Empty rail system and container transport system
By using linear motors to drive steel wheels and closed box beam structures, the technical difficulties encountered by the sky rail system in long-distance, steep slope, and large-volume transportation are resolved, achieving an efficient and low-cost transportation solution.
Patent Information
- Application Number
- CN202310631073.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-28
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2043-05-28
AI Technical Summary
The existing sky rail system cannot meet the needs of long-distance, steep slope and large-volume transportation. The rubber wheels have poor heat dissipation, short service life and high maintenance costs, resulting in low travel speeds.
The linear motor drives the steel wheel, combined with the closed box beam structure and the stator of the linear motor is located at the bottom of the track beam, and the mover is located on the collective motion vehicle, realizing the linear motor + steel wheel drive mode of the collective motion vehicle, which is suitable for large transportation capacity, large temperature difference and long distance transportation.
The large slope climbing ability and high transport speed of the integrated transport vehicle are realized. The steel wheels have a long service life and low maintenance costs. They are suitable for long-distance and large-volume transportation requirements, and the operating speed can reach 50-60km/h.
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Figure CN116461559B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of air rail system, and particularly relates to an air rail system and a container transportation system. BACKGROUND
[0002] In the existing air rail system, the walking mechanism of the air rail transport vehicle generally adopts a motor-driven rubber wheel. The rubber wheel has good damping effect due to its own elasticity, and the surface of the rubber wheel is relatively rough compared with the steel wheel, and has good grip ability, and can walk on the track beam with a certain slope.
[0003] The existing air rail system generally has a short stroke, and the line length is below 15 km. However, with the increase of logistics demand, it is required that the air rail system can have a greater driving distance (line length above 20 km), and the air rail transport vehicle has a faster running speed. However, the rubber wheel has poor heat dissipation, low service life, high maintenance cost, and low allowable driving speed, which leads to the air rail system not suitable for long-distance transportation.
[0004] Therefore, the prior art lacks an air rail system capable of meeting long-distance, large-slope, and large-quantity transportation. SUMMARY
[0005] To solve the technical problem that the existing air rail system cannot meet long-distance, large-slope, and large-quantity transportation, the present application provides an air rail system and a container transportation system, which can meet long-distance, large-slope, and large-quantity transportation in harsh environments.
[0006] In the first aspect of the present application, an air rail system is provided, comprising:
[0007] A track system comprising a pier column and a track beam installed on the pier column, wherein the track beam is provided with a track;
[0008] A container transport vehicle for connecting a carrying unit, wherein the container transport vehicle is provided with a wheel set, and the wheel set can move along the track to enable the container transport vehicle to transfer the carrying unit;
[0009] The container transport vehicle is driven by a linear motor, the stator of the linear motor is arranged at the bottom of the track beam, and the rotor of the linear motor is arranged on the container transport vehicle.
[0010] In some embodiments, the track system is a closed loop structure, comprising a first transfer section close to the first stockyard, a second transfer section close to the second stockyard, and an empty vehicle transportation section and a heavy vehicle transportation section connected to the first transfer section and the second transfer section.
[0011] In some embodiments, the first transfer section has a higher altitude than the second transfer section; the shuttle vehicle running on the empty vehicle transport section is used to transfer the empty carrier unit from the second transfer section to the first transfer section; and the shuttle vehicle running on the loaded vehicle transport section is used to transfer the loaded carrier unit from the first transfer section to the second transfer section.
[0012] In some embodiments, the empty vehicle transport section is provided with a storage line for storing the shuttle vehicle and / or the carrier unit, a maintenance area for maintaining the shuttle vehicle and / or the carrier unit, and a train inspection area for inspecting the shuttle vehicle and / or the carrier unit.
[0013] The empty vehicle transport section and the loaded vehicle transport section are each provided with more than one failure stop line.
[0014] In some embodiments, the pier is provided with a corbel assembly and a support arranged on the corbel assembly; the track beam comprises a closed box beam, two tracks arranged on the outside of the closed box beam and located on both sides, and a support part arranged on the top of the closed box beam, and the support part is arranged on the support.
[0015] In some embodiments, the shuttle vehicle comprises:
[0016] A bogie assembly for mounting the mover and provided with the wheel assembly;
[0017] A frame assembly for connecting with the top or bottom of the carrier unit;
[0018] A suspension assembly connected between the bogie assembly and the frame assembly.
[0019] In some embodiments, the bogie assembly comprises:
[0020] A framework assembly located below the track beam and parallel to the track beam;
[0021] At least two U-shaped wheel supports arranged on the framework assembly; and the closed box beam is partially arranged in the U-shaped cavity of the U-shaped wheel support;
[0022] At least four wheel assemblies are respectively mounted on the at least two U-shaped wheel supports, so that the wheel assemblies move along the two tracks, respectively;
[0023] At least two groups of retaining frames are respectively connected between adjacent two U-shaped wheel supports.
[0024] In the second aspect of the present application, a container transport system is provided, comprising:
[0025] The air rail system of the first aspect above;
[0026] A carrying unit for carrying goods;
[0027] A transfer device for transferring the carrying unit between the first yard and the shuttle vehicle, and / or for transferring the carrying unit between the second yard and the shuttle vehicle;
[0028] A traction and power supply system electrically connected with the stator of the linear motor for traction and power supply of the shuttle vehicle;
[0029] A control system for controlling the shuttle vehicle, the transfer device and the traction and power supply system.
[0030] In some embodiments, the first yard and the second yard are each provided with an empty container yard area and a loaded container yard area; the empty container yard area and the loaded container yard area are each provided with the transfer device;
[0031] The transfer device comprises a changeover device or a hoisting device; the changeover device or the hoisting device is used for transferring the carrying unit between the shuttle vehicle and the empty container yard area / loaded container yard area.
[0032] In some embodiments, the transfer device further comprises a transport vehicle, which is used for transferring the carrying unit between the empty container yard area and the loaded container yard area.
[0033] In some embodiments, the first yard is provided with a fast loading system for loading goods into the carrying unit; the second yard is located at a railway station;
[0034] The transport vehicle is used for transferring the carrying unit placed in the empty container yard area to a position for docking with the fast loading system, and transferring the loaded carrying unit to the loaded container yard area.
[0035] In some embodiments, the first yard is provided with a fast loading system for loading goods into the carrying unit, and the fast loading system is located on the rail system;
[0036] The container transport system further comprises a mobile changeover system for docking with the fast loading system and the shuttle vehicle; the mobile changeover system is provided with two or more limiting structures for placing the carrying unit; the empty carrying unit and the loaded carrying unit are respectively placed in different limiting structures; the mobile changeover system moves to drive the empty carrying unit to move below the fast loading system, and the loaded carrying unit to move below the shuttle vehicle.
[0037] In some embodiments, the mobile changeover system comprises:
[0038] a track, disposed at an angle to the track system;
[0039] a walking mechanism, moving along the track;
[0040] a telescopic support, having a lower end connected to the walking mechanism;
[0041] a limiting platform, disposed at an upper end of the telescopic support, and provided with the limiting structure.
[0042] In some embodiments, the transshipment device is a fixed transshipment system, which comprises:
[0043] a walking mechanism;
[0044] a telescopic support, having a lower end connected to the walking mechanism;
[0045] a lower platform, disposed at an upper end of the telescopic support, and used for supporting the carrying unit.
[0046] In some embodiments, the fixed transshipment system further comprises:
[0047] an upper platform, movably disposed on the lower platform;
[0048] a fine adjustment mechanism, disposed on the lower platform, and in force transmission connection with the upper platform, so as to fine adjust the position of the upper platform.
[0049] In some embodiments, the carrying unit is a standard container or a top-open container.
[0050] In some embodiments, the traction and power supply system comprises:
[0051] a bidirectional traction conversion system, connected to an AC high-voltage bus and a DC high-voltage bus;
[0052] a downhill traction system, connected to the DC high-voltage bus, and used for traction power supply to the trolleybus having the carrying unit with load hung thereon;
[0053] an uphill traction system, connected to the DC high-voltage bus, and used for traction power supply to the trolleybus having the carrying unit without load hung thereon;
[0054] wherein, when the trolleybus having the carrying unit with load hung thereon is in a downhill state, the downhill traction system is in a power generation state, so as to feed power to the DC high-voltage bus.
[0055] In some embodiments, the control system comprises an operation control system and an information system; the operation control system comprises:
[0056] a center device for interacting with the information system data;
[0057] a vehicle-mounted device provided on the collection vehicle, the vehicle-mounted device comprising a speed sensor for detecting a driving speed of the corresponding collection vehicle, an electronic tag for recording identity information of the corresponding collection vehicle, and a vehicle-mounted loop antenna for interacting with the center device data;
[0058] a trackside device comprising a loop communication unit, the loop communication unit being communicatively connected with the center device and the vehicle-mounted loop antenna, for realizing data interaction between the vehicle-mounted device and the center device.
