Automatic data connection wire core arranging and pressing device

Abstract

This utility model relates to the field of crimping equipment technology, and discloses an automatic data connection wire core crimping device, including a workbench. A fixed platform is fixedly connected to the upper surface of the workbench, and a fixed plate is fixedly connected to the upper surface of the fixed platform. A hydraulic rod is fixedly connected to the upper surface of the fixed plate, and the output end of the hydraulic rod is used for crimping the wire. A compaction component is arranged above the workbench. The compaction component includes a placement platform, the lower surface of which is fixedly connected to the upper surface of the workbench. A limit plate is fixedly connected to the upper surface of the placement platform, and a threaded rod is threadedly connected inside the limit plate. A handle is fixedly connected to one end of the threaded rod, and a locking block is fixedly connected to the other end of the threaded rod. In this utility model, the wire harness can be prevented from shifting during crimping, ensuring the accuracy and stability of crimping, greatly improving the quality of data connection wire core crimping, and reducing the product defect rate caused by poor crimping.

Description

Technical Field

[0001] This utility model relates to the field of pressing equipment technology, and in particular to an automatic data connection core crimping device. Background Technology

[0002] In today's digital age, the widespread use of electronic devices has led to a surge in demand for data cables. To ensure efficient and stable data transmission, the manufacturing process of the data cable cores is crucial. As a key piece of production equipment, the performance of the automatic data cable core crimping and bonding device directly impacts product quality and production efficiency. This type of device aims to achieve automatic core crimping and precise bonding, thereby meeting the demands of large-scale, high-quality production.

[0003] In existing technologies, the wiring and crimping processes in the production of data connection cores typically employ relatively simple mechanical structures. For wiring, some devices rely solely on manual guidance to place the wire harness on specific tracks, lacking an effective automated arrangement mechanism. Other devices, while attempting automated wiring, often use simple rollers or baffles, relying on the wire harness's own weight and simple mechanical obstruction to achieve initial alignment. In the crimping stage, ordinary presses are generally used, applying pressure through fixed molds to press the wire cores and connecting components together. The crimping process primarily depends on the press's pressure control, with little attention paid to the wire harness's position during crimping.

[0004] However, these existing technologies have a problem: during the lamination process, due to the lack of effective pre-fixation and precise positioning measures for the wire harness, the wire harness is very prone to shifting under pressure. Once the wire harness shifts, it is difficult to ensure the precise alignment of the lamination parts, which leads to inaccurate and unstable lamination. This can easily affect the quality of the data connection wire core lamination, and also significantly increase the product defect rate, which can easily increase production costs and make it difficult to meet the stringent requirements of modern production for high quality and high efficiency. Utility Model Content

[0005] The purpose of this invention is to provide an automatic data connection core crimping device, which aims to improve the problem that traditional equipment lacks effective pre-fixation and precise positioning measures for the wire harness, making it difficult to ensure accurate alignment of the crimping parts, thus leading to inaccurate and unstable crimping, which easily affects the quality of data connection core crimping.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: an automatic wire crimping device for data connection cores, including a workbench, a fixed platform fixedly connected to the upper surface of the workbench, a fixed plate fixedly connected to the upper surface of the fixed platform, a hydraulic rod fixedly connected to the upper surface of the fixed plate, the output end of the hydraulic rod being used to crimp the wires, and a compaction component being provided above the workbench;

[0007] The compaction assembly includes a placement platform, the lower surface of which is fixedly connected to the upper surface of a workbench. A limiting plate is fixedly connected to the upper surface of the placement platform. A threaded rod is threadedly connected inside the limiting plate. A handle is fixedly connected to one end of the threaded rod, and a locking block is fixedly connected to the other end of the threaded rod. A fixing block is fixedly connected to the upper surface of the placement platform. A connecting plate is rotatably connected to the inner wall of the fixing block. A roller is rotatably connected to the inner wall of the connecting plate. A compaction roller is fixedly connected to the outer wall of the connecting plate.

[0008] Optionally, a fixing plate three is fixedly connected to the upper surface of the workbench, a guide plate is provided below the fixing plate three, a scraper is slidably connected to the inner wall of the fixing plate three, a telescopic rod is fixedly connected to the upper surface of the scraper, a spring is sleeved on the outer wall of the telescopic rod, a bracket is fixedly connected to the upper surface of the workbench, and a conveying assembly is provided below the bracket.

