An oxidation-preventing electroslag remelting device

The design of the rotating ring and locking mechanism enables automated melting of consumable electrodes, solving the problem of high equipment costs in existing technologies and reducing the economic burden on enterprises.

CN116377233BActive Publication Date: 2026-03-24HENAN ZHONGYUAN HEAVY FORGING
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-07
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

In existing electroslag remelting equipment, the installation of upper and lower lifting drive devices increases equipment costs and creates an economic burden for enterprises.

Method used

The height of the consumable electrode is controlled by a rotating ring and a locking mechanism. The automatic lowering and locking of the consumable electrode is achieved through the cooperation of an electromagnet and a rocker arm, eliminating the need for an upper lifting drive device and a lower lifting drive device.

Benefits of technology

It reduces the operating cost of electroslag remelting equipment and realizes the automated melting process of consumable electrodes without the need for additional electricity and manpower.

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Abstract

The application relates to the technical field of metal smelting, and discloses an anti-oxidation electroslag remelting device, which comprises a crystallizer, a consumable electrode partially inserted into a slag pool of the crystallizer, a rotating ring in transmission connection with the consumable electrode and a locking mechanism, the rotating ring and the locking mechanism are arranged on a support, a plurality of external teeth are arranged in a circumferential array on the outer circumferential surface of the rotating ring, the locking mechanism comprises an insert plate which is slidably arranged and abuts against the external teeth, when the insert plate abuts against the external teeth by sliding, the rotating ring is locked to lock the height of the consumable electrode. According to the application, the relative position of the consumable electrode and the slag pool in height is adjusted through cooperation of the rotating ring and the locking mechanism, additional power consumption is not needed, and the setting of the up-lifting and lowering driving device and the down-lifting and lowering driving device in the prior art is cancelled, so that the use cost of the electroslag remelting device can be greatly reduced, and the economic burden of enterprises is reduced.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of metal smelting, in particular to a kind of anti-oxidation electroslag remelting device. BACKGROUND

[0002] Electroslag remelting is a method of using the heat generated by the current through the slag as a heat source for smelting, its basic principle is that the self-consuming electrode, slag pool, metal pool, ingot, bottom water tank are arranged in turn through the short net lead and transformer to form a loop, when power on, the slag pool releases Joule heat, the end of the self-consuming electrode is gradually melted, the molten metal gathers into droplets through the slag pool and falls into the crystallizer, forms a metal pool, rapidly solidifies under water cooling to form a clean and uniform steel ingot.

[0003] Among them, the liquid metal is covered by the slag pool after passing through the slag pool, thereby avoiding the re-oxidation of the metal, playing an anti-oxidation role, so that the electroslag remelting becomes a smelting device with anti-oxidation effect. Moreover, the quality and performance of the ingot produced by electroslag remelting are improved, the plasticity and impact toughness at low temperature, room temperature and high temperature are enhanced, so that the anti-oxidation electroslag remelting device is widely used.

[0004] For example, the Chinese invention patent with application number CN201911406147.X and publication number CN111118302B, named "metal electroslag remelting crystallizer and electroslag remelting device and electroslag remelting method", discloses an upper stand column, an upper lifting arm, an upper lifting drive device, a chuck, a crystallizer, a bottom water tank, a lower stand column, a lower lifting drive device and a lower lifting arm. The lower lifting drive device drives the bottom water tank and the lower lifting arm to rise and fall along the lower stand column. The upper lifting drive device drives the upper lifting arm and the chuck to rise and fall along the upper stand column. The chuck is used to fix the self-consuming electrode. Through the driving of the upper lifting drive device and the lower lifting drive device, the self-consuming electrode is continuously melted while descending into the slag pool, thereby realizing the continuous melting of the self-consuming electrode.

