Method for manufacturing aluminum alloy welding wire and aluminum alloy welding wire

By employing continuous casting and extrusion processes and adding Y and Ce elements, the problem of poor welding quality in 7xxx series aluminum alloys has been solved, improving production efficiency and welding strength, making them suitable for the aerospace field.

CN116393872BActive Publication Date: 2026-07-03JIANGSU ZHONGTIAN TECH CO LTD +1
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Patent Information

Application Number
CN202310560801.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-17
Publication Date
2026-07-03
Estimated Expiration
2043-05-17

AI Technical Summary

Technical Problem

The existing 7xxx series aluminum alloys have poor welding quality and performance, and the manufacturing process is complex with low yield, making continuous mass production difficult.

Method used

Aluminum alloy welding wire is prepared using a continuous casting and extrusion process, which includes steps such as aluminum melt smelting, furnace refining, ultrasonic degassing, online filtration, continuous casting and extrusion, billet drawing, and intermediate annealing. Y and Ce elements are added to improve the inclusion phases and microstructure in the weld zone. The continuous casting and extrusion process improves production efficiency and yield.

Benefits of technology

The prepared aluminum alloy welding wire has a dense structure, good drawability, high production efficiency, low cost, and improved welding strength and toughness, making it suitable for the aerospace field.

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Abstract

This application provides a method for preparing aluminum alloy welding wire with high production efficiency, low cost, and good product performance, as well as the aluminum alloy welding wire itself. The method for preparing the aluminum alloy welding wire includes the following steps: aluminum molten metal melting, furnace refining, ultrasonic degassing, online filtration, continuous casting and extrusion, rod drawing, intermediate annealing, and finished product drawing. The continuous casting and extrusion process directly obtains the welding wire rod blank from the molten aluminum, resulting in a simple process and high yield. The aluminum alloy structure undergoes severe shear deformation and is fully broken, resulting in a dense welding wire rod blank with sufficient dynamic recrystallization, exhibiting good drawability. Only one intermediate annealing step is required to draw it to the finished product size, resulting in high production efficiency and low cost. The aluminum alloy welding wire is composed of the following components by mass percentage: Zn 4.5-5.2%, Mg 1.2-1.8%, Cu 1.5-2.0%, Mn 0.2-0.5%, Cr 0.1-0.3%, Zr 0.05-0.2%, Ce 0.05-0.15%, Y 0.05-0.15%, Si≤0.05%, Fe≤0.08%, with the remainder being Al and unavoidable impurities.
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