Optical cable core pay-off tail end tension holding device and holding method
By combining the winding mechanism and the pressing mechanism, and using the winding wheel and the pressing wheel to maintain the tension of the optical cable core, the problem of large fluctuations in the tension of the optical cable laying is solved, and stable tension at the output end of the optical cable core is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- 华能(泰安)光电科技有限公司
- Filing Date
- 2023-03-29
- Publication Date
- 2026-06-02
Smart Images

Figure CN116424955B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of machinery, specifically to a device and method for maintaining tension at the end of an optical cable core. Background Technology
[0002] The basic structure of an optical cable generally consists of several parts, including the cable core, reinforcing steel wires, filler, and sheath. In addition, depending on the needs, there may be waterproof layer, buffer layer, insulated metal conductors, and other components.
[0003] Chinese patent CN103935833B discloses a fiber optic composite cable optical unit cabling and laying device. This device adjusts the laying tension of the optical unit by changing the height of a swing-arm tension wheel assembly. However, the swing-arm tension wheel assembly itself only serves as a signal trigger source, requiring the adjustment of the drive motor's speed to regulate the laying speed. This constant speed adjustment of the drive motor easily causes the laying tension of the optical unit to fluctuate, increasing its volatility. Summary of the Invention
[0004] In view of the problems mentioned in the prior art, the present invention provides a device and method for maintaining tension at the end of optical cable core laying, which can avoid the occurrence of the above problems.
[0005] The technical solution adopted by this invention to solve its technical problem is:
[0006] A tension holding device for the end of optical cable core laying includes a base plate. The base plate is provided with a winding mechanism and a pressing mechanism. The winding mechanism includes two vertical plates, and a central shaft is installed between the two vertical plates. A winding wheel is fixedly connected to the central shaft. A drive motor is fixedly connected to the vertical plates. The output shaft of the drive motor is connected to the winding wheel. The winding wheel is provided with multiple winding grooves, and optical cable cores are wound on the winding grooves.
[0007] Furthermore, the winding groove includes a first winding groove, a second winding groove, and a third winding groove, and the optical cable core is wound sequentially on the third winding groove, the second winding groove, and the first winding groove.
[0008] Furthermore, the pressing mechanism includes two fixed plates, each with a vertical slide groove. A sliding block is slidably fitted within the vertical slide groove, and a rotating shaft is provided between the two sliding blocks. A lower pressing wheel is rotatably connected to the rotating shaft. A lower sliding plate is provided at the bottom of the vertical slide groove, and the lower sliding plate moves along the vertical slide groove. A pressure sensor is provided on the lower sliding plate, and a flexible spring is provided between the pressure sensor and the sliding block. An optical cable core is placed below the lower pressing wheel. A lower insertion hole is provided at the bottom of the vertical slide groove, and a top rod is provided within the lower insertion hole. A side passage groove is provided on one side of the lower insertion hole, and a screw is connected to the top rod. After the screw passes through the side passage groove, a fastening nut is threaded onto it. A ball is welded to the end of the screw, and a conical sleeve is installed on the ball.
[0009] Furthermore, the conical sleeve is provided with a rubber ball sleeve that mates with the sphere, and the rubber ball sleeve is provided with an insertion hole for accommodating the sphere.
[0010] A method for maintaining tension at the end of optical cable core release involves the optical cable core passing through a pressing mechanism, positioning it at the bottom of the lower pressing wheel, then passing around the three winding slots of the winding wheel before exiting the winding mechanism. A drive motor is activated, causing the lower pressing wheel to press down on the optical cable core. A pressure sensor transmits a signal to a control board, which in turn transmits a signal to a display screen. The position of the top rod relative to the lower insertion hole is adjusted based on the signal displayed on the screen, and then tightened by a fastening nut.
[0011] The beneficial effects of this invention are: the invention utilizes a winding mechanism to maintain a stable tension at the output end of the optical cable core, and uses a wire pressing machine to adjust the tension at the input end of the optical cable core, avoiding situations where the tension is too high or too low, reducing tension fluctuations, and solving the shortcomings of the prior art. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of the present invention;
[0013] Figure 2 This is a schematic diagram of the winding reel;
[0014] Figure 3 This is a cross-sectional view of the crimping mechanism;
[0015] Figure 4 for Figure 3 A magnified view of a section at point A in the middle;
[0016] In the diagram: 100 Optical cable core, 1 Base plate, 2 Winding mechanism, 21 Vertical plate, 22 Central shaft, 23 Winding wheel, 231 First winding groove, 232 Second winding groove, 233 Third winding groove, 24 Drive motor, 3 Pressing mechanism, 31 Fixing plate, 32 Vertical slide groove, 33 Sliding block, 34 Lower sliding plate, 35 Pressure sensor, 36 Flexible spring, 37 Rotating shaft, 38 Lower pressing wheel, 39 Lower insertion hole, 310 Top rod, 311 Side through groove, 312 Screw, 313 Fastening nut, 314 Ball, 315 Conical sleeve, 316 Rubber ball sleeve. Detailed Implementation
[0017] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. In the description of the present invention, it should be understood that the terms "center," "longitudinal," "lateral," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of the present invention.
