A bending device for a composite sandwich panel and a method of using the same

Abstract

The present application relates to the field of sandwich panel bending equipment, in particular to a kind of bending processing device of composite sandwich panel, including bending device, sandwich panel, guide device, section bar pillar and positioning device, the lower end surface four corners of the guide device are all fixedly installed with the section bar pillar for supporting, and positioning device is fixedly arranged near the front in the upper end surface of the guide device, the upper end surface of the guide device is close to the middle and is provided with bending device, and the sandwich panel is fixedly connected between the bending device and the positioning device.The present application is provided with guide device and positioning device, when the sandwich panel of different thickness is bent, servo motor can be connected by ball screw and ball slide screw, and then drive first bending press plate and second bending press plate to slide limit, so that first bending press plate and second bending press plate are stably bent to sandwich panel, and then the stability of equipment for bending positioning of different thickness sandwich panel is improved.

Description

Technical Field

[0001] This invention relates to the field of composite sandwich panel equipment technology, specifically to a bending processing device for composite sandwich panels and its usage method. Background Technology

[0002] Composite sandwich panel products consist of two layers of molded metal or other material panels and a high-polymer heat-insulating core that is foamed and cured directly between the panels.

[0003] For example, the invention patent disclosed in publication number CN111976015A discloses a bending processing equipment for composite sandwich panels, which includes a base plate, a counterweight foot fixedly installed on the bottom surface of the base plate, a support frame fixedly installed on the top surface of the base plate, a fixed panel fixedly installed on the top of the support frame, a limit frame throughly installed on the top and bottom surfaces of the fixed panel, and a limit groove opened on the front and rear sides of the inner wall of the limit frame.

[0004] Although the above-mentioned equipment can bend composite sandwich panels, it lacks sufficient automation in centering the bending of the panels and is also insufficient in adapting to bending panels of different widths and lengths. Therefore, a bending processing device for composite sandwich panels and its usage method are needed to solve the problems mentioned above. Summary of the Invention

[0005] The purpose of this invention is to provide a bending processing device for composite sandwich panels and a method for using the same, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a bending processing device for composite sandwich panels, comprising a bending device, a sandwich panel, a guiding device, a profile support column, and a positioning device.

[0007] The guide device has four fixed support profiles at its lower end face corners, and a positioning device is fixedly installed near the front of the guide device on its upper end face. A bending device is installed near the middle of the upper end face of the guide device, and a sandwich plate is fixedly engaged between the bending device and the positioning device.

[0008] The guiding device includes a positioning groove, a support plate, a servo motor, a ball screw, and a fixed plate. The lower end face of the support plate is symmetrically provided with a fixed plate for limiting the position, and the ball screw is rotatably engaged with the inner end face of the two sets of fixed plates. The rear end face of the fixed plate is fixedly provided with a servo motor facing the ball screw. The inner end face of the support plate is provided with a positioning groove facing the ball screw.

[0009] Preferably, the bending device includes a connecting side plate, a stepper motor, a central guide groove, a first bending pressure plate, a bidirectional lead screw, a guide slide, a support bracket, a central clamping plate, a guide slide shaft, and a ball bearing slide. A central guide groove is provided at the center of the inner end face of the first bending pressure plate. A connecting side plate is symmetrically arranged on the side end face of the first bending pressure plate, and a guide slide shaft for guiding is symmetrically arranged on the front end face of the connecting side plate. A support bracket is fixedly installed on the rear end face of the two sets of connecting side plates, and a bidirectional lead screw is rotatably engaged on the inner end face of the support bracket. A stepper motor is arranged on the side end face of the support bracket directly opposite the bidirectional lead screw. A guide slide is symmetrically threaded to the inner end face of the support bracket through the bidirectional lead screw, and a central clamping plate is fixedly arranged at the center of the lower end face of the guide slide. A ball bearing slide is fixedly installed at the center of the lower end face of the first bending pressure plate.

