A mold flattening device for mechanical component manufacturing
The electric motor-driven mold leveling device automatically removes air from inside the mold and levels the top, solving the problem of low efficiency in manual operation and improving manufacturing efficiency and product quality.
Patent Information
- Application Number
- CN202310460141.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-26
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2043-04-26
AI Technical Summary
In the current manufacturing process of mechanical parts, mold leveling relies on manual operation, which leads to low efficiency and affects product quality.
Design a mold leveling device that uses a motor to drive a moving rod to move the tray and mold left and right, combined with the tapping of an eccentric wheel, to automatically complete the removal of air from inside the mold and leveling of the top, reducing manual intervention.
It has improved the manufacturing efficiency of mechanical parts, enhanced product quality and equipment lifespan, and reduced labor costs and the probability of damage.
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Figure CN116461018B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of mechanical parts processing, in particular to a mold leveling device for mechanical part manufacturing. BACKGROUND
[0002] Mechanical parts, also known as mechanical elements, are basic elements of machinery, and are indivisible single parts that constitute machinery and machines. Existing mechanical parts need to be inverted during manufacturing.
[0003] The existing mold for manufacturing mechanical parts needs to be leveled manually during inversion to prevent gaps in the mold and unevenness on one side of the top, which affects product quality. However, manual leveling of the mold body is cumbersome and reduces processing efficiency, affecting product production. SUMMARY
[0004] Therefore, the present application provides a mold leveling device for mechanical part manufacturing. The user opens the cover, places the mold body inside the positioning frame, and then covers the cover. After covering, the motor is started to work. The motor drives the two moving rods to move left and right, causing the tray and mold body to shake left and right, allowing the air inside the mold body to escape. The top plate simultaneously levels the top of the mold body, solving the problem of manual leveling of the mold body, which is cumbersome and reduces processing efficiency, affecting product production.
[0005] To achieve the above purpose, the present application provides the following technical scheme: a mold leveling device for mechanical part manufacturing, comprising a base, a tray is provided on the top of the base, a positioning frame is fixedly connected to the top of the tray, a mold body is embedded in the positioning frame, and a leveling mechanism is provided on the top of the base.
[0006] The flattening mechanism comprises a motor, the output end of the motor is fixedly connected with a first rotating shaft, the rear side of the first rotating shaft is provided with a second rotating shaft, the outer sides of the first rotating shaft and the second rotating shaft are fixedly sleeved with reciprocating lead screws, the outer sides of the two reciprocating lead screws are sleeved with sliding blocks, the top ends of the two sliding blocks are fixedly connected with moving rods, the top ends of the two moving rods are fixedly connected with T-shaped sliding blocks, the bottom of the tray is fixedly connected with two slide rails, the bottom of the two slide rails is provided with a T-shaped sliding groove, the two T-shaped sliding blocks are embedded in the two T-shaped sliding grooves respectively, the outer sides of the two sliding blocks are fixedly connected with moving plates, the top of the two moving plates is fixedly connected with two sleeves, the inside of the two sleeves is embedded with movable rods, the top of the two movable rods is fixedly connected with movable blocks, the inner side of the two movable blocks is fixedly connected with rotating rods, the inner end of the two rotating rods is connected with a connecting plate, the rotating rod and the connecting plate are movably connected through a rolling bearing, the inside of the top plate is embedded with a cover plate, the cover plate and the top plate are movably connected through a hinge, and the mold body is provided with a knocking assembly outside.
[0007] Preferably, the knocking assembly comprises a plurality of support rods, the plurality of support rods are fixedly connected to the top of the tray and are respectively located on both sides of the mold body, both sides of the mold body are provided with transmission rods, the outer sides of the two transmission rods are respectively embedded in the plurality of support rods, the front and rear ends of the two transmission rods are fixedly sleeved with transmission wheels, the outer sides of the two transmission wheels are sleeved with a conveying belt, the bottom of the two conveying belts is fixedly connected with connecting pieces, the inner sides of the two connecting pieces are respectively fixedly connected with the two sleeves, and the outer sides of the two transmission rods are fixedly sleeved with eccentric wheels.
[0008] Preferably, the top of the base is fixedly connected with two stabilizing plates, and the two stabilizing plates are sleeved outside the first rotating shaft and the second rotating shaft.
