A high-precision milling mechanism with automatic leveling function

Abstract

The present invention discloses a high-precision milling mechanism with an automatic leveling function, which relates to the technical field of milling machines; in order to solve the problem that the milling machine cannot quickly and accurately level the road surface, resulting in low road surface grinding processing efficiency; specifically, it includes a mounting plate, the outer walls on both sides of the mounting plate are respectively fixed with fixed plates, the outer wall on one side of the fixed plate is fixed with a rotating column, the outer wall on one side of the rotating column is rotatably connected to the front rotating plate and the rear rotating plate, the outer walls at the bottom of the mounting plate, the front rotating plate and the rear rotating plate are respectively fixed with vertical poles, the outer walls at the bottom of the vertical poles are rotatably connected to leveling rollers, and the outer walls at the tops of the front rotating plate and the rear rotating plate are provided with gyroscopes. The transmission shaft at the bottom of the mounting plate of the present invention is relatively tilted at a corresponding angle according to the inclination of the road surface in front, so that the tilted transmission shaft can fully grind the inclined and raised parts of the road surface, so that the milling mechanism can grind the road surface relatively flatly while continuously moving forward.

Description

Technical Field

[0001] The present invention relates to the technical field of milling machines, in particular to a high-precision milling mechanism with an automatic leveling function. Background Art

[0002] As the road network ages, the roads will gradually age, and the road surface will gradually become uneven, cracked, material detached, and too smooth. Highway maintenance and renovation have gradually become a major component of urban construction. In this process, it is rare for the entire road to be destroyed and rebuilt. Instead, a layer of asphalt material on the road surface will be milled off and a new layer of asphalt oil surface will be laid. This will help to effectively save labor and material costs and quickly restore the normal traffic order of the city. Therefore, the milling machine plays an important role in this process. Its function is to mill off the entire road surface that needs to be renovated and repaired, and remove the cracked, loose, and smooth layer of the road surface.

[0003] After searching, the Chinese patent application number CN202210073045.6 discloses a road milling machine with a power generation function, including a milling machine, a mounting box, a support frame, a generator and a conversion mechanism, etc.; a mounting box is provided on the front side of the lower part of the milling machine, and support frames are provided on both sides of the left and right sides of the mounting box. However, the above technical solution does not have a corresponding mechanism that can level the moving milling machine relative to the road surface. Since the road surface is already damaged and bumpy, if the milling drum of the milling machine is simply locked, construction is carried out directly or the on-site construction personnel operate it with the naked eye, the quality of road milling will be greatly reduced. Therefore, there is still a problem that the milling machine cannot be quickly and accurately leveled, resulting in low efficiency of road grinding processing. Summary of the Invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a high-precision milling mechanism with an automatic leveling function.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A high-precision milling mechanism with automatic leveling function comprises a mounting plate, wherein the outer walls on both sides of the mounting plate are respectively fixed with fixed plates, the outer wall on one side of the fixed plate is fixed with a rotating column, the outer wall on one side of the rotating column is rotatably connected to the front rotating plate and the rear rotating plate in sequence, the bottom outer walls of the mounting plate, the front rotating plate and the rear rotating plate are respectively fixed with vertical poles, the bottom outer walls of the vertical poles are rotatably connected to leveling rollers, gyroscopes are provided on the top outer walls of the front rotating plate and the rear rotating plate, a group of guide plates are fixed to the bottom outer wall of the mounting plate, the outer wall on one side of the guide plate is rotatably connected to a connecting frame, the bottom outer wall of the connecting frame is fixed with a movable plate, a group of connecting plates are fixed to the bottom outer wall of the movable plate, the outer wall on one side of the connecting plate is rotatably connected to a milling drum, the outer wall of the movable plate is provided with a transmission mechanism, and the outer walls on the opposite side of the movable plate and the mounting plate are provided with left and right pushing mechanisms.

[0007] Preferably, an operating room is provided on the top outer wall of the mounting plate, a control panel is fixed on one side outer wall of the operating room, and the gyroscope is electrically connected to the control panel.

[0008] Further: the left and right pushing mechanism includes an electric hydraulic push rod, a connecting frame, a movable frame and a guide slide rail. The guide slide rail is arranged on the top outer wall of the movable plate. The movable frame is slidably connected to the top outer wall of the guide slide rail. The connecting frame is rotatably connected to the outer wall of the movable frame. The electric hydraulic push rod is fixed on the bottom outer wall of the mounting plate. The top outer wall of the connecting frame is fixed on the output shaft of the electric hydraulic push rod. The electric hydraulic push rod is electrically connected to the control panel.