[0010] Preferably, the positioning device includes a second bending pressure plate, a fixed guide groove, a limiting slide, a fixed guide hole, and a positioning plate. The fixed guide groove is provided at the center of the inner end face of the second bending pressure plate, and the limiting slide is symmetrically provided at the side end face of the second bending pressure plate. The limiting slide is symmetrically provided at the inner end face, and two sets of positioning plates are provided at the center of the lower end face of the second bending pressure plate.

[0011] Preferably, the centering guide groove is directly opposite the fixed guide groove, and the height of the centering guide groove and the fixed guide groove is equal to the thickness of the centering clamping plate. The centering clamping plate is slidably engaged inside the first bending pressure plate through the centering guide groove, and the centering clamping plate is slidably engaged inside the second bending pressure plate through the fixed guide groove.

[0012] Preferably, the second bending pressure plate is coaxial with the first bending pressure plate, and the guide slide shaft is slidably engaged with the limiting slide block through the fixed guide hole. The two sets of fixed guide holes can cooperate with the sliding limit of the guide slide shaft, thereby providing sufficient guiding foundation for the forward bending of the bending device.

[0013] Preferably, the ball slide is adapted to the ball screw, and the bending device is threadedly slidably connected to the upper end face of the guide device through the adaptation of the ball slide and the ball screw. The ball screw can drive the ball slide to move forward or backward stably, providing sufficient support for bending the sandwich panel between the first bending plate and the second bending plate.

[0014] Preferably, the inner walls of the two sets of central clamping plates are fitted and connected to the sandwich panel, and the ball bearing slide is slidably engaged with the positioning slide groove. The two sets of central clamping plates with centripetal or centrifugal displacement can centrally limit the side of the sandwich panel, thereby improving the stability of the sandwich panel in the bending device and positioning device, and facilitating subsequent bending operations.

[0015] A method of using a bending device for composite sandwich panels includes the following steps:

[0016] S1: Before bending, the workers can position the hoisting equipment to the side of the guide device, which can quickly hoist and position the sandwich panel to supply material for subsequent bending;

[0017] S2: To center the sandwich panel after loading, the operator can start the stepper motor, which can synchronously drive the two sets of guide slides to perform centripetal displacement through the bidirectional lead screw. The two sets of guide slides can drive the two sets of centering clamps to center the sandwich panel located in the middle.

[0018] S3: To stably bend and shape the sandwich panel, the operator can start the servo motor. The servo motor can drive the ball slide connected to it to move forward through the ball screw. The first bending plate can slowly drive the sandwich panel that is in contact with it toward the rear of the second bending plate until the front of the first bending plate is completely in contact with the second bending plate, thus completing the bending operation of the sandwich panel.

[0019] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0020] 1. By setting up a guiding device and a positioning device, when bending sandwich panels of different thicknesses, the servo motor can be connected to the ball screw and the ball slide through the thread, thereby driving the first bending pressure plate and the second bending pressure plate to slide and limit, so that the first bending pressure plate and the second bending pressure plate can stably bend and limit the sandwich panel, thereby improving the stability of the equipment for bending and positioning sandwich panels of different thicknesses.

[0021] 2. By setting up a bending device, the present invention enables the stepper motor to synchronously drive two sets of central clamping plates to perform centripetal displacement through a bidirectional lead screw during the bending and shaping of the sandwich panel, thereby accurately positioning and centering the sandwich panel to be bent, and improving the accuracy of subsequent bending of the sandwich panel. Attached Figure Description

[0022] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is a split view of the main body of the present invention;

[0024] Figure 2 This is a schematic diagram of the main structure of the present invention;

[0025] Figure 3 This is a schematic diagram of the bending device structure of the present invention;

[0026] Figure 4 This is an exploded view of the bending device of the present invention;

[0027] Figure 5 This is a schematic diagram of the guiding device structure of the present invention;

[0028] Figure 6 This is a schematic diagram of the positioning device of the present invention.