[0009] Optionally, the conveying assembly includes a second fixed plate, the outer wall of which is fixedly connected to the outer wall of the workbench. A motor is fixedly connected to the upper surface of the second fixed plate, and a second conveying roller is fixedly connected to the output end of the motor. A first gear is fixedly connected to the outer wall of the second conveying roller, and the first conveying roller is rotatably connected to the inner wall of the bracket. A second gear is fixedly connected to the outer wall of the first conveying roller, and the second gear meshes with the first gear.

[0010] Optionally, one end of the spring is fixedly connected to the inner wall of the fixed plate, and the other end of the spring is fixedly connected to the upper surface of the scraper.

[0011] Optionally, the lower surface of the locking block is slidably connected to the upper surface of the placement platform, and the locking block is used to drive the connecting plate to move.

[0012] Optionally, the handle is positioned above the placement platform and is used to rotate the threaded rod.

[0013] Optionally, the compaction roller is positioned above the fixed platform and is used to compact the data connection line.

[0014] Optionally, the first conveyor roller and the second conveyor roller are arranged above the worktable, and the first conveyor roller and the second conveyor roller are used to convey the data connection line.

[0015] The above-mentioned technical solutions in the automatic data connection core crimping device provided in this embodiment of the utility model have at least one of the following technical effects:

[0016] 1. In this utility model, by rotating the handle to drive the threaded rod, the clamping block pushes the connecting plate and the compaction roller downward to press the wire harness, which can prevent the wire harness from shifting during pressing, ensuring the accuracy and stability of pressing, greatly improving the quality of data connection wire core pressing, and reducing the product defect rate caused by poor pressing.

[0017] 2. In this utility model, by utilizing the inclined surface at the bottom of the scraper, when multiple wire harnesses come into contact, the scraper will be blocked and move to one side, while a single wire harness can slide to the groove inside the guide plate. As the wire harness is conveyed, the scraper, pushed by the spring, restricts the wire harness within the guide plate, achieving precise wire arrangement and improving the neatness of the wire harness arrangement and work efficiency. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a three-dimensional structural diagram of the automatic data connection core crimping device proposed in this utility model;

[0020] Figure 2 This is a schematic diagram of the compaction roller part of the automatic wire laying and pressing device for data connection wire cores proposed in this utility model;

[0021] Figure 3 This is a schematic diagram of the scraper section of the automatic wire crimping device for data connection cores proposed in this utility model.

[0022] The following are the labeling elements in the figure:

[0023] 1. Workbench; 2. Fixed platform; 3. Fixed plate one; 4. Hydraulic rod; 5. Fixed plate two; 6. Motor; 7. Bracket; 8. Conveyor roller one; 9. Gear one; 10. Gear two; 11. Conveyor roller two; 12. Fixed plate three; 13. Guide plate; 14. Scraper; 15. Telescopic rod; 16. Spring; 17. Placement platform; 18. Handle; 19. Threaded rod; 20. Limiting plate; 21. Clamping block; 22. Fixing block; 23. Roller; 24. Connecting plate; 25. Compacting roller. Detailed Implementation

[0024] The embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the embodiments of the present invention, and should not be construed as limiting the present invention.

[0025] In the description of the embodiments of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0026] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of embodiments of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0027] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.

[0028] Reference Figure 1 - Figure 2 An embodiment of this utility model is provided: an automatic data connection core crimping device, including a workbench 1, a fixed platform 2 fixedly connected to the upper surface of the workbench 1, a fixed plate 3 fixedly connected to the upper surface of the fixed platform 2, a hydraulic rod 4 fixedly connected to the upper surface of the fixed plate 3, the output end of the hydraulic rod 4 being used to crimp the wire, and a compaction component being provided above the workbench 1.

