizontal plate, the guide rod 6 passes through the guide block 5 and is slidably connected to the guide block 5, the lower end of the lifting plate 4 is fixedly connected to the connecting block 13, and the lower end of the connecting block 13 is fixedly connected to the punching head 15;

[0028] As an embodiment of the present invention, it also includes a housing 12, which is located below the lifting plate 4. The upper end of the housing 12 is elastically connected to the lower end of the lifting plate 4 through two springs 26. The upper end of the housing 12 is fixedly connected to a plurality of vertical rods 14. The upper ends of the plurality of vertical rods 14 all pass through the lifting plate 4 and are slidably connected to the lifting plate 4.

[0029] As an embodiment of the present invention, a rotary stamping mechanism is provided above the base 1, and the rotary stamping mechanism includes a rotating plate 7 provided at the upper end of the base 1, and the upper end of the rotating plate 7 is symmetrically fixedly connected to two mounting seats 17, and the upper end of each mounting seat 17 is provided with a stamping groove 18. A rotating shaft 10 is rotatably connected between the upper and lower inner walls of the mounting cavity 8, and the upper end of the rotating shaft 10 passes through the inner top of the mounting cavity 8 and is fixedly connected to the lower end of the rotating plate 7. A motor 9 is installed at the inner bottom of the mounting cavity 8. The motor 9 is a servo motor that can change the rotation direction and speed. The servo motor refers to a motor that controls the mechanical element in the servo system. The servo motor is an engine operated by a component, which is an auxiliary motor indirect speed change device. The servo motor can control the speed and position accuracy very accurately. It can convert the voltage signal into torque and speed to drive the control object. The rotor speed of the servo motor is controlled by the input signal and can respond quickly. In the automatic control system, it is used as an actuator and has the characteristics of small electromechanical time constant and high linearity. It can convert the received electrical signal into angular displacement or angular velocity output on the motor shaft. The output shaft of the motor 9 is fixedly connected to the second gear 29, and the upper end of the rotating shaft 10 is fixedly connected to the first gear 28 meshing with the second gear 29;

[0030] As an embodiment of the present invention, rectangular boxes 19 are fixedly connected to the left and right sides of the housing 12, and piston plates 20 are slidably connected to the two rectangular boxes 19. A sound insulation board 27 is further connected to the inner side of the housing 12. The sound insulation board 27 is annular. During stamping, the contact between the punch head 15 and the metal plate is located in the closed space formed by the housing 12 and the mounting seat 17, which has a certain sound insulation effect. In addition, the provision of the sound insulation board 27 further improves the sound insulation effect.

[0031] A hollow ring 16 is provided on the inner side of the sound insulation board 27, and a plurality of connecting holes 30 are provided on the inner side of the hollow ring 16. The left and right sides of the shell 12 are fixedly connected with rectangular boxes 19, and the piston plates 20 are slidably connected in the two rectangular boxes 19. The inner side of the shell 12 is more connected with the sound insulation board 27. The sound insulation board 27 is annular, and a hollow ring 16 is provided on the inner side of the sound insulation board 27. A plurality of connecting holes 30 are provided on the inner side of the hollow ring 16. The upper end of the piston plate 20 on the left is fixedly connected to the lower end of the lifting plate 4 through the connecting rod 23. The bottom space of the rectangular box 19 on the left is connected to the outside through the air inlet pipe 22, and the bottom space of the rectangular box 19 on the left is connected to the hollow box 19 through the air outlet pipe 21. The ring 16 is connected, and one-way valves are installed in the air inlet pipe 22, the air outlet pipe 21, the liquid inlet pipe 24 and the liquid outlet pipe 25. The setting of the air inlet pipe 22 and the air outlet pipe 21 can generate a one-way gas flow from the outside → the left rectangular box 19 → the hollow ring 16 during the up and down movement of the piston plate 20 on the left. The setting of the liquid inlet pipe 24 and the liquid outlet pipe 25 can generate a one-way liquid flow from the liquid storage tank 11 → the right rectangular box 19 → the hollow ring 16 during the up and down movement of the piston plate 20 on the right. The one-way valve is also called a check valve or a non-return valve, which is used to prevent the reverse flow of oil in a hydraulic system, or to prevent the reverse flow of compressed air in a pneumatic system. Generally, there are two types of one-way valves: straight-through type and right-angle type.

[0032] In the present invention, during normal use, the metal plates to be punched are first placed in both punching slots 18, and then the hydraulic telescopic rod 3 is activated, which causes the lifting plate 4 to move downward, and finally drives the punching head 15 to move downward to achieve the punching work;

[0033] During stamping, the housing 12 will first contact the mounting seat 17. At this time, the housing 12 will move upward relative to the lifting plate 4 and compress the spring 26. During the overall stamping, the contact between the punch head 15 and the metal plate is located in the closed space formed by the housing 12 and the mounting seat 17, which has a certain sound insulation effect. In addition, the provision of the sound insulation board 27 further improves the sound insulation effect.

