A double station detecting fan clasp ring machine
By fixing the feeding and discharging components and multiple sets of slots and lead screws to the slider on the platform, and using pneumatic telescopic arms and clamps for holding, combined with the coordinated work of the rotary motor and the detection head, efficient and interference-free detection of dual-station fan buckles is achieved, solving the problem of inconvenience in the use of existing equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- JIANGSU JIAZHIRUI ELECTRONIC TECH CO LTD
- Filing Date
- 2023-04-23
- Publication Date
- 2026-05-29
AI Technical Summary
Existing fan retainer testing equipment requires testing two sets at a time, which is inconvenient and causes interference between tests.
The feeding and discharging components are fixed on a platform, combined with a slot box, lead screw assembly and slider, and clamped by a pneumatic telescopic arm and clamping plates. With the coordinated work of a rotary motor, electric articulated seat, first arm, second moving arm and swing arm and detection head, dual-station detection is achieved.
It improves the ease of use of the equipment, avoids mutual interference during the testing process, and enhances testing efficiency.
Smart Images

Figure CN116449450B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of fan retainer testing technology, and in particular to a dual-station fan retainer testing machine. Background Technology
[0002] A fan retainer testing machine is a specialized machine used to detect whether a fan has a retainer installed. Currently, fan retainer testing is often done manually by pulling the retainer.
[0003] Existing fan ring testing machines typically use mechanical clamps to pull and test the fan rings. After the sensor receives the data, it provides effective feedback through a control panel. For example, application number CN202122631894.2 provides a dual-station fan ring testing machine, which relates to the field of pneumatic component technology. It includes a base plate, on the upper surface of which is equipped with a rotary cylinder. The output end of the rotary cylinder is equipped with a support plate, and both ends of the support plate are equipped with stainless steel sheets. However, in the above technology, the support plate is fixed and coaxial to clamp and fix the ring, which requires testing two sets each time, resulting in poor convenience. Therefore, we propose a dual-station fan ring testing machine to solve the above problems. Summary of the Invention
[0004] To address the aforementioned issues, this invention proposes a dual-station fan buckle inspection machine. This machine primarily utilizes a platform to bolt-fix the infeed and discharge components. Multiple sets of slot boxes and lead screws, along with a slider, allow the product on the support platform to be clamped and fixed by pneumatic telescopic arms and clamping plates. Because the side platforms on the precision inspection mechanism are symmetrically distributed on both sides of the lifting block, the dual-station equipment, through the cooperation of the rotary motor, electric articulated seat, first arm, second moving arm, swing arm, and inspection head, can inspect the buckles in multiple stages, improving the ease of use and ensuring that mutual interference is avoided during the multiple inspections.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] A dual-station fan buckle inspection machine includes a base assembly and a precision inspection mechanism. The top side of the base assembly is provided with two sets of bolt-assembled feeding and discharging components. The upper middle part of the base assembly is provided with a bolt-assembled control scanning component. The upper side of the base assembly is provided with a bolt-assembled precision inspection mechanism.
[0007] As a further technical solution, the base assembly includes a pad, a cabinet, and a platform, wherein the cabinet is provided on the top side of the pad, and the platform is provided on the top side of the cabinet.
[0008] As a further technical solution, the feeding and discharging assembly includes bolt side plates, slot boxes, lead screw assemblies, variable speed motors, sliders, bearing platforms, side frames, electric threaded rods, fixed rods, pneumatic telescopic arms, and clamps. The slot boxes are bolted to the top side of the platform via bolt side plates, and the slot boxes are equipped with lead screw assemblies that connect to the output end of the variable speed motor.
[0009] As a further technical solution, the lead screw assembly is threadedly slidably connected to a slider, and a support platform is provided on the top side of the slider, and side frames are provided on both sides of the support platform.
[0010] As a further technical solution, the inner side of the side frame is provided with an electric threaded rod with a bearing sleeve, and one end of the electric threaded rod is provided with a fixing rod. The two sides of one end of the fixing rod are connected to clamps through pneumatic telescopic arms.
[0011] As a further technical solution, the control scanning component includes a central plate, a ring bracket, a control panel, a hanging plate, and cameras. The central plate is located above the center of the platform. A ring bracket is located above the central plate, and a control panel is located on one side of the upper part of the ring bracket. A hanging plate is located on the inner bottom side of the ring bracket, and an array of cameras is located on the side of the hanging plate.
