Dye mixing device
By introducing height adjustment, deoxidation and beating mechanisms into the dye mixing device, the problems of dye adhesion and oxidation are solved, and the effects of efficient dye mixing and cost reduction are achieved.
Patent Information
- Application Number
- CN202310737981.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-21
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2043-06-21
AI Technical Summary
During the dye mixing and stirring process, the mixed dyes tend to adhere to the inner wall of the mixing drum, causing waste. At the same time, the dyes cannot be completely isolated from the air, resulting in oxidation of the dyes and additives, reducing the reducing ability and increasing the amount and cost of reducing agents.
A dye mixing device including a stirring mechanism, a deoxygenation mechanism and a knocking mechanism is adopted. The height of the stirring drum is adjusted by the height adjustment mechanism, the deoxygenation mechanism reduces the oxygen content in the stirring drum, and the knocking mechanism prevents dye adhesion, thereby improving the dye reduction ability and stirring efficiency.
It effectively prevents dyes from adhering to the inner wall of the mixing drum, reduces the amount of reducing agent used, reduces dyeing and sewage treatment costs, and improves mixing efficiency and reducing capacity.
Smart Images
Figure CN116550214B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of garment processing, and in particular relates to a dye mixing device. Background Art
[0002] When dyes are mixed and stirred, the mixed dyes are likely to adhere to the inner wall of the mixing drum, causing waste. In addition, during the mixing process, the dyes cannot be completely isolated from the air, and the dyes and other additives have been oxidized, reducing the reducing ability of the dyes or additives, resulting in an increase in the use of reducing agents and increased costs. Summary of the Invention
[0003] The purpose of the present invention is to solve the problem that when dyes are mixed and stirred, the mixed dyes are easily adhered to the inner wall of the mixing drum, causing waste, and the dyes cannot be completely isolated from the air during the stirring and mixing process, the dyes and other auxiliary agents are oxidized, and the reducing ability of the dyes or auxiliary agents is reduced. A dye mixing device is proposed.
[0004] In order to achieve the above object, the present invention adopts the following technical solutions:
[0005] A dye mixing device includes: a stirring mechanism, a deoxidizing mechanism, a beating mechanism, and a height adjustment mechanism. The height adjustment mechanism is arranged on both sides of the stirring mechanism, the beating mechanism is arranged on the top of the stirring mechanism, the deoxidizing mechanism is arranged inside the stirring mechanism, one end of the deoxidizing mechanism is movably connected to the stirring mechanism, the beating mechanisms are evenly arranged along the circumferential direction of the top side of the stirring mechanism, and one end of the height adjustment mechanism is connected to the side of the stirring mechanism.
[0006] The stirring mechanism includes a first bracket, a second bracket is arranged at the center of the top surface of the first bracket, a magnetic sleeve is vertically arranged on the top of the inner wall of the first bracket, the interior of the magnetic sleeve is hollow and the upper and lower ends of the magnetic sleeve are arranged to be open, and the bottom of the inner cavity of the magnetic sleeve is matched with a stirring drum that can slide along the guide direction of the inner cavity of the magnetic sleeve, the bottom of the side of the stirring drum is connected to the height adjustment mechanism, the bottom end of the stirring drum is connected to the discharge pipe, and a plurality of feed valves are evenly spaced along the circumferential direction on the top edge of the stirring drum. A motor is arranged at the center of the top of the second bracket, and the output shaft of the motor moves vertically downward to pass through the wall of the second bracket, and the bottom end of the output shaft of the motor is coaxially arranged There is a rotating drum, the side wall of the rotating drum is movably connected to the knocking mechanism, the bottom end of the rotating drum movably passes through the first bracket, the bottom end of the rotating drum is coaxially provided with a turntable, a connecting column is coaxially provided below the turntable, the top of the circumferential surface of the connecting column is evenly spaced along the circumferential direction of the connecting column. The key slots are vertically arranged and extend to the top of the connecting column, and a flat key is matched with the top of each key slot. The top of the flat key is connected to the bottom of the turntable, and a rotating shaft is coaxially provided at the bottom end of the connecting column. The bottom end of the rotating shaft movably passes through the mixing drum and extends to the bottom of the inner cavity of the mixing drum. A rotating disk is coaxially sleeved on the outside of the bottom end of the rotating shaft. Several rotating disks are evenly spaced along the extension direction of the rotating shaft, and two adjacent The rotating disks conflict with each other, and a number of chutes are evenly spaced along the circumferential direction on the top of each rotating disk. The chutes penetrate the rotating disk and extend radially along the rotating disk. A through hole connecting the chutes is provided on the circumferential surface of the rotating disk. The through hole penetrates the rotating disk radially along the rotating disk. The number of the through holes corresponds to the number of the chutes. A socket corresponding to the through hole is provided on the circumferential side wall of the rotating shaft. A magnet is provided in the socket. A metal stirring shaft is matched in the through hole. The metal stirring shaft is movably provided in the through hole. One end of the metal stirring shaft adjacent to the rotating shaft is matched and inserted into the socket. The end of the metal stirring shaft away from the socket extends out of the through hole. One end of the metal stirring shaft adjacent to the rotating shaft A sliding rod matching the slide groove is vertically passed through the end, and the sliding rod can slide along the guide direction of the slide groove; as the mixed dye is gradually discharged, the weight of the mixing drum gradually decreases, and the mixing drum rises under the action of the height adjustment mechanism, and the mixing drum continues to extend into the magnetic sleeve. The metal stirring shaft and rotating disk exposed due to the drop of the mixed dye liquid level rise to the inner cavity of the magnetic sleeve, and the magnetic sleeve attracts the metal stirring shaft to disengage from the jack, and the metal stirring shaft is separated from the rotating shaft. At this time, the rotating shaft only drives the metal stirring shaft and rotating disk still in the mixed dye liquid surface to rotate, and the metal stirring shaft and rotating disk on the mixed dye liquid surface no longer rotate because the metal stirring shaft is separated from the rotating shaft.