[0009] Further preferred: the transmission mechanism includes a motor, a transmission shaft and a transmission belt, the motor is fixed on the top outer wall of the movable plate, the transmission shaft is connected to the output shaft of the motor through a coupling, the transmission belt is connected to the outer wall of the milling drum and the transmission shaft, and the motor is electrically connected to the control panel.

[0010] As a preferred embodiment of the present invention: a rectangular groove is opened on the bottom outer wall of the mounting plate, an elastic telescopic rod is fixed to the inner wall of the rectangular groove, a connecting column is fixed to the bottom outer wall of the elastic telescopic rod, and movable blocks are rotatably connected to the outer walls on both sides of the connecting column.

[0011] As a further preferred embodiment of the present invention: the bottom outer wall of the movable block is slidably connected to a fixed frame, and the fixed frame is fixed to the top outer wall of the motor.

[0012] As a further solution of the present invention: inclined baffles are respectively fixed to the outer walls on both sides of the movable plate.

[0013] Based on the above solution: a reserved through groove is opened on the outer wall of the top of the movable plate.

[0014] Based on the above scheme, it is preferred that: a group of L-shaped limit plates are fixed to the top outer wall of the mounting plate, a buffer pad is fixed to the outer wall of one side of the L-shaped limit plate, and the outer wall of one side of the front rotating plate is slidably connected to the outer wall of one side of the L-shaped limit plate.

[0015] The beneficial effects of the present invention are:

[0016] 1. When the road surface is uneven as a whole, the front turn plate will swing left and right under the support of the leveling roller and the vertical pole. At the same time, the gyroscope on the front turn plate will detect the angle of the front turn plate when it swings up and down in real time, and transmit the detected data to the control panel. After receiving the data, the control panel will control the left and right pushing mechanisms to push the movable plate and the movable plate relative to the inclination angle of the front turn plate according to the real-time inclination angle of the front turn plate, so that the drive shaft at the bottom of the mounting plate is tilted at a corresponding angle according to the inclination of the road surface ahead, so that the tilted drive shaft can fully grind the inclined and raised parts of the road surface, allowing the milling mechanism to grind the road surface relatively flat while continuously moving forward.

[0017] 2. The control panel changes the overall inclination of the movable plate by controlling the corresponding electric hydraulic push rod to push the movable frame downward or upward to move a corresponding distance on the guide rail, so that the milling drum at the bottom of the movable plate can stably mill the road surface according to the inclination of the road surface. At the same time, the electric hydraulic push rod can also cooperate with the guide plate as a whole to fix the movable plate and improve the overall stability of the movable plate.

[0018] 3. The elastic telescopic rod can cushion the motor as the movable plate rotates up and down through its own elastic force. At the same time, the movable block and the fixed frame support and limit the top outer wall of the motor, thereby improving the overall stability of the motor during operation.

[0019] 4. The L-shaped limit plate can limit and support the front rotating plate when it rotates up and down, avoiding the risk of the milling mechanism tipping over due to the front rotating plate flipping up and down too much. At the same time, the buffer pad can buffer the space between the front rotating plate and the L-shaped limit plate through its own elastic force, avoiding hard collision between the front rotating plate and the L-shaped limit plate, thereby improving the stability of the milling mechanism during operation.

[0020] 5. The motor can drive the transmission shaft to rotate, thereby driving the milling drum at the bottom of the movable plate to rotate through the transmission belt, so that the ground is milled by the rotating milling drum; the inclined baffle can cooperate with the movable plate to shield the milling drum during work. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the main structure of a high-precision milling mechanism with automatic leveling function proposed by the present invention;

[0022] Figure 2 This is a side structural schematic diagram of a high-precision milling mechanism with automatic leveling function proposed by the present invention;

[0023] Figure 3This is a schematic diagram of the mounting plate structure of a high-precision milling mechanism with automatic leveling function proposed by the present invention;

[0024] Figure 4 This is a schematic diagram of the movable plate structure of a high-precision milling mechanism with automatic leveling function proposed by the present invention;

[0025] Figure 5 This is a schematic diagram of the motor structure of a high-precision milling mechanism with automatic leveling function proposed by the present invention;

[0026] Figure 6 This is a circuit flow chart of a high-precision milling mechanism with automatic leveling function proposed by the present invention.