[0012] As a further technical solution, the precision testing mechanism includes an overhead frame, a bolt base plate, a horizontal box compartment, a slide bar, a lifting block, a side platform, a rotary motor, an electric hinge seat, a first arm, a second movable arm, a swing arm, and a testing head. The bolt base plate is connected to one end of the platform via an overhead bolt, and a horizontal box compartment is provided above the bolt base plate.
[0013] As a further technical solution, a lifting block is slidably connected to the horizontal box compartment via a sliding rod, and side platforms are provided on both sides below the lifting block. An electric hinge seat connected to the output end of a rotary motor is provided below the side platforms.
[0014] As a further technical solution, the inner side of the electric articulated seat is provided with a first arm, and one end of the first arm is provided with a second movable arm, one end of the second movable arm is provided with a hinge-driven swing arm, and one end of the swing arm is provided with a detection head.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] The invention mainly uses a platform to bolt the feeding and discharging components. Multiple sets of slot boxes and lead screws are used in conjunction with sliders to clamp and fix the products on the support platform through pneumatic telescopic arms and clamps. Since the side platforms on the precision inspection mechanism are symmetrically distributed on both sides of the lifting block, the dual-station equipment can perform ring buckle inspections in stages through the cooperation of the rotary motor, electric articulated seat, first arm, second moving arm, swing arm and inspection head. This improves the ease of use of the equipment and ensures that mutual interference is avoided during the staged inspections. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of a dual-station fan buckle testing machine.
[0018] Figure 2 This is a side view of the structure in this invention;
[0019] Figure 3 This is a schematic diagram of the feeding and discharging assembly in this invention;
[0020] Figure 4 This is a schematic diagram of the precision detection mechanism in this invention;
[0021] Figure 5 This is a schematic diagram of the structure of the swing arm and the detection head in this invention.
[0022] In the diagram: 1. Base assembly; 101. Pad; 102. Cabinet; 103. Platform; 2. Feeding / Discharging assembly; 201. Bolt side plate; 202. Slot box; 203. Screw assembly; 204. Variable speed motor; 205. Slider; 206. Support platform; 207. Side frame; 208. Electric threaded rod; 209. Fixing rod; 2010. Pneumatic telescopic arm; 2011. Clamping plate; 3. Control and scanning components; 301. 302. Central plate; 303. Ring bracket; 304. Control panel; 305. Hanging plate; 306. Camera; 4. Precision inspection mechanism; 407. Elevated frame; 408. Bolt base plate; 409. Horizontal box compartment; 400. Slide rod; 401. Lifting block; 402. Side platform; 403. Rotary motor; 404. Electric hinge seat; 405. First arm; 406. Second boom; 407. Swing arm; 408. Inspection head. Detailed Implementation
[0023] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.
[0024] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art will understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0025] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0026] Please see Figure 1-5 In this embodiment of the invention, a dual-station fan buckle inspection machine includes a base assembly 1 and a precision inspection mechanism 4. The top side of the base assembly 1 is provided with two sets of bolt-assembled feeding and discharging assemblies 2. The upper part of the middle of the base assembly 1 is provided with a bolt-assembled control scanning component 3. The upper side of the base assembly 1 is provided with a bolt-assembled precision inspection mechanism 4.
[0027] The base assembly 1 includes a pad 101, a cabinet 102 and a platform 103. The cabinet 102 is provided on the top side of the pad 101, and the platform 103 is provided on the top side of the cabinet 102.
[0028] In an embodiment of the present invention, a cabinet 102 with pads 101 installed is placed at the processing location, so that the table 103 on the top side of the cabinet 102 sequentially assembles the feeding / discharging assembly 2, the control scanning component 3, and the precision detection mechanism 4.
[0029] The feeding / discharging assembly 2 includes a bolt side plate 201, a slot box 202, a lead screw assembly 203, a variable speed motor 204, a slider 205, a support platform 206, a side frame 207, an electric threaded rod 208, a fixing rod 209, a pneumatic telescopic arm 2010, and a clamping plate 2011. The slot box 202 is bolted to the top side of the platform 103 via the bolt side plate 201. The slot box 202 is equipped with a lead screw assembly 203 that connects to the output end of the variable speed motor 204.
[0030] In an embodiment of the present invention, the variable speed motor 204 is then started to output power to drive the output end of the variable speed motor 204 to run, so that the output end of the variable speed motor 204 drives the lead screw assembly 203 inside the slot box 202 to rotate spirally.
