A flexible adjustable diesel generator
By designing the switching filter mechanism and position fine-tuning mechanism in the diesel generator, the fast, flexible and real-time online replacement of the diesel generator filter element is achieved, and the problem of shutdown and time-consuming of existing diesel generators is solved, which improves the efficiency of use and structural stability.
Patent Information
- Application Number
- CN202111584641.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-22
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2041-12-22
AI Technical Summary
The existing diesel generators need to be shut down when replacing the filter element, which takes a long time, has low operating efficiency, and cannot realize real-time online replacement.
A flexible adjustment diesel generator is designed, using a switching filter mechanism and a position fine-tuning mechanism. The sliding block is driven to slide through the driving ring and the external thread moving column, so as to realize the lateral shift of the switching tube body on the filter gap and quickly replace the cylindrical filter element.
It realizes fast, flexible and real-time online replacement of the filter element, improving the efficiency of the diesel generator and the sealing and stability of the structure.
Smart Images

Figure CN116378819B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a flexibly adjustable diesel generator. Background Art
[0002] Generator set operation is a kind of backup power supply, which is widely used in places such as troops, hospitals, schools, and construction sites. Existing diesel generators generally use diesel engines to drive generators to generate electricity, and the diesel engine and generator are installed inside the generator box to achieve overall assembly; with the rapid development of the economy and the continuous increase of electric energy, diesel generators are more and more widely used. Since the diesel engine needs to discharge exhaust gas to the outside, in order to protect the environment, a filter element is generally installed on the exhaust pipe of the diesel engine for filtering. However, the filter element needs to be replaced after a period of filtration. If the filter element is not replaced in time, it will not only be blocked, but also lose the filtering effect, so that the atmosphere is polluted. However, in the existing working environment, the replacement of the filter element generally requires shutdown and replacement, which is time-consuming and inefficient. In particular, the filter element cannot be replaced in real time when the diesel generator is working, which makes the existing diesel generator inflexible in the structure of filter element replacement. Summary of the invention
[0003] In view of the above-mentioned deficiencies in the prior art, the present invention solves the problem of providing a flexible and adjustable diesel generator which is flexible to use, can quickly replace the filter element, has good structural sealing and is stable in structure.
[0004] To solve the above problems, the technical solution adopted by the present invention is as follows:
[0005] A flexibly adjustable diesel generator, comprising a generator box, a diesel engine body, a generator body, a switching filter mechanism, a lower exhaust pipe, an upper exhaust pipe, and a position fine-tuning mechanism; the position fine-tuning mechanism is installed on the upper side wall of the generator box; the position fine-tuning mechanism comprises a sliding block, a rectangular plug-in rod, an externally threaded moving column, a driving ring, and a clamping rod; the upper end of the generator box is provided with an opening, and rectangular plug-in channels are respectively provided on both sides of the opening; the sliding block is installed at the opening; an externally threaded moving column is installed at one end of the sliding block, and the outer end of the externally threaded moving column is connected to the rectangular plug-in rod; a rectangular plug-in rod is installed at the other end of the sliding block; the rectangular plug-in rods are respectively slidably inserted into the rectangular plug-in channels; the outer sides of the externally threaded moving column are screwed on the driving ring; a clamping rod is respectively installed at the upper and lower parts of the driving ring, and the outer end of the clamping rod is rotatably clamped to the outer side of the opening; the diesel engine body and the generator body are both installed inside the generator box; the upper end of the diesel engine body A lower exhaust duct is installed on one side; the upper exhaust duct is installed through the top of the generator box, and the upper exhaust duct is located directly above the lower exhaust duct; a filter gap is provided between the upper exhaust duct and the lower exhaust duct; the switching filter mechanism is installed on one side of the lower exhaust duct and the upper exhaust duct; the switching filter mechanism comprises a switching cylinder, an upper connecting plate, a lower connecting plate, a switching tube body, and a cylindrical filter element; a switching cylinder is rotatably mounted on the sliding block; an upper connecting plate and a lower connecting plate are installed at the lower end of the switching cylinder, and the upper connecting plate and the lower connecting plate are respectively distributed up and down; a plurality of switching tube bodies are evenly installed around the upper connecting plate and the lower connecting plate; a cylindrical filter element is respectively installed inside the switching tube body; a switching tube body is inserted into the filter gap between the upper exhaust duct and the lower exhaust duct, and the upper and lower ends of the switching tube body are respectively abutted against the lower end of the upper exhaust duct and the upper end of the lower exhaust duct; the switching cylinder rotates to drive the plurality of switching tube bodies to be rotated and inserted into the filter gap.