[0029] In the diagram: 1-Bending device, 2-Sandwich panel, 3-Guiding device, 4-Profile support column, 5-Positioning device, 11-Connecting side plate, 12-Stepper motor, 13-Centered guide groove, 14-First bending pressure plate, 15-Double-actuated screw, 16-Guide slide, 17-Support bracket, 18-Centered clamping plate, 19-Guide slide shaft, 110-Ball slide, 31-Positioning groove, 32-Supporting plate, 33-Servo motor, 34-Ball screw, 35-Fixed plate, 51-Second bending pressure plate, 52-Fixed guide groove, 53-Limiting slide, 54-Fixed guide hole, 55-Positioning plate. Detailed Implementation

[0030] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0031] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this application described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0032] The invention will be further described below with reference to the accompanying drawings. Example

[0033] Please see Figure 1-6 One embodiment of the present invention provides a bending processing device for composite sandwich panels, comprising a bending device 1, a sandwich panel 2, a guiding device 3, a profile support 4, and a positioning device 5.

[0034] The guide device 3 has four fixed support profiles 4 at the four corners of its lower end face, and a positioning device 5 is fixedly installed near the front of the guide device 3 on its upper end face. A bending device 1 is installed near the middle of the upper end face of the guide device 3, and a sandwich plate 2 is fixedly connected between the bending device 1 and the positioning device 5.

[0035] The guide device 3 includes a positioning groove 31, a support plate 32, a servo motor 33, a ball screw 34, and a fixing plate 35. The lower end face of the support plate 32 is symmetrically provided with a fixing plate 35 for limiting the position, and the ball screw 34 is rotatably engaged with the inner end face of the two sets of fixing plates 35. The rear end face of the fixing plate 35 is fixedly provided with a servo motor 33 facing the ball screw 34. The inner end face of the support plate 32 is provided with a positioning groove 31 facing the ball screw 34.

[0036] The bending device 1 includes a connecting side plate 11, a stepper motor 12, a central guide groove 13, a first bending pressure plate 14, a two-way lead screw 15, a guide slide 16, a support bracket 17, a central clamping plate 18, a guide slide shaft 19, and a ball bearing slide 110. A central guide groove 13 is provided at the center of the inner end face of the first bending pressure plate 14. The connecting side plate 11 is symmetrically arranged on the side end face of the first bending pressure plate 14, and a guide slide shaft 19 for guidance is symmetrically arranged on the front end face of the connecting side plate 11. Two sets of connecting side plates... A support bracket 17 is fixedly installed on the rear end face of the plate 11, and a bidirectional lead screw 15 is rotatably engaged on the inner end face of the support bracket 17. A stepper motor 12 is provided on the side end face of the support bracket 17 directly opposite the bidirectional lead screw 15. A guide slide 16 is symmetrically threaded to the inner end face of the support bracket 17 through the bidirectional lead screw 15. A centering clamp 18 is fixedly installed at the center of the lower end face of the guide slide 16. A ball bearing slide 110 is fixedly installed at the center of the lower end face of the first bending pressure plate 14.

[0037] The positioning device 5 includes a second bending pressure plate 51, a fixed guide groove 52, a limiting slide 53, a fixed guide hole 54, and a positioning plate 55. The fixed guide groove 52 is provided at the center of the inner end face of the second bending pressure plate 51, and the limiting slide 53 is symmetrically provided at the side end face of the second bending pressure plate 51. The fixed guide hole 54 is symmetrically provided at the inner end face of the limiting slide 53, and two sets of positioning plates 55 are provided at the center of the lower end face of the second bending pressure plate 51.

[0038] The centering guide groove 13 is directly opposite the fixed guide groove 52, and the height of the centering guide groove 13 and the fixed guide groove 52 is equal to the thickness of the centering clamping plate 18. The centering clamping plate 18 is slidably engaged inside the first bending pressure plate 14 through the centering guide groove 13, and the centering clamping plate 18 is slidably engaged inside the second bending pressure plate 51 through the fixed guide groove 52.