[0009] Preferably, the top of the base is fixedly connected with two stabilizing plates, and the two stabilizing plates are sleeved outside the first rotating shaft and the second rotating shaft.
[0010] Preferably, the two stabilizing plates are fixedly connected with a limiting rod between them, the limiting rod is sleeved with a limiting plate outside, and the limiting plate is fixedly connected between the two sliding blocks.
[0011] Preferably, one side of one of the stabilizing plates is provided with a first sprocket and a second sprocket, the first sprocket and the second sprocket are fixedly sleeved outside the first rotating shaft and the second rotating shaft respectively, a chain is sleeved outside the first sprocket and the second sprocket, and the first sprocket and the second sprocket are drivenly connected through the chain.
[0012] Preferably, the top of the cover plate is fixedly connected with a handle, and the inside of the two sleeves is embedded with a spring.
[0013] Preferably, the first rotation axis and the second rotation axis are movably connected to the stabilizing plate through rolling bearings.
[0014] Preferably, the two reciprocating lead screws are connected to the two sliding blocks through ball screw pairs.
[0015] Preferably, the two transmission rods are movably connected to the plurality of support rods through rolling bearings.
[0016] The beneficial effects of the present application are:
[0017] 1. The present application places the mold body inside the positioning frame by opening the cover plate, and then covers the cover plate. After covering, the motor is started to work, which drives the two moving rods to move left and right, thereby making the tray and the mold body shake left and right, and making the air inside the mold body exhaust, and at the same time driving the top plate to perform leveling treatment on the top of the mold body. This solves the problem that manual leveling treatment of the mold body is more troublesome and reduces the processing efficiency and affects the production of products. The present application improves the efficiency of manufacturing mechanical parts, reduces the intervention of manual work, reduces the loss of labor cost for the producer, and brings great benefits to the producer.
[0018] 2. In addition, the present device drives the two eccentric wheels to rotate by the work of the motor, which knocks the mold body to make the air inside the mold body exhaust more fully, preventing a small amount of air from existing inside the mold body. The present device improves the production quality of products, improves the service life of the device, reduces the probability of damage, and greatly improves the economic benefits. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 The overall structure schematic diagram provided by the present application is shown in the figure;
[0020] Figure 2 The side view cross-sectional view provided by the present application is shown in the figure;
[0021] Figure 3 The A place in the figure provided by the present application is shown in the figure; Figure 2
[0022] Figure 4 The tray three-dimensional structure schematic diagram provided by the present application is shown in the figure;
[0023] Figure 5 The top plate three-dimensional structure schematic diagram provided by the present application is shown in the figure;
[0024] Figure 6 The eccentric wheel three-dimensional structure schematic diagram provided by the present application is shown in the figure;
[0025] In the figure: 1 base, 2 tray, 3 positioning frame, 4 mold body, 5 motor, 6 first rotating shaft, 7 second rotating shaft, 8 reciprocating screw rod, 9 sliding block, 10 moving rod, 11 T-shaped sliding block, 12 sliding rail, 13 moving plate, 14 sleeve, 15 movable rod, 16 movable block, 17 rotating rod, 18 connecting plate, 19 top plate, 20 cover plate, 21 support rod, 22 transmission rod, 23 transmission wheel, 24 conveyor belt, 25 connecting piece, 26 eccentric wheel, 27 stabilizing plate, 28 telescopic rod, 29 cross plate, 30 limiting rod, 31 limiting plate, 32 first sprocket, 33 second sprocket, 34 handle, 35 chain. DETAILED DESCRIPTION
[0026] The preferred embodiments of the present application are described below in conjunction with the accompanying drawings, and it should be understood that the preferred embodiments described herein are only used to explain and illustrate the present application, and are not used to limit the present application.
