A device for treating coal gangue discharged in the open air
By designing an open-air emission coal gangue treatment device and adopting a synchronous underground gravel and limited space synchronous pressure/strike mode, the problem of insufficient fine storage of coal gangue in the existing technology is solved, and efficient crushing and environmental protection are achieved.
Patent Information
- Application Number
- CN202310357878.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-06
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2043-04-06
AI Technical Summary
The existing coal gangue crushing devices have problems such as open storage occupying land, sulfide escaping or leaching polluting the environment, insufficient fine gravel affects product quality, and easy entry of gravel into the slide and affecting the use of the device.
An open-air emission coal gangue treatment device is designed, using underground synchronous gravel and limited space synchronous pressure/strike mode, which can achieve efficient crushing through components such as hydraulic telescopic shaft, drive motor and stone-strike knife, and prevent gravel from entering the sliding chute through baffle rack and curtain.
It improves the gravel effect of coal gangue, prevents gravel from polluting the environment and affects the use of the device, and at the same time realizes convenient movement underground and prevention of dust pollution.
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Figure CN116441024B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of coal gangue processing, and in particular to an open-air discharged coal gangue processing device. Background Art
[0002] Coal gangue is solid waste discharged during the coal mining and coal washing process. It is a kind of black-gray rock with low carbon content and harder than coal that accompanies the coal seam during the coal formation process. It includes excavation gangue during tunnel excavation, gangue mined from the roof, floor and interlayer during mining, and washed gangue picked out during coal washing.
[0003] The patent application with application number CN202210256829.2 provides a high-efficiency multi-stage coal gangue screening device. The high-efficiency multi-stage coal gangue screening device drives the first extrusion block to extrude the coal gangue to be screened by swinging the cone around. When the first extrusion block presses on the coal gangue, it compresses the first spring, and when the first extrusion block presses on the coal, it crushes it.
[0004] The patent application with application number CN202210117571.8 provides a coal gangue sorting and crushing device, which realizes the crushing of the coal gangue mixture by arranging a crushing mechanism above the bottom plate and arranging two synchronously reverse-moving tooth rollers in the crushing mechanism.
[0005] Although this technology has improved the efficiency of coal gangue crushing to a certain extent, there are some problems. First, the open-air storage of coal gangue occupies a large area of land, and the escape or leaching of sulfides in the coal gangue will pollute the atmosphere, farmland and water bodies; second, the coal gangue is only crushed, and the crushed stone is not fine enough, which affects the quality of subsequent cement and other products, but adding other rotating and stirring crushing operations is easy to cause dust pollution in the air; third, the crushed stone is easy to enter the auxiliary moving area such as the slide in the coal gangue crusher, affecting the use of the device.
[0006] In summary, it is necessary to improve the existing crushing device. Summary of the invention
[0007] In order to comprehensively solve the above problems, especially the shortcomings of the prior art, the present invention provides an open-air coal gangue treatment device that can comprehensively solve the above problems. The present invention can achieve synchronous stone crushing underground, synchronous pressure / impact mode stone crushing in a limited space, improve the stone crushing effect, and prevent the stone from entering the slideway.
[0008] To achieve the above purpose, the present invention adopts the following technical means:
[0009] The present invention provides an open-air coal gangue processing device, comprising a base, a crushing box is arranged on the upper part of the base, and the characteristics are: a moving wheel is installed at the bottom of the base, a conveyor belt is arranged on the side of the base, and a storage slide is connected to one side of the conveyor belt; a crushing chamber is arranged in the crushing box, and a first hydraulic telescopic shaft and a second hydraulic telescopic shaft are installed in the crushing chamber, the lower part of the first hydraulic telescopic shaft is connected to a moving plate through a bracket one, the bottom of the moving plate is connected to a pressure plate frame through a bracket two, and a plurality of channel openings are arranged on the pressure plate frame, and the second hydraulic telescopic shaft is installed at the lower part of the moving plate, and the second hydraulic telescopic shaft is connected to the receiving slide through a bracket three A driving motor and a buffer seat are connected, and a first rotating rod is provided at the output end of the driving motor, a stone-breaking knife is installed on the upper part of the first rotating rod, and a temperature sensor is provided at the rear end of the stone-breaking knife. The two stone-breaking knives form a group, and the two stone-breaking knives form a certain angle; one side of the pressure plate frame is slidably connected to the baffle frame through a sliding seat, and a sliding groove is provided inside the baffle frame, a blocking frame is provided on the upper part of the sliding seat, and a blocking curtain is connected to the lower part of the sliding seat, and the blocking curtain is stored in the rolling curtain seat, and a storage spring frame is provided at the center position of the rolling curtain seat, and one end of the storage spring frame is connected to the blocking curtain, and the lower part of the sliding seat is fixedly connected to the baffle frame through a reset spring.