[0027] In the figure: 1 mounting plate, 2 movable plate, 3 connecting plate, 4 milling drum, 5 reserved through slot, 6 transmission shaft, 7 tilt baffle, 8 leveling roller, 9 vertical pole, 10 gyroscope, 11 front rotating plate, 12 buffer pad, 13 L-type limit plate, 14 control panel, 15 operating room, 16 rear rotating plate, 17 rotating column, 18 electric hydraulic push rod, 19 fixed plate, 20 transmission belt, 21 motor, 22 guide rail, 23 movable frame, 24 connecting frame, 25 elastic telescopic rod, 26 connecting column, 27 movable block, 28 fixed frame, 29 connecting frame, 30 guide plate, 31 rectangular slot. DETAILED DESCRIPTION

[0028] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.

[0029] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0030] Example 1:

[0031] A high-precision milling mechanism with automatic leveling function, such as Figure 1-6As shown, it includes a mounting plate 1, the outer walls of both sides of the mounting plate 1 are respectively fixed with fixed plates 19, the outer wall of one side of the fixed plate 19 is fixed with a rotating column 17, the outer wall of one side of the rotating column 17 is rotatably connected to the front rotating plate 11 and the rear rotating plate 16, the outer walls of the bottom of the mounting plate 1, the front rotating plate 11 and the rear rotating plate 16 are respectively fixed with vertical rods 9, the outer walls of the bottom of the vertical rods 9 are rotatably connected to the leveling roller 8, the outer walls of the tops of the front rotating plate 11 and the rear rotating plate 16 are provided with a gyroscope 10, and a group of guide plates 30 are fixed to the outer wall of the bottom of the mounting plate 1 The outer wall of one side of the guide plate 30 is rotatably connected to the connecting frame 24, and the outer wall at the bottom of the connecting frame 24 is fixed with a movable plate 2. A group of connecting plates 3 are fixed to the outer wall at the bottom of the movable plate 2. The outer wall of one side of the connecting plate 3 is rotatably connected to the milling drum 4. The outer wall of the movable plate 2 is provided with a transmission mechanism, and the outer walls on the opposite sides of the movable plate 2 and the mounting plate 1 are provided with left and right pushing mechanisms; the top outer wall of the mounting plate 1 is provided with an operating room 15, and the outer wall on one side of the operating room 15 is fixed with a control panel 14, and the gyroscope 10 is electrically connected to the control panel 14.

[0032] When the milling mechanism moves forward as a whole, the leveling roller 8 at the bottom of the front rotating plate 11 will support the milling mechanism as a whole. When the road surface is uneven as a whole, the front rotating plate 11 will swing left and right under the support of the leveling roller 8 and the vertical rod 9. At the same time, the gyroscope 10 on the front rotating plate 11 will detect the angle of the front rotating plate 11 when it swings up and down in real time, and transmit the detected data to the control panel 14. After receiving the data, the control panel 14 will control the left and right pushing mechanism to push the movable plate 2 and the movable plate 2 relative to the inclination angle of the front rotating plate 11 according to the real-time inclination angle of the front rotating plate 11, so that the transmission shaft 6 at the bottom of the mounting plate 1 is relatively tilted by a corresponding angle according to the inclination of the road surface in front, so that the tilted transmission shaft 6 can fully grind the inclined and raised parts of the road surface, so that the milling mechanism can grind the road surface relatively flatly while continuously moving forward.

[0033] like Figure 2-5As shown, the left and right pushing mechanism includes an electric hydraulic push rod 18, a connecting frame 29, a movable frame 23 and a guide slide 22. The guide slide 22 is arranged on the top outer wall of the movable plate 2, and the movable frame 23 is slidably connected to the top outer wall of the guide slide 22. The connecting frame 29 is rotatably connected to the outer wall of the movable frame 23. The electric hydraulic push rod 18 is fixed to the bottom outer wall of the mounting plate 1, and the top outer wall of the connecting frame 29 is fixed to the output shaft of the electric hydraulic push rod 18. The electric hydraulic push rod 18 is electrically connected to the control panel 14; the control panel 14 controls the corresponding electric hydraulic push rod 18 to push the movable frame 23 downward or upward to move a corresponding distance on the guide slide 22 to change the overall inclination of the movable plate 2, so that the milling drum 4 at the bottom of the movable plate 2 can stably mill the road surface according to the inclination of the road surface. At the same time, the electric hydraulic push rod 18 can also cooperate with the guide plate 30 to fix and limit the movable plate 2 as a whole, thereby improving the overall stability of the movable plate 2.