[0029] The compaction assembly includes a placement platform 17, the lower surface of which is fixedly connected to the upper surface of the workbench 1. A limit plate 20 is fixedly connected to the upper surface of the placement platform 17. A threaded rod 19 is threadedly connected inside the limit plate 20. A handle 18 is fixedly connected to one end of the threaded rod 19. The operator manually rotates the handle 18, which drives the threaded rod 19 to rotate. A locking block 21 is fixedly connected to the other end of the threaded rod 19. The locking block 21 moves under the rotation of the threaded rod 19. When it contacts the roller 23, it pushes the connecting plate 24 to move downward. A fixing block 22 is fixedly connected to the upper surface of the placement platform 17. The connecting plate 24 is rotatably connected to the inner wall of the fixing block 22. The roller 23 is rotatably connected to the inner wall of the connecting plate 24. A compaction roller 25 is fixedly connected to the outer wall of the connecting plate 24. Under the action of the connecting plate 24, the roller 25 presses the wire harness downward to prevent the wire harness from shifting during compaction and to ensure the compaction quality.

[0030] Specifically, the operator manually rotates handle 18, which drives threaded rod 19 to rotate synchronously. When the locking block 21 moves to contact the roller 23, it continues to push the connecting plate 24 downward. The downward movement of the connecting plate 24 drives the compaction roller 25 fixed on its outer wall to move downward together until the compaction roller 25 tightly presses the wire harness. At this time, the hydraulic rod 4 is activated, and the output end of the hydraulic rod 4 drives the mold to perform a pressing operation on the wire harness.

[0031] Reference Figure 1 - Figure 3 A fixed plate 12 is fixedly connected to the upper surface of the workbench 1. A guide plate 13 is provided below the fixed plate 12. A scraper 14 is slidably connected to the inner wall of the fixed plate 12. A telescopic rod 15 is fixedly connected to the upper surface of the scraper 14. A spring 16 is sleeved on the outer wall of the telescopic rod 15. A bracket 7 is fixedly connected to the upper surface of the workbench 1. A conveying assembly is provided below the bracket 7. The conveying assembly includes a fixed plate 5. The outer wall of the fixed plate 5 is fixedly connected to the outer wall of the workbench 1. A motor 6 is fixedly connected to the upper surface of the fixed plate 5. After starting, the motor outputs power to drive the conveying roller 11 to rotate. The output end of the motor 6 is fixedly connected to the conveying roller 11. A gear 9 is fixedly connected to the outer wall of the conveying roller 11. A conveying roller 8 is rotatably connected to the inner wall of the bracket 7. Gear 2 10 is fixedly connected to the outer wall of 8. Gear 2 10 meshes with gear 1 9. When motor 6 drives conveyor roller 2 11 to rotate, conveyor roller 1 8 rotates synchronously. One end of spring 16 is fixedly connected to the inner wall of fixed plate 3 12, and the other end of spring 16 is fixedly connected to the upper surface of scraper 14. The lower surface of locking block 21 is slidably connected to the upper surface of placement platform 17. Locking block 21 is used to drive connecting plate 24 to move. Handle 18 is set above placement platform 17. Handle 18 is used to drive threaded rod 19 to rotate. Compacting roller 25 is set above fixed platform 2. Compacting roller 25 is used to compact data connection line. Conveying roller 1 8 and conveyor roller 2 11 are set above workbench 1. Conveying roller 1 8 and conveyor roller 2 11 are used to convey data connection line.

[0032] Specifically, motor 6 is started first, driving conveyor roller 11 to rotate. Since gear 10 on the outer wall of conveyor roller 8 meshes with gear 9 on the outer wall of conveyor roller 11, conveyor roller 8 also rotates synchronously. During this process, the wire harness is placed between conveyor roller 8 and conveyor roller 11. As the two conveyor rollers rotate, the wire harness is smoothly conveyed to the top of guide plate 13 and contacts scraper 14. The bottom of scraper 14 is designed with a specific slope. When multiple wire harnesses arrive at this point at the same time, they will be blocked by the slope and move to one side. If it is a single wire harness, it can slide smoothly to the groove inside the guide plate 13. As the wire harness is continuously conveyed, it continuously applies a pushing force to the bottom slope of scraper 14, causing scraper 14 to move upward. When the wire harness is conveyed, scraper 14 falls back under the reverse push of spring 16, restricting the wire harness inside guide plate 13 and preventing multiple wire harnesses from getting tangled together, thus achieving an efficient and precise wire arrangement effect.