[0006] Furthermore, it also includes an axial telescopic mechanism; the axial telescopic mechanism includes a driving rod, an externally threaded rod, an upper internally threaded sleeve, a lower internally threaded sleeve, and a telescopic tube; the switching tube body is separated into an upper floating tube body and a lower floating tube body; a plurality of upper floating tube bodies are evenly installed on the outer side around the upper connecting plate; a plurality of lower floating tube bodies are evenly installed on the outer side around the lower connecting plate; the upper floating tube body and the lower floating tube body are respectively distributed up and down and connected by a telescopic tube; the driving rod is rotatably clamped in the inner axial direction of the switching column; the lower end of the driving rod extends to the lower end of the switching column and is connected to the externally threaded rod; an upper internally threaded sleeve and a lower internally threaded sleeve are respectively installed in the middle of the upper connecting plate and the lower connecting plate; the externally threaded rod is threadedly screwed on the upper internally threaded sleeve and the lower internally threaded sleeve; the externally threaded rod rotates to drive the upper connecting plate and the lower connecting plate to move axially relative to each other.
[0007] Furthermore, the axial telescopic mechanism also includes a through-link rod and a floating guide rod; a floating guide rod is respectively installed on both sides of the upper end of the upper connecting plate; a floating guide groove is respectively installed on both sides of the lower end of the switching column; the upper end of the floating guide rod is inserted into the floating guide groove; a through-link rod is respectively installed on both sides of the switching column; the upper end of the through-link rod is rotatably clamped around the lower end of the sliding block; the lower end of the through-link rod is sequentially through-connected to the upper connecting plate and the lower connecting plate.
[0008] Furthermore, the upper and lower parts of the externally threaded rod are respectively provided with an upper threaded section and a lower threaded section with thread teeth arranged opposite to each other; the upper threaded section and the lower threaded section are respectively threadedly connected to the outer sides of the upper internally threaded sleeve and the lower internally threaded sleeve.
[0009] Furthermore, a rubber ring is provided around the upper end of the upper floating tube body and around the lower end of the lower floating tube body; and the upper end of the lower exhaust pipe and the lower end of the upper exhaust pipe are both in contact with the rubber ring.
[0010] Furthermore, a driving slot is provided in the middle of the upper end of the switching column; and the upper end of the driving rod extends into the driving slot.
[0011] Furthermore, the telescopic tube is made of high temperature resistant bellows material.
[0012] Furthermore, a positioning ring body is provided around the interior of the lower floating tube body; a screw-on ring body is provided around the lower end of the cylindrical filter element; and the outer side of the screw-on ring body is screwed with the inner side of the positioning ring body by threads.
[0013] Furthermore, an air inlet and an air outlet are respectively provided on both sides of the power generation box; filter boxes are respectively provided on the outsides of the air inlet and the air outlet; and a ventilation duct is provided at the lower end of the filter box.
[0014] Furthermore, the bottom of the diesel engine body and the generator body are respectively provided with connecting plates; the lower ends of the connecting plates are connected to the lower interior of the generator box through a plurality of elastic bodies.
[0015] Beneficial effects of the present invention
[0016] 1. The present invention adds a position fine-tuning mechanism, which is threadedly connected to the external threaded moving column through a driving ring, and then the sliding block slides horizontally on the rectangular plug-in channels on both sides of the opening through a rectangular plug-in rod, so that the entire switching filter mechanism can be driven to slide horizontally, and finally the switching tube body is driven to move slightly horizontally on the filter gap between the lower exhaust duct and the upper exhaust pipe, so as to achieve the docking of the switching tube body with the lower exhaust duct and the upper exhaust pipe, thereby greatly improving the flexibility of the structure.