[0007] Preferably, the deaerator mechanism includes a through hole and a first ring coaxially sleeved on the outside of the rotating shaft, the first ring is located above the mixing drum, and the first ring is evenly spaced along the circumferential direction. The connecting sleeve extends radially along the first ring, and a second ring is coaxially arranged on the suspended end of the inner cavity of the connecting sleeve. A sliding rod is coaxially movably passed through the inner cavity of the second ring, and a second limiting disk is coaxially arranged on one end of the sliding rod located in the inner cavity of the connecting sleeve. A second spring is sleeved on the outside of the sliding rod, one end of the second spring abuts against the second limiting disk, and the other end of the second spring abuts against the second ring. A counterweight ball is provided on the end of the sliding rod facing away from the second limiting disk, and the above-mentioned through hole is provided at the top of the mixing drum, and a vertically arranged slide is movably provided in the through hole. A limiting sleeve is movably sleeved on the outside of the slide, and the bottom of the limiting sleeve is connected to the top of the mixing drum. The bottom end of the guide rod is provided with a second connecting plate connected to the limiting sleeve, and the outer sleeve of the guide rod is provided with a third spring, one end of the third spring contacts the first connecting plate, and the other end of the third spring contacts the second connecting plate. A third limiting disc is coaxially arranged at the bottom of the guide rod, and a horizontally arranged first force plate is provided on the top of the slide facing the first ring. The first force plate corresponds to the counterweight ball, and a force inclined surface is provided on the side of the first force plate facing the first ring. The distance from the force inclined surface to the top surface of the mixing drum gradually decreases from the direction of the slide pointing to the first ring.
[0008] The top end of the transmission gear is connected with the transmission gear of the third link, and the bottom end of the transmission gear is connected with the transmission gear of the third link, and the transmission gear is connected with the transmission gear of the third link. Two guide rods, the two guide rods are parallel to each other, the guide rods are perpendicular to the vertical plate, and the fifth limit plate is coaxially arranged on the suspension end of the guide rod. The same second force plate is sleeved on the external side of the suspension end of the two guide rods, and the second force plate abuts against the third ring. The four springs are sleeved on the external side of the two guide rods, one end of the fourth spring abuts against the vertical plate, and the other end of the fourth spring abuts against the second force plate. A knocking rod extending toward the mixing drum is provided on the side of the second force plate away from the third ring, and the knocking rod extends radially along the mixing drum. A vertically arranged roller is provided on one side of the above-mentioned rotating drum, and the top of the roller is movably connected to the second bracket. A belt is clamped between the roller and the rotating drum, and one end of the belt starts from between the roller and the rotating drum, passes through the top of each transmission shaft, and returns to between the roller and the rotating drum to form a closed loop.
[0009] Preferably, the height adjustment mechanism includes horizontal plates arranged at the bottom of both sides of the mixing drum, and the two horizontal plates are movably provided with vertical rods, the bottom of the vertical rods is connected to the ground, and a first limit plate is coaxially arranged on the top of the vertical rods. A first spring is sleeved on the outside of the vertical rods, one end of the first spring contacts the ground, and the other end of the first spring contacts the horizontal plate.
[0010] Preferably, the attraction force of the magnetic sleeve on the metal stirring shaft is twice the attraction force of the magnet in the socket on the metal stirring shaft.
[0011] Preferably, the portion of the bottom of the slide plate where the mounting hole is provided is hidden in the through hole.
[0012] Preferably, the bottom of the inner cavity of the mixing drum is inclined toward the discharge pipe and the connection between the discharge pipe and the mixing drum is the lowest point of the bottom of the inner cavity of the mixing drum, and each hemispherical protrusion does not push the second force-bearing plate at the same time.
[0013] Compared with the prior art, the present invention provides a dye mixing device with the following beneficial effects:
[0014] 1. The deoxygenation mechanism of the present invention receives the power of the stirring mechanism to perform deoxygenation operations on the inside of the stirring mechanism, which is beneficial to improving the reducing ability of dyes or additives, reducing the amount of reducing agent used, and reducing dyeing costs and sewage treatment costs. The knocking mechanism receives the power of the stirring mechanism to knock the outside of the stirring mechanism, which is beneficial to preventing the dyes from sticking to the inner wall of the stirring mechanism after mixing. The height adjustment mechanism can automatically adjust the height of the stirring mechanism according to the weight change of the stirring mechanism, so that the knocking mechanism can always knock along the height of the dye mixture, thereby improving the knocking efficiency and making the dye mixture stuck to the inner wall of the stirring mechanism more easily stressed and fall off.