[0059] The air rail system provided according to one or more embodiments of the present application can achieve the following technical effects:
[0060] The air rail system adopts a driving mode of “linear motor + steel wheel and steel rail”, and compared with a rubber wheel (the longest continuous running time of a single test is 30 minutes, and the rubber wheel needs to be cooled for 5 minutes, otherwise there will be a risk of rubber cracking, peeling or falling off, and the running speed is generally less than 40 km / h), the steel wheel can adapt to the transportation requirements of large carrying capacity (rated load: 32 t), large temperature difference (environmental temperature -25.5℃-48℃) and long distance (single trip 66 km). The service life of the steel wheel is long, and the maintenance cost is low. Especially for application scenarios with high carrying capacity requirements, since the climbing ability of the steel wheel is weaker than that of the rubber wheel, by adopting linear motor driving, the climbing ability of the collection vehicle is improved, the collection vehicle can climb large slopes (the maximum slope is 80‰), and the running speed can reach 50-60 km / h. BRIEF DESCRIPTION OF DRAWINGS
[0061] Figure 1 A structural schematic diagram of an air rail system in one or more embodiments of the present application is shown.
[0062] Figure 2 A structural schematic diagram of a track system of an air rail system in one or more embodiments of the present application is shown.
[0063] Figure 3 A front view of Figure 2 is shown.
[0064] Figure 4 A structural schematic diagram of a reinforcing assembly in the track system of Figure 2 is shown.
[0065] Figure 5 A structural schematic diagram of a collection vehicle and a carrying unit in a bottom-supported assembly state of an air rail system in one or more embodiments of the present application is shown.
[0066] Figure 6A structural schematic diagram of the sports car and the carrying unit of the overhead rail system in one or more embodiments of the present application is shown in the hanging assembly state.
[0067] Figure 7 A front view of the overhead rail system in one or more embodiments of the present application is shown. Figure 6
[0068] Figure 8 A structural schematic diagram of the container transport system in one or more embodiments of the present application is shown. Figure 1
[0069] Figure 9 A structural schematic diagram of the container transport system in one or more embodiments of the present application is shown at the second yard. Figure 1
[0070] Figure 10 A structural schematic diagram of the container transport system in one or more embodiments of the present application is shown. Figure 2
[0071] Figure 11 A structural schematic diagram of the container transport system in one or more embodiments of the present application is shown at the second yard. Figure 2
[0072] Figure 12 A structural schematic diagram of the carrying unit of the container transport system in one or more embodiments of the present application is shown.
[0073] Figure 13 A structural schematic diagram of the fixed transshipment system and the container of the container transport system in one or more embodiments of the present application is shown.
[0074] Figure 14 An operation flowchart of the fixed transshipment system of the container transport system in one or more embodiments of the present application is shown.
[0075] Figure 15 A structural schematic diagram of the mobile transshipment system of the container transport system in one or more embodiments of the present application is shown.
[0076] Figure 16 An operation flowchart of the mobile transshipment system of the container transport system in one or more embodiments of the present application is shown.
[0077] Figure 17 A work station arrangement schematic diagram of the maintenance area and the inspection area of the container transport system in one or more embodiments of the present application is shown.
[0078] Figure 18 A system topology diagram of a traction power supply system of a container transportation system in the one or more embodiments of the present application is shown in the energy feedback state.
[0079] Figure 19 A system topology diagram of a control system of a container transportation system in the one or more embodiments of the present application is shown.
[0080] Figure 20 A system topology diagram of an information system of a container transportation system in the one or more embodiments of the present application is shown.
[0081] BRIEF DESCRIPTION OF DRAWINGS
[0082] 100 - carrying unit, 110 - standard carrying unit, 111 - box body, 112 - bottom door assembly, 113 - bottom door opening and closing assembly, 114 - funnel ridge, 115 - discharge port, 116 - cubic frame, 117 - corner piece; 120 - container.
[0083] 200 - rail system, 201 - first transfer section, 202 - second transfer section, 203 - empty car transportation section, 204 - loaded car transportation section, 205 - car storage line, 206 - maintenance area, 207 - inspection area, 208 - fault parking line; 210 - pier column, 211 - corbel assembly, 212 - support, 213 - support column, 214 - corbel; 220 - rail beam, 221 - closed box beam, 222 - rail, 223 - support part, 224 - reinforcing assembly, 225 - longitudinal reinforcing part, 226 - transverse reinforcing part, 227 - hollow structure; 230 - stator.
[0084] 300 - container vehicle; 310 - bogie assembly, 311 - frame assembly, 312 - U-shaped wheel carrier, 313 - wheel assembly, 314 - retainer; 320 - frame assembly, 321 - vehicle body, 322 - support bracket, 323 - dust cover, 324 - driving device, 325 - bottom door opening and closing touch device; 330 - suspension assembly; 340 - stabilizing leg; 350 - mover; 360 - vehicle coupler buffer device; 370 - power supply device; 380 - brake device.
[0085] 400 - quick loading system, 401 - first loading position, 402 - second loading position, 410 - quantitative bin;
[0086] 500 - fixed reloading system, 510 - traveling device, 520 - telescopic support column, 530 - lower platform, 540 - upper platform, 550 - fine adjustment mechanism, 560 - limiting structure;
[0087] 600 - mobile reloading system, 610 - reloading rail, 620 - traveling mechanism, 630 - telescopic support column, 640 - limiting platform, 650 - limiting structure;
[0088] 700 - transport device.
[0089] 800 - cargo transport device.
[0090] 910 - heavy box yard area; 920 - empty box yard area.
[0091] 1000 - container transport system. DETAILED DESCRIPTION
[0092] In order to make the skilled in the art to which the present application belongs more clearly understand the present application, the following will be combined with the drawings in the embodiments of the present application, the technical solutions in the embodiments of the present application are described clearly and completely, obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by the person skilled in the art without making creative labor are within the scope of protection of the present application.
[0093] The first aspect of the present application provides an empty rail system, please refer to Figure 1 , shows the structure schematic diagram of the empty rail system in one or more embodiments of the present application. The empty rail system includes a rail system 200 and a container vehicle 300. The container vehicle 300 is connected to the carrying unit 100, which can adopt the hanging connection mode or the bottom supporting connection mode, and the present application does not make limitation. The rail system 200 is arranged between the first yard and the second yard, and the container vehicle 300 runs back and forth between the first yard and the second yard to transfer the carrying unit 100. The electric energy required for the operation of the container vehicle 300 is provided by the traction and power supply system, and the electric energy provided by the traction and power supply system is used to generate the traction force to drive the container vehicle 300 to run, and on the other hand, to supply power to the electric equipment on the container vehicle 300.
[0094] Please refer to Figure 1 , the overall arrangement structure schematic diagram of the rail system can be shown, in some embodiments, the rail system 200 is a closed loop structure, including the first transfer section 201 close to the cargo production area, the second transfer section 202 close to the railway station, and the empty car transport section 203 and the heavy car transport section 204 connected to the first transfer section 201 and the second transfer section 202, the carrying unit 100 connected by the container vehicle 300 running on the empty car transport section 203 is in empty state, and the carrying unit 100 connected by the container vehicle 300 running on the heavy car transport section 204 is in heavy state. Please refer to Figure 1In some embodiments, the empty container transport section 203 and the loaded container transport section 204 are arranged in parallel, so that the empty container transport section 203 and the loaded container transport section 204 have substantially the same length, facilitating the control of the running speed of the empty container transport vehicle 300 (referred to as "empty vehicle") connected to the empty container unit 100 (referred to as "empty container") and the loaded container transport vehicle 300 (referred to as "loaded vehicle") connected to the loaded container unit 100 (referred to as "loaded container") by the control system.
[0095] In some embodiments, the container transport system 1000 is applied in a scenario with a large altitude difference between the upstream and downstream, for example, the cargo production area is a mine with an altitude of 2500m, and the railway station has a relatively low altitude of 650m. The altitude of the first transfer section 201 is higher than that of the second transfer section 202. In order to save energy, in some embodiments, the container transport system 1000 adopts an operation control scheme of "empty vehicle uphill and loaded vehicle downhill", that is, the empty container transport vehicle 300 running on the empty container transport section 203 is uphill running, and the empty container unit 100 is transferred from the second transfer section 202 to the first transfer section 201; the loaded container transport vehicle 300 running on the loaded container transport section 204 is downhill running, and the loaded container unit 100 is transferred from the first transfer section 201 to the second transfer section 202. The downhill running of the loaded vehicle can save traction power by using its own weight.
[0096] Considering that the empty container transport vehicle 300 and / or the container unit 100 may fail during use, and routine inspection of the empty container transport vehicle 300 and / or the container unit 100 is also needed during normal use, please refer to Figure 1 In some embodiments, the track system 200 is provided with a storage track 205 for storing the empty container transport vehicle 300 and / or the container unit 100, a maintenance area 206 for maintaining the empty container transport vehicle 300 and / or the container unit 100, and a train inspection area 207 for inspecting the container unit 100 and / or the container unit 100. Since the loaded vehicle is loaded with goods, it is not convenient to stop for maintenance and inspection. In some embodiments, the storage track 205, the maintenance area 206 and the train inspection area 207 are arranged in the empty container transport section 203.