[0039] The second bending pressure plate 51 is coaxial with the first bending pressure plate 14. The guide slide 19 slides and engages with the limiting slide 53 through the fixed guide hole 54. The two sets of fixed guide holes 54 can cooperate with the sliding limit of the guide slide 19, thereby providing sufficient guiding foundation for the forward bending of the bending device 1.

[0040] The ball slide 110 is adapted to the ball screw 34, and the bending device 1 is threadedly slidably connected to the upper end face of the guide device 3 through the adaptation of the ball slide 110 and the ball screw 34. The ball screw 34 can drive the ball slide 110 to move forward or backward stably, which can provide sufficient support for the subsequent bending of the sandwich panel 2 between the first bending pressure plate 14 and the second bending pressure plate 51.

[0041] The inner walls of the two sets of central clamping plates 18 are fitted and connected to the sandwich panel 2, and the ball bearing slide 110 is slidably engaged with the positioning slide 31. The two sets of central clamping plates 18 with centrifugal or radial displacement can center and limit the side of the sandwich panel 2, thereby improving the stability of the sandwich panel 2 in the bending device 1 and positioning device 5, and facilitating subsequent bending operations.

[0042] A method of using a bending device for composite sandwich panels includes the following steps:

[0043] S1: Before bending, the workers can position the hoisting equipment to the side of the guide device 3, which can quickly hoist and position the sandwich panel 2 to supply material for subsequent bending.

[0044] S2: After the sandwich panel 2 is fed, the operator can start the stepper motor 12. The stepper motor 12 can drive the two sets of guide slides 16 to move centripetally through the bidirectional lead screw 15. The two sets of guide slides 16 can drive the two sets of centering clamping plates 18 to center the sandwich panel 2 located in the middle.

[0045] S3: To stably bend and shape the sandwich panel 2, the operator can start the servo motor 33. The servo motor 33 can drive the ball slide 110, which is threadedly connected to it, to move forward through the ball screw 34. The first bending pressure plate 14 can slowly drive the sandwich panel 2 that is in contact with it to move towards the rear of the second bending pressure plate 51 until the front of the first bending pressure plate 14 is completely in contact with the second bending pressure plate 51, thus completing the bending operation of the sandwich panel 2.

[0046] Working principle: Before use, the user can use an external hoisting device to position the sandwich panel 2 to be bent between the bending device 1 and the positioning device 5. Then, the user can start the stepper motor 12, which will drive the bidirectional lead screw 15 to rotate. This bidirectional lead screw 15 will synchronously drive the two sets of guide slides 16 to perform centripetal displacement, thereby enabling the two sets of guide slides 16 to drive the two sets of centering clamping plates 18 to center the sandwich panel 2 located in the middle. After centering the sandwich panel 2 is completed... Then, the user can start the servo motor 33, which can drive the ball screw 34 at the front to rotate. When the ball screw 34 rotates, it can drive the ball slide 110 connected to it to move forward, so that the first bending pressure plate 14 can slowly drive the sandwich plate 2 that is in contact with it to move towards the rear of the second bending pressure plate 51 until the front of the first bending pressure plate 14 is completely in contact with the second bending pressure plate 51, thus completing the bending operation of the sandwich plate 2.