[0017] 2. The present invention evenly installs a plurality of switching tube bodies around the upper connecting plate and the lower connecting plate, and installs a cylindrical filter element inside each switching tube body. The rotation of the switching column drives the rotation of the switching tube body, thereby causing the switching tube body to rotate in the filtering gap between the lower exhaust pipe and the upper exhaust pipe. When replacement is required, the cylindrical filter element can be quickly replaced by rotating the wheel, thereby realizing real-time online replacement.
[0018] The filter element is then moved back and forth between the bottom and top of the filter element, and the filter element is moved back and forth between the bottom and top of the filter element, so that the filter element is moved back and forth between the bottom and top of the filter element, so that the filter element is moved back and forth between the bottom and top of the filter element, and the filter element is moved back and forth between the bottom and top of the filter element, so that the filter element is moved back and forth between the bottom and top of the filter element, and the filter element is moved back and forth between the bottom and top of the filter element, so that the filter element is moved BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the present invention.
[0020] Figure 2 It is an enlarged structural schematic diagram of the switching filtering mechanism of the present invention.
[0021] Figure 3 It is a partial enlarged structural schematic diagram of the switching filtering mechanism of the present invention.
[0022] Figure 4 For the present invention Figure 3 A partial enlarged structural diagram on the upper side.
[0023] Figure 5 For the present invention Figure 3 A partial enlarged structural diagram on the lower side.
[0024] Figure 6 It is a structural schematic diagram of the switching tube body separation of the present invention presenting an upper floating tube body and a lower floating tube body.
[0025] Figure 7 It is a schematic diagram of the top structure of the upper connecting plate and the switching tube body of the present invention.
[0026] Figure 8 It is a partial enlarged structural schematic diagram of the position fine-tuning mechanism of the present invention. DETAILED DESCRIPTION
[0027] The present invention will be further described in detail below in conjunction with the accompanying drawings.
[0028] like Figures 1 to 8 As shown, a flexible adjustable diesel generator comprises a generator box 1, a diesel engine body 3, a generator body 2, a switching filter mechanism 4, a lower exhaust pipe 6, an upper exhaust pipe 5, and a position fine-tuning mechanism 8; the position fine-tuning mechanism 8 is installed on the upper side wall of the generator box 1; the position fine-tuning mechanism 8 comprises a sliding block 81, a rectangular plug-in rod 82, an externally threaded moving column 83, a driving ring 84, and a clamping rod 85; an opening 19 is provided at the upper end of the generator box 1, and rectangular plug-in channels 18 are respectively provided on both sides of the opening 19; the sliding block 81 is installed at the opening 19; the An external thread moving column 83 is installed at one end of the sliding block 81, and the outer end of the external thread moving column 83 is connected to a rectangular plug-in rod 82; a rectangular plug-in rod 82 is installed at the other end of the sliding block 81; the rectangular plug-in rod 82 is respectively slidably plugged into the rectangular plug-in channel 18; the outer side of the external thread moving column 83 is screwed on the driving ring 84; a clamping rod 85 is installed above and below the driving ring 84, and the outer end of the clamping rod 85 is rotatably clamped on the outer side of the opening 19; the diesel engine body 3 and the generator body 2 are both installed inside the power generation box 1; the diesel engine body 3 A lower exhaust pipe 6 is installed on one side of the upper end; the upper exhaust pipe 5 is installed on the top of the power generation box 1, and the upper exhaust pipe 5 is located directly above the lower exhaust pipe 6; a filter gap 56 is provided between the upper exhaust pipe 5 and the lower exhaust pipe 6; the switching filter mechanism 4 is installed on one side of the lower exhaust pipe 6 and the upper exhaust pipe 5; the switching filter mechanism 4 includes a switching column 41, an upper connecting plate 42, a lower connecting plate 43, a switching tube body 44, and a cylindrical filter element 45; a switching column 41 is rotatably mounted on the sliding block 81; the upper connecting plate is installed at the lower end of the switching column 41 42 and a lower connecting plate 43, the upper connecting plate 42 and the lower connecting plate 43 are respectively distributed up and down; a plurality of switching tube bodies 44 are evenly installed around the upper connecting plate 42 and the lower connecting plate 43; a cylindrical filter element 45 is respectively installed inside the switching tube body 44; a switching tube body 44 is inserted into the filter gap 56 between the upper exhaust pipe 5 and the lower exhaust pipe 6, and the upper and lower ends of the switching tube body 44 are respectively abutted against the lower end of the upper exhaust pipe 5 and the upper end of the lower exhaust pipe 6; the switching column 41 rotates to drive the plurality of switching tube bodies 44 to be rotated and inserted into the filter gap 56.