[0097] Please refer to Figure 1 The storage track 205, the maintenance area 206 and the train inspection area 207 are track sections arranged in parallel with the track of the empty container transport section 203, and a turnout is arranged at the entrance end, so that the empty container transport vehicle 300 can choose to continue driving along the empty container transport section 203 or drive into the storage track 205, the maintenance area 206 or the train inspection area 207 when driving to the turnout. The track branches such as the fault parking track 208, the storage track 205, the maintenance area 206 and the train inspection area 207 are connected with the track beam 220 through the turnout.
[0098] Please refer to Figure 17In some embodiments, the column inspection area 207 has 6 inspection parking spaces, which can accommodate 6 sports cars 300 for column inspection at the same time; the maintenance area 206 has 8 inspection parking spaces, which can accommodate 8 sports cars 300 for maintenance at the same time. The task range of the column inspection area 207 is: (a) to undertake the daily inspection of the running vehicles of the air track; (b) to undertake the temporary parking of the maintenance vehicles of the air track. The task range of the maintenance area 206 is: (a) to undertake the daily maintenance of the running vehicles of the air track; (b) to undertake the upgrading, testing and debugging of the air track vehicles.
[0099] In some embodiments, when the first yard is the goods yard of the goods production area, the goods need to be loaded in the carrying unit 100 first, accordingly, the storage line 205, the maintenance area 206 and the column inspection area 207 are close to the goods production area, that is, before the air track vehicle loading point, the container transportation system is arranged to manage, park, convert, test, maintain and repair the air track vehicles (sports cars 300). After the sports cars 300 are inspected / maintained, they are driven to the fast loading system 400 for loading, which ensures the stable operation of the heavy vehicles and reduces the failure rate of the heavy vehicles.
[0100] Please refer to Figure 1 In some embodiments, the empty vehicle transportation section 203 and the heavy vehicle transportation section 204 are each provided with more than one fault parking line 208. The sports car 300 with a fault or the sports car 300 connected to the carrying unit 100 with a fault can move to the fault parking line 208. The fault parking line 208 is a track section parallel to the track of the empty vehicle transportation section 203, and a turnout is arranged at the entrance end, so that the sports car 300 drives to the turnout and can choose to continue driving along the empty vehicle transportation section 203 or drive into the fault parking line 208.
[0101] The sports car 300 with a fault can drive into the fault parking line 208 by itself, or the sports car 300 with a fault can be towed by a normally running sports car 300, please refer to Figure 5 and Figure 6 In some embodiments, the sports car 300 is provided with a car coupler buffer device 360, and the structure of the car coupler buffer device 360 is the same as that of the car coupler buffer device of a railway vehicle. By arranging the fault parking line 208, when the container transportation system 1000 adopts beat production, the departure time, driving speed and stay time of each sports car 300 are pre-set by the program. If the sports car 300 and / or the carrying unit 100 in operation fails, the sports car 300 can be transferred to the fault parking line 208, so as to avoid affecting the operation of the subsequent vehicles.
[0102] The number of fault parking lines 208 depends on the length of the track system 200, and the distance between two adjacent fault parking lines 208 is approximately equal, for example, one fault parking line 208 is arranged every 3 km. In some embodiments, the locations of the fault parking lines 208 on the heavy vehicle transport section 204 correspond to the locations of the fault parking lines 208 on the empty vehicle transport section 203, that is, if a fault parking line 208 is arranged at a certain position on the heavy vehicle transport section 204, a fault parking line 208 is also arranged at a position corresponding to the certain position on the empty vehicle transport section 203. In some embodiments, the location of the fast installation system 400 is opposite to the storage line 205, and processes the fault vehicle, one of the fault parking lines 208 on the heavy vehicle transport section 204 is close to the fast installation system 400, and is opposite to the maintenance area 206 and / or the inspection area 207. Since the maintenance area 206 and the inspection area 207 can also park fault vehicles, they can be regarded as an alternative to the fault parking line 208.
[0103] The fault parking line 208, the storage line 205, the maintenance area 206 and the inspection area 207 are all track branches of the track system 200, which can adopt a closed track branch, that is, the vehicle drives into the track branch forwardly and drives out of the track branch forwardly, or can adopt an open track branch, that is, the vehicle drives into the track branch forwardly and drives out of the track branch reversely. The connection between the track branch and the main track of the track system 200 needs to use a turnout, and the closed track branch needs to use two sets of turnout structures, while the open track branch only needs to use one set of turnout structures, which is lower in cost. The specific branch structure of the fault parking line 208, the storage line 205, the maintenance area 206 and the inspection area 207 can be determined according to actual needs, which is not limited in the present application.
[0104] Please refer to Figure 2 , which shows a structural schematic diagram of a track system of an empty rail system. In some embodiments, the track system 200 includes a pier column 210 and a track beam 220 arranged on the pier column 210, and the track beam 220 is provided with a track 222. In some embodiments, the track 222 adopts a steel rail. The beam structure of the track beam 220 can adopt an I-shaped closed beam or an open beam, and the specific structure is not limited in the present application.
[0105] Please refer to Figure 2 and Figure 3 In some embodiments, the pier column 210 includes a corbel assembly 211 and a support 212 arranged on the corbel assembly 211, and the corbel assembly 211 is provided with two corbel assemblies 211 which are arranged at intervals along the width direction of the track beam 220. The track beam 220 includes a closed box beam 221, two tracks 222 arranged outside the closed box beam 221 and located on both sides, and a supporting part 223 arranged on the top of the closed box beam 221, and the supporting part 223 is arranged on the support 212.
[0106] The track beam of the prior art hollow rail system is mostly an open beam. For the open beam, the running wheel pressure is a partial load, and the fatigue performance is poor, resulting in an increase in the annular reinforcing rib of the track beam and the stiffening rib at the bottom of the running surface, and an increase in the dead weight. In addition, the wear and corrosion of the running surface will cause the running plate to thin, and it cannot be repaired. In addition, the lower opening structure of the open beam results in small beam body stiffness, which is not conducive to size control. In some embodiments, the beam body of the track beam 220 adopts a closed box beam 221, which has higher strength, stiffness and stability compared to the existing open beam, and can adapt to harsh environments with large carrying capacity (rated load: 32t), large slope (maximum slope 80 ‰) and large temperature difference (environmental temperature -25.5℃~48℃).
[0107] In some embodiments, please refer to Figure 3 The corbel assembly 211 includes a support column 213 and a corbel 214, the support 212 is arranged on the corbel 214, the top end of the support column 213 is in an integral structure or fixedly connected with the pier column 210, and the bottom end of the support column 213 is detachably connected with the corbel 214; or, the top end of the support column 213 is detachably connected with the pier column 210, and the bottom end of the support column 213 is fixedly connected with the corbel 214.
[0108] In some embodiments, the support column 213 and the pier column 210 are both steel structures, and the support column 213 and the pier column 210 are in an integral structure, which has higher strength than a split welding structure. In some embodiments, the support column 213 and the pier column 210 are integrally poured with concrete, so that the support column 213 and the pier column 210 are fixedly connected; the integrally poured concrete support column 213 and pier column 210 have low cost and good economy.
[0109] Please refer to Figure 3 and Figure 4 In some embodiments, the bottom of the closed box beam 221 is provided with a reinforcing assembly 224, the bottom plate of the closed box beam 221 extends outward to form a track mounting plate, the track is arranged on the upper surface of the track mounting plate, and the reinforcing assembly 224 is arranged on the lower surface of the bottom plate.
[0110] Please refer to Figure 4In some embodiments, the reinforcing assembly 224 comprises longitudinal reinforcing parts 225 and transverse reinforcing parts 226, which are connected to each other and arranged at an angle to enclose a cavity structure 227 with an opening. The reinforcing assembly 224 improves the axial and width direction strength of the track mounting plate, improves the effect of the track beam 220 resisting torsion, and improves safety. Since the track beam 220 is provided with a track, it is necessary to maintain and repair the structure for fixing the track. The cavity structure 227 enclosed by the longitudinal reinforcing parts and the transverse reinforcing parts 226 not only has the ability to improve the transverse strength, longitudinal strength, and resistance to torsion of the track beam 220, but also forms a maintenance opening for facilitating the maintenance of the fixed structure of the track.
[0111] In some embodiments, please refer to Figure 2 and Figure 3 The support part 223 is provided with two, and the two support parts 223 are respectively arranged at the two ends of the axial direction of the closed box beam 221 to realize the connection of the track beam 220 and the pier 210. In some embodiments, the support part 223 is a corbel 214 connected to the two sides of the closed box beam 221 in the width direction. In some embodiments, the support part 223 is a cross beam, which is symmetrically arranged on the top of the closed box beam 221, and the width of the cross beam is greater than the width of the top plate of the closed box beam 221, so as to reduce the stress concentration at the connection part of the cross beam and the closed box beam 221.