[0034] like Figure 4 As shown, the transmission mechanism includes a motor 21, a transmission shaft 6 and a transmission belt 20. The motor 21 is fixed on the top outer wall of the movable plate 2. The transmission shaft 6 is connected to the output shaft of the motor 21 through a coupling. The transmission belt 20 is connected to the outer wall of the milling drum 4 and the transmission shaft 6. The motor 21 is electrically connected to the control panel 14. The motor 21 can drive the transmission shaft 6 to rotate, thereby driving the milling drum 4 at the bottom of the movable plate 2 to rotate through the transmission belt 20, so that the ground is milled by the rotating milling drum 4.

[0035] like Figure 4-5 As shown, a rectangular groove 31 is provided on the bottom outer wall of the mounting plate 1, and an elastic telescopic rod 25 is fixed on the inner wall of the rectangular groove 31. A connecting column 26 is fixed on the bottom outer wall of the elastic telescopic rod 25, and the outer walls on both sides of the connecting column 26 are rotatably connected to movable blocks 27; the bottom outer wall of the movable block 27 is slidably connected to a fixed frame 28, and the fixed frame 28 is fixed to the top outer wall of the motor 21; the elastic telescopic rod 25 can buffer the motor 21 as the movable plate 2 rotates up and down through its own elastic force, and at the same time, the top outer wall of the motor 21 is supported and limited by the movable block 27 and the fixed frame 28, thereby improving the overall stability of the motor 21 during operation.

[0036] like Figure 1 As shown, inclined baffles 7 are fixed to the outer walls on both sides of the movable plate 2; a reserved through slot 5 is opened on the outer wall at the top of the movable plate 2; the inclined baffles 7 can cooperate with the movable plate 2 to shield the milling drum 4 when working.

[0037] When this embodiment is in use, when the milling mechanism moves forward as a whole, the leveling roller 8 at the bottom of the front rotating plate 11 will support the milling mechanism as a whole. When the road surface is uneven as a whole, the front rotating plate 11 will swing left and right under the support of the leveling roller 8 and the vertical rod 9. At the same time, the gyroscope 10 on the front rotating plate 11 will detect the angle of the front rotating plate 11 when it swings up and down in real time, and transmit the detected data to the control panel 14. After receiving the data, the control panel 14 will control the left and right pushing mechanism to push the movable plate 2 and the movable plate 2 relative to the inclination angle of the front rotating plate 11 according to the real-time inclination angle of the front rotating plate 11, so that the transmission shaft 6 at the bottom of the mounting plate 1 is relatively tilted by a corresponding angle according to the inclination of the road surface in front, so that the tilted transmission shaft 6 can fully smooth the inclined and raised parts of the road surface.

[0038] The control panel 14 changes the overall inclination of the movable plate 2 by controlling the corresponding electric hydraulic push rod 18 to push the movable frame 23 downward or upward to move a corresponding distance on the guide slide rail 22, so that the milling drum 4 at the bottom of the movable plate 2 can stably mill the road surface according to the inclination of the road surface. At the same time, the electric hydraulic push rod 18 can also cooperate with the guide plate 30 to fix the movable plate 2 as a whole. The motor 21 can drive the transmission shaft 6 to rotate, thereby driving the milling drum 4 at the bottom of the movable plate 2 to rotate through the transmission belt 20, so that the ground is milled by the rotating milling drum 4.

[0039] The elastic telescopic rod 25 can buffer the motor 21 when the movable plate 2 rotates up and down through its own elastic force, and at the same time support and limit the top outer wall of the motor 21 through the movable block 27 and the fixed frame 28.

[0040] Example 2:

[0041] A high-precision milling mechanism with automatic leveling function, such as Figure 1-3 As shown, this embodiment makes the following improvements on the basis of embodiment 1: a group of L-shaped limit plates 13 are fixed to the outer wall of the top of the mounting plate 1, a buffer pad 12 is fixed to the outer wall of one side of the L-shaped limit plate 13, and the outer wall of one side of the front rotating plate 11 is slidably connected to the outer wall of one side of the L-shaped limit plate 13; the L-shaped limit plate 13 can limit and support the front rotating plate 11 when it rotates up and down, avoiding the risk of the milling mechanism tipping over due to the front rotating plate 11 flipping up and down too large, and at the same time, the buffer pad 12 can buffer the space between the front rotating plate 11 and the L-shaped limit plate 13 through its own elastic force, avoiding hard collision between the front rotating plate 11 and the L-shaped limit plate 13, thereby improving the stability of the milling mechanism during operation.

[0042] When this embodiment is in use, the L-shaped limit plate 13 can limit and support the front rotating plate 11 when it rotates up and down, avoiding the risk of the milling mechanism tipping over due to the front rotating plate 11 flipping up and down at too large an angle. At the same time, the buffer pad 12 can buffer the space between the front rotating plate 11 and the L-shaped limit plate 13 through its own elastic force.