[0029] like Figures 1 to 8As shown, in order to ensure the air tightness of the structure, it is further preferred that an axial telescopic mechanism 7 is further included; the axial telescopic mechanism 7 includes a driving rod 71, an externally threaded rod 72, an upper internally threaded sleeve 73, a lower internally threaded sleeve 74, and a telescopic tube 77; the switching tube body 44 is separated into an upper floating tube body 441 and a lower floating tube body 442; a plurality of upper floating tube bodies 441 are evenly installed on the outer sides of the upper connecting plate 42; a plurality of lower floating tube bodies 442 are evenly installed on the outer sides of the lower connecting plate 43; the upper floating tube body 441 and the lower floating tube body 442 are evenly installed on the outer sides of the lower connecting plate 43; 42 are respectively distributed in upper and lower correspondence and are connected by a telescopic tube 77; the drive rod 71 is rotatably clamped on the internal axial direction of the switching column 41; the lower end of the drive rod 71 extends to the lower end of the switching column 41 and is connected to the external threaded rod 72; the middle of the upper connecting plate 42 and the lower connecting plate 43 are respectively installed with an upper internal threaded sleeve 73 and a lower internal threaded sleeve 74; the external threaded rod 72 is threadedly screwed on the upper internal threaded sleeve 73 and the lower internal threaded sleeve 74; the external threaded rod 72 rotates to drive the upper connecting plate 42 and the lower connecting plate 43 to move axially relative to each other.
[0030] like Figures 1 to 8As shown, it is further preferred that the axial telescopic mechanism 7 also includes a through-link rod 75 and a floating guide rod 76; a floating guide rod 76 is respectively installed on both sides of the upper end of the upper connecting plate 42; a floating guide groove 412 is respectively installed on both sides of the lower end of the switching column 41; the upper end of the floating guide rod 76 is inserted into the floating guide groove 412; a through-link rod 75 is respectively installed on both sides of the switching column 41; the upper end of the through-link rod 75 is rotatably clamped around the lower end of the sliding block 81, and an annular groove 818 is provided around the lower end of the sliding block 81, and the upper end of the through-link rod 75 is rotatably clamped on the annular groove 818; the lower end of the through-link rod 75 is sequentially through-connected to the upper connecting plate 42 and the lower connecting plate 43. Further, the upper and lower parts of the external threaded rod 72 are respectively provided with an upper threaded section 721 and a lower threaded section 722 with threads arranged opposite to each other; the upper threaded section 721 and the lower threaded section 722 are respectively threadedly connected to the outer sides of the upper internal threaded sleeve 73 and the lower internal threaded sleeve 74. Further, the upper end of the upper floating tube body 441 and the lower end of the lower floating tube body 442 are both provided with a rubber ring body 443; the upper end of the lower exhaust pipe 6 and the lower end of the upper exhaust pipe 5 are both in contact with the rubber ring body 443. Further, the middle of the upper end of the switching cylinder 41 is provided with a driving slot 411; the upper end of the driving rod 71 extends into the driving slot 411. Further, the telescopic tube 77 is made of a high temperature resistant bellows material. Furthermore, a positioning ring 452 is provided around the interior of the lower floating tube 442; a screw-on ring 451 is provided around the lower end of the cylindrical filter element 45; the outer side of the screw-on ring 451 is screwed with the inner side of the positioning ring 452. Furthermore, an air inlet 12 and an air outlet 11 are provided on both sides of the generator box 1; a filter box 13 is provided on the outer side of the air inlet 12 and the air outlet 11; a ventilation duct 14 is provided at the lower end of the filter box 13. Furthermore, a connecting plate 21 is provided at the bottom of the diesel engine body 3 and the generator body 2; the lower end of the connecting plate 21 is connected to the lower interior of the generator box 1 through a plurality of elastic bodies 22.