[0112] In order to improve the climbing ability, in some embodiments, the sports car 300 is driven by a linear motor, the stator 230 of the linear motor is arranged at the bottom of the track beam 220, and the mover 350 of the linear motor is arranged on the sports car 300. The sports car 300 is provided with a wheel assembly 313, and the wheel assembly 313 moves along the track 222 to transfer the carrying unit 100.
[0113] The wheels in the wheel assembly 313 can adopt rubber wheels or steel wheels. In some embodiments, the wheels in the wheel assembly 313 adopt steel wheels, which have a long service life and low maintenance cost. Especially for high transport capacity demand application scenarios, the sports car 300 adopts a suspension transportation mode, which can also be free from the limitation of wheel-rail adhesion, and realizes the climbing of the sports car 300 on a large slope (the maximum slope is 80‰), so the steel wheel can better meet the market demand. Moreover, compared with the rubber wheel (the longest continuous running time of a single test is 30 minutes, and the rubber wheel needs to be cooled for 5 minutes, otherwise there will be a risk of rubber cracking, peeling or falling off), the steel wheel can adapt to the transportation requirements of large transport capacity (rated load: 32t), large temperature difference (environmental temperature-25.5℃-48℃) and long distance (single trip 66km). The running speed of the steel wheel can reach 50-60km / h, and the running speed of the rubber wheel is generally less than 40km / h.
[0114] Please refer to Figure 5 ,Figure 6 and Figure 7 In some embodiments, the vehicle 300 comprises a bogie assembly 310, a frame assembly 320, and a suspension assembly 330 connected between the bogie assembly 310 and the frame assembly 320 to allow relative sway between the bogie assembly 310 and the frame assembly 320, and to resist wind level 11. The bogie assembly 310 is used to mount the mover 350 of the linear motor (with a gap of about 10 mm from the stator 230), and the mover 350 of the linear motor cooperates with the stator 230 to provide traction for the movement of the bogie assembly 310. The bogie assembly 310 is provided with a wheel assembly 313 to move along the two tracks 222 of the track beam 220. The frame assembly 320 is used to connect with the carrying unit 100.
[0115] Referring to Figure 5 and Figure 6 In some embodiments, the bogie assembly 310 is provided with a brake device 380 for deceleration braking when descending. Referring to Figure 5 and Figure 6 In some embodiments, the bogie assembly 310 is provided with a power supply device 370, which uses a sliding contact to contact the power rail on the track beam 220, and the power rail is connected to the traction power supply system to supply power (non-traction power) to the electrical equipment on the vehicle 300.
[0116] Referring to Figure 6 In some embodiments, when the frame assembly 320 is connected to the top of the carrying unit 100, the carrying unit 100 is in a hanging fixed manner, for example, the carrying unit 100 is a container 120 with an open top, and the frame assembly 320 is provided with a turn lock assembly that cooperates with the top corner piece of the container 120 to lock the container 120. The locking manner of the turn lock assembly cooperating with the top corner piece of the container 120 facilitates the loading and unloading of the container 120, but there is a certain safety risk in long-distance transportation.
[0117] Referring to Figure 5 In some embodiments, when the frame assembly 320 is connected to the bottom of the carrying unit 100, the carrying unit 100 is in a bottom supporting fixed manner, and the frame assembly 320 has two supporting frames 322, each of which is provided with a turn lock device that cooperates with the corner piece at the bottom of the carrying unit 100. Since the carrying unit 100 is placed on the two supporting frames 322, it is equivalent to being wrapped by the two supporting frames 322. Compared with the hanging fixed manner, the bottom supporting fixed manner has higher safety and is more suitable for long-distance transportation and can withstand harsh environments with large amounts of wind and sand. In order to load and unload the carrying unit 100 in the bottom supporting fixed manner, external adapter equipment needs to be used to Figure 5As shown in the example of the container movement vehicle 300, when the carrying unit 100 is unloaded, the external transfer device first lifts the carrying unit 100 to disengage the transfer locking device on the support frame 322, and then the external transfer device carries the carrying unit 100 to move (perpendicular to the axial direction of the track beam 220) to move the carrying unit 100 out of the area defined by the two support frames 322.
[0118] Please refer to Figure 5 In some embodiments, when the carrying unit 100 is a standard carrying unit 110 with a bottom door assembly 112 and a bottom door opening and closing assembly 113, a bottom door opening and closing contact device 325 can also be provided on the support frame 322 to act on the bottom door opening and closing assembly 113 of the standard carrying unit 110, so that the bottom door opening and closing assembly 113 drives the bottom door assembly 112 to open or close the discharge port 115, facilitating online unloading.
[0119] In some embodiments, the container movement vehicle 300 and the track beam 220 adopt a "vehicle embracing rail" assembly structure, please refer to Figure 7 The bogie assembly 310 includes a frame assembly 311, at least two U-shaped wheel frames 312, at least four wheel assemblies 313, and at least two sets of retaining frames 314. The bogie assembly 310 is located below the track beam 220 and parallel to the track beam 220. The U-shaped wheel frame 312 is arranged on the frame assembly 311, and the bottom part of the closed box beam 221 is located in the U-shaped cavity of the U-shaped wheel frame 312, forming a "vehicle embracing rail" running mechanism, which can adapt to the closed box beam 221, effectively reduce the derailment rate of the bogie assembly 310, and improve the safety performance of the container transport system 1000. The at least four wheel assemblies 313 are respectively installed on the at least two U-shaped wheel frames 312, so that the wheel assemblies 313 move along two tracks 222 respectively. The at least two sets of retaining frames 314 are respectively connected between the adjacent two U-shaped wheel frames 312, so as to improve the structural strength and rigidity of the entire bogie assembly 310.
[0120] Please refer to Figure 5 and Figure 6In some embodiments, the transport vehicle 300 further includes at least two stabilizing legs 340. The at least two stabilizing legs 340 are relatively arranged on the bogie assembly 310 or the frame assembly 320, and the stabilizing legs 340 can be extended and retracted relative to the frame assembly 320 so that the stabilizing legs 340 abut between the bogie assembly 310 and the frame assembly 320. By providing the stabilizing legs 340 between the bogie assembly 310 and the frame assembly 320, online cargo loading and unloading can be performed without changing containers. During the cargo loading and unloading process, the stabilizing legs 340 are extended and abutted between the bogie assembly 310 and the frame assembly 320, thereby improving the posture stability of the frame assembly 320 and the carrier unit 100, enabling the aerial rail transport vehicle to achieve online cargo loading and unloading without dropping containers, simplifying the tedious process of changing containers for bulk cargo, and improving the efficiency of cargo loading and unloading.
[0121] See also Figure 5 and Figure 6 In some embodiments, the frame assembly 320 of the transport vehicle 300 further includes a dust cover 323, which is openably provided on the body 321 of the frame assembly 320. The opening method of the dust cover 323 is not limited to rotating, lifting, and sliding. A driving device 324 for driving the dust cover 323 to open or close is also provided on the body 321 of the frame assembly 320. Before the carrier unit 100 is loaded with cargo, the driving device 324 drives the dust cover 323 to open. After the carrier unit 100 is loaded with cargo, the driving device 324 drives the dust cover 323 to close, covering the top of the carrier unit 100 to prevent coal ash or other types of dust from flying when the transport vehicle 300 is being transported. In some embodiments, the edge of the dust cover 323 may also be provided with a sealing rubber to prevent rain and snow from intruding.
[0122] The aerial rail system provided according to one or more embodiments of the present application can be applied to logistics hub transportation, dam-crossing transportation, cross-border transportation, special commodity transportation and mining transportation because it can meet the needs of long-distance, large-slope and large-volume transportation in harsh environments.
[0123] In the second aspect of the present application, a container transportation system 1000 is provided for connecting a first stockyard and a second stockyard, in which goods or containers can be stacked. For example, the container transportation system 1000 is applied to cross-border transportation of containers, and the first stockyard and the second stockyard are container stockyards located in different countries. For example, the container transportation system 1000 is applied to transportation of goods, and connects a goods production area and a railway station to transport goods from the goods production area to a railway vehicle in the railway station. The goods production area is not limited to a bulk goods production area such as a coal mine, an iron mine, or a sugar production area. The goods in the goods production area can be stacked in the goods production area, such as sugar produced and stacked in a product warehouse, or can be pre-processed and output, such as coal output from a coal preparation plant in a coal mine, or can be packaged into a box or a bag (such as cement).