[0031] The lead screw assembly 203 is threadedly slidably connected to a slider 205, and a support platform 206 is provided on the top side of the slider 205, and side frames 207 are provided on both sides of the support platform 206.
[0032] In an embodiment of the present invention, when the lead screw assembly 203 rotates, the slider 205, which is threadedly connected to the lead screw assembly 203, runs, and the slider 205 drives the product held on the support platform 206 to the detection position.
[0033] The inner side of the side frame 207 is provided with an electric threaded bar 208 with a bearing sleeve, and one end of the electric threaded bar 208 is provided with a fixing rod 209. The two sides of one end of the fixing rod 209 are connected to clamps 2011 through pneumatic telescopic arms 2010.
[0034] In an embodiment of the present invention, the product to be tested is placed on the support platform 206. The electric threaded rod 208 on the inner side of the side frame 207 is activated to drive the fixed rod 209 at one end of the electric threaded rod 208 to extend and retract. After the fixed rod 209 reaches one end, the pneumatic telescopic arm 2010 is used to drive the clamping plate 2011 to clamp and fix the product placed on the support platform 206.
[0035] The control scanning component 3 includes a center plate 301, a ring bracket 302, a control panel 303, a hanging plate 304, and cameras 305. The center plate 301 is located above the center of the platform 103. The ring bracket 302 is located above the center plate 301, and the control panel 303 is located on one side above the ring bracket 302. The hanging plate 304 is located on the inner bottom side of the ring bracket 302, and the cameras 305 are arranged in an array on the side of the hanging plate 304.
[0036] In an embodiment of the present invention, when the slider 205 drives the bearing platform 206 to run on the lead screw assembly 203, the cameras 305 arranged in an array on the side of the hanging plate 304 perform a preliminary scan of the product. The scanned data is displayed on the control panel 303 at one end of the ring bracket 302 for preliminary investigation.
[0037] The precision testing mechanism 4 includes an overhead frame 401, a bolt base plate 402, a horizontal box compartment 403, a slide bar 404, a lifting block 405, a side platform 406, a rotary motor 407, an electric hinge seat 408, a first arm 409, a second boom 4010, a swing arm 4011, and a testing head 4012. The bolt base plate 402 is bolted to one end of the platform 103 via the overhead frame 401, and the horizontal box compartment 403 is located above the bolt base plate 402.
[0038] In an embodiment of the present invention, after the control scanning component 3 performs a preliminary scan of the product, the built-in motor on the horizontal box compartment 403 is activated to output power and drive the slide bar 404 on the horizontal box compartment 403 to rotate in a spiral.
[0039] A lifting block 405 is slidably connected to the horizontal box compartment 403 via a slide rod 404, and side platforms 406 are provided on both sides below the lifting block 405. An electric hinge seat 408 connected to the output end of the rotary motor 407 is provided below the side platforms 406.
[0040] In an embodiment of the present invention, after the slide bar 404 rotates in a spiral motion, it drives the lifting block 405, which is slidably connected to the slide bar 404, to run to the real-time detection position. Then, when the lifting block 405 runs to the real-time detection position, the rotary motor 407 outputs power to drive the output end of the rotary motor 407 to run, so that the electric hinge seat 408 connected to the output end of the rotary motor 407 runs to a suitable detection orientation angle.
[0041] The inner side of the electric articulated seat 408 is provided with a first arm 409, and a second movable arm 4010 is provided at one end of the first arm 409. A hinge-driven swing arm 4011 is provided at one end of the second movable arm 4010, and a detection head 4012 is provided at one end of the swing arm 4011.
[0042] In an embodiment of the present invention, the hinge transmission of the first arm 409 in conjunction with the second arm 4010 is then used to move the second arm 4010 to the real-time detection orientation angle. Finally, through the cooperation of the swing arm 4011 and the detection head 4012, the fan and the fan retainer are accurately detected. The detection information is displayed on the control panel 303 at one end of the ring bracket 302.