[0005] Although the above-mentioned invention patent can realize the continuous melting of the self-consuming electrode, it has the following disadvantages: in the above-mentioned patent, the relative position of the self-consuming electrode and the slag pool in height needs to be realized through the common driving of the upper lifting drive device and the lower lifting drive device. Due to the price of the driving device itself and the additional power consumption of the driving device in use, the setting of the upper lifting drive device and the lower lifting drive device needs to provide more economic support, which will cause a substantial increase in the cost of using the electroslag remelting device and increase the economic burden of enterprises. SUMMARY

[0006] The purpose of the present application is to provide an anti-oxidation electroslag remelting device to solve the above-mentioned deficiencies in the prior art.

[0007] In order to achieve the above object, the present application provides the following technical scheme: An anti-oxidation electroslag remelting device, comprising a crystallizer and a consumable electrode partially inserted into a slag pool of the crystallizer, further comprising a rotating ring and a locking mechanism in transmission connection with the consumable electrode, both the rotating ring and the locking mechanism are arranged on a support, a plurality of external teeth are circumferentially arranged on an outer circumferential surface of the rotating ring, the locking mechanism comprises a slidingly arranged and abuttingly matched with the external teeth insertion plate;

[0008] When the insertion plate is abutted with the external teeth by sliding, the rotating ring is locked to lock the height of the consumable electrode, when the insertion plate is misaligned with the external teeth by reversely sliding, the rotating ring is unlocked and rotated to make the consumable electrode move downward under the action of gravity towards the slag pool.

[0009] The anti-oxidation electroslag remelting device, a plurality of internal teeth are circumferentially and uniformly arranged on an inner circumferential surface of the rotating ring, a gear meshing with the internal teeth is rotatably arranged on the support, a ring groove is formed on the gear, the consumable electrode is connected with the gear through a lifting rope, and part of the lifting rope is wound in the ring groove.

[0010] The anti-oxidation electroslag remelting device, the number of the rotating rings is two and the two rotating rings are arranged in a front-to-back direction, the two rotating rings are fixedly connected through a connecting piece, the connecting piece is coaxially arranged with the rotating rings, a support shaft fixedly connected with the support is rotatably inserted into an axial center of the connecting piece, and the lifting rope passes through between the two rotating rings.

[0011] The anti-oxidation electroslag remelting device, the insertion plate is slidingly inserted into a sleeve shell, both ends of the insertion plate extend to the outside of the sleeve shell respectively, and the sleeve shell is fixedly installed on the support.

[0012] The anti-oxidation electroslag remelting device, the locking mechanism further comprises an electromagnet arranged on the support and a flip plate rotatably arranged on the support, the flip plate is in adsorptive cooperation with the electromagnet, the flip plate drives the insertion plate to slide to make the insertion plate abut with the external teeth in the process of electrifying the electromagnet to make the electromagnet adsorb the flip plate, and the insertion plate reversely slides to make the insertion plate misaligned with the external teeth in the process of de-energizing the electromagnet to make the flip plate separate from the electromagnet.

[0013] The anti-oxidation electroslag remelting device, a compression spring is connected between the insertion plate and the sleeve shell, the top of the left side of the flip plate is in sliding abutment with the bottom of the insertion plate, the bottom of the right side of the flip plate is in adsorptive cooperation with the electromagnet, the electromagnet is adsorbed with the flip plate to make the flip plate drive the insertion plate to abut with the external teeth when the electromagnet is electrified, and the insertion plate slides downward to misalign with the external teeth under the action of the compression spring when the electromagnet is de-energized.

[0014] The anti-oxidation electroslag remelting device, a fixed plate located above the right side of the flip plate is fixedly installed on the support, and the fixed plate abuts with the top of the right side of the flip plate to control the distance between the flip plate and the electromagnet when the insertion plate misaligns with the external teeth.

[0015] The anti-oxidation electroslag remelting device has the advantages that the current flowing into the electromagnet and the current flowing into the consumable electrode come from the same power source.