[0124] Referring to Figure 8 and Figure 10 , the container transportation system 1000 provided by the second aspect of the present application includes six main functional units: a carrying unit 100, a track system 200, a container trolley 300, a transfer device 700, a traction and power supply system, and a control system. The carrying unit 100 is used to carry goods, and its structure can be a container, a common open box, a hopper container, a hopper structure, etc., which is not limited by the present application. The container trolley 300 is connected to the carrying unit 100, and can adopt a hanging connection mode or a bottom support connection mode, which is not limited by the present application. The track system 200 is arranged between the first stockyard and the second stockyard, and is used for the container trolley 300 to run back and forth between the first stockyard and the second stockyard to transfer the carrying unit 100. When the carrying unit 100 is loaded with goods, it can be connected to the container trolley 300, that is, the carrying unit 100 and the container trolley 300 are in an integral structure and are always connected during operation. When the carrying unit 100 is loaded with goods, it can also be disconnected from the container trolley 300 and then connected to the container trolley 300 after loading. The transfer device 700 is used to transfer the carrying unit 100 between the track system 200 and the second stockyard, and / or between the track system 200 and the first stockyard. The power required for the operation of the container trolley 300 is provided by the traction and power supply system, and the power provided by the traction and power supply system is used to generate traction for driving the container trolley 300 to run, and to supply power to the electrical equipment on the container trolley 300. The control system controls the operation of the container trolley 300, the transfer device 700, and the traction and power supply system. The track system 200 and the container trolley 300 of the container transportation system 1000 can adopt the track system 200 and the container trolley 300 of the overhead track system of the first aspect of the present application, and thus the specific structure of the track system 200 and the container trolley 300 will not be described here.
[0125] Referring toFigure 9 and Figure 11 In some embodiments, the first yard and the second yard are each provided with an empty container yard area 920 and a heavy container yard area 910, and the empty container yard area 920 and the heavy container yard area 910 are each configured with a corresponding transfer device 700. The transfer device 700 includes a changeover device or a hoisting device, and the changeover device or the hoisting device corresponding to the empty container yard area 920 is used to transfer the carrying unit 100 between the empty container yard area 920 and the container truck 300, and the changeover device or the hoisting device corresponding to the heavy container yard area 910 is used to transfer the carrying unit 100 between the heavy container yard area 910 and the container truck 300.
[0126] The container transportation system 1000 provided by the embodiments of the present application can realize two transportation modes of carrying unit 100 loading and unloading transportation and "bulk cargo + carrying unit" loading and unloading transportation. That is, the transfer device 700 is used to transfer the cargo from the rail system 200 to the railway station, which corresponds to the "bulk cargo + carrying unit" loading and unloading transportation mode. The transfer device 700 is used to transfer the carrying unit 100 from the rail system 200 to the railway station, which corresponds to the carrying unit 100 loading and unloading transportation and "bulk cargo + container" loading and unloading transportation. In some embodiments, the transfer device 700 can be used only to transfer the carrying unit 100 from the rail system 200 to the railway station; in some embodiments, the transfer device 700 can be used to transfer both the cargo and the carrying unit 100 from the rail system 200 to the railway station.
[0127] Please refer to Figure 8 and Figure 9 , which shows the operation flow of the container transportation system 1000 in some embodiments to carry out the loading and unloading of the carrying unit, taking the carrying unit 100 using a container as an example, the container loading and unloading flow is as follows:
[0128] 1) The empty vehicle carries the empty container to the position corresponding to the empty container yard area 920 of the first yard, and the transfer device 700 located in the first yard and corresponding to the empty container yard area 920 drops the empty container to the empty container yard area 920, and the container truck transfers the empty container in the empty container yard area 920 to the fast loading system 400, and the cargo is loaded into the empty container through the fast loading system 400, and the empty container is changed into a heavy container;
[0129] 2) The container truck transfers the heavy container to the heavy container yard area 910 located in the first yard, and the transfer device 700 located in the first yard and corresponding to the heavy container yard area 910 transfers the heavy container to the container truck 300, and the heavy vehicle carries the heavy container to the second yard in the direction indicated by the solid arrow; Figure 8
[0130] 3) the transfer device 700 located in the second yard and corresponding to the heavy box yard area 910 drops the heavy box to the heavy box yard area 910 of the second yard, and the truck transfers the heavy box to the container operation area, and the heavy box is loaded onto the truck;
[0131] 4) the truck transfers the empty box stacked in the container operation area (the empty box is unloaded from the railway vehicle in the container operation area, and the empty box is replaced with the heavy box in the container operation area) to the empty box yard area 920 of the second yard, and the transfer device 700 located in the second yard and corresponding to the empty box yard area 920 transfers the empty box to the container vehicle 300, and the empty vehicle carries the empty box to the Figure 8 solid arrow direction to the first yard.
[0132] Please refer to Figure 10 and Figure 11 , which show the operation flow of the container transport system 1000 in some embodiments to carry out bulk cargo and unit load loading and unloading, taking the unit load 100 containing Class A boxes (always connected to the container vehicle 300 during the operation process) for online loading and unloading and Class B boxes that need to be loaded and unloaded during the operation process as an example, and the bulk cargo + container loading and unloading flow is as follows:
[0133] 1) the empty vehicle carrying the Class B box empty box moves to the position corresponding to the empty box yard area 920 of the first yard, and the transfer device 700 located in the first yard and corresponding to the empty box yard area 920 drops the Class B box empty box to the empty box yard area 920, and the truck transfers the empty box in the empty box yard area 920 to the fast loading system 400, and the goods are loaded into the empty box through the fast loading system 400, and the Class B box empty box is changed to a Class B box heavy box; the empty vehicle carrying the Class A box empty box moves forward and moves to the fast loading system 400 on the track for on-track loading, and the Class A box empty box is changed to a Class A box heavy box;
[0134] 2) the truck transfers the Class B box heavy box to the heavy box yard area 910 located in the first yard, and the transfer device 700 located in the first yard and corresponding to the heavy box yard area 910 transfers the Class B box heavy box to the container vehicle 300, and the heavy vehicle carries the Class B box heavy box and the Class A box heavy box to Figure 8 the solid arrow direction to the second yard;
[0135] 3) the transfer device 700 located in the second yard and corresponding to the heavy box yard area 910 drops the Class B box heavy box to the heavy box yard area 910 of the second yard, and the truck transfers the Class B box heavy box to the container operation area, and the Class B box heavy box is loaded onto the truck; the Class A box heavy box is unloaded, and the Class A box heavy box becomes a Class A box empty box, and the goods are transferred to the railway vehicle through Figure 11 the goods transport equipment 800 shown in the figure;
[0136] 4) The truck transfers the B-type empty container (unloaded from the railway vehicle in the container yard, the railway vehicle realizes the replacement of the empty container and the heavy container in the container yard) to the empty container yard area 920 in the second yard, and the transfer device 700 corresponding to the empty container yard area 920 in the second yard transfers the B-type empty container to the container movement vehicle 300. The empty container carrying B-type empty containers and A-type empty containers is arranged according to the order of the container yard, and the container movement vehicle 300 is arranged according to the order of the container yard. Figure 8 The solid arrow indicates the direction of movement to the first yard.
[0137] In some embodiments, when the transfer device 700 is only used for transferring the carrying unit 100, the transfer device 700 includes a fixed reloading system 500. The fixed reloading system 500 has the function of lifting the carrying unit 100, and can cooperate with a heavy forklift, a rail crane or a front-end crane to realize the transfer of the carrying unit 100.
[0138] Please refer to Figure 13 The fixed reloading system 500 includes a walking device 510, a telescopic support 520 and a lower platform 530. The lower end of the telescopic support 520 is connected to the walking device 510, and the upper end of the telescopic support 520 is connected to the lower platform 530. The lower platform 530 is used to support the carrying unit 100. The walking device 510 can adopt a motor-driven universal wheel or a motor-driven steel wheel and steel rail mechanism. The walking device 510 can drive the telescopic support 520 and the lower platform 530 to move along the axial direction of the rail beam 220 to be connected with the container movement vehicle 300. The telescopic support 520 drives the lower platform 530 to rise and fall. When the lower platform 530 rises to contact the heavy container connected with the container movement vehicle 300, the container movement vehicle 300 is disconnected from the heavy container, and the lower platform 530 descends to carry the heavy container. The lower platform 530 carries the empty container to rise, the empty container is connected with the container movement vehicle 300, and then the lower platform 530 descends to the initial state.
[0139] Please refer to Figure 13In some embodiments, the fixed reconfiguring system 500 further comprises an upper platform 540 and a fine adjustment mechanism 550. The upper platform 540 is movably arranged on the lower platform 530. To facilitate the movement of the upper platform 540, universal balls can be arranged between the upper platform 540 and the lower platform 530. The fine adjustment mechanism 550 is arranged on the lower platform 530 and is in force transmission connection with the upper platform 540. The fine adjustment mechanism 550 can fine adjust the position of the upper platform 540. The fine adjustment mechanism 550 can be a linear extension mechanism such as a telescopic cylinder, a ball screw driven by a motor, and the specific structure is not limited in the present application. In some embodiments, the fine adjustment mechanism 550 can fine adjust the lateral (perpendicular to the track beam 220) position and the longitudinal (parallel to the track beam 220) position of the upper platform 540. Therefore, the fine adjustment mechanism 550 is provided with at least two groups. The extension direction of at least one group of the fine adjustment mechanism 550 is lateral, and the extension direction of at least one group of the fine adjustment mechanism 550 is longitudinal. The upper platform 540 is used to carry the carrying unit 100. In some embodiments, a plurality of limiting structures 560 are arranged on the upper platform 540 to limit the carrying unit 100 placed thereon.