[0015] 2. In the present invention, in an initial state, the discharge pipe is sealed by a piston or a valve, and different dyes and corresponding auxiliary materials are added through the feed valve. Then, the motor is started to rotate the rotating drum, which drives the flat key to rotate via the turntable. The flat key drives the connecting column to rotate via the keyway. The connecting column drives the rotating shaft to rotate. The rotation of the rotating shaft drives the metal stirring shaft and the rotating disk to rotate. The metal stirring shaft stirs and mixes the dye. When the dye is stirred and mixed, the discharge pipe is opened to discharge the mixed dye. As the mixed dye is gradually discharged, the weight of the stirring drum gradually decreases. The stirring drum rises under the action of the height adjustment mechanism, and the stirring drum continues to extend into the magnetic sleeve. The metal stirring shaft and the rotating disk, which are exposed due to the drop in the mixed dye liquid level, rise into the inner cavity of the magnetic sleeve. The magnetic sleeve attracts the metal stirring shaft out of the insertion hole, and the metal stirring shaft separates from the rotating shaft. At this time, the rotating shaft only drives the metal stirring shaft and the rotating disk that are still in the mixed dye liquid surface to rotate. The metal stirring shaft and the rotating disk above the mixed dye liquid surface no longer rotate due to the separation of the metal stirring shaft and the rotating shaft. This reduces the amount of rotation of the metal stirring shaft and the rotating shaft caused by the rotation of the rotating shaft, which helps save energy and improve stirring efficiency.
[0016] 3. The rotation of the rotating shaft of the present invention drives the first ring to rotate. Under the action of centrifugal force, the counterweight ball approaches the first force-bearing plate and contacts the force-bearing inclined surface. Under the guidance of the force-bearing inclined surface, the slide moves downward, and the bottom of the slide extends into the mixing drum. The deoxidizer in the installation hole performs deoxidation, which is beneficial to improving the reducing ability of the dye or auxiliary agent, and is beneficial to reducing the amount of reducing agent used, reducing the dyeing cost and sewage treatment cost. When the rotating shaft stops rotating, the slide is reset under the action of the third spring, and the bottom end of the slide is retracted into the through hole to prevent the deoxidizer in the installation hole from contacting the outside world and affecting its service life and use effect. The rotation of the drum drives the belt to rotate, and the belt drives the transmission shaft to rotate. The transmission shaft drives the hemispherical protrusion through the third ring. The second force plate is intermittently collided with, and the second force plate drives the knocking rod to knock the mixing drum, thereby causing the mixed dye adhering to the inner wall of the mixing drum to fall off, avoiding the mixed dye from staying and wasting. When the mixed dye is gradually discharged from the discharge pipe, the mixed dye liquid level drops. At this time, the weight of the mixing drum is reduced, and the mixing drum rises under the action of the first spring, so that the mixed dye liquid level returns to the vicinity of the knocking rod, which can ensure that the knocking rod always knocks the outer wall of the mixing drum near the mixed dye, which is beneficial to improving the knocking efficiency. Each hemispherical protrusion does not push the second force plate at the same time, which can ensure that each knocking rod does not knock the mixing drum at the same time, avoiding mutual interference caused by simultaneous knocking and reducing the knocking effect, which is conducive to achieving a better knocking effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The overall structure of the present invention is shown in FIG. Figure 1 ;
[0018] Figure 2 It is a schematic diagram of the local structure of the present invention Figure 1 ;
[0019] Figure 3 It is a schematic diagram of the local structure of the present invention Figure 2 ;
[0020] Figure 4 The overall structure of the present invention is shown in FIG. Figure 2 ;
[0021] Figure 5 Schematic diagram of the stirring mechanism and deoxidation mechanism structure of the present invention Figure 1 ;
[0022] Figure 6 Schematic diagram of the stirring mechanism structure of the present invention;
[0023] Figure 7 It is a schematic structural diagram of the stirring mechanism, deoxidizing mechanism and beating mechanism of the present invention;
[0024] Figure 8 Schematic diagram of the stirring mechanism and deoxidation mechanism structure of the present invention Figure 2 ;
[0025] Figure 9 The deoxidation mechanism structure of the present invention is shown in FIG. Figure 1 ;
[0026] Figure 10 The deoxidation mechanism structure of the present invention is shown in FIG. Figure 2 ;
[0027] Figure 11 Schematic diagram of the striking mechanism structure of the present invention Figure 1 ;
[0028] Figure 12 Schematic diagram of the striking mechanism structure of the present invention Figure 2 .
[0029] Description of the numbers in the figure:
[0030] 10. Stirring mechanism; 110. First bracket; 111. Second bracket; 120. Motor; 121. Rotating drum; 122. Rotating disk; 123. Flat key; 124. Connecting column; 125. Keyway; 130. Rotating shaft; 131. Jack; 140. Magnetic sleeve; 150. Stirring drum; 151. Discharge pipe; 152. Feed valve; 160. Rotating disk; 161. Slide; 162. Through hole; 170. Metal stirring shaft; 180. Sliding rod; 20. Deoxidizing mechanism; 210. First ring; 211. Connecting sleeve; 212. Second ring; 213. Sliding rod; 214. Counterweight ball; 215. Second limiting plate; 216. Second spring; 220. Through hole; 230. Slide plate; 231 , mounting hole; 232, first connecting plate; 233, guide rod; 234, second connecting plate; 235, third limiting plate; 236, third spring; 240, limiting sleeve; 250, first force plate; 251, force inclined plane; 30, knocking mechanism; 310, third connecting plate; 320, transmission shaft; 321, fourth limiting plate; 322, third ring; 323, hemispherical protrusion; 330, vertical plate; 331, guide rod; 332, fifth limiting plate; 333, fourth spring; 334, second force plate; 335, knocking rod; 340, belt; 350, roller; 40, height adjustment mechanism; 410, vertical rod; 420, first limiting plate; 430, horizontal plate; 440, first spring. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0032] In the description of the present invention, it should be understood that the terms "up", "down", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the mechanism or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.