[0043] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A high-precision milling mechanism with automatic leveling function, comprising a mounting plate (1), characterized in that: The outer walls of both sides of the mounting plate (1) are respectively fixed with fixed plates (19), and the outer wall of one side of the fixed plate (19) is fixed with a rotating column (17). The rotating column (17) is respectively fixed on the front and rear sides of the forward direction of the mounting plate (1). The outer wall of one side of the rotating column (17) is rotatably connected to the front rotating plate (11) and the rear rotating plate (16). The outer walls of the bottoms of the mounting plate (1), the front rotating plate (11) and the rear rotating plate (16) are respectively fixed with vertical rods (9). The outer walls of the bottoms of the vertical rods (9) are rotatably connected to the leveling rollers (8). The front rotating plate (11) and the rear rotating plate (16) are rotatably connected to the leveling rollers (8). A gyroscope (10) is provided on the top outer wall of the rotating plate (16), a group of guide plates (30) are fixed on the bottom outer wall of the mounting plate (1), one side outer wall of the guide plate (30) is rotatably connected to a connecting frame (24), a movable plate (2) is fixed on the bottom outer wall of the connecting frame (24), a group of connecting plates (3) are fixed on the bottom outer wall of the movable plate (2), one side outer wall of the connecting plate (3) is rotatably connected to a milling drum (4), a transmission mechanism is provided on the outer wall of the movable plate (2), and left and right pushing mechanisms are provided on the outer walls of the movable plate (2) and the mounting plate (1) on opposite sides. An operating room (15) is provided on the top outer wall of the mounting plate (1), a control panel (14) is fixed to one side outer wall of the operating room (15), and the gyroscope (10) is electrically connected to the control panel (14); The left and right pushing mechanism includes an electric hydraulic push rod (18), a connecting frame (29), a movable frame (23) and a guide rail (22), wherein the guide rail (22) is arranged on the top outer wall of the movable plate (2), the movable frame (23) is slidably connected to the top outer wall of the guide rail (22), the connecting frame (29) is rotatably connected to the outer wall of the movable frame (23), the electric hydraulic push rod (18) is fixed to the bottom outer wall of the mounting plate (1), the top outer wall of the connecting frame (29) is fixed to the output shaft of the electric hydraulic push rod (18), and the electric hydraulic push rod (18) is electrically connected to the control panel (14); The transmission mechanism comprises a motor (21), a transmission shaft (6) and a transmission belt (20), wherein the motor (21) is fixed to the top outer wall of the movable plate (2), the transmission shaft (6) is connected to the output shaft of the motor (21) through a coupling, the transmission belt (20) is transmission-connected to the outer wall of the milling drum (4) and the transmission shaft (6), and the motor (21) is electrically connected to the control panel (14); After receiving the data, the control panel (14) controls the left and right pushing mechanisms to push the movable plate (2) according to the real-time tilt angle of the front rotating plate (11), and tilts the movable plate (2) relative to the tilt angle of the front rotating plate (11), thereby allowing the transmission shaft (6) at the bottom of the mounting plate (1) to tilt relative to the corresponding angle according to the tilt of the road ahead.

2. The high-precision milling mechanism with automatic leveling function according to claim 1, characterized in that: The bottom outer wall of the mounting plate (1) is provided with a rectangular groove (31), the inner wall of the rectangular groove (31) is fixed with an elastic telescopic rod (25), the bottom outer wall of the elastic telescopic rod (25) is fixed with a connecting column (26), and the outer walls on both sides of the connecting column (26) are rotatably connected with movable blocks (27).

3. The high-precision milling mechanism with automatic leveling function according to claim 2, characterized in that: The bottom outer wall of the movable block (27) is slidably connected to a fixed frame (28), and the fixed frame (28) is fixed to the top outer wall of the motor (21).

4. The high-precision milling mechanism with automatic leveling function according to claim 1, characterized in that: Inclined baffles (7) are respectively fixed to the outer walls on both sides of the movable plate (2).

5. The high-precision milling mechanism with automatic leveling function according to claim 4, characterized in that: A reserved through slot (5) is provided on the outer wall of the top of the movable plate (2).

6. The high-precision milling mechanism with automatic leveling function according to claim 2, characterized in that: A group of L-shaped limiting plates (13) are fixed to the top outer wall of the mounting plate (1), a buffer pad (12) is fixed to one side outer wall of the L-shaped limiting plate (13), and one side outer wall of the front rotating plate (11) is slidably connected to one side outer wall of the L-shaped limiting plate (13).

Images