[0140] The fixed reconfiguring system 500 can be reconfigured with the collection vehicle 300 to meet the continuous transfer requirements of various types of standard containers or bulk cargo loading units. Please refer to Figure 14 When the fixed reconfiguring system 500 reconfigures the container, the whole machine is placed on the ground, and the longitudinal direction is parallel to the track beam 220 of the track system 200. The heavy forklift lifts the container and places it directly above the upper platform 540 of the fixed reconfiguring system 500, as shown in Figure 14 (a). The fixed reconfiguring system 500 fine adjusts the position of the upper platform 540 through the fine adjustment mechanism 550, so that the container 120 is centered with the lock of the collection vehicle 300, as shown in Figure 14 (b). The fixed reconfiguring system 500 lifts the container through the telescopic support 520 to complete the docking of the container 120 with the collection vehicle 300, as shown in Figure 14 (c).
[0141] Please refer to Figure 8 , Figure 9 , Figure 10 and Figure 11 The transfer device 700 further comprises a container truck, which circulates between the fixed reconfiguring system 500 and the heavy box yard area 910 and the empty box yard area 920 to transfer the carrying unit 100.
[0142] For the convenience of understanding, the following takes the container transport system 1000 docking with the goods production area and the railway station as an example. Therefore, the first yard is located in the goods production area. If there is no special description or illustration, the goods production area can be equivalent to the first yard. The second yard is located in the railway station. If there is no special description or illustration, the railway station can be equivalent to the second yard.
[0143] Referring to Figure 10 In some embodiments, the cargo transported by the container transportation system 1000 is bulk cargo loaded in the transport unit 100, and the container transportation system 1000 further comprises a fast loading system 400 for loading the cargo in the cargo production area into the transport unit 100. The fast loading system 400 can adopt a mature railway fast loading system. In order to cooperate with the fast loading system 400 for online loading, in some embodiments, the transport unit 100 is a top-open container 120.
[0144] When the transfer device 700 implements the bulk cargo transportation mode, the transport unit 100 is required to be capable of implementing bulk cargo loading and unloading. In some embodiments, the transport unit 100 adopts a standard transport unit 110. Referring to Figure 12 , the standard transport unit 110 comprises a box body 111 and at least one set of bottom door assemblies 112 and at least one set of bottom door opening and closing assemblies 113 installed at the bottom of the box body 111. The box body 111 is an open structure from top to bottom. The top of the box body 111 is open to meet the needs of cargo loading. The bottom of the box body 111 is provided with a plurality of funnel ridges 114 at intervals. The area of the bottom surface of the box body 111 not covered by the funnel ridges 114 constitutes a discharge port 115. When unloading, the cargo falls from the discharge port 115. The bottom door opening and closing assemblies 113 are installed at the bottom of the box body 111 and below the funnel ridges 114. The bottom door opening and closing assemblies 113 are shielded by the funnel ridges 114 to avoid bulk cargo falling on the bottom door opening and closing assemblies 113. The bottom door assemblies 112 are installed at the bottom of the box body 111 and correspond to the position of the discharge port 115. The bottom door assemblies 112 are driven by the bottom door opening and closing assemblies 113 to open or close the discharge port 115. The specific structure of the bottom door assemblies 112 and the bottom door opening and closing assemblies 113 and the opening and closing mode of the bottom door opening and closing assemblies 113 can refer to the existing technology of the funnel container or the railway funnel car, and the specific content is not expanded here.
[0145] Referring to Figure 12 In some embodiments, the transport unit 100 further comprises a cubic frame 116. The box body 111 is installed at the upper part of the cubic frame 116. The bottom door assemblies 112 and the bottom door opening and closing assemblies 113 are located inside the cubic frame 116, so that the lower area of the entire cubic frame 116 is empty. The bottom door assemblies 112 and the bottom door opening and closing assemblies 113 are provided with a moving space, and are ensured to have a certain interval with the outside world to protect the bottom door assemblies 112 and the bottom door opening and closing assemblies 113 from being damaged or accidentally opened by external objects.
[0146] The cuboid frame 116 is connected to the motorized vehicle 300. In some embodiments, the carrying unit 100 is suspended below the motorized vehicle 300, and an angle piece 117 is arranged on the upper portion of the cuboid frame 116. The angle piece 117 of the cuboid frame 116 cooperates with a lifting device of the motorized vehicle 300. The specific structure can refer to the lifting structure of a container. In some embodiments, the carrying unit 100 is fixed by a bottom support. A locking piece (e.g., the angle piece 117 or a support plate) is arranged on the lower portion of the cuboid frame 116. The body of the motorized vehicle 300 is hooked to the bottom of the cuboid frame 116 to support the entire carrying unit 100.
[0147] Referring to Figure 10 and Figure 11 When the transfer device 700 is used to transfer goods and the carrying unit 100, on the goods production area side, the transfer device 700 includes the goods transportation equipment 800 and the quick loading system 400. The goods transportation equipment 800 includes a plurality of product bins and a belt conveyor for transporting goods. Taking coal as an example, the coal output by a coal preparation plant is transported to the quick loading system 400 by the goods transportation equipment 800. The quick loading system 400 loads the coal into the carrying unit 100. On the railway station side, the transfer device 700 can be used for full container unloading. Therefore, the transfer device 700 includes the fixed transshipment system 500 described above. If the transfer device 700 is used for bulk cargo unloading, the transfer device 700 includes the goods transportation equipment 800 and the loading system which are sequentially docked. Since the goods transportation equipment 800 and the quick loading system 400 are docked with heavy vehicles, the goods transportation equipment 800 and the quick loading system 400 are arranged in the heavy vehicle transportation section 204. The motorized vehicle 300 moves the container to above the product bin, and the carrying unit 100 directly unloads the bulk cargo into the product bin.
[0148] In some embodiments, if the transfer device 700 is used for bulk cargo unloading, the transfer device 700 includes the unloading bin, the goods transportation equipment 800 and the loading system which are sequentially docked. Since the unloading bin and the quick loading system 400 are docked with heavy vehicles, the unloading bin and the quick loading system 400 are arranged in the heavy vehicle transportation section 204. In some embodiments, the unloading bin is a warehouse established on the ground. The motorized vehicle 300 moves the container to above the unloading bin, and the bulk cargo is unloaded into the unloading bin through a buffer hopper. In some embodiments, the unloading bin is a coal receiving pit established on the ground or excavated on the ground. The motorized vehicle 300 moves the container to above the coal receiving pit, and the carrying unit 100 directly unloads the bulk cargo into the coal receiving pit.
[0149] The bulk cargo in the unloading bin is transferred to a loading system via cargo transport equipment 800. The loading system is located at a railway station and is used to load the bulk cargo onto railway vehicles. Cargo transport equipment 800 can be a conventional bulk cargo transfer device such as a belt conveyor or chute, and the specific structure is not limited in this application. In some embodiments, the loading system utilizes a rapid quantitative loading system, such as the rapid quantitative coal loading system used in coal mining areas. The specific structure can be referenced to the relevant disclosures in the prior art and is not limited in this application.
[0150] In some embodiments, the container transportation system 1000 further includes a mobile loading system for docking the quick loading system 400 and the container transport vehicle 300. Figure 15 , shows a structural schematic diagram of the mobile changing system 600. The mobile changing system 600 is provided with more than two limiting structures 650 for placing the transport unit 100. The empty box and the loaded box are respectively arranged in different limiting structures 650. The mobile changing system 600 moves to move the empty box to the bottom of the quick loading system 400, and the loaded box is moved to the bottom of the transport vehicle 300 at the same time.
[0151] See also Figure 15 In some embodiments, the mobile changing system 600 includes a changing track 610, a running mechanism 620, a telescopic support 630 and a limiting platform 640. The changing track 610 is set at an angle to the track system 200. The running mechanism 620 can move along the changing track 610 to dock with the quick-changing system 400 or the integrated moving vehicle 300. The lower end of the telescopic support 630 is connected to the running mechanism 620, and the upper end is connected to the limiting platform 640. The limiting platform 640 is used to support the carrying unit 100, and the limiting structure 650 is set on the limiting platform 640.
[0152] See also Figure 16 In some embodiments, the quick-loading system 400 has two loading positions, one on the left and one on the right, with the track system 200 passing through the two loading positions. The mobile changing system 600 is provided with two limiting structures 650, which can simultaneously carry two carrier units 100. The running mechanism 620 drives the mobile changing system 600 as a whole to switch between the first loading position 401 and the second loading position 402 along the changing track 610. When the mobile changing system 600 is at the first loading position 401, it connects to the left loading position and the track system 200; when the mobile changing system 600 is at the second loading position 402, it connects to the right loading position and the track system 200.