[0016] The anti-oxidation electroslag remelting device has the advantages that the electromagnet is connected in series on a line between the power source and the consumable electrode, so that the electromagnet is turned on when the consumable electrode is inserted into the slag pool, and the electromagnet is turned off when the consumable electrode is separated from the slag pool after the consumable electrode inserted into the slag pool is completely melted.

[0017] The anti-oxidation electroslag remelting device has the advantages that the hanging rope has elasticity.

[0018] Beneficial effects: In the above technical solution, the anti-oxidation electroslag remelting device provided by the application can realize the adjustment of the relative position of the consumable electrode and the slag pool in height by the cooperation of the rotating ring and the locking mechanism, without additional power consumption, and the setting of the up-lifting driving device and the down-lifting driving device in the prior art is cancelled, so that the use cost of the electroslag remelting device can be greatly reduced, and the economic burden of enterprises can be reduced. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments described in the present application, and other drawings can also be obtained by those skilled in the art according to these drawings.

[0020] Figure 1 The structure schematic diagram of the anti-oxidation electroslag remelting device provided by the embodiment of the present application when the consumable electrode is inserted into the slag pool and melted;

[0021] Figure 2 The structure schematic diagram of the anti-oxidation electroslag remelting device provided by the embodiment of the present application when the consumable electrode inserted into the slag pool is completely melted;

[0022] Figure 3 The structure schematic diagram of the anti-oxidation electroslag remelting device provided by the embodiment of the present application when the consumable electrode inserted into the slag pool is completely melted;

[0023] Figure 4 The structure schematic diagram of the anti-oxidation electroslag remelting device provided by the embodiment of the present application when the consumable electrode inserted into the slag pool is completely melted;Figure 1 A part enlarged structural schematic view in the figure;

[0024] Figure 5 A part enlarged structural schematic view in the figure; Figure 2 A part enlarged structural schematic view in the figure;

[0025] Figure 6 A part enlarged structural schematic view in the figure;

[0026] Explanation of reference signs:

[0027] 1, support; 101, fixed plate; 2, rotating ring; 201, inner tooth; 202, outer tooth; 3, connecting piece; 4, support shaft; 5, shaft body; 6, gear; 601, ring groove; 7, hanging rope; 8, heat insulation plate; 9, consumable electrode; 10, crystallizer; 11, slag pool; 12, metal molten pool; 13, electroslag ingot; 14, bottom water tank; 15, insulating plate; 16, compression spring; 17, sleeve shell; 18, plug-in plate; 19, rotating shaft; 20, warped plate; 21, electromagnet. DETAILED DESCRIPTION

[0028] In order to make the skilled in the art better understand the technical solutions of the present application, the present application will be further described in detail below in conjunction with the drawings.

[0029] As shown in Figures 1-6 , the present application provides an anti-oxidation electroslag remelting device, which comprises a crystallizer 10, a consumable electrode 9 partially inserted into a slag pool 11 of the crystallizer 10, a rotating ring 2 and a locking mechanism in transmission connection with the consumable electrode 9, the rotating ring 2 and the locking mechanism are both arranged on a support 1, a plurality of outer teeth 202 are circumferentially arranged on an outer circumferential surface of the rotating ring 2, and the locking mechanism comprises a plug-in plate 18 which is slidably arranged and in abutting engagement with the outer teeth 202.

[0030] When the plug-in plate 18 is in abutting engagement with the outer teeth 202, the rotating ring 2 is locked to lock the height of the consumable electrode 9, and when the plug-in plate 18 is slid reversely to be staggered with the outer teeth 202, the rotating ring 2 is unlocked and rotated to make the consumable electrode 9 move downward under the action of gravity.