[0033] like Figure 1-12 As shown, a dye mixing device includes: a stirring mechanism 10, a deoxidizing mechanism 20, a beating mechanism 30, and a height adjustment mechanism 40. The height adjustment mechanism 40 is arranged on both sides of the stirring mechanism 10, the beating mechanism 30 is arranged on the top of the stirring mechanism 10, the deoxidizing mechanism 20 is arranged inside the stirring mechanism 10, one end of the deoxidizing mechanism 20 is movably connected to the stirring mechanism 10, the beating mechanism 30 is evenly arranged along the circumferential direction of the top side of the stirring mechanism 10, and one end of the height adjustment mechanism 40 is connected to the side of the stirring mechanism 10; the deoxidizing mechanism 20 receives the power of the stirring mechanism 10 to deoxidize the inside of the stirring mechanism 10 The industry is beneficial to improving the reducing ability of dyes or auxiliary agents, reducing the use of reducing agents, and reducing dyeing costs and sewage treatment costs. The knocking mechanism 30 receives the power of the stirring mechanism 10 to knock the outside of the stirring mechanism 10, which is beneficial to preventing the dye from sticking to the inner wall of the stirring mechanism 10 after mixing. The height adjustment mechanism 40 can automatically adjust the height of the stirring mechanism 10 according to the weight change of the stirring mechanism 10, so that the knocking mechanism 30 can always knock along the height of the dye mixture, thereby improving the knocking efficiency and making the dye mixture stuck to the inner wall of the stirring mechanism 10 more easily stressed and fall off.
[0034] The stirring mechanism 10 is used to mix and stir the dye, and the stirring mechanism 10 includes a first bracket 110, a second bracket 111 is provided at the center of the top surface of the first bracket 110, a magnetic sleeve 140 is vertically provided on the top of the inner wall of the first bracket 110, the interior of the magnetic sleeve 140 is hollow, and the upper and lower ends of the magnetic sleeve 140 are set to be open, and the bottom of the inner cavity of the magnetic sleeve 140 is matched with a stirring drum 150 that can slide along the guide direction of the inner cavity of the magnetic sleeve 140, the bottom side of the stirring drum 150 is connected to the height adjustment mechanism 40, the bottom end of the stirring drum 150 is connected to the discharge pipe 151, and the top edge of the stirring drum 150 is evenly spaced along the circumferential direction. A motor 120 is provided at the center of the top of the frame 111. The output shaft of the motor 120 moves vertically downward and penetrates the wall of the second bracket 111. A rotating drum 121 is coaxially provided at the bottom end of the output shaft of the motor 120. The side wall of the rotating drum 121 is movably connected to the knocking mechanism 30. The bottom end of the rotating drum 121 moves through the first bracket 110. A turntable 122 is coaxially provided at the bottom end of the rotating drum 121. A connecting column 124 is coaxially provided below the turntable 122. A plurality of key slots 125 are evenly spaced along the circumferential direction of the connecting column 124 on the top of the circumferential surface of the connecting column 124. The key slots 125 are vertically provided and extend to the top of the connecting column 124. A flat key 123 is matched with the top of each key slot 125. The flat key 123 is provided on the top of each key slot 125. The top of the 23 is connected to the bottom of the turntable 122, and the bottom of the connecting column 124 is coaxially provided with a rotating shaft 130. The bottom end of the rotating shaft 130 movably penetrates the mixing drum 150 and extends to the bottom of the inner cavity of the mixing drum. A rotating disk 160 is coaxially sleeved on the outside of the bottom end of the rotating shaft 130. Several rotating disks 160 are evenly spaced along the extension direction of the rotating shaft 130. Two adjacent rotating disks 160 conflict with each other. A plurality of chute grooves 161 are evenly spaced on the top of each rotating disk 160 along the circumferential direction. The chute 161 penetrates the rotating disk 160 and extends radially along the rotating disk 160. A through hole 162 is opened on the circumferential surface of the rotating disk 160 to connect with the chute 161. The through hole 162 is arranged along the rotating disk 160. The rotating disk 160 is radially penetrated, and the number of the conducting holes 162 corresponds to the number of the chute 161. The circumferential side wall of the rotating shaft 130 is provided with a socket 131 corresponding to the conducting hole 162. A magnet is provided in the socket 131. A metal stirring shaft 170 is matched and provided in the conducting hole 162. The metal stirring shaft 170 is movably provided in the conducting hole 162. The end of the metal stirring shaft 170 adjacent to the rotating shaft 130 is matched and movably inserted into the socket 131. The end of the metal stirring shaft 170 facing away from the socket 131 extends out of the conducting hole 162. A sliding rod 180 matching the chute 161 is vertically penetrated at the end of the metal stirring shaft 170 adjacent to the rotating shaft 130. The sliding rod 180 can slide along the guide direction of the chute 161.In the initial state, the discharge pipe 151 is blocked by a piston or a valve, and different dyes and corresponding auxiliary materials are added through the feed valve 152. Then the motor 120 is