[0153] See also Figure 16 Taking bulk coal transportation as an example, the workflow of the mobile loading system 600 for bulk cargo loading is as follows:
[0154] 1) The set of sports cars 300 carrying empty boxes, stop to bulk loading area; sensing switch detection set of sports cars 300 parking position on the mobile transshipment system 600, mobile transshipment system 600 running mechanism 620 drive mobile transshipment system 600 along the set of sports cars 300 running direction micro (usually ≤300mm), until the set of sports cars 300 and mobile transshipment system 600 center line flush, as shown in Figure 16 A;
[0155] 2) The mobile transshipment system 600 telescopic support 630 lifting limit platform 640 overall elevation (at this time limit platform 640 right side limit structure 650 has been completed in the coal loading heavy box), driving the set of sports cars 300 on the empty box and the right side of the heavy box together with the rise, Figure 16 B;
[0156] 3) Mobile transshipment system 600 running mechanism 620 drive limit platform 640 and two carrying units 100 overall transverse, until the heavy box (right side) into the set of sports cars 300 original empty box position, the original empty box (left side) to the left side of the coal loading position, mobile transshipment system 600 running mechanism 620 movement, complete the inner surface of the empty box spray (low temperature), complete the heavy box on the top surface of the dust spray, as shown in Figure 16 C;
[0157] 4) Mobile transshipment system 600 telescopic support 630 lifting limit platform 640 overall decline, complete the heavy box drop, empty box into the coal loading position, as shown in Figure 16 D;
[0158] 5) The set of sports cars 300 carrying heavy box away; left side of the coal handling equipment in the middle of the quantitative bin 410 longitudinal micro drive suitable position (this step can also be completed simultaneously in the first step), the bottom of the telescopic funnel mouth to the top surface of the carrying unit 100 below, start to leak coal one side one side longitudinal movement, until the coal filled box after retracting the funnel, as shown in Figure 16 E;
[0159] 6) The next set of sports cars 300 carrying empty box, stop to bulk loading area, loading and unloading area into the next cycle, as shown in Figure 16 F.
[0160] The empty and heavy vehicles are provided with traction power by the traction and power supply system, and the traction and power supply system is electrically connected with the stator of the linear motor. Please refer to Figure 18In some embodiments, the traction and power supply system comprises a bidirectional traction converter system, a downhill section traction system and an uphill section traction system. The bidirectional traction converter system is connected to an AC high-voltage bus and a DC high-voltage bus. The AC high-voltage bus is used to connect a traction substation. AC high-voltage power (for example, AC 35 kV) on the AC high-voltage bus is converted into DC high-voltage power (for example, DC 1500 V) by the bidirectional traction converter system. The downhill section traction system and the uphill section traction system both take power from the DC high-voltage bus. The downhill section traction system is used to provide power for heavy vehicles, and the uphill section traction system is used to provide power for empty vehicles.
[0161] When the heavy vehicle is going downhill, the gravitational potential energy of the vehicle is converted into kinetic energy of the vehicle. When the vehicle is maintaining a uniform speed or braking, the traction system needs to work in an electric braking mode to provide a force to stop the vehicle from accelerating or running. At this time, the downhill section traction system is in a power generation state, and can feed back electric energy to the DC high-voltage bus to increase the voltage of the DC high-voltage bus. The electric energy can be provided to the empty vehicle running in the reverse direction through the DC high-voltage bus. When the voltage of the DC high-voltage bus increases to the upper limit of the DC bus voltage, the bidirectional traction converter system works to feed back the excess electric energy to the AC high-voltage bus side through rectification and inversion. The electric energy can be provided to other traction substations through the AC high-voltage bus ring network, as shown in Figure 18 .
[0162] In some embodiments, the control system comprises an operation control system and an information system. Please refer to Figure 19 . The operation control system comprises a central device for data interaction with the information system, a vehicle-mounted device arranged on the vehicle 300, and a trackside device arranged beside the track system 200. The vehicle-mounted device comprises a speed sensor for detecting the running speed of the corresponding vehicle 300, an electronic tag for recording the identity information of the corresponding vehicle 300, and a vehicle-mounted loop antenna for data interaction with the central device. The trackside device comprises a loop communication unit, which is in communication connection with the central device and the vehicle-mounted loop antenna, and is used to realize data interaction between the vehicle-mounted device and the central device.
[0163] The information system mainly comprises an air rail transport management platform, an intelligent operation and maintenance management system, a comprehensive monitoring system and a basic support platform. The system framework is as shown in Figure 20The air-rail transportation management platform mainly integrates mine production management system, fast loading system 400, transportation control system, and station warehouse management system, etc. Through the organic combination and collaborative work of each system module, the safety and efficiency of air-rail transportation are realized, which is the core of the efficient operation of the entire air-rail. The transportation management system mainly includes transportation plan management, transportation order management, motor vehicle transportation state management, transportation exception management, data statistical analysis and other function modules. The intelligent operation and maintenance management system fully utilizes information technology and intelligent technology, and innovatively realizes active operation and maintenance of equipment, health management of equipment, information interaction with the rail system 200, the motor vehicle 300, the power supply system equipment, the coal fast loading equipment, the coal loading container, the information room, etc. The comprehensive monitoring system realizes real-time collection and centralized monitoring of data of air-rail related equipment and environment for the purpose of efficient transportation and safety protection, and assists in completing the coordination and linkage function between subsystems.
[0164] The basic support platform includes a machine room data center, a virtualization platform, and a network communication system. The machine room data center provides a support platform for the overall deployment of the air-rail information system, ensuring stable and efficient operation of the air-rail system. Important information technology equipment such as servers and core network devices are installed in the machine room, and auxiliary facilities such as power supply equipment, UPS equipment, air conditioning equipment, security equipment, fire fighting equipment, power and environmental monitoring equipment are configured. Meet the requirements of information technology equipment and operation and maintenance personnel for temperature, humidity, cleanliness, electromagnetic field strength, noise interference, electrical safety, power safety, waterproof, anti-seismic, lightning protection and grounding, etc. Provide a stable and reliable operating environment for information technology equipment, reduce equipment failure rate, and prolong equipment service life. The virtualization platform uses self-controllable virtualization technology to build a multi-node server cluster and build a private cloud architecture platform, providing a high-availability, high-efficiency, easy-to-maintain, and scalable operating environment for the intelligent air-rail information platform. Deploy data backup systems to achieve unified data backup management of the intelligent air-rail information platform. The network communication system uses optical fiber communication network, which is the main medium for data transmission of the intelligent air-rail information platform. A three-layer network system architecture is adopted to build a stable and efficient network communication system to meet the data exchange needs between subsystems of the intelligent air-rail information platform.
[0165] Taking the coal transportation between the coal mine area and the railway station as an example, according to the container transportation system 1000 provided by one or more embodiments of the present application, the operation process is as follows:
[0166] (1) Bulk coal transportation: please refer to Figure 1 and Figure 2Coal loading and unloading points are set up at the starting and ending points of the line. Coal is quantitatively loaded into the silo of the fast loading system 400 in the mining area. After loading, it is automatically transported by the collection vehicle 300 on the rail system 200 to the empty rail loading and unloading station near the railway station for unloading. The coal is unloaded into the product bin or the receiving pit, collected by the belt conveyor, and then sent to the fast quantitative loading system by the loading belt conveyor for railway loading. After loading, it is transported to the railway station through the circular loading line for delivery.
[0167] (2)Container transport: Please refer to Figure 1 and Figure 3 Container loading and unloading points are set up at the starting and ending points of the line. Containers are quantitatively loaded into trucks through the silos of the quick loading system 400 in the mining area. After loading, they are automatically transported by the container transport vehicle 300 on the rail system 200 to the container loading and unloading station near the railway station for loading and unloading operations. They are then loaded onto railways through rail cranes / reach loaders. After loading, they are transported to the railway station through the circular loading line for dispatching operations.
[0168] (3)Container loading and unloading process:
[0169] (3-1) Transferring the container from the ground freight yard to the aerial rail transport vehicle: A heavy forklift lifts the container to the upper platform of the fixed transfer system 500, such as Figure 14 As shown in (a) → the container lock hole detection system outputs the position signal to the control system of the fixed transshipment system 500 → the fine-tuning mechanism fine-tunes the container to the docking position, as shown in Figure 14 (b) → After receiving the box-matching signal from the mobile truck 300, the telescopic support 520 of the fixed loading and unloading system 500 completes the box-matching operation with the mobile truck 300 by lifting to a certain height, as shown in FIG. Figure 14 As shown in (c), the fixing and changing system 500 is then returned to the initial position.
[0170] (3-2) Operation process of transferring the container on the container transport vehicle 300 to the ground freight yard: After the telescopic support of the fixed loading and unloading system 500 receives the unloading signal from the container transport vehicle 300, it completes the unloading operation with the container transport vehicle 300 by lifting to a certain height and returns to the initial position. The heavy forklift lifts the container from the fixed loading and unloading system 500 to the ground freight yard.