[0010] Furthermore, a feed port is provided on the side of the crushing box, a chute two is provided at the bottom of the feed port, a discharge port is provided at the upper end of the other side of the crushing box, a discharge port is installed at the bottom of the discharge port, an electric door runs through the discharge port and the discharge port, and a drive motor four is provided on one side of the electric door.
[0011] Furthermore, the gravel box is a steel structure explosion-proof box.
[0012] Furthermore, a driving motor 2 is provided on one side of the bottom of the conveyor belt, a driving motor 3 is provided on the top of the slide groove 2, a storage slide is slidably connected inside the slide groove 2, and the storage slide is connected to the conveyor belt through a bracket 4.
[0013] Furthermore, a conveyor belt is sleeved on the upper portion of the first rotating rod, second rotating rods are sleeved on both ends of the conveyor belt, and a drilling head is installed on the bottom of the second rotating rod.
[0014] Furthermore, a plurality of stone-beating knives are installed on the second rotating rod, and a rotating wheel is installed on the top of the second rotating rod, and the rotating wheel is sleeved in the buffer seat.
[0015] Furthermore, the surface of the stone-beating knife is adhered with a metal with low activity.
[0016] Furthermore, a buffer groove is provided in the buffer seat, a buffer plate is provided inside the buffer groove, the buffer plate is connected to the top of the buffer groove through a buffer spring, and a rotating wheel is provided at the bottom of the buffer plate.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. Prevent gravel from entering the chute and affecting the use of the device. The present invention provides a baffle frame that slides up and down and a retractable baffle curtain in the chute inside the baffle frame, which conveniently separates the baffle frame from the gravel, preventing the gravel from entering the chute and affecting the use of the device.
[0019] 2. Fully crushing operation in limited space to prevent dust pollution. The present invention forms a limited space through a pressure plate frame / baffle frame, and crushes / crushes the coal gangue in the limited space, thereby improving the crushing effect of the coal gangue and preventing dust pollution.
[0020] 3. Synchronous operation underground. The present invention realizes convenient underground movement through its own moving and conveying devices. At the same time, the internal temperature sensor senses the temperature information of the crushing box and the stone knife in real time. When the temperature is too high, the controller in the base stops the operation of the equipment in time to prevent friction / impact heat from forming sparks, making it easy to use the device underground and avoiding open-air discharge of coal gangue. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the structure of the present invention;
[0022] Figure 2 It is a front view of the present invention;
[0023] Figure 3 It is a schematic diagram of the structure of the present invention when discharging;
[0024] Figure 4 It is a front view of the internal structure of the gravel box of the present invention;
[0025] Figure 5 The present invention Figure 4 Partial cross-sectional view at point A in the middle;
[0026] Figure 6 The present invention Figure 4 A partial enlarged view of point B in the middle;
[0027] Figure 7 The present invention Figure 4 Partial cross-sectional view at point C in the middle;
[0028] Figure 8 It is a schematic diagram of the internal structure of the gravel box of the present invention;
[0029] Fig. 9 It is a schematic diagram of the internal structure of the baffle frame of the present invention;
[0030] Fig.10 is a partial cross-sectional view of the buffer seat of the present invention;
[0031] Fig.11The present invention Fig.10 A partial enlarged view of point D in the middle.