started to drive the rotating drum 121 to rotate, and the rotating drum 121 drives the flat key 123 to rotate through the turntable 122. The flat key 123 drives the connecting column 124 to rotate through the keyway 125. The connecting column 124 drives the rotating shaft 130 to rotate. The rotation of the rotating shaft 130 drives the metal stirring shaft 170 and the rotating disk 160 to rotate. The metal stirring shaft 170 stirs and mixes the dye. When the dye is stirred and mixed, the discharge pipe 151 is opened to discharge the mixed dye. As the mixed dye is gradually discharged, the weight of the mixing drum 150 gradually decreases. The mixing drum 150 is under the action of the height adjustment mechanism 40. The stirring drum 150 rises, and continues to extend into the magnetic sleeve 140. As the mixed dye liquid level drops, the metal stirring shaft 170 and rotating disk 160, which have been exposed, rise into the inner cavity of the magnetic sleeve 140. The magnetic sleeve 140 draws the metal stirring shaft 170 out of the insertion hole 131, and the metal stirring shaft 170 separates from the rotating shaft 130. At this time, the rotating shaft 130 only drives the metal stirring shaft 170 and rotating disk 160 within the mixed dye liquid level to rotate. The metal stirring shaft 170 and rotating disk 160 above the mixed dye liquid level no longer rotate because the metal stirring shaft 170 and rotating disk 160 are separated from the rotating shaft 130. This reduces the amount of rotation of the metal stirring shaft 170 and rotating shaft 130 caused by the rotating shaft 130, which helps save energy and improve stirring efficiency.
[0035] The deoxygenation mechanism 20 is used to reduce the oxygen content of the mixing drum 150 to avoid dye oxidation. The deoxygenation mechanism 20 includes a through hole 220 and a first ring 210 coaxially sleeved on the outside of the rotating shaft 130. The first ring 210 is located above the mixing drum 150. The first ring 210 is evenly spaced along the circumferential direction. A plurality of connecting sleeves 211 are evenly spaced. The connecting sleeve 211 extends radially along the first ring 210. A second ring 212 is coaxially arranged on the suspended end of the inner cavity of the connecting sleeve 211. A sliding rod 213 is coaxially movably penetrated in the inner cavity of the second ring 212. The sliding rod 213 is coaxially arranged on one end of the inner cavity of the connecting sleeve 211 with a second limiting disk 215. A second spring 216 is sleeved on the outside of the sliding rod 213. One end of the second spring 216 contacts the first spring 216. The second limiting plate 215, the other end of the second spring 216 abuts against the second ring 212, and a counterweight ball 214 is provided on the end of the slide rod 213 away from the second limiting plate 215. The above-mentioned through hole 220 is set at the top of the mixing drum 150, and a vertically arranged slide plate 230 is movably provided in the through hole 220. A limiting sleeve 240 is movably sleeved on the outside of the slide plate 230, and the bottom of the limiting sleeve 240 is connected to the top of the mixing drum 150. A plurality of mounting holes 231 are horizontally opened at the bottom end of the slide plate 230. The mounting holes 231 pass through the slide plate 230, and a deoxidizer is provided in the mounting holes 231. The top of the slide plate 230 extends out of the inner cavity of the limiting sleeve 240. The tops of both sides of the slide plate 230 are provided with first connecting plates 232, and the bottoms of the two first connecting plates 232 are provided with The guide rod 233 extends vertically downward, and the outer sleeve of the bottom end of the guide rod 233 is movably provided with a second connecting plate 234 connected to the limiting sleeve 240. The outer sleeve of the guide rod 233 is provided with a third spring 236. One end of the third spring 236 abuts the first connecting plate 232, and the other end of the third spring 236 abuts the second connecting plate 234. A third limiting plate 235 is coaxially arranged at the bottom of the guide rod 233. A horizontally arranged first force plate 250 is provided on the top of the side of the slide plate 230 facing the first ring 210. The first force plate 250 corresponds to the counterweight ball 214. A force inclined surface 251 is provided on the side of the first force plate 250 facing the first ring 210. The distance from the force inclined surface 251 to the top surface of the mixing drum 150 is determined by the direction of the slide plate 230 to the first The direction of the ring 210 gradually decreases; the rotation of the rotating shaft 130 drives the first ring 210 to rotate, and the counterweight ball 214 approaches the first force plate 250 under the action of centrifugal force and contacts the force inclined surface 251. Under the guidance of the force inclined surface 251, the slide plate 230 moves downward, and the bottom of the slide plate 230 extends into the mixing drum 150. The deoxidizer in the mounting hole 231 performs deoxidation, which is beneficial to improve the reducing ability of the dye or auxiliary agent, and is beneficial to reduce the use of the reducing agent, reducing the dyeing cost and sewage treatment cost. When the rotating shaft 130 stops rotating, the slide plate 230 is reset under the action of the third spring 236, and the bottom end of the slide plate 230 retracts into the through hole 220 to prevent the deoxidizer in the mounting hole 231 from contacting the outside world and affecting its service life and use effect.