[0027] Referring to the accompanying drawings Figures 1-6 , the present application provides a mold leveling device for mechanical part manufacturing, which comprises a base 1, the top of the base 1 is provided with a tray 2, the top of the tray 2 is fixedly connected with a positioning frame 3, the positioning frame 3 is embedded with a mold body 4 inside, and the top of the base 1 is provided with a leveling mechanism;
[0028] The leveling mechanism comprises a motor 5, the output end of the motor 5 is fixedly connected with a first rotating shaft 6, the rear side of the first rotating shaft 6 is provided with a second rotating shaft 7, the outer sides of the first rotating shaft 6 and the second rotating shaft 7 are fixedly sleeved with reciprocating screw rods 8, the outer sides of the two reciprocating screw rods 8 are sleeved with sliding blocks 9, the top ends of the two sliding blocks 9 are fixedly connected with moving rods 10, the top ends of the two moving rods 10 are fixedly connected with T-shaped sliding blocks 11, the bottom of the tray 2 is fixedly connected with two sliding rails 12, the bottoms of the two sliding rails 12 are provided with T-shaped sliding grooves, the two T-shaped sliding blocks 11 are embedded in the two T-shaped sliding grooves respectively, the outer sides of the two sliding blocks 9 are fixedly connected with moving plates 13, the top of the two moving plates 13 is fixedly connected with two sleeves 14, the interiors of the two sleeves 14 are embedded with movable rods 15, the top ends of the two movable rods 15 are fixedly connected with movable blocks 16, the inner sides of the two movable blocks 16 are fixedly connected with rotating rods 17, the inner ends of the two rotating rods 17 are connected with connecting plates 18, the rotating rods 17 and the connecting plates 18 are movably connected through rolling bearings, the interiors of the two connecting plates 18 are fixedly connected with a top plate 19, the interior of the top plate 19 is embedded with a cover plate 20, the cover plate 20 and the top plate 19 are movably connected through a hinge, and the outer side of the mold body 4 is provided with a knocking assembly;
[0029] The top of each of the two stabilizing plates 27 is fixedly connected with a telescopic rod 28, the top end of each of the two telescopic rods 28 is fixedly connected with a cross plate 29, and the two cross plates 29 are fixedly connected to the two sides of the tray 2 respectively;
[0030] In this embodiment, the present application is opened by the user through the cover plate 20, the mold body 4 is placed in the positioning frame 3, and then the cover plate 20 is covered. After covering, the motor 5 is started to work, the first rotating shaft 6 and the first sprocket 32 are driven to rotate, the second sprocket 33 and the second rotating shaft 7 are driven to rotate, the two reciprocating lead screws 8 are driven to rotate, the two sliding blocks 9 and the moving rods 10 are moved, the two T-shaped sliding blocks 11 are moved left and right, so that the tray 2 and the mold body 4 are moved left and right, the air in the mold body 4 is discharged, and the two sliding blocks 9 are moved to drive the two moving plates 13 and the sleeves 14 to move left and right. The two sleeves 14 move to drive the two connecting rods and the connecting plate 18 to move left and right, so that the top plate 19 moves left and right on the top of the mold body 4, and the top of the mold body 4 is flattened. Because the mold body 4 shakes left and right to change the angle up and down, the rotating rod 17 makes the top plate 19 always close to the top of the mold body 4, so that the top plate 19 can always flatten the top of the mold body 4;
[0031] In order to achieve the purpose of discharging air, the device adopts the following technical scheme: the knocking assembly includes a plurality of support rods 21, the plurality of support rods 21 are fixedly connected to the top of the tray 2 and are located on both sides of the mold body 4, the mold body 4 is provided with a transmission rod 22 on both sides, the two transmission rods 22 are embedded in the plurality of support rods 21, the two transmission rods 22 are fixedly provided with transmission wheels 23 at the front and rear ends, the two transmission wheels 23 are provided with transmission belts 24 on the outside, the two transmission belts 24 are fixedly connected with connecting plates 25 at the bottom, the two connecting plates 25 are fixedly connected with the two sleeves 14, and the two transmission rods 22 are fixedly provided with eccentric wheels 26 on the outside.
[0032] At the same time, the two sleeves 14 move left and right to drive the two connecting plates 25 to move left and right, the two connecting plates 25 move left and right to drive the two transmission belts 24 to reciprocate, thereby driving the plurality of transmission wheels 23 to rotate, the plurality of transmission wheels 23 rotate to drive the two transmission rods 22 to reciprocate, thereby driving the two eccentric wheels 26 to rotate to repeatedly hit the two sides of the mold body 4, so that the air in the mold body 4 is discharged more fully.