[0031] The anti-oxidation electroslag remelting device provided by the embodiment is used for metal smelting, and "front", "back", "left", "right", "up", "down", "clockwise" and other words related to direction and position in the embodiment are relative to the drawings. Specifically, the crystallizer 10 includes the consumable electrode 9, the slag pool 11, the metal pool 12, the electroslag ingot 13 and the bottom water tank 14 arranged in sequence according to the circuit flow direction, the consumable electrode 9 is electrically connected with the power supply (not shown in the figure), the power supply, the consumable electrode 9, the slag pool 11, the metal pool 12, the electroslag ingot 13 and the bottom water tank 14 form a loop through the short net conductor, the bottom water tank 14 is provided below the insulating plate 15, and the working principle of the crystallizer 10 is the prior art and will not be described herein. The consumable electrode 9 is in transmission connection with the rotating ring 2, the rotation of the rotating ring 2 can drive the consumable electrode 9 to move up and down, the height of the consumable electrode 9 is locked when the rotating ring 2 is locked, at this time, the relative height of the consumable electrode 9 and the slag pool 11 is constant, and the consumable electrode 9 can be stably melted, when the consumable electrode 9 inserted into the slag pool 11 is completely melted, the rotating ring 2 is unlocked to be able to rotate, at this time, the height of the consumable electrode 9 can be adjusted, and the lower part of the consumable electrode 9 can be reinserted into the slag pool 11. In the embodiment, the locking and unlocking of the rotating ring 2 are controlled through the locking mechanism, the plug-in plate 18 slidingly arranged on the locking mechanism is in abutting connection with one or more of the plurality of external teeth 202, the plurality of external teeth 202 are fixed in a circumferential array on the outer circumferential surface of the rotating ring 2 with the central axis of the rotating ring 2 as the center, the abutting and disengagement of the plug-in plate 18 and the external teeth 202 can be realized by sliding the plug-in plate 18 back and forth, when the plug-in plate 18 is slid towards the rotating ring 2, the plug-in plate 18 and the external teeth 202 are in abutting connection, the abutting force generated between the plug-in plate 18 and the external teeth 202 comes from the gravity of the consumable electrode 9, at this time, the external teeth 202 are limited by the plug-in plate 18, and the rotating ring 2 cannot continue to rotate under the action of the gravity of the consumable electrode 9, so that the height of the consumable electrode 9 is locked; when the plug-in plate 18 is slid away from the rotating ring 2, the plug-in plate 18 and the external teeth 202 are disengaged, at this time, the external teeth 202 are limited and contacted, and the rotating ring 2 is driven to rotate under the action of the gravity of the consumable electrode 9, at this time, the height of the consumable electrode 9 is lowered, so that the bottom of the consumable electrode 9 is inserted into the slag pool 11, and the plug-in plate 18 can be slid towards the rotating ring 2 again to lock the height of the consumable electrode 9 again when the insertion depth is appropriate, so as to continuously melt the consumable electrode 9. In the prior art, the relative position of the consumable electrode and the slag pool in height needs to be realized through the common driving of the upper lifting and lowering driving device and the lower lifting and lowering driving device, the price of the driving device itself and the additional power consumption of the driving device in use make the setting of the upper lifting and lowering driving device and the lower lifting and lowering driving device need to provide more economic support, and in turn cause the cost of using the electroslag remelting device to increase greatly, and the economic burden of enterprises is increased.

[0032] In the embodiment, the rotating ring 2 is drivenly connected with the consumable electrode 9, and the locking and rotating of the rotating ring 2 is controlled by the locking mechanism. When the rotating ring 2 is locked and cannot rotate, the height of the consumable electrode 9 is locked, and the relative position of the consumable electrode 9 and the slag pool 11 in height is fixed, so that the consumable electrode 9 can be melted. When the rotating ring 2 is unlocked, the rotating ring 2 can rotate by itself, and the height of the consumable electrode 9 can be changed, so that the consumable electrode 9 can be further inserted into the slag pool 11 for further melting after the lower part of the consumable electrode 9 is melted. Compared with the prior art, the relative position of the consumable electrode 9 and the slag pool 11 in height is adjusted by the cooperation of the rotating ring 2 and the locking mechanism, without additional power consumption, and the setting of the upper lifting and lowering driving device and the lower lifting and lowering driving device in the prior art is cancelled, so that the use cost of the electroslag remelting device can be greatly reduced, and the economic burden of enterprises is reduced.