[0036] The knocking mechanism 30 can prevent the mixed dye from adhering to the inner wall of the mixing drum 150 after stirring and not falling off. The knocking mechanism 30 includes a plurality of third connecting plates 310 horizontally arranged on the top of the first bracket 110. The third connecting plates 310 extend radially along the rotating drum 121. A plurality of third connecting plates 310 are evenly spaced along the circumferential direction of the rotating drum 121. A transmission shaft 320 is vertically movably penetrated at the suspension end of the third connecting plate 310. The transmission shaft 320 is movably connected to the third connecting plate 310 through a bearing. A fourth limiting disk 321 is coaxially arranged on the top of the transmission shaft 320. The bottom end of the transmission shaft 320 extends to one side of the mixing drum 150. The bottom end of the transmission shaft 320 is coaxially sleeved with a third ring 322, and the outer surface of the third ring 322 is evenly spaced along the circumferential direction. A vertical plate 330 extending vertically downward is provided at the suspension end of the third connecting plate 310. The vertical plate 330 is located between the transmission shaft 320 and the mixing drum 150. The bottom of the vertical plate 330 is flush with the bottom of the mixing drum 150. Two guide rods 331 are provided at the bottom of the vertical plate 330 facing the third ring 322. The two guide rods 331 are parallel to each other and perpendicular to the vertical plate 330. A fifth limiting disk 332 is coaxially provided at the suspension end of the guide rod 331. The outer side of the suspension end of each guide rod 331 is provided with a same second force plate 334, and the second force plate 334 abuts the third ring 322. The outer side of the two guide rods 331 is provided with a fourth spring 333, and one end of the fourth spring 333 abuts the vertical plate 330, and the other end of the fourth spring 333 abuts the second force plate 334. The side of the second force plate 334 away from the third ring 322 is provided with a knocking rod 335 extending toward the mixing drum 150, and the knocking rod 335 extends radially along the mixing drum 150. A vertically arranged roller 350 is provided on one side of the above-mentioned rotating drum 121, and the top of the roller 350 is movably connected to the second bracket 111 A belt 340 is clamped between the roller 350 and the rotating drum 121, and one end of the belt 340 starts from between the roller 350 and the rotating drum 121, passes through the top of each transmission shaft 320, and returns to the roller 350 and the rotating drum 121 to form a closed loop; the rotation of the rotating drum 121 drives the belt 340 to rotate, and the belt 340 drives the transmission shaft 320 to rotate. The transmission shaft 320 drives the hemispherical protrusion 323 to intermittently collide with the second force plate 334 through the third ring 322, and the second force plate 334 drives the knocking rod 335 to knock on the mixing drum 150, so that the mixed dye adhering to the inner wall of the mixing drum 150 falls off, avoiding the mixed dye from staying and wasting.
[0037] The height adjustment mechanism 40 can ensure that the knocking rod 335 always knocks the outer wall of the mixing drum 150 near the mixed dye. The height adjustment mechanism 40 includes a horizontal plate 430 arranged at the bottom of both sides of the mixing drum 150. The two horizontal plates 430 are movably penetrated by a vertical rod 410. The bottom of the vertical rod 410 is connected to the ground. The top of the vertical rod 410 is coaxially provided with a first limit plate 420. The outside of the vertical rod 410 is sleeved with a first spring 440. One end of the first spring 440 touches the ground, and the other end of the first spring 440 touches the horizontal plate 430. When the mixed dye is gradually discharged from the discharge pipe 151, the liquid level of the mixed dye drops. At this time, the weight of the mixing drum 150 is reduced, and the mixing drum 150 rises under the action of the first spring 440, so that the liquid level of the mixed dye returns to the vicinity of the knocking rod 335, which can ensure that the knocking rod 335 always knocks the outer wall of the mixing drum 150 near the mixed dye, which is beneficial to improving the knocking efficiency.
[0038] More preferably, the attraction force of the magnetic sleeve 140 on the metal stirring shaft 170 is twice the attraction force of the magnet in the socket 131 on the metal stirring shaft 170 .
[0039] More preferably, the portion of the bottom of the slide plate 230 where the mounting hole 231 is provided is hidden in the through hole 220, thereby preventing the deoxidizer from coming into contact with the outside world and reducing its service life.
[0040] More preferably, the bottom of the inner cavity of the mixing drum 150 is inclined toward the discharge pipe 151 and the connection between the discharge pipe 151 and the mixing drum 150 is the lowest point of the bottom of the inner cavity of the mixing drum 150, which is conducive to smoother unloading.
[0041] More perfectly, each hemispherical protrusion 323 does not push the second force-bearing plate 334 at the same time, which can ensure that each knocking rod 335 does not knock the mixing drum 150 at the same time, avoiding mutual interference caused by simultaneous knocking and reducing the knocking effect, which is conducive to achieving a better knocking effect.