[0033] In order to achieve the purpose of stable limiting, the device adopts the following technical scheme: the base 1 is fixedly connected with two stable plates 27 on the top, the two stable plates 27 are provided with a limiting rod 30, the limiting rod 30 is provided with a limiting plate 31 on the outside, and the limiting plate 31 is fixedly connected between the two sliding blocks 9.
[0034] Two stable plates 27 make the overall structure more stable, and the limiting rod 30 and the limiting plate 31 make the two sliding blocks 9 be able to move left and right stably outside the two reciprocating wire rods 8.
[0035] Wherein, in order to realize the purpose of connection, the device adopts the following technical scheme: one side of one of the stable plates 27 is provided with a first chain wheel 32 and a second chain wheel 33, the first chain wheel 32 and the second chain wheel 33 are fixedly sleeved outside the first rotating shaft 6 and the second rotating shaft 7 respectively, a chain 35 is sleeved outside the first chain wheel 32 and the second chain wheel 33, the first chain wheel 32 and the second chain wheel 33 are driven and connected through the chain 35, the first rotating shaft 6 and the second rotating shaft 7 are movably connected with the stable plate 27 through the rolling bearing, the two reciprocating wire rods 8 are connected with the two sliding blocks 9 through the ball screw pair at the connection positions, the two transmission rods 22 are movably connected with the plurality of supporting rods 21 through the rolling bearing, and the rolling bearing movably connected makes the rotation of each connection position more smooth.
[0036] Wherein, in order to realize the purpose of convenient operation, the device adopts the following technical scheme: the top of the cover plate 20 is fixedly connected with a handle 34, and the inside of the two sleeves 14 is embedded with a spring 36, the handle 34 is convenient for the user to open and close the cover plate 20.
[0037] The use process of the present application is as follows: the present application is opened by the user through the cover plate 20, the mold body 4 is placed in the positioning frame 3, and then the cover plate 20 is covered. After covering, the motor 5 is started to work, the motor 5 drives the first rotating shaft 6 and the first sprocket 32 to rotate, the first sprocket 32 drives the second sprocket 33 and the second rotating shaft 7 to rotate, the first rotating shaft 6 and the second rotating shaft 7 drive the two reciprocating lead screws 8 to rotate, the two reciprocating lead screws 8 drive the two sliding blocks 9 and the moving rods 10 to move, the two moving rods 10 drive the two T-shaped sliding blocks 11 to move left and right, so that the tray 2 and the mold body 4 shake left and right, so that the air in the mold body 4 is discharged, and the two sliding blocks 9 drive the two moving plates 13 and the sleeves 14 to move left and right, the two sleeves 14 drive the two connecting rods and the connecting plates 18 to move left and right, so that the top plate 19 moves left and right on the top of the mold body 4, and the top of the mold body 4 is flattened. Because the mold body 4 shakes left and right to change the angle up and down, the rotating rod 17 makes the top plate 19 always close to the top of the mold body 4, so that the top plate 19 can always flatten the top of the mold body 4, and the two sleeves 14 drive the two connecting plates 25 to move left and right, and the two connecting plates 25 drive the two transmission belts 24 to rotate reciprocally, so as to drive the plurality of transmission wheels 23 to rotate, the plurality of transmission wheels 23 drive the two transmission rods 22 to rotate reciprocally, so as to drive the two eccentric wheels 26 to rotate and repeatedly hit the two sides of the mold body 4, so that the air in the mold body 4 is discharged more fully, the two stabilizing plates 27 make the whole structure more stable, the limiting rods 30 and the limiting plates 31 make the two sliding blocks 9 can move left and right stably outside the two reciprocating lead screws 8, and the handle 34 is convenient for the user to open and close the cover plate 20.
[0038] The above is only the preferred embodiment of the present application, and any skilled person in the art can modify the present application or modify it into an equivalent technical solution by using the above-described technical solutions. Therefore, any simple modification or equivalent replacement according to the technical solutions of the present application is within the scope of the present application.