[0043] The working principle of this invention is as follows: The product to be tested is placed on the support platform 206. Power is output from the electric threaded rod 208 on the inner side of the side frame 207 to drive the fixed rod 209 at one end of the electric threaded rod 208 to extend and retract. After the fixed rod 209 reaches one end, the pneumatic telescopic arm 2010 outputs power to drive the clamping plate 2011 to clamp and fix the product placed on the support platform 206. Then, the variable speed motor 204 is started to output power to drive the output end of the variable speed motor 204 to operate, so that... The output of the variable speed motor 204 drives the screw assembly 203 inside the slot box 202 to rotate. When the screw assembly 203 rotates, it causes the slider 205, which is threadedly connected to the screw assembly 203, to move. The slider 205 then moves the product held on the support platform 206 to the detection position. After the slider 205 moves the support platform 206 on the screw assembly 203, the cameras 305 arrayed on the side of the hanging plate 304 perform a preliminary scan of the product. The scanned data... The initial inspection is displayed on the control panel 303 at one end of the ring bracket 302. After the control scanning component 3 performs an initial scan of the product, the motor on the horizontal box 403 is activated to drive the slide bar 404 on the horizontal box 403 to rotate. After the slide bar 404 rotates, it drives the lifting block 405, which is slidably connected to the slide bar 404, to move to the real-time detection position. Then, when the lifting block 405 moves to the real-time detection position, the rotary motor 407 is used to drive the output end of the rotary motor 407 to move to the appropriate detection orientation angle. Then, the hinge transmission of the first arm 409 and the second arm 4010 is used to move the second arm 4010 to the real-time detection orientation angle. Finally, through the cooperation of the swing arm 4011 and the detection head 4012, the fan and the fan buckle are accurately detected. The detection information is displayed on the control panel 303 at one end of the ring bracket 302.
[0044] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0045] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A dual-station fan buckle inspection machine, comprising a base assembly (1) and a precision inspection mechanism (4), characterized in that: The base assembly (1) is provided with two sets of feed and discharge assemblies (2) with bolt assembly on the top side, the base assembly (1) is provided with a bolt assembly control scanning component (3) above the middle part, and the base assembly (1) is provided with a bolt assembly precision detection mechanism (4) above the side side. The base assembly (1) includes a pad (101), a cabinet (102) and a platform (103). The top side of the pad (101) is provided with the cabinet (102), and the top side of the cabinet (102) is provided with the platform (103). The feeding and discharging assembly (2) includes a bolt side plate (201), a slot box (202), a lead screw assembly (203), a variable speed motor (204), a slider (205), a support platform (206), a side frame (207), an electric threaded rod (208), a fixing rod (209), a pneumatic telescopic arm (2010), and a clamping plate (2011). The slot box (202) is bolted to the top side of the platform (103) through the bolt side plate (201). The slot box (202) is provided with a lead screw assembly (203) connected to the output end of the variable speed motor (204). The control scanning component (3) includes a center plate (301), a ring bracket (302), a control panel (303), a hanging plate (304), and a camera (305). The center plate (301) is located above the center of the platform (103). The ring bracket (302) is located above the center plate (301), and the control panel (303) is located on one side above the ring bracket (302). The hanging plate (304) is located on the inner bottom side of the ring bracket (302), and the camera (305) is arranged in an array on the side of the hanging plate (304). The precision testing mechanism (4) includes an overhead frame (401), a bolt base plate (402), a horizontal box compartment (403), a slide bar (404), a lifting block (405), a side platform (406), a rotary motor (407), an electric hinge seat (408), a first arm (409), a second boom (4010), a swing arm (4011), and a testing head (4012). The bolt base plate (402) is bolted to one end of the platform (103) via the overhead frame (401), and the horizontal box compartment (403) is provided above the bolt base plate (402). A lifting block (405) is slidably connected to the horizontal box compartment (403) via a slide rod (404), and side platforms (406) are provided on both sides below the lifting block (405). An electric hinge seat (408) connected to the output end of a rotary motor (407) is provided below the side platform (406). The electric hinge seat (408) has a first arm (409) on its inner side, and a second movable arm (4010) is provided at one end of the first arm (409). A hinge-driven swing arm (4011) is provided at one end of the second movable arm (4010), and a detection head (4012) is provided at one end of the swing arm (4011).
2. The dual-station fan buckle testing machine according to claim 1, characterized in that: The lead screw assembly (203) is threadedly slidably connected to a slider (205), and a support platform (206) is provided on the top side of the slider (205), and side frames (207) are provided on both sides of the support platform (206).
3. The dual-station fan buckle testing machine according to claim 1, characterized in that: The inner side of the side frame (207) is provided with an electric threaded bar (208) with a bearing sleeve, and a fixing rod (209) is provided at one end of the electric threaded bar (208). The two sides of one end of the fixing rod (209) are connected to clamps (2011) through pneumatic telescopic arms (2010).