[0042] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. A dye mixing device, characterized in that: include: A stirring mechanism (10), a deoxidizing mechanism (20), a knocking mechanism (30), and a height adjustment mechanism (40), wherein the height adjustment mechanism (40) is arranged on both sides of the stirring mechanism (10), the knocking mechanism (30) is arranged on the top of the stirring mechanism (10), the deoxidizing mechanism (20) is arranged inside the stirring mechanism (10), one end of the deoxidizing mechanism (20) is movably connected to the stirring mechanism (10), the knocking mechanism (30) is evenly arrayed along the circumferential direction of the top side surface of the stirring mechanism (10), and one end of the height adjustment mechanism (40) is connected to the side surface of the stirring mechanism (10); The stirring mechanism (10) includes a first bracket (110), a second bracket (111) is provided at the center of the top surface of the first bracket (110), a magnetic sleeve (140) is vertically provided on the top of the inner wall of the first bracket (110), the interior of the magnetic sleeve (140) is hollow and the upper and lower ends of the magnetic sleeve (140) are provided with openings, a stirring drum (150) that can slide along the guide direction of the inner cavity of the magnetic sleeve (140) is matched with the bottom of the inner cavity of the magnetic sleeve (140), the bottom of the side of the stirring drum (150) is connected to the height adjustment mechanism (40), the bottom end of the stirring drum (150) is connected to the discharge pipe (151), the top edge of the stirring drum (150) is evenly spaced along the circumferential direction and a plurality of feeding valves (152) are provided. 11) A motor (120) is provided at the center of the top, the output shaft of the motor (120) moves vertically downward and penetrates the wall of the second bracket (111), the bottom end of the output shaft of the motor (120) is coaxially provided with a rotating drum (121), the side wall of the rotating drum (121) is movably connected to the knocking mechanism (30), the bottom end of the rotating drum (121) moves through the first bracket (110), the bottom end of the rotating drum (121) is coaxially provided with a turntable (122), a connecting column (124) is coaxially provided below the turntable (122), a top portion of the circumferential surface of the connecting column (124) is evenly spaced along the circumferential direction of the connecting column (124), the key slots (125) are vertically provided and extend to the top of the connecting column (124), and each key slot (125) is provided with a plurality of key slots (125) at regular intervals. 5) The top ends are matched with flat keys (123), the top ends of the flat keys (123) are connected to the bottom ends of the turntables (122), the bottom ends of the connecting columns (124) are coaxially provided with a rotating shaft (130), the bottom ends of the rotating shaft (130) are movable through the mixing drum (150) and extend to the bottom end of the mixing drum inner cavity, the bottom ends of the rotating shaft (130) are coaxially sleeved with a rotating disk (160), a plurality of rotating disks (160) are evenly spaced along the extending direction of the rotating shaft (130), and two adjacent rotating disks (160) are in conflict with each other, and a plurality of chute grooves (161) are evenly spaced along the circumferential direction at the top ends of each rotating disk (160), the chute grooves (161) penetrate the rotating disk (160), and the chute grooves (161) extend radially along the rotating disk (160), and the rotating disk (160) is rotated. A conducting hole (162) communicating with the chute (161) is provided on the circumferential surface of the rotating disk (160). The conducting hole (162) penetrates the rotating disk (160) radially along the rotating disk (160). The number of the conducting holes (162) corresponds to the number of the chute (161). A plug hole (131) corresponding to the conducting hole (162) is provided on the circumferential side wall of the rotating shaft (130). A magnet is provided in the plug hole (131). A metal stirring shaft (170) is matched and provided in the conducting hole (162). The metal stirring shaft (170) is movably provided in the conducting hole (162). One end of the metal stirring shaft (170) adjacent to the rotating shaft (130) is matched and inserted into the plug hole (131). One end of the metal stirring shaft (170) away from the plug hole (131) extends out of the conducting hole (162).A sliding rod (180) matching the chute (161) is vertically passed through one end of the metal stirring shaft (170) adjacent to the rotating shaft (130), and the sliding rod (180) can slide along the guide direction of the chute (161); as the mixed dye is gradually discharged, the weight of the stirring drum gradually decreases, and the stirring drum rises under the action of the height adjustment mechanism, and the stirring drum continues to extend into the magnetic sleeve. As the mixed dye liquid level drops, the exposed metal stirring shaft and rotating disk rise into the inner cavity of the magnetic sleeve, and the magnetic sleeve attracts the metal stirring shaft to separate from the jack, and the metal stirring shaft is separated from the rotating shaft. At this time, the rotating shaft only drives the metal stirring shaft and rotating disk still in the mixed dye liquid level to rotate, while the metal stirring shaft and rotating disk above the mixed dye liquid level no longer rotate due to the separation of the metal stirring shaft and the rotating shaft.