[0032] In the figure:
[0033] 1. Base; 2. Moving wheel; 3. Crushing box; 4. Conveyor belt; 5. Driving motor three; 6. Electric door; 7. Crushing chamber; 8. First hydraulic telescopic shaft; 9. Bracket one; 10. Moving plate; 11. Bracket two; 12. Pressing plate rack; 13. Baffle rack; 14. Second hydraulic telescopic shaft; 15. Driving motor one; 16. Buffer seat; 17. Bracket three; 31. Feeding port; 32. Discharging port; 33. Discharging port; 34. Slide two; 41. Driving motor two; 51. Storage slide ; 52. Bracket four; 61. Drive motor four; 121. Passage opening; 122. Slide seat; 123. Block frame; 124. Block curtain; 125. Roller shutter seat; 126. Storage spring frame; 131. Slide slot one; 132. Return spring; 151. First rotating rod; 152. Conveyor belt; 153. Second rotating rod; 154. Drill head; 155. Stone-beating knife; 156. Temperature sensor; 1531. Rotating wheel; 161. Buffer slot; 162. Buffer plate; 163. Buffer spring. DETAILED DESCRIPTION
[0034] The present invention is further described below in conjunction with the accompanying drawings:
[0035] Example:
[0036] As attached Figure 1 To Attachment Fig. 9As shown, in one embodiment of the present invention, an open-air coal gangue processing device includes a base 1, a crushing box 3 is arranged on the upper part of the base 1, and is characterized in that: a moving wheel 2 is installed at the bottom of the base 1, a conveyor belt 4 is arranged on the side of the base 1, and a storage slide 51 is connected to one side of the conveyor belt 4; a crushing chamber 7 is arranged in the crushing chamber 7, and a first hydraulic telescopic shaft 8 and a second hydraulic telescopic shaft 14 are installed in the crushing chamber 7, and the lower part of the first hydraulic telescopic shaft 8 is connected to a moving plate 10 through a bracket 19, and the bottom of the moving plate 10 is connected to a pressure plate frame 12 through a bracket 2 11, and a plurality of channel openings 121 are arranged on the pressure plate frame 12, and the second hydraulic telescopic shaft 14 is installed at the lower part of the moving plate 10, and the second hydraulic telescopic shaft 14 is connected to a driving motor 15 and a buffer seat 1 through a bracket 3 17. 6. The output end of the driving motor 15 is provided with a first rotating rod 151, and a stone-smashing knife 155 is installed on the upper part of the first rotating rod 151. The rear end of the stone-smashing knife 155 is provided with a temperature sensor 156. The stone-smashing knives 155 are grouped in two, and the two stone-smashing knives 155 form a certain angle; one side of the pressure plate frame 12 is slidably connected to the baffle frame 13 through a slide seat 122, and a slide groove 131 is provided inside the baffle frame 13. A baffle frame 123 is provided on the upper part of the slide seat 122, and a baffle curtain 124 is connected to the lower part of the slide seat 122. The baffle curtain 124 is stored in the rolling curtain seat 125, and a storage spring frame 126 is provided at the center of the rolling curtain seat 125. One end of the storage spring frame 126 is connected to the baffle curtain 124, and the lower part of the slide seat 122 is fixedly connected to the baffle frame 13 through a reset spring 132;
[0037] In this example, the first hydraulic telescopic shaft 8 is started, the first hydraulic telescopic shaft 8 drives the movable plate 10 to move downward, the movable plate 10 drives the pressure plate frame 12 to move downward, the baffle frame 13 first contacts the bottom of the crushing chamber 7, the movable plate 10 continues to move downward, the pressure plate frame 12 begins to squeeze the coal gangue, and at the same time, the baffle frame 123 on the slide seat 122 on one side of the pressure plate frame 12 moves downward along the slide groove 131, the baffle frame 123 blocks the slide groove 131 on the upper part of the pressure plate frame 12, the baffle curtain 124 is stored in the rolling curtain seat 125 under the action of the storage spring frame 126, and the baffle curtain 124 blocks the slide groove 131 at the lower part of the pressure plate frame 12, thereby preventing the crushed stone from entering the slide groove 131 and affecting the use of the device;
[0038] Furthermore, during the crushing operation, the second hydraulic telescopic shaft 14 is started, and the drive motor 15 is started synchronously, the drilling head 154 passes through the passage opening 121, the drive motor 15 drives the drilling head 154 to rotate, and the second hydraulic telescopic shaft 14 drives the drilling head 154 to move downward and penetrate into the coal gangue. The drive motor 15 drives the first rotating rod 151 to rotate, the first rotating rod 151 drives the conveyor belt 152 to rotate, and the conveyor belt 152 drives the second rotating rods 153 on both sides to rotate, thereby driving the stone-beating knife 155 to rotate and start to crush the coal gangue;
[0039] Specifically, two groups of stone-beating knives 155 with a certain angle form a group, and the stone-beating knives 155 form an acute angle with the compacted coal gangue to prevent the stone-beating knives 155 from being damaged by force.
[0040] As attached Figure 1 To Attachment Figure 3 And attached Figure 6 As shown, in one embodiment of the present invention, specifically, a feed port 31 is provided on the side of the crushed stone box 3, a chute 34 is provided at the bottom of the feed port 31, a discharge port 32 is provided at the upper end of the other side of the crushed stone box 3, a discharge port 33 is installed at the bottom of the discharge port 32, an electric door 6 is passed through the discharge port 32 and the discharge port 33, and a drive motor 6 is provided on one side of the electric door 6;
[0041] In this example, during the crushing operation, part of the coal gangue enters the upper part of the crushing chamber 7 through the passage opening 121 , and such crushed stones can be discharged through the discharge opening 32 .