Claims
1. A device for flattening a mold for manufacturing mechanical parts, comprising a base (1), characterized in that: The base (1) top is equipped with the tray (2), the tray (2) top fixedly connected with the positioning frame (3), the positioning frame (3) inside is embedded with the mold body (4), the base (1) top is equipped with the flattening mechanism; The flattening mechanism includes a motor (5), the motor (5) output is fixedly connected with a first shaft (6), the first shaft (6) rear side is equipped with a second shaft (7), the first shaft (6) and the second shaft (7) outside are all fixedly sleeved with reciprocating screw rod (8), two reciprocating screw rod (8) outside are all sleeved with sliding block (9), two sliding block (9) top are all fixedly connected with moving rod (10), two moving rod (10) top are all fixedly connected with T-shaped sliding block (11), the tray (2) bottom is fixedly connected with two slide rails (12), two slide rails (12) bottom are all provided with T-shaped slide groove, two T-shaped sliding blocks (11) are embedded in two T-shaped slide groove inside, two sliding blocks (9) outside are all fixedly connected with moving plate (13), two moving plate (13) top are all fixedly connected with two sleeve pipes (14), two sleeve pipes (14) inside are all embedded with movable rod (15), two movable rod (15) top are all fixedly connected with movable block (16), two movable block (16) inside are all fixedly connected with rotating rod (17), two rotating rod (17) inner ends are all connected with connecting plate (18), the rotating rod (17) and connecting plate (18) are movably connected through rolling bearing, two connecting plate (18) inside are fixedly connected with top plate (19), the top plate (19) inside is embedded with cover plate (20), the cover plate (20) and top plate (19) are movably connected through hinge, the mold body (4) outside is equipped with knocking assembly; The base (1) top is fixedly connected with two stabilizing plates (27), two stabilizing plates (27) top are all fixedly connected with telescopic rod (28), two telescopic rod (28) top are all fixedly connected with horizontal plate (29), two horizontal plate (29) are fixedly connected on the tray (2) both sides.
2. The mold flattening apparatus for manufacturing mechanical parts according to claim 1, characterized by: The knocking assembly includes a plurality of support rods (21), a plurality of support rods (21) are all fixedly connected on the tray (2) top and are respectively located on both sides of the mold body (4), the mold body (4) both sides are all equipped with transmission rod (22), two transmission rod (22) outside are respectively embedded in a plurality of support rods (21) inside, two transmission rod (22) front and back ends are all fixedly sleeved with transmission wheel (23), two transmission wheels (23) outside are all sleeved with conveyor belt (24), two conveyor belts (24) bottom are all fixedly connected with connecting piece (25), two connecting pieces (25) are respectively fixedly connected with two sleeve pipes (14) inside, two transmission rod (22) outside are all fixedly sleeved with eccentric wheel (26).
3. The mold flattening apparatus for manufacturing mechanical parts according to claim 1, characterized in that: Two stabilizing plates (27) are all sleeved on the first shaft (6) and the second shaft (7) outside.
4. The mold flattening apparatus for manufacturing mechanical parts according to claim 3, characterized in that: Two stable plates (27) are fixedly connected with a limiting rod (30), and the limiting rod (30) is externally sleeved with a limiting plate (31) which is fixedly connected between two sliding blocks (9).
5. The mold flattening apparatus for manufacturing mechanical parts according to claim 3, characterized in that: One side of one of the stable plates (27) is provided with a first chain wheel (32) and a second chain wheel (33), the first chain wheel (32) and the second chain wheel (33) are fixedly sleeved outside the first rotating shaft (6) and the second rotating shaft (7) respectively, the first chain wheel (32) and the second chain wheel (33) are externally sleeved with a chain (35), and the first chain wheel (32) and the second chain wheel (33) are drivenly connected through the chain (35).
6. The mold flattening apparatus for manufacturing mechanical parts according to claim 1, characterized in that: The cover plate (20) is fixedly connected with a handle (34) at the top, and the two sleeves (14) are both embedded with springs (36).
7. The mold flattening apparatus for manufacturing mechanical parts according to claim 1, characterized by: The first rotating shaft (6) and the second rotating shaft (7) are movably connected with the stable plate (27) through rolling bearings.
8. The mold flattening apparatus for manufacturing mechanical parts according to claim 1, characterized by: The connecting portions of the two reciprocating wire rods (8) and the two sliding blocks (9) are connected through ball screw pairs.
9. The mold flattening apparatus for manufacturing mechanical parts according to claim 2, characterized by: The two transmission rods (22) are movably connected with the plurality of supporting rods (21) through rolling bearings.
Citation Information
Patent Citations
Fabricated building wallboard production mold and production method thereof
CN113829477A