[0031] The present invention adds a position fine-tuning mechanism 8, which is threadedly connected to the external threaded moving column 83 through the driving ring 84, and then the sliding block 81 slides horizontally on the rectangular plug-in channels 18 on both sides of the opening through the rectangular plug-in rod 82, so that the entire switching filter mechanism 4 can be driven to slide horizontally, and finally the switching tube body 44 can be driven to move slightly horizontally on the filter gap 56 between the lower exhaust duct 6 and the upper exhaust pipe 5, so as to realize the docking of the switching tube body 44 with the lower exhaust duct 6 and the upper exhaust pipe 5, thereby greatly improving the flexibility of the structure.
[0032] In the present invention, a plurality of switching tube bodies 44 are evenly installed around the upper connecting plate 42 and the lower connecting plate 43, and a cylindrical filter element 45 is respectively installed inside the switching tube body 44. The rotation of the switching column 41 drives the rotation of the switching tube body 44, so that the switching tube body 44 rotates in the filtering gap 56 between the lower exhaust pipe 6 and the upper exhaust pipe 5. When replacement is needed, it can be rotated and rotated, so that the cylindrical filter element 45 can be quickly replaced, and real-time online replacement can be realized.
[0033] The present invention drives the external threaded rod 72 to rotate by the driving rod 71, and the rotation of the external threaded rod 72 drives the upper internal threaded sleeve 73 and the lower internal threaded sleeve 74 to float up and down relative to each other, so that the upper connecting plate 42 and the lower connecting plate 43 can move up and down relative to each other, and finally drives the upper floating tube body 441 and the lower floating tube body 442 to float up and down relative to each other through the telescopic tube 77. In this way, when it is necessary to replace the filter element in rotation, the upper floating tube body 441 and the lower floating tube body 442 are moved closer to each other up and down to facilitate insertion into the filter gap 56. When the replacement is completed, the upper floating tube body 441 and the lower floating tube body 442 are moved away from each other up and down, so that the upper end of the upper floating tube body 441 and the lower end of the lower floating tube body 442 can be closely abutted against the lower end of the upper exhaust pipe 5 and the lower end of the lower exhaust pipe 6 respectively, thereby ensuring the sealing and stability of the structure. In this way, the switching tube body of the columnar filter element carrier is closely abutted between the lower exhaust pipe and the upper exhaust pipe through the floating structure, thereby realizing convenient, fast and tight switching.
[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A flexible adjustable diesel generator, It is characterized in that It includes a generator box, a diesel engine body, a generator body, a switching filter mechanism, a lower exhaust pipe, an upper exhaust pipe, and a position fine-tuning mechanism; the position fine-tuning mechanism is installed on the upper side wall of the generator box; the position fine-tuning mechanism includes a sliding block, a rectangular plug-in rod, an externally threaded moving column, a driving ring, and a clamping rod; an opening is provided at the upper end of the generator box, and rectangular plug-in channels are provided on both sides of the opening; the sliding block is installed at the opening; an externally threaded moving column is installed at one end of the sliding block, and the outer end of the externally threaded moving column is connected to the rectangular plug-in rod; a rectangular plug-in rod is installed at the other end of the sliding block; the rectangular plug-in rods are respectively slidably plugged into the rectangular plug-in channels; the externally threaded moving column The outer sides of the four sides are screwed on the driving ring with threads; a clamping rod is installed on the upper and lower sides of the driving ring respectively, and the outer ends of the clamping rods are rotatably clamped on the outer sides of the opening; the diesel engine body and the generator body are both installed inside the generator box; the lower exhaust pipe is installed on one side of the upper end of the diesel engine body; the upper exhaust pipe is installed on the upper part of the generator box, and the upper exhaust pipe is located directly above the lower exhaust pipe; a filter gap is provided between the upper exhaust pipe and the lower exhaust pipe; the switching filter mechanism is installed on one side of the lower exhaust pipe and the upper exhaust pipe; the switching filter mechanism includes a switching column, an upper connecting plate, a lower connecting plate, a switching tube body, and a cylindrical filter element; a switching filter mechanism is rotatably clamped on the sliding block The filter element is