[0042] As attached Figure 2 To Attachment Figure 3 As shown, in one embodiment of the present invention, specifically, the gravel box 3 is a steel structure explosion-proof box.
[0043] As attached Figure 1 To Attachment Figure 4 As shown, in one embodiment of the present invention, specifically, a driving motor 2 41 is provided on one side of the bottom of the conveyor belt 4, a driving motor 3 5 is provided on the top of the slide groove 2 34, a storage slide 51 is slidably connected inside the slide groove 2 34, and the storage slide 51 is connected to the conveyor belt 4 through a bracket 4 52.
[0044] As attached Figure 5 To Attachment Fig.10 As shown, in one embodiment of the present invention, specifically, a conveyor belt 152 is sleeved on the upper part of the first rotating rod 151, second rotating rods 153 are sleeved on both ends of the conveyor belt 152, and a drilling head 154 is installed on the bottom of the second rotating rod 153.
[0045] As attached Figure 4 To Attachment Figure 6 As shown, in one embodiment of the present invention, specifically, a plurality of stone-beating knives 155 are installed on the second rotating rod 153 , and a rotating wheel 1531 is installed on the top of the second rotating rod 153 , and the rotating wheel 1531 is sleeved in the buffer seat 16 .
[0046] As attached Figure 6 As shown, in one embodiment of the present invention, specifically, the surface of the stone-smashing knife 155 is adhered with a metal with low activity.
[0047] As attached Figure 7 And attached Fig.10To Attachment Fig.11 As shown, in one embodiment of the present invention, specifically, a buffer groove 161 is provided in the buffer seat 16, a buffer plate 162 is provided inside the buffer groove 161, the buffer plate 162 is connected to the top of the buffer groove 161 through a buffer spring 163, and a rotating wheel 1531 is provided at the bottom of the buffer plate 162.
[0048] Working principle:
[0049] When the present invention is in use, the device is moved to the required position underground, and the drive motor 3 5 is started to drive the storage slide 51 to move downward along the slide groove 2 34, and the storage slide 51 drives the conveyor belt 4 connected to it through the bracket 4 52 to move downward and contact the ground.
[0050] Next, the worker places the coal gangue on the conveyor belt 4, and the conveyor belt 4 conveys the coal gangue to the feed port 31 and enters the crushing chamber 7 in the crushing box 3. After a proper amount of coal gangue is put in, the drive motor 2 41 stops and the conveyor belt 4 stops feeding.
[0051] Then, the first hydraulic telescopic shaft 8 is started, and the first hydraulic telescopic shaft 8 drives the movable plate 10 to move downward, and the movable plate 10 drives the pressure plate frame 12 to move downward, and the baffle frame 13 first contacts the bottom of the crushing chamber 7, and the movable plate 10 continues to move downward, and the pressure plate frame 12 begins to squeeze the coal gangue. At the same time, the baffle frame 123 on the slide seat 122 on one side of the pressure plate frame 12 moves downward along the slide groove 131, and the baffle frame 123 blocks the slide groove 131 on the upper part of the pressure plate frame 12, and the baffle curtain 124 is received into the rolling curtain seat 125 under the action of the storage spring frame 126, and the baffle curtain 124 blocks the slide groove 131 at the lower part of the pressure plate frame 12, so as to prevent gravel from entering the slide groove 131 and affecting the use of the device.
[0052] When the crushing space formed by the pressure plate frame 12, the baffle frame 13 and the crushing chamber 7 is small enough, the second hydraulic telescopic shaft 14 is started, and the drive motor 15 is started synchronously, the drilling head 154 passes through the passage 121, the drive motor 15 drives the drilling head 154 to rotate, and the second hydraulic telescopic shaft 14 drives the drilling head 154 to move downward and penetrate into the coal gangue. The drive motor 15 drives the first rotating rod 151 to rotate, the first rotating rod 151 drives the conveyor belt 152 to rotate, and the conveyor belt 152 drives the second rotating rods 153 on both sides to rotate, thereby driving the stone striking knife 155 to rotate and start to crush the coal gangue.
[0053] Finally, the drive motor 4 61 is started, and the drive motor 4 61 drives the electric door 6 to rise, and the crushed coal gangue is poured out through the discharge port 33, and the coal gangue leaked during the crushing process is also discharged through the discharge port 32 to prevent damage to the device.