[0018] like Figures 1 to 4 As shown, a tension holding device for the end of optical cable core laying includes a base plate 1. The base plate is provided with a winding mechanism 2 and a pressing mechanism 3. The winding mechanism includes two vertical plates 21. A central shaft 22 is installed between the two vertical plates. A winding wheel 23 is fixedly connected to the central shaft. A drive motor 24 is fixedly connected to the vertical plates. The output shaft of the drive motor is connected to the winding wheel. The winding wheel is provided with multiple winding grooves. Optical cable core 100 is wound on the winding grooves.
[0019] In at least one embodiment, the winding groove includes a first winding groove 231, a second winding groove 232 and a third winding groove 233, and the optical cable core is wound sequentially on the third winding groove, the second winding groove and the first winding groove.
[0020] In operation, when the optical cable core is wound on the winding wheel, the drive motor can drive the winding wheel to rotate. The wire inlet end of the winding wheel is brought close to the third winding groove and wound. After passing through the second winding groove and the first winding groove, it comes out. Regardless of the tension at the wire inlet end of the optical cable core, the tension at the wire outlet end of the optical cable core is determined by the drive motor and can maintain a constant tension.
[0021] In at least one embodiment, the pressing mechanism includes two fixed plates 31, each fixed plate having a vertical groove 32. A sliding block 33 is slidably fitted within the vertical groove. A rotating shaft 37 is provided between the two sliding blocks, and a lower pressing wheel 38 is rotatably connected to the rotating shaft. A lower sliding plate 34 is provided at the bottom of the vertical groove, and the lower sliding plate can move along the vertical groove. A pressure sensor 35 is provided on the lower sliding plate, and a flexible spring 36 is provided between the pressure sensor and the sliding block. Due to the force applied by the lower pressing wheel to the sliding block, the sliding block is squeezed... A flexible spring is compressed to cause elastic deformation. An optical cable core 100 is placed below the pressure roller. A lower insertion hole 39 is provided at the bottom of the vertical slide groove. A top rod 310 is provided in the lower insertion hole. A side passage groove 311 is provided on one side of the lower insertion hole. A screw 312 is connected to the top rod. After the screw passes through the side passage groove, a fastening nut 313 is threadedly connected. A ball 314 is welded to the end of the screw. A conical sleeve 315 is installed on the ball. The conical sleeve can prevent people from accidentally touching this area and causing scratches, and also prevent dust from entering the side passage groove.
[0022] In a more detailed design, the conical sleeve contains a rubber ball sleeve 316 that mates with the sphere, and the rubber ball sleeve has an insertion hole for accommodating the sphere.
[0023] A method for maintaining tension at the end of the optical cable core is as follows: the optical cable core is passed through the pressure mechanism, and after the optical cable core is at the bottom of the lower pressure wheel, it passes around the three winding grooves of the winding wheel and then passes out of the winding mechanism. The drive motor is activated, at which time the lower pressure wheel presses down on the optical cable core. The pressure sensor transmits a signal to the control board, and the control board transmits a signal to the display screen. People adjust the position of the top rod 310 relative to the lower insertion hole according to the signal displayed on the display screen, and tighten it by tightening the fastening nut.
[0024] Except for the technical features described in the specification, all other technologies are known to those skilled in the art.
Claims
1. A device for maintaining tension at the end of optical cable core laying, characterized in that, The device includes a base plate, on which a winding mechanism and a pressing mechanism are provided. The winding mechanism includes two vertical plates, and a central shaft is installed between the two vertical plates. A winding wheel is fixedly connected to the central shaft. A drive motor is fixedly connected to the vertical plates. The output shaft of the drive motor is connected to the winding wheel. The winding wheel has multiple winding grooves, and optical cable cores are wound on the winding grooves. The wire pressing mechanism includes two fixed plates, each with a vertical slide groove. A sliding block is slidably fitted within the vertical slide groove, and a rotating shaft is located between the two sliding blocks. A lower pressure wheel is rotatably connected to the rotating shaft. A lower sliding plate is located at the bottom of the vertical slide groove and moves along the vertical slide groove. A pressure sensor is located on the lower sliding plate, and a flexible spring is located between the pressure sensor and the sliding block. An optical cable core is placed below the lower pressure wheel. A lower insertion hole is located at the bottom of the vertical slide groove, and a top rod is located within the lower insertion hole. A side passage groove is located on one side of the lower insertion hole, and a screw is connected to the top rod. After the screw passes through the side passage groove, a fastening nut is threaded onto it. A ball is welded to the end of the screw, and a conical sleeve is installed on the ball.
2. The optical cable core laying end tension holding device according to claim 1, characterized in that, The winding groove includes a first winding groove, a second winding groove and a third winding groove, and the optical cable core is wound sequentially on the third winding groove, the second winding groove and the first winding groove.
3. The optical cable core laying end tension holding device according to claim 1, characterized in that, The conical sleeve is provided with a rubber ball sleeve that mates with the sphere, and the rubber ball sleeve is provided with an insertion hole to accommodate the sphere.
4. A method for maintaining tension at the end of an optical cable core, characterized in that, The optical cable core release end tension holding device applied to any one of claims 1 to 3 includes the following steps: the optical cable core passes through the pressure mechanism, and after the optical cable core is at the bottom of the lower pressure wheel, it passes around the three winding grooves of the winding wheel and exits the winding mechanism. The drive motor is activated, at which time the lower pressure wheel presses down on the optical cable core. The pressure sensor transmits a signal to the control board, the control board transmits a signal to the display screen, and the position of the top rod relative to the lower insertion hole is adjusted according to the signal displayed on the display screen, and then tightened and fixed by tightening the fastening nut.