2. A dye mixing device according to claim 1, characterized in that: The deoxidation mechanism (20) includes a through hole (220), a first sleeve (210) coaxially sleeved on the outside of the rotating shaft (130), the first sleeve (210) is located above the mixing drum (150), the first sleeve (210) is evenly spaced along the circumferential direction and provided with a plurality of connecting sleeves (211), the connecting sleeve (211) extends radially along the first sleeve (210), the inner cavity suspension end of the connecting sleeve (211) is coaxially provided with a second sleeve (212), the inner cavity of the second sleeve (212) is coaxially movably provided with a sliding rod (213), and the sliding rod (213) is coaxially provided with a second limit rod at one end of the inner cavity of the connecting sleeve (211). The second spring (216) is provided on the outside of the slide rod (213), one end of the second spring (216) contacts the second limiting plate (215), and the other end of the second spring (216) contacts the second ring (212). A weighted ball (214) is provided on the end of the slide rod (213) away from the second limiting plate (215). The through hole (220) is provided at the top of the mixing drum (150), and a vertically arranged slide plate (230) is movably provided in the through hole (220). A limiting sleeve (240) is movably provided on the outside of the slide plate (230), and the bottom of the limiting sleeve (240) is connected to the top of the mixing drum (150). A plurality of mounting holes (231) are horizontally provided at the bottom end of the slide plate (230), the mounting holes (231) pass through the slide plate (230), a deoxidizer is provided in the mounting holes (231), the top end of the slide plate (230) extends out of the inner cavity of the limiting sleeve (240), a first connecting plate (232) is provided at the top end of both sides of the slide plate (230), a guide rod (233) extending vertically downward is provided at the bottom of the two first connecting plates (232), a second connecting plate (234) connected to the limiting sleeve (240) is movably sleeved on the outside of the bottom end of the guide rod (233), a third spring (236) is sleeved on the outside of the guide rod (233), and one end of the third spring (236) is pressed against the guide rod (233). The first connecting plate (232) is touched by the third spring (236), the other end of the third spring (236) is in contact with the second connecting plate (234), a third limiting plate (235) is coaxially arranged at the bottom of the guide rod (233), a horizontally arranged first force plate (250) is arranged on the top of the side of the slide plate (230) facing the first ring (210), the first force plate (250) corresponds to the counterweight ball (214), a force inclined surface (251) is arranged on the side of the first force plate (250) facing the first ring (210), and the distance from the force inclined surface (251) to the top surface of the mixing drum (150) gradually decreases from the direction of the slide plate (230) pointing to the first ring (210).
3. A dye mixing device according to claim 1, characterized in that: The knocking mechanism (30) includes a plurality of third connecting plates (310) horizontally arranged on the top of the first bracket (110), the third connecting plates (310) extending radially along the rotating drum (121), and a plurality of third connecting plates (310) evenly spaced along the circumferential direction of the rotating drum (121), a transmission shaft (320) is vertically movably penetrated through the suspension end of the third connecting plate (310), the transmission shaft (320) is movably connected to the third connecting plate (310) through a bearing, a fourth limiting plate (321) is coaxially arranged on the top of the transmission shaft (320), and the bottom end of the transmission shaft (320) extends to the mixing drum (1 On one side of the transmission shaft (320), a third ring (322) is coaxially sleeved at the bottom end of the transmission shaft (320), and a plurality of hemispherical protrusions (323) are evenly spaced along the circumferential direction on the outer surface of the third ring (322). A vertical plate (330) extending vertically downward is provided at the suspension end of the third connecting plate (310). The vertical plate (330) is located between the transmission shaft (320) and the mixing drum (150). The bottom of the vertical plate (330) is flush with the bottom of the mixing drum (150). Two guide rods (331) are provided at the bottom of the vertical plate (330) facing the third ring (322). The two guide rods (331) ) are parallel to each other, the guide rod (331) is perpendicular to the vertical plate (330), the guide rod (331) is coaxially provided with a fifth limiting plate (332), the two guide rods (331) are provided with a same second force plate (334) on the outside of the suspension end, the second force plate (334) abuts against the third ring (322), the two guide rods (331) are provided with a fourth spring (333) on the outside, one end of the fourth spring (333) abuts against the vertical plate (330), the other end of the fourth spring (333) abuts against the second force plate (334), and the second force plate (334) is away from the third ring (322). A knocking rod (335) extending toward the mixing drum (150) is provided on one side, and the knocking rod (335) extends radially along the mixing drum (150). A vertically arranged roller (350) is provided on one side of the rotating drum (121). The top end of the roller (350) is movably connected to the second bracket (111). A belt (340) is clamped between the roller (350) and the rotating drum (121). One end of the belt (340) starts from between the roller (350) and the rotating drum (121), passes through the top end of each transmission shaft (320), and returns to between the roller (350) and the rotating drum (121) to form a closed loop.
4. A dye mixing device according to claim 1, characterized in that: The height adjustment mechanism (40) includes horizontal plates (430) arranged at the bottom of both sides of the mixing drum (150), and the two horizontal plates (430) are both movably provided with vertical rods (410), the bottom of the vertical rods (410) is connected to the ground, and the top of the vertical rods (410) is coaxially provided with a first limiting plate (420), and the outside of the vertical rods (410) is provided with a first spring (440), one end of the first spring (440) contacts the ground, and the other end of the first spring (440) contacts the horizontal plate (430).
5. A dye mixing device according to claim 1, characterized in that: The attraction force of the magnetic sleeve (140) on the metal stirring shaft (170) is twice the attraction force of the magnet in the socket (131) on the metal stirring shaft (170).
6. A dye mixing device according to claim 2, characterized in that: The portion of the bottom of the slide plate (230) where the mounting hole (231) is provided is hidden in the through hole (220).
7. A dye mixing device according to claim 3, characterized in that: The bottom of the inner cavity of the mixing drum (150) is inclined toward the discharge pipe (151), and the connection between the discharge pipe (151) and the mixing drum (150) is the lowest point of the bottom of the inner cavity of the mixing drum (150), and each hemispherical protrusion (323) does not push the second force-bearing plate (334) at the same time.
Citation Information
Patent Citations
Stirring device for insulation board production
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