[0047] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A bending processing device for composite sandwich panels, characterized in that: It includes a bending device (1), a sandwich panel (2), a guiding device (3), a profile support (4), and a positioning device (5). The guide device (3) has four fixed support profiles (4) at the four corners of its lower end face, and a positioning device (5) is fixedly installed on the upper end face of the guide device (3) near the front. A bending device (1) is installed on the upper end face of the guide device (3) near the middle, and a sandwich plate (2) is fixedly connected between the bending device (1) and the positioning device (5). The guiding device (3) includes a positioning groove (31), a support plate (32), a servo motor (33), a ball screw (34), and a fixing plate (35). The lower end face of the support plate (32) is symmetrically provided with a fixing plate (35) for limiting the position, and the ball screw (34) is rotatably engaged with the inner end face of the two sets of fixing plates (35). The rear end face of the fixing plate (35) is fixedly provided with a servo motor (33) facing the ball screw (34). The inner end face of the support plate (32) is provided with a positioning groove (31) facing the ball screw (34). The bending device (1) includes a connecting side plate (11), a stepper motor (12), a central guide groove (13), a first bending pressure plate (14), a two-way lead screw (15), a guide slide (16), a support bracket (17), a central clamping plate (18), a guide slide shaft (19), and a ball bearing slide (110). The centering guide groove (13) is provided at the center of the inner end face of the first bending pressure plate (14). The connecting side plate (11) is symmetrically provided on the side end face of the first bending pressure plate (14), and the guide slide shaft (19) for guidance is symmetrically provided on the front end face of the connecting side plate (11). The two sets of connecting side plates (11) are connected to the guide slide shaft (19) for guidance. A support bracket (17) is fixedly installed on the rear end face of the side plate (11), and a double-acting screw (15) is rotatably engaged on the inner end face of the support bracket (17). A stepper motor (12) is provided on the side end face of the support bracket (17) directly opposite the double-acting screw (15). A guide slide (16) is symmetrically threaded to the inner end face of the support bracket (17) through the double-acting screw (15). A centering clamp (18) is fixedly installed at the center of the lower end face of the guide slide (16). A ball bearing slide (110) is fixedly installed at the center of the lower end face of the first bending pressure plate (14). The positioning device (5) includes a second bending pressure plate (51), a fixed guide groove (52), a limiting slide (53), a fixed guide hole (54), and a positioning plate (55). The fixed guide groove (52) is provided at the center of the inner end face of the second bending pressure plate (51), and the limiting slide (53) is symmetrically provided on the side end face of the second bending pressure plate (51). The limiting slide (53) is symmetrically provided on the inner end face of the limiting slide (53), and two sets of positioning plates (55) are provided at the center of the lower end face of the second bending pressure plate (51). The centering guide groove (13) is directly opposite the fixed guide groove (52), and the height of the centering guide groove (13) and the fixed guide groove (52) is equal to the thickness of the centering clamping plate (18). The centering clamping plate (18) is slidably engaged in the first bending pressure plate (14) through the centering guide groove (13), and the centering clamping plate (18) is slidably engaged in the second bending pressure plate (51) through the fixed guide groove (52).

2. The bending device for composite sandwich panels according to claim 1, characterized in that: The second bending pressure plate (51) is coaxial with the first bending pressure plate (14), and the guide slide (19) slides and engages with the limiting slide (53) through the fixed guide hole (54).

3. The bending device for composite sandwich panels according to claim 2, characterized in that: The ball slide (110) is adapted to the ball screw (34), and the bending device (1) is threadedly slidably connected to the upper end face of the guide device (3) through the adaptation of the ball slide (110) and the ball screw (34).

4. The bending device for composite sandwich panels according to claim 3, characterized in that: The inner walls of the two sets of central clamping plates (18) are fitted and connected to the core plate (2), and the ball bearing slide (110) is slidably engaged with the positioning slide (31).

5. A method of using a bending processing apparatus for the composite sandwich panel according to any one of claims 1-4, characterized in that: Includes the following steps: S1: Before bending, the staff will position the hoisting equipment to the side of the guide device (3) so that the sandwich panel (2) can be quickly hoisted and positioned to supply material for subsequent bending. S2: After the sandwich panel (2) is loaded, the operator starts the stepper motor (12). The stepper motor (12) can drive the two sets of guide slides (16) to perform centripetal displacement through the bidirectional lead screw (15). The two sets of guide slides (16) can drive the two sets of centering clamping plates (18) to center the sandwich panel (2) located in the middle. S3: The sandwich panel (2) is bent and shaped stably. The operator starts the servo motor (33). The servo motor (33) can drive the ball slide (110) connected to it to move forward through the ball screw (34). The first bending plate (14) can slowly drive the sandwich panel (2) that is in contact with it to move towards the rear of the second bending plate (51) until the front of the first bending plate (14) is completely in contact with the second bending plate (51), and then the bending operation of the sandwich panel (2) is completed.

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