[0171] The container transportation system 1000 provided according to one or more embodiments of the present application has the following beneficial effects:
[0172] 1. The container transport system 1000 adopts a suspended monorail with an I-shaped closed box beam 221 + a "car-holding rail" structure for transportation. It is compatible with both bulk cargo and container transportation, and can adapt to special working conditions such as high altitude, large drop, large temperature difference, strong wind and sand, and large transport volume.
[0173] 2. The collection sports car 300 adopts a "linear motor driving + steel wheel and rail" mode, and vehicle traction and braking are realized through electromagnetic force between the mover 350 installed on the collection sports car 300 and the stator 230 installed on the track beam 220.
[0174] 3. Energy feedback: for the scene of heavy vehicle downhill and light vehicle uphill during the operation of the empty track, the regenerative energy generated by the vehicle braking is fed back to the power grid or used by other collection sports cars 300 through the collection sports car 300 and the voltage and frequency conversion device, which can greatly reduce the cost of electric energy and meet the green environmental protection concept.
[0175] 4. The coal transportation adopts a bottom opening door structure to directly unload coal to the product bin, simplifying the transportation link and improving the transportation efficiency.
[0176] In the present application, unless specifically defined and limited otherwise, "on" or "under" of a first feature to a second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, "on", "above" and "above" of the first feature to the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" of the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0177] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0178] In the present application, unless otherwise specifically defined and limited, the terms "connection", "fixing" and the like should be broadly understood, for example, "fixing" can be fixed connection, or detachable connection, or integral; can be mechanical connection, or electrical connection; can be directly connected, or indirectly connected through an intermediate medium; can be the internal communication of two elements or the interaction relationship of two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0179] In addition, the descriptions in the present application such as "first", "second", etc. are only for the purpose of description and cannot be understood as indicating or implying the relative importance of the indicated technical features or implying the number of the indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.
[0180] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made thereto without departing from the principles and spirit of the present application, the scope of which is defined by the claims and their equivalents.
Claims
1. An empty rail system, characterized in that: include: A track system comprises a pier and a track beam mounted on the pier, wherein the track beam is provided with a track; the pier is gate-shaped; the pier is provided with a corbel assembly and a support provided on the corbel assembly; the track beam comprises a closed box beam, two tracks provided on the outside and on both sides of the closed box beam, and a support provided on the top of the closed box beam, wherein the support is provided on the support; a reinforcement assembly is provided at the bottom of the closed box beam, the bottom plate of the closed box beam extends outward to form a track mounting plate, the track is provided on the upper surface of the track mounting plate, and the reinforcement assembly is provided on the lower surface of the bottom plate; A collective motion vehicle for connecting a transport unit, wherein the collective motion vehicle is provided with a wheel assembly, and the wheel assembly can move along the track so that the collective motion vehicle can transport the transport unit; the collective motion vehicle comprises a bogie assembly, a frame assembly and a suspension assembly, and the suspension assembly is connected between the bogie assembly and the frame assembly to allow relative shaking between the bogie assembly and the frame assembly; the bogie assembly comprises a frame assembly, at least two U-shaped wheel frames, at least four of the wheel assemblies and at least two sets of retaining frames, and the frame assembly is located below the track beam , and is parallel to the track beam, the length of the frame assembly is greater than the sum of the lengths of the retaining frame and the two U-shaped wheel frames connected thereto; the U-shaped wheel frame is arranged on the frame assembly, and the bottom portion of the closed box beam is located in the U-shaped cavity of the U-shaped wheel frame, forming a "car-holding-rail" running mechanism; at least two groups of the retaining frames are respectively connected between two adjacent U-shaped wheel frames; at least four wheel assemblies are respectively installed on at least two U-shaped wheel frames, so that the wheel assemblies move along the two tracks respectively; the wheels in the wheel assembly are steel wheels; The collective motion vehicle is driven by a linear motor, the stator of the linear motor is arranged at the bottom of the track beam, and the mover of the linear motor is arranged on the collective motion vehicle.
2. The empty rail system according to claim 1, characterized in that The track system is a closed loop structure, including a first transfer section close to the first yard, a second transfer section close to the second yard, and an empty vehicle transport section and a loaded vehicle transport section connected to the first transfer section and the second transfer section.
3. The empty rail system according to claim 2, characterized in that The altitude of the first transfer section is greater than that of the second transfer section; the collective vehicle operating on the empty vehicle transport section is used to transfer the empty transport unit from the second transfer section to the first transfer section; the collective vehicle operating on the heavy vehicle transport section is used to transfer the loaded transport unit from the first transfer section to the second transfer section.
4. The empty rail system according to claim 2, characterized in that The empty vehicle transport section is provided with a storage line for storing the collective vehicle and / or the transport unit, a maintenance area for repairing the collective vehicle and / or the transport unit, and a train inspection area for carrying out train inspections on the collective vehicle and / or the transport unit; The empty vehicle transport section and the loaded vehicle transport section are both provided with one or more fault stop lines.
5. The empty rail system according to any one of claims 1 to 4, characterized in that: The frame assembly is used to be connected to the top or bottom of the carrying unit.
6. A container transportation system, characterized in that: include: The empty rail system according to any one of claims 1 to 5; Carrying unit, used for transporting goods; A transfer device for transferring the transport unit between the first stacking yard and the collection vehicle, and / or for transferring the transport unit between the second stacking yard and the collection vehicle; a traction and power supply system, electrically connected to the stator of the linear motor, for providing traction and power supply to the collective motion vehicle; A control system is used to control the operation of the transport vehicle, the transfer device and the traction and power supply system.
7. The container transportation system according to claim 6, characterized in that: The first stacking yard and the second stacking yard are both provided with an empty container stacking area and a loaded container stacking area; the empty container stacking area and the loaded container stacking area are both equipped with the transfer device; The transfer device includes a transshipment device or a lifting device; the transshipment device or the lifting device is used to transfer the transport unit between the container transport vehicle and the empty container yard area / the full container yard area.
8. The container transportation system according to claim 7, characterized in that: The transfer device further includes a transport vehicle, which is used to transfer the carrying unit between the empty container yard area and the loaded container yard area.
9. The container transportation system according to claim 8, characterized in that: The first yard is provided with a quick loading system for loading goods into the transport unit; the second yard is located at a railway station; The transport vehicle is used to transfer the transport unit placed in the empty container yard area to a position docking with the quick assembly system, and to transfer the loaded transport unit to the loaded container yard area.
10. The container transportation system according to claim 7, characterized in that: The first yard is provided with a quick loading system for loading goods into the carrier unit, and the quick loading system is provided on the track system; The container transportation system also includes a mobile transfer system for docking the quick-loading system and the container transport vehicle; the mobile transfer system is provided with more than two limiting structures for placing the transport units; the empty transport units and the loaded transport units are respectively arranged in different limiting structures; the mobile transfer system moves to drive the empty transport units to move to the bottom of the quick-loading system, and the loaded transport units to move to the bottom of the container transport vehicle.
11. The container transportation system according to claim 10, characterized in that: The mobile dressing system comprises: a replacement track, arranged at an angle to the track system; A running mechanism, moving along the changing track; a telescopic support, the lower end of which is connected to the running mechanism; The limiting platform is arranged at the upper end of the telescopic support and is provided with the limiting structure.
12. The container transportation system according to claim 7, characterized in that: The dressing equipment is a fixed dressing system, which includes: running gear; a telescopic support, the lower end of which is connected to the running device; The lower platform is arranged at the upper end of the telescopic support and is used for supporting the carrying unit.
13. The container transportation system according to claim 12, characterized in that: The fixed dressing system also includes: an upper platform movably disposed on the lower platform; The fine-tuning mechanism is arranged on the lower platform and is connected to the upper platform for force transmission so as to fine-tune the position of the upper platform.
14. The container transportation system according to any one of claims 6 to 13, characterized in that: The transport unit is a standard container or a container with an open top.
15. The container transportation system according to any one of claims 6 to 13, characterized in that: The traction and power supply system includes: Bidirectional traction converter system, connected to the AC high-voltage bus and the DC high-voltage bus; A downhill traction system is connected to the DC high-voltage bus and is used to supply power to the transport vehicle carrying the loaded carrier; An uphill traction system is connected to the DC high-voltage bus and is used to supply power to the transport vehicle on which the empty transport unit is suspended; Wherein, when the transport vehicle with the loaded transport unit suspended thereon is in a downhill state, the downhill traction system is in a power generation state to feed power to the DC high-voltage bus.
16. The container transportation system according to any one of claims 6 to 13, characterized in that: The control system includes an operation control system and an information system; the operation control system includes: Central equipment, used for interacting with the information system data; A vehicle-mounted device, provided on the collective motion vehicle, comprising a speed sensor for detecting the speed of the corresponding collective motion vehicle, an electronic tag for recording the identity information of the corresponding collective motion vehicle, and a vehicle-mounted loop antenna for data exchange with the central device; The trackside equipment includes a loop communication unit, which is communicatively connected to the central equipment and the vehicle-mounted loop antenna, and is used to realize data interaction between the vehicle-mounted equipment and the central equipment.
Citation Information
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