[0033] Working principle: When the automatic wire crimping device for data connection cores is needed, the motor 6 is started first, and the wire harness is conveyed to the guide plate 13 above the conveyor roller 8 and the conveyor roller 11, and contacts the scraper 14. Since there is a certain slope at the bottom of the scraper 14, when it comes into contact with multiple wire harnesses, it will be blocked and move to one side. If it is a single wire harness, it can slide to the groove inside the guide plate 13. Then, through the conveying of the wire harness, in conjunction with the slope at the bottom of the scraper 14, the scraper 14 will be pushed to move upward. At this time, with the push of the spring 16, the wire harness can be restricted inside the guide plate 13, preventing multiple wire harnesses from getting tangled together, and achieving the effect of wire crimping.

[0034] In addition, when the wire harness is delivered to the top of the fixed platform 2, the threaded rod 19 is rotated by turning the handle 18, so that the locking block 21 contacts the roller 23, thereby driving the connecting plate 24 to move downward, which in turn drives the compaction roller 25 to press the wire harness downward. Then, the output end of the hydraulic rod 4 drives the mold to press the wire harness, thereby achieving the effect of pressing the wire harness and preventing the wire harness from shifting during pressing.

[0035] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic data connection core crimping device, comprising a workbench (1), characterized in that: A fixed platform (2) is fixedly connected to the upper surface of the workbench (1), a fixed plate (3) is fixedly connected to the upper surface of the fixed platform (2), a hydraulic rod (4) is fixedly connected to the upper surface of the fixed plate (3), the output end of the hydraulic rod (4) is used to press the wire, and a compaction component is provided above the workbench (1). The compaction assembly includes a placement platform (17), the lower surface of which is fixedly connected to the upper surface of the workbench (1). A limiting plate (20) is fixedly connected to the upper surface of the placement platform (17). A threaded rod (19) is threadedly connected inside the limiting plate (20). A handle (18) is fixedly connected to one end of the threaded rod (19). A locking block (21) is fixedly connected to the other end of the threaded rod (19). A fixing block (22) is fixedly connected to the upper surface of the placement platform (17). A connecting plate (24) is rotatably connected to the inner wall of the fixing block (22). A roller (23) is rotatably connected to the inner wall of the connecting plate (24). A compaction roller (25) is fixedly connected to the outer wall of the connecting plate (24).

2. The automatic data connection core crimping device according to claim 1, characterized in that: A fixing plate three (12) is fixedly connected to the upper surface of the workbench (1). A guide plate (13) is provided below the fixing plate three (12). A scraper (14) is slidably connected to the inner wall of the fixing plate three (12). A telescopic rod (15) is fixedly connected to the upper surface of the scraper (14). A spring (16) is sleeved on the outer wall of the telescopic rod (15). A bracket (7) is fixedly connected to the upper surface of the workbench (1). A conveying assembly is provided below the bracket (7).

3. The automatic data connection core crimping device according to claim 2, characterized in that: The conveying assembly includes a second fixed plate (5), the outer wall of which is fixedly connected to the outer wall of the workbench (1), a motor (6) is fixedly connected to the upper surface of the second fixed plate (5), a second conveying roller (11) is fixedly connected to the output end of the motor (6), a first gear (9) is fixedly connected to the outer wall of the second conveying roller (11), a first conveying roller (8) is rotatably connected to the inner wall of the bracket (7), a second gear (10) is fixedly connected to the outer wall of the first conveying roller (8), and the second gear (10) meshes with the first gear (9).

4. The automatic data connection core crimping device according to claim 2, characterized in that: One end of the spring (16) is fixedly connected to the inner wall of the fixing plate (12), and the other end of the spring (16) is fixedly connected to the upper surface of the scraper (14).

5. The automatic data connection core crimping device according to claim 1, characterized in that: The lower surface of the locking block (21) is slidably connected to the upper surface of the placement platform (17), and the locking block (21) is used to drive the connecting plate (24) to move.

6. The automatic data connection core crimping device according to claim 1, characterized in that: The handle (18) is positioned above the placement platform (17) and is used to drive the threaded rod (19) to rotate.

7. The automatic data connection core crimping device according to claim 1, characterized in that: The compaction roller (25) is positioned above the fixed platform (2) and is used to compact the data connection line.

8. The automatic data connection core crimping device according to claim 3, characterized in that: The first conveyor roller (8) and the second conveyor roller (11) are arranged above the workbench (1), and the first conveyor roller (8) and the second conveyor roller (11) are used to convey the data connection line.

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