[0033] In the embodiment, the inner periphery of the rotating ring 2 is circumferentially and uniformly provided with a plurality of inner teeth 201, the plurality of inner teeth 201 are fixedly arranged on the outer periphery of the rotating ring 2 in a circumferential direction with the central axis of the rotating ring 2 as the center, the gear 6 engaged with the inner teeth 201 is rotatably arranged on the support 1 through the shaft body 5, the shaft body 5 and the gear 6 are coaxially rotatably connected, the end of the shaft body 5 is fixedly connected with the support 1, the ring groove 601 is formed in the gear 6, the consumable electrode 9 is connected with the gear 6 through the lifting rope 7, the heat insulation plate 8 is fixedly installed at one end of the lifting rope 7, the heat insulation plate 8 is detachably connected with the consumable electrode 9 (the detachable connection is the prior art, and details are not described herein), the other end of the lifting rope 7 is fixedly connected with the sliding groove 601, and part of the lifting rope 7 is wound in the ring groove 601, so that the lifting rope 7 can be retracted and extended when the gear 6 rotates, thereby realizing the upward and downward movement of the consumable electrode 9. Specifically, when the consumable electrode 9 inserted into the slag pool 11 is completely melted, the rotating ring 2 is unlocked by sliding the plug 18, and under the action of the gravity of the consumable electrode 9, the gear 6 is driven to rotate clockwise, the gear 6 drives the rotating ring 2 to rotate clockwise, so that the consumable electrode 9 can move downward into the slag pool 11, and when the depth is appropriate, the height of the consumable electrode 9 can be locked by relocking the rotating ring 2, so that the next stage of melting can be carried out.

[0034] The lifting rope 7 is made of insulating material, so that the current on the consumable electrode 9 cannot flow to the lifting rope 7, thereby improving the safety of the equipment.

[0035] Further, the number of rotating rings 2 is two and arranged in front and back direction translation, the two rotating rings 2 are fixedly connected through the connecting piece 3, under the action of the connecting piece 3, the two rotating rings 2 separated from each other form a whole, the connecting piece 3 is fixedly connected with the sides of the two rotating rings 2 away from each other, so that the connecting piece 3 does not occupy the gap between the two rotating rings 2, the connecting piece 3 is coaxially arranged with the rotating ring 2, the shaft center of the connecting piece 3 is rotatably inserted with the support shaft 4 fixedly connected with the support 1, so that the two rotating rings 2 can rotate around the support shaft 4, the lifting rope 7 passes through between the two rotating rings 2, so that the rotating ring 2 does not contact with the lifting rope 7, so that the lifting rope 7 does not hinder the rotation of the rotating ring 2.

[0036] In the embodiment, the plug-in plate 18 is slidingly inserted in the sleeve 17, both ends of the plug-in plate 18 extend to the outside of the sleeve 17, the sleeve 17 is fixedly installed on the support 1, and the sleeve 17 is used to limit the plug-in plate 18, so that the plug-in plate 18 can only slide along the length direction of the sleeve 17.

[0037] In the embodiment, the locking mechanism further comprises an electromagnet 21 fixedly arranged on the support 1 and a flap 20 rotatably arranged on the support 1, the flap 20 is rotatably connected with the support 1 through a rotating shaft 19, the rotating shaft 19 is rotatably inserted with the flap 20 and fixedly connected with the support 1, the flap 20 is adsorbed with the electromagnet 21, the plug-in plate 18 is driven to slide by the flap 20 in the process of electrifying the electromagnet 21 to make the plug-in plate 18 abut against the external teeth 202, and the plug-in plate 18 is reversely slid in the process of deenergizing the electromagnet 21 to make the plug-in plate 18 staggered with the external teeth 202. By arranging the electromagnet 21, the characteristics of electrifying the electromagnet 21 to have magnetism and deenergizing the electromagnet 21 to have no magnetism are used, so that the plug-in plate 18 can abut against the external teeth 202 when the electromagnet 21 is electrified, thereby locking the height of the consumable electrode 9, the plug-in plate 18 can stagger with the external teeth 202 when the electromagnet 21 is deenergized, thereby making the consumable electrode 9 drive the gear 6 and the rotating ring 2 to rotate clockwise under the action of its own gravity, and further making the consumable electrode 9 move downward to insert into the slag pool 11. As can be seen, the relative position of the consumable electrode 9 and the slag pool 11 in height can be controlled by electricity, thereby canceling the manual sliding of the plug-in plate 18.

[0038] Further, reference is made to the accompanying drawings Figure 4 and the accompanying drawings Figure 5The compression spring 16 is connected between the plug plate 18 and the sleeve 17, one end of the compression spring 16 is fixedly connected with the plug plate 18, the other end is fixedly connected with the sleeve 17, the compression spring 16 is always in a compressed state, the plug plate 18 has an action force away from the rotating ring 2 by using the compression elastic force of the compression spring 16, when the action force of the flap 20 on the plug plate 18 disappears, the plug plate 18 is driven to slide under the action of the compression spring 16 to make the plug plate 18 disengage with the external teeth 202, thereby realizing the unlocking of the rotating ring 2, the plug plate 18 and the sleeve 17 are vertically arranged, the top of the left side (referring to the left side of the rotating shaft 19) of the flap 20 is in sliding abutment with the bottom of the plug plate 18, the bottom of the right side (referring to the right side of the rotating shaft 19) of the flap 20 is in adsorption cooperation with the electromagnet 21, the electromagnet 21 is adsorbed with the flap 20 when the electromagnet 21 is powered on to make the flap 20 drive the plug plate 18 to abut against the external teeth 202, the compression elastic force of the compression spring 16 is greater than the sliding friction force generated when the plug plate 18 abuts against the external teeth 202, the plug plate 18 slides downward to disengage with the external teeth 202 under the action of the compression spring 16 when the electromagnet 21 is powered off, the adsorption force between the electromagnet 21 and the flap 20 is greater than the compression elastic force of the compression spring 16. Specifically, when the electromagnet 21 is powered on, the bottom of the right side of the flap 20 is adsorbed with the electromagnet 21, the left side of the flap 20 is turned upward under the action of the adsorption force to drive the flap 20 to lift the plug plate 18 upward to abut against the external teeth 202, thereby realizing the locking of the rotating ring 2; when the electromagnet 21 is powered off, the plug plate 18 drives the flap 20 to press downward the top of the left side of the flap 20 under the action of the elastic force of the compression spring 16 to make the left side of the flap 20 turn downward, at the same time, the plug plate 18 disengages with the external teeth 202 to unlock the rotating ring 2.

[0039] Further, the bracket 1 is fixedly provided with a fixed plate 101 above the right side of the flap 20, the fixed plate 101 abuts against the top of the right side of the flap 20 when the plug plate 18 disengages with the external teeth 202 to control the distance between the flap 20 and the electromagnet 21, thereby ensuring that the flap 20 can be quickly adsorbed with the electromagnet 21 when the electromagnet 21 is powered on.

[0040] In the embodiment, the current flowing into the electromagnet 21 and the current flowing into the consumable electrode 9 come from the same power source, thereby when the electromagnet 21 is powered on, no additional power supply equipment is needed, no additional electricity cost is caused, the present application can realize the continuous melting of the consumable electrode 9 by driving the consumable electrode 9 to move downward without using other electric energy, thereby no cost is increased when the electric-shock remelting device is used.

[0041] Wherein, the electromagnet 21 is connected in series in the circuit between the power supply and the consumable electrode 9, so that the electromagnet 21 is turned on when the consumable electrode 9 is inserted into the slag pool 11, at this time the rotating ring 2 is locked, so that the consumable electrode 9 is locked in height, thereby high-temperature melting in the slag pool 11, since the consumable electrode 9 is completely melted and separated from the liquid surface of the slag pool 11, at this time the consumable electrode 9 is disconnected from the loop formed by the crystallizer 10 and the power supply, so that no current flows to the electromagnet 21, that is, after the consumable electrode 9 inserted into the slag pool 11 is completely melted, the consumable electrode 9 is separated from the slag pool 11 to make the electromagnet 21 lose power, under the action of the compression spring 16, the plug plate 18 is driven to be misaligned with the outer tooth 202 which is originally abutted, at this time the rotating ring 2 is unlocked and rotates clockwise under the action of the gravity of the consumable electrode 9, so that the consumable electrode 9 moves downward by a distance and re-enters the slag pool 11, thereby the loop formed by the consumable electrode 9, the crystallizer 10 and the power supply is re-connected, so that the electromagnet 21 is re-powered, the electromagnet 21 after being powered drives the plug plate 23 to abut with the next outer tooth 202, so that the rotating ring 2 is re-locked, so that the height of the consumable electrode 9 is locked again to melt in the next stage, and so on, so that the consumable electrode 9 can continuously and automatically move downward until the consumable electrode 9 is completely melted, and the consumable electrode 9 is moved downward without human operation throughout the process.

[0042] Therefore, the application creatively uses the current in the loop formed by the consumable electrode 9, the crystallizer 10 and the power supply, and fully utilizes the power-off characteristics of the consumable electrode 9 in the process of being continuously melted, so that the application has unexpected technical effects, that is, the consumable electrode 9 inserted into the slag pool 11 can automatically move downward by a distance and re-enter the slag pool 11 to continue melting after being completely melted, so that the consumable electrode 9 can completely and automatically melt throughout the process without any additional power consumption and human consumption throughout the process.

[0043] Wherein, the hanging rope 7 has elasticity, the elasticity of the hanging rope 7 does not need to be too large, which is easy to cause the consumable electrode 9 to shake, only needs to be able to pull the consumable electrode 9 upward by a distance after the part of the consumable electrode 9 inserted into the slag pool 11 is completely melted (because the weight of the consumable electrode 9 is reduced after the part of the consumable electrode 9 inserted into the slag pool 11 is completely melted, so that the consumable electrode 9 is pulled upward), the length of the distance is not less than 0.5 mm, so as to ensure that the part of the consumable electrode 9 inserted into the slag pool 11 can be completely separated from the slag pool 11 after being completely melted, so that the loop formed by the consumable electrode 9, the crystallizer 10 and the power supply is completely powered off, so that the electromagnet 21 completely loses magnetism, and finally the consumable electrode 9 moves downward.

[0044] The foregoing merely illustrates some exemplary embodiments of the application, and no doubt numerous modifications and alterations thereto will be apparent to those skilled in the art. Accordingly, the above description is intended for purposes of illustration only and should not be construed as limiting the scope of the application.

Claims

1. An oxidation-proof electroslag remelting device comprising a crystallizer (10) and a consumable electrode (9) partially inserted into a slag bath (11) of the crystallizer (10), characterized in that: The self-consuming electrode (9) is connected with a rotating ring (2) and a locking mechanism, the rotating ring (2) and the locking mechanism are arranged on the support (1), a plurality of external teeth (202) are arranged on the outer circumferential surface of the rotating ring (2) in a circumferential array, the locking mechanism comprises an insertion plate (18) which is arranged in sliding mode and abuts against the external teeth (202); When the insertion plate (18) is slid to abut against the external teeth (202), the rotating ring (2) is locked to lock the height of the self-consuming electrode (9); when the insertion plate (18) is reversely slid to be disengaged from the external teeth (202), the rotating ring (2) is unlocked and rotates to make the self-consuming electrode (9) descend towards the slag pool (11) under the action of gravity; The locking mechanism further comprises an electromagnet (21) arranged on the support (1) and a flap (20) arranged in rotation on the support (1), the flap (20) is attracted to the electromagnet (21), the insertion plate (18) is driven to slide by the flap (20) during the process that the electromagnet (21) is powered to attract the flap (20) so that the insertion plate (18) abuts against the external teeth (202), the insertion plate (18) is reversely slid during the process that the electromagnet (21) is powered off to separate the flap (20) so that the insertion plate (18) is disengaged from the external teeth (202); The current flowing into the electromagnet (21) and the current flowing into the self-consuming electrode (9) come from the same power source; The electromagnet (21) is connected in series on the line between the power source and the self-consuming electrode (9) so that the electromagnet (21) is turned on when the self-consuming electrode (9) is inserted into the slag pool (11), and the self-consuming electrode (9) is separated from the slag pool (11) after the self-consuming electrode (9) inserted into the slag pool (11) is completely melted so that the electromagnet (21) is powered off.

2. The oxidation-preventing electroslag remelting device according to claim 1, characterized in that A plurality of internal teeth (201) are arranged in a circumferential uniform array on the inner circumferential surface of the rotating ring (2), a gear (6) is arranged in rotation on the support (1) and is engaged with the internal teeth (201), a ring groove (601) is formed in the gear (6), the self-consuming electrode (9) is connected with the gear (6) through a lifting rope (7), and part of the lifting rope (7) is wound in the ring groove (601).

3. The oxidation-preventing electroslag remelting device according to claim 2, characterized in that The number of the rotating rings (2) is two and the two rotating rings (2) are arranged in a front-rear direction translation mode, the two rotating rings (2) are fixedly connected through a connecting piece (3), the connecting piece (3) is coaxially arranged with the rotating ring (2), the axis of the connecting piece (3) is rotatably inserted into a support shaft (4) which is fixedly connected with the support (1), and the lifting rope (7) passes through between the two rotating rings (2).

4. The oxidation-preventing electroslag remelting device according to claim 1, characterized in that: The insertion plate (18) is slidably inserted into a sleeve shell (17), both ends of the insertion plate (18) extend to the outside of the sleeve shell (17), and the sleeve shell (17) is fixedly installed on the support (1).

5. The oxidation-preventing electroslag remelting device according to claim 1, characterized in that: A compression spring (16) is connected between the plug plate (18) and the sleeve (17), the top of the left side of the flap (20) is in sliding abutment with the bottom of the plug plate (18), the bottom of the right side of the flap (20) is in adsorption cooperation with the electromagnet (21), the electromagnet (21) is adsorbed with the flap (20) when energized to make the flap (20) drive the plug plate (18) to abut against the external teeth (202), and the plug plate (18) slides downward to be disengaged from the external teeth (202) under the action of the compression spring (16) when the electromagnet (21) is de-energized.

6. The oxidation-preventing electroslag remelting device according to claim 1, characterized in that: A fixed plate (101) is fixedly installed on the bracket (1) and located above the right side of the flap (20), and the fixed plate (101) abuts against the top of the right side of the flap (20) when the plug plate (18) is disengaged from the external teeth (202) to control the distance between the flap (20) and the electromagnet (21).

7. The oxidation-preventing electroslag remelting device according to claim 2, characterized in that The hanging rope (7) is elastic.

Citation Information

Patent Citations

  • Crystallizer for metal electroslag remelting, electroslag remelting device and electroslag remelting method

    CN111118302A

  • Mold for electroslag remelting of metal, electroslag remelting device and electroslag remelting method

    CN111118302B

  • Electroslag remelting furnace current control device and using method thereof

    CN112650341A

  • Voltage-controlled electroslag remelting device

    CN209227035U