a cylindrical filter element. A switching tube body is inserted into the filter gap between the upper exhaust pipe and the lower exhaust pipe, and the upper and lower ends of the switching tube body are respectively abutted against the lower end of the upper exhaust pipe and the upper end of the lower exhaust pipe. The switching cylinder rotates to drive multiple switching tube bodies to be rotated and inserted into the filter gap. It also includes an axial telescopic mechanism. The axial telescopic mechanism includes a driving rod, an externally threaded rod, an upper internally threaded sleeve, a lower internally threaded sleeve, and a telescopic tube. The switching tube body is separated into an upper floating tube body and a lower floating tube body; a plurality of upper floating tube bodies are evenly installed on the outer sides of the upper connecting plate; a plurality of lower floating tube bodies are evenly installed on the outer sides of the lower connecting plate; the upper floating tube body and the lower floating tube body are respectively distributed up and down and connected by a telescopic tube; the driving rod is rotatably clamped on the inner axial direction of the switching column; the lower end of the driving rod extends to the lower end of the switching column and is connected to the external threaded rod; an upper internal threaded sleeve and a lower internal threaded sleeve are respectively installed in the middle of the upper connecting plate and the lower connecting plate; the external threaded rod is threadedly screwed on the upper internal threaded sleeve and the lower internal threaded sleeve; the external threaded rod rotates to drive the upper connecting plate and the lower connecting plate to move axially relative to each other.
2. The flexibly adjustable diesel generator according to claim 1, It is characterized in that The axial telescopic mechanism also includes a through-link rod and a floating guide rod; a floating guide rod is installed on both sides of the upper end of the upper connecting plate; a floating guide groove is installed on both sides of the lower end of the switching column; the upper end of the floating guide rod is inserted into the floating guide groove; a through-link rod is installed on both sides of the switching column; the upper end of the through-link rod is rotatably clamped around the lower end of the sliding block; the lower end of the through-link rod is sequentially through-connected to the upper connecting plate and the lower connecting plate.
3. The flexibly adjustable diesel generator according to claim 1, It is characterized in that The upper and lower parts of the external threaded rod are respectively provided with an upper threaded section and a lower threaded section with thread teeth arranged opposite to each other; the upper threaded section and the lower threaded section are respectively threadedly connected to the outer sides of the upper internal threaded sleeve and the lower internal threaded sleeve.
4. The flexibly adjustable diesel generator according to claim 1, It is characterized in that The upper end of the upper floating tube body and the lower end of the lower floating tube body are both provided with rubber rings; the upper end of the lower exhaust pipe and the lower end of the upper exhaust pipe are both in contact with the rubber rings.
5. The flexibly adjustable diesel generator according to claim 1, It is characterized in that A driving slot is provided in the middle of the upper end of the switching column; and the upper end of the driving rod extends into the driving slot.
6. The flexibly adjustable diesel generator according to claim 1, It is characterized in that The telescopic tube is made of high temperature resistant corrugated tube material.
7. The flexibly adjustable diesel generator according to claim 1, It is characterized in that A positioning ring body is arranged around the inner periphery of the lower floating tube body; a screw-on ring body is arranged around the lower end of the columnar filter element; and the outer periphery of the screw-on ring body is screwed with the inner periphery of the positioning ring body through threads.
8. The flexibly adjustable diesel generator according to claim 1, It is characterized in that Air inlets and air outlets are respectively arranged on both sides of the power generation box; filter boxes are respectively arranged on the outsides of the air inlets and air outlets; and a ventilation duct is arranged at the lower end of the filter box.
9. The flexibly adjustable diesel generator according to claim 1, It is characterized in that The bottoms of the diesel engine body and the generator body are respectively provided with connecting plates; the lower ends of the connecting plates are connected to the lower interior of the power generation box through a plurality of elastic bodies.
Citation Information
Patent Citations
Industrial atmospheric pollution prevention and control equipment
CN112843914A
Replaceable filter element structure of industrial waste gas filtering tank
CN212214897U