[0034] After the stamping is completed, the shell 12 moves down relative to the lifting plate 4. At this time, the right piston plate 20 in the corresponding rectangular box 19 will move upward, and the alcohol therein will be ejected through the liquid outlet pipe 25, and finally ejected from the multiple communicating holes 30 on the hollow ring 16. After the alcohol contacts the high-temperature punching head 15, it will quickly evaporate and absorb heat, thereby reducing the temperature of the punching head 15 and avoiding the high temperature during continuous stamping. In addition, during stamping, the shell 12 will first contact the mounting seat 17. At this time, the shell 12 will move up relative to the lifting plate 4, allowing the left piston plate 20 to move downward in the corresponding rectangular box 19, and eject gas through the multiple communicating holes 30 on the hollow ring 16, so that the residual alcohol on the punching head 15 will evaporate quickly, avoiding the occurrence of residual alcohol.

[0035] It should be noted that after the stamping is completed, the starting motor 9 is rotated, and then the mounting seats 17 on the left and right sides are exchanged, the stamped workpiece on the left side is taken out, and then the metal plate to be stamped is placed in. Compared with the existing technology, the entire taking out and placing operation is not located directly below the punching head 15. Using this method, the safety of actual use can be guaranteed.

[0036] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can, for example, be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0037] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A stamping die, characterized in that: include: A base (1), wherein a mounting cavity (8) is provided in the base (1), an upper end of the base (1) is fixedly connected to an L-shaped mounting frame (2), and the L-shaped mounting frame (2) is composed of a horizontal plate and a vertical plate; A stamping mechanism, the stamping mechanism comprising a hydraulic telescopic rod (3) mounted at the lower end of a horizontal plate, the telescopic end of the hydraulic telescopic rod (3) being fixedly connected to a lifting plate (4), the lower end of the lifting plate (4) being fixedly connected to a connecting block (13), and the lower end of the connecting block (13) being fixedly connected to a stamping head (15); A shell (12), the shell (12) is located below the lifting plate (4), the upper end of the shell (12) is elastically connected to the lower end of the lifting plate (4) via two springs (26), the upper end of the shell (12) is fixedly connected to a plurality of vertical rods (14), the upper ends of the plurality of vertical rods (14) all pass through the lifting plate (4) and are slidably connected to the lifting plate (4); A rotary punching mechanism is provided above the base (1); The left and right sides of the housing (12) are fixedly connected with rectangular boxes (19), and piston plates (20) are slidably connected inside the two rectangular boxes (19). The inner side of the housing (12) is connected with a sound insulation board (27), and the sound insulation board (27) is annular. A hollow ring (16) is provided on the inner side of the sound insulation board (27), and a plurality of communicating holes (30) are provided on the inner side of the hollow ring (16); The lower end of the piston plate (20) on the right side is fixedly connected to a U-shaped connecting rod (31), and the other end of the U-shaped connecting rod (31) is fixedly connected to the lower end of the lifting plate (4). A liquid storage tank (11) is installed on the upper end of the base (1). The top space of the rectangular box (19) on the right side is connected to the liquid storage tank (11) through a liquid inlet pipe (24), and the top space of the rectangular box (19) on the right side is connected to the hollow ring (16) through a liquid outlet pipe (25); The upper end of the piston plate (20) on the left side is fixedly connected to the lower end of the lifting plate (4) through a connecting rod (23); the bottom space of the rectangular box (19) on the left side is connected to the outside through an air inlet pipe (22); and the bottom space of the rectangular box (19) on the left side is connected to the hollow ring (16) through an air outlet pipe (21); One-way valves are installed in the air inlet pipe (22), the air outlet pipe (21), the liquid inlet pipe (24) and the liquid outlet pipe (25); After punching is completed, the housing (12) moves downward relative to the lifting plate (4), and the piston plate on the right side moves upward in the corresponding rectangular box (19), and the alcohol therein is ejected through the liquid outlet pipe (25), and finally ejected from the multiple communicating holes (30) on the hollow ring (16). After the alcohol contacts the punch head (15), it quickly evaporates and absorbs heat, thereby reducing the temperature of the punch head (15); in addition, during punching, the housing (12) first contacts the mounting seat (17), and the housing (12) moves upward relative to the lifting plate (4), allowing the piston plate on the left side to move downward in the corresponding rectangular box (19), and ejecting gas through the multiple communicating holes (30) on the hollow ring (16), so that the residual alcohol on the punch head (15) quickly evaporates.

2. The stamping die according to claim 1, characterized in that: A guide block (5) is fixedly connected to the right side of the lifting plate (4), and a guide rod (6) is fixedly connected between the base (1) and the horizontal plate. The guide rod (6) passes through the guide block (5) and is slidably connected to the guide block (5).

3. The stamping die according to claim 1, characterized in that The rotary punching mechanism comprises a rotating plate (7) arranged at the upper end of a base (1); the upper end of the rotating plate (7) is symmetrically fixedly connected to two mounting seats (17); and the upper end of each mounting seat (17) is provided with a punching groove (18).

4. The stamping die according to claim 3, characterized in that: A rotating shaft (10) is rotatably connected between the upper and lower inner walls of the installation cavity (8), the upper end of the rotating shaft (10) passes through the inner top of the installation cavity (8) and is fixedly connected to the lower end of the rotating plate (7), a motor (9) is installed at the inner bottom of the installation cavity (8), the output shaft of the motor (9) is fixedly connected to the second gear (29), and the upper end of the rotating shaft (10) is fixedly connected to the first gear (28) meshing with the second gear (29).

Citation Information

Patent Citations

  • High-precision stamping die

    CN115255137A

  • Low-noise automatic stamping device

    CN210730653U

  • Precise oil press

    CN216989390U