[0054] During the crushing operation of the stone-breaking knife 155, the stone-breaking knife 155 rotates with the second rotating rod 153, and the rotating wheel 1531 on the upper part of the second rotating rod 153 is nested in the rotating wheel 1531. When it is subjected to external force during the crushing operation, the buffer plate 162 and the buffer spring 163 arranged inside the buffer groove 161 perform shock-absorbing and buffering operations to prevent damage to the device.
[0055] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0056] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An open-air coal gangue treatment device, comprising a base (1), a crushed stone box (3) being arranged on the upper part of the base (1), characterized in that: A moving wheel (2) is installed at the bottom of the base (1), a conveyor belt (4) is arranged on the side of the base (1), and a storage slide (51) is connected to one side of the conveyor belt (4); The crushing box (3) is provided with a crushing chamber (7), and the crushing chamber (7) is equipped with a first hydraulic telescopic shaft (8) and a second hydraulic telescopic shaft (14). The lower part of the first hydraulic telescopic shaft (8) is connected to a movable plate (10) through a bracket one (9), and the bottom of the movable plate (10) is connected to a pressure plate frame (12) through a bracket two (11). The pressure plate frame (12) is provided with a plurality of passage openings (121). The second hydraulic telescopic shaft (14) is installed at the lower part of the movable plate (10), and the second hydraulic telescopic shaft (14) is connected to a driving motor one (15) and a buffer seat (16) through a bracket three (17). The output end of the driving motor one (15) is provided with a first rotating rod (151), and a stone striking knife (155) is installed on the upper part of the first rotating rod (151). A temperature sensor (156) is provided at the rear end of the stone striking knife (155). Two stone striking knives (155) form a group, and the two stone striking knives (155) form a certain angle. One side of the pressure plate frame (12) is slidably connected to the baffle frame (13) through a slide seat (122); a slide groove (131) is provided inside the baffle frame (13); a baffle frame (123) is provided on the upper part of the slide seat (122); a baffle curtain (124) is connected to the lower part of the slide seat (122); the baffle curtain (124) is stored in the rolling curtain seat (125); a storage spring frame (126) is provided at the center of the rolling curtain seat (125); one end of the storage spring frame (126) is connected to the baffle frame (124); the lower part of the slide seat (122) is fixedly connected to the baffle frame (13) through a return spring (132).
2. The open-air coal gangue treatment device according to claim 1 is characterized in that: A feed port (31) is provided on the side of the crushed stone box (3), a chute 2 (34) is provided at the bottom of the feed port (31), a discharge port (32) is provided at the upper end of the other side of the crushed stone box (3), a discharge port (33) is installed at the bottom of the discharge port (32), an electric door (6) passes through the discharge port (32) and the discharge port (33), and a drive motor 4 (61) is provided on one side of the electric door (6).
3. The open-air coal gangue treatment device according to claim 1 is characterized in that: The base (1) comprises a controller, and the gravel box (3) is a steel structure explosion-proof box.
4. The open-air coal gangue treatment device according to claim 2 is characterized in that: A second driving motor (41) is provided at one side of the bottom of the conveyor belt (4), a third driving motor (5) is provided at the top of the second slide groove (34), a receiving slide rack (51) is slidably connected inside the second slide groove (34), and the receiving slide rack (51) is connected to the conveyor belt (4) via a fourth bracket (52).
5. The open-air coal gangue treatment device according to claim 1 is characterized in that: A conveyor belt (152) is sleeved on the upper portion of the first rotating rod (151), second rotating rods (153) are sleeved on both ends of the conveyor belt (152), and a drilling head (154) is installed on the bottom of the second rotating rod (153).
6. The open-air coal gangue treatment device according to claim 5, characterized in that: A plurality of stone-smashing knives (155) are mounted on the second rotating rod (153). A rotating wheel (1531) is mounted on the top of the second rotating rod (153), and the rotating wheel (1531) is sleeved in the buffer seat (16).
7. The open-air coal gangue treatment device according to claim 6, characterized in that: The surface of the stone-striking knife (155) is adhered with a metal with low activity.
8. The open-air coal gangue treatment device according to claim 1, characterized in that: A buffer groove (161) is provided in the buffer seat (16), a buffer plate (162) is provided inside the buffer groove (161), the buffer plate (162) is connected to the top of the buffer groove (161) via a buffer spring (163), and a rotating wheel (1531) is provided at the bottom of the buffer plate (162).
Citation Information
Patent Citations
Crushing device for coal gangue sorting
CN114425467A
High-efficiency multi-stage coal gangue screening device
CN114588961A
Secondary processing treatment method for coal gangue
CN112808360A
Coal gangue pre-